Uno 41 Disel-gas 4x4 Manual

8/18/2019 Uno 41 Disel-gas 4x4 Manual

1/226

Repair Parts Manual

P/N 0152875

February 1998 - revised December 2001

41D/G4x4

engine powered

diesel

gasoline

LPG

Manufactured 01-97 through 01-01


2/226


3/226


4/226

Power to Platform, 125 volt . . . . . . . . . . . . . . . . . .3-40

Controller, drive . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42

Section 4. - Factory installed options

Hydraulic AC generator. . . . . . . . . . . . . . . . . . . . . . 4-2

AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

Airline to platform . . . . . . . . . . . . . . . . . . . . . . . . . .4-8Driving lights and taillights . . . . . . . . . . . . . . . . . .4-11

Dual fuel, Ford. . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12

Dual fuel engine, Ford. . . . . . . . . . . . . . . . . . . . . .4-15

LP fuel only, Ford. . . . . . . . . . . . . . . . . . . . . . . . . .4-16

LP fuel engine, Ford . . . . . . . . . . . . . . . . . . . . . . .4-19

Engine block heater. . . . . . . . . . . . . . . . . . . . . . . .4-20

Lanyard anchor, dual. . . . . . . . . . . . . . . . . . . . . . .4-21

Lanyard anchor, platform floor . . . . . . . . . . . . . . . 4-22

Motion alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23

Operator horn . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24

Tool tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25

Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Warning lights . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28

Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31

Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-32

UNO 41DG 4x4 – 01-97 through 01-01

Table of contents


5/226

Service and parts information

To order service or repair parts

When placing anorder for serviceor repairparts,please

have the following information available for your ma-

chine.

Machine model number

Machine serial number

Snorkel part number

Description of part

Quantity of parts required

Your purchase order number

Address for order to “Ship To”

Your desired shipment method

The parts order form on the following page may bemailedor faxed to theattention ofPartsWorldwideat the

following location:

Snorkel International, Inc.

P.O. Box 1160

St. Joseph, MO 64502-1160 USA

Phone: 1-(800)-255-0317

Parts Worldwide Fax: (816)-364-6312

Attention: Parts Department

For your convenience, our electronic on-line ordering

system is available at the following Internet location:

http://www.omniquip.com

ANSI and OSHA compliance

All owners and users of the aer ial platform must read,

understand, and comply with all applicable regulations.

Ultimate complianceto OSHAregulations is the respon-

sibility of the user and their employer.

ANSI publications clearly identify the responsibilities of

all personnel who may be involved with the aerial plat-form. A reprint of the “Manual of Responsibilities for

Dealers, Owners, Users, Operators, Lessors and Les-

sees of ANSI/SIA A92.5-1992 Boom-Supported Ele-

vating WorkPlatforms” is available fromSnorkel dealers

or from the factory upon request.

Copies are also available from:

Scaffold Industry Association

20335 Ventura Blvd. Suite 310

Woodland Hills, CA 91364-2471 USA

Manuals

Manuals areavailable from Snorkel tosupportany of the

machines that we produce.

ThespecificmanualsforUNO 41DG4x4are asfollows:

Operator’s ManualSnorkel part number - 0153089

Repair Parts Manual

Snorkel part number - 0152875

Troubleshooting Guide

Snorkel part number - 0153180

ANSI Manual of Responsibilities

ANSI/SIA A92.5-1992

UNO 41DG 4x4 – 01-97 through 01-01 i

Record machine information here:

Model number

Serial number

Date of purchase

Purchased from

Snorkel dealer or distributor


6/226ii UNO 41DG 4x4 – 01-97 through 01-01

Parts order form

Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide

Address

Contact name

Phone number

Fax number

Account number

Purchase order number

Company

Date

Purchase order number

Model

Serial number

Optional equipment

Ship to

Ship by

Part number Description Quantity Price

Backordered parts will be shipped as soon as available by the same shipping methodas the original order unless indicated below:

Note:

Ship complete order only - do not backorder parts.

Ship all available parts and supply information of disposition of backordered parts.

Other instructions as specified


7/226

Section 1. - Repair parts

UNO 41DG 4x4 – 01-97 through 01-01 1 - 1

41D/G4x4


8/226

Chassis/turntable mounting

item part no qty description

1 1 Chassis - (consult factory)

2 1 Turntable - (consult factory)

3 0150059 1 Rotation bearing

4 5560201 18 Capscrew 5/8-11 x 2-1/2 inch long locking hex head grade 8

5 5560169 41 Washer 5/8 hard flat ASTM-F436

6 5560051 23 Capscrew 5/8-11 self locking

7 5570001 1 Grease fi tt ing, 1/8 NPT straight

8 5037102 1 Bulkhead connector 9 5074401 1 Bulkhead locknut

10 0070769 1 1/4 inch hydraulic hose

11 5038702 1 Male 45° elbow

12 0073492 1 Decal, rotate while greasing

1 - 2 UNO 41DG 4x4 – 01-97 through 01-01

1

4

5

3

910

11

2

12

6

5

7

8

AWM00309


9/226

Drive


1 0151751 2 Hydraulic motor and brake - (see page 2-58 for parts breakdown)

2 7280058 16 Wheel bolt 5/8-18 x 1-3/4 inch long

3 5560180 16 Nut 5/8-18 sel f locking

4 5560678 16 Washer 5/8 medium f lat

5 5035303 4 Straight thread 90° elbow



8 5036705 1 Swivel nut run tee9 0151588 2 Gear hub, drive - (see page 1-44 for parts breakdown)

10 7110155 2 O-ring

11 971009 2 Capscrew 1/2-13 x 4 inch long hex head grade 5

12 987139 2 Washer 1/2 medium lock

UNO 41DG 4x4 – 01-97 through 01-01 1 - 3

9

23

4557

1112

768

71

56

511

AW0151750


10/226

Steering


1 0151589 2 Gear hub, steer - (see page 1-46 for parts breakdown)

2 6030031 2 Hydraulic drive motor, steer end - (see page 2-60 for parts breakdown)

3 0151591 1 Steer yoke, left hand

4 0151592 1 Steer yoke, right hand

5 0150216 2 Cylinder, steering

(see page 2-47 for Green cylinder)

(see page 2-48 for Prince cylinder)

(see page 2-49 for Texas cylinder)6 0151604 1 Tie rod

7 0151602 1 Tie rod end

8 1 Tires and wheels - (see page 1-54 for selection)

9 0110320 2 Lock pin




13 5075205 2 Hex head plug

14 5037005 2 Swivel nut 90° elbow

15 0101028 4 Pin

16 0101321 4 Keeper plate

17 0151653 2 Pin guard18 2502229 4 Bearing

19 2580010 2 Thrust bearing

20 5570001 2 Grease fitting, 1/8 NPT straight

21 0080348 2 Spacer, tie rod mounting

22 2690001 2 Bearing, self aligning

23 0151607 2 Pin

24 5560152 6 Roll pin 5/16 inch diameter x 1-3/4 inch long

25 0150095 2 Pin

26 7110155 2 O-ring

27 5560154 4 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 8

28 5560180 16 Nut 5/8-18 sel f locking

29 7280058 16 Wheel bolt 5/8-18 x 1-3/4 inch long30 5560169 16 Washer 5/8 hard flat ASTM-F436


32 5560688 1 Machine bushing 2-1/4 inch OD x 1-1/2 inch ID x 14 gauge thick

33 970449 12 Capscrew 3/8-16 x 3/4 inch long hex head grade 5




37 5560689 1 Machine bushing 1-1/2 inch OD x 1 inch ID x 14 gauge thick

38 5065734 2 Straight thread adapter

1 - 4 UNO 41DG 4x4 – 01-97 through 01-01


11/226

Steering

Snorkel model UNO 41DG 4x4

SECTION A-A

SECTION E-E

SECTION C-C

SECTION D-DVIEW B-B

DETAIL F

16

18

15

3334

3

18

1733

19

3215

3334

16

34

32

2524

37

24

209

7 21

22

3

2

31

2928

30

27

11

122

11

13

1438

37

23

24

12

27

31

3

29

30 28

1

83

7

9

35366

5

2

10

4C

C

D

D

B

B

A A

CL

E

E

F

26

AW0151690


12/226


13/226

Swing drive mounting


1 0151063 1 Swing drive

(see page 1-48 for Gear Products swing drive)

(see page 1-50 for Perfection swing drive)

(see page 1-52 for Tulsa Winch swing drive)

2 6030026 1 Swing drive motor

8230073 1 Seal repair kit


4 987139 2 Washer 1/2 medium lock5 5560156 2 Adjustment bolt - (used on Gear Products and Perfection swing drive)

5560280 2 Adjustment bolt - (used on Tulsa Winch swing drive only)

6 5560178 1 Adjustment bolt

7 984449 4 Nut 5/8-11 hex jam

8 7110152 1 O-ring

9 5560165 4 Capscrew 1/2-13 self locking socket head - (used on Gear Products and Perfection swing

drive)

5560279 4 Capscrew 1/2-13 self locking socket head - (used on Tulsa Winch swing drive only)


11 5560022 1 Adjustment bolt

UNO 41DG 4x4 – 01-97 through 01-01 1 - 7

8

7 119

102

34

75

6

1

AWM00310

F l t k


14/226

Fuel tank


1 0070331 1 Fuel tank, 20 gallon capacity

9940001 1 Replacement fuel tank cap

2 0071940 1 Fuel tank strap


4 5560004 2 Nut 1/4-20 self locking



7 0070483 1 Fuel gauge - ( includes gauge lens)8180014 1 Replacement gauge lens

8 7714202 1 Pipe plug 1/4 NPT square head

9 0151441 1 Pickup tube - (used with diesel fuel)

1 - 8 UNO 41DG 4x4 – 01-97 through 01-01

6

7

5

2

3

4

8

1

9

AWM00301

H dra lic oil reser oir mo nting


15/226

Hydraulic oil reservoir mounting


1 0151789 1 Hydraulic oil reservoir - (see page 2-57 for parts breakdown)

2 0071940 1 Fuel tank strap

3 7714204 1 Pipe plug 1/2 inch NPT square head





UNO 41DG 4x4 – 01-97 through 01-01 1 - 9

7

1

6

2

5

4

3

AWM00302

Booms mounting


16/226

Booms mounting


1 0153173 1 Upper boom and hose carrier - (see page 1-12 for parts breakdown)

2 0152893 1 Floating turret, lower

3 0152710 1 Floating turret, upper

4 0150822 1 Follower bar, lower

5 0152852 1 Lower boom

6 0150823 1 Follower bar, middle

7 0152850 1 Middle boom

8 20150276 1 Upper boom lift cylinder - (see page 2-35 for parts breakdown)9 0151041 1 Middle boom lift cylinder - (see page 2-34 for parts breakdown)

10 0150253 1 Master level cylinder - (see page 2-40 for parts breakdown)

11 0150685 1 Pin

12 0150689 1 Pin

13 0150687 1 Pin

14 5560033 4 Nut 3/8-16 self locking

15 0150828 1 Pin

16 0150826 1 Pin

17 0150186 1 Pin

18 0150192 1 Pin

19 0150184 2 Pin

20 0150190 1 Pin21 0150175 1 Pin

22 0150182 3 Pin

23 0151016 4 Washer strip

24 0070033 13 Pin lock

25 0150179 1 Pin lock

26 0070473 26 Capscrew 5/16-18 drilled head


28 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)


30 5560039 4 Nut 1/2-13 self locking

31 5560138 1 Capscrew 1/2-13 x 1 inch long hex head self locking

32 2502032 4 Bearing33 2500016 6 Bearing

34 2500026 1 Bearing

35 0150121 2 Slide pad

36 0151015 2 Mount, lift cylinder

37 0151020 1 Booms hydraulic equipment - (see page 2-8 for parts breakdown)



40 0151055 1 Lower boom lift cylinder - (see page 2-29 for parts breakdown)

41 5560644 4 Capscrew 3/8-16 x 1-1/4 inch long socket flat head

1 - 10 UNO 41DG 4x4 – 01-97 through 01-01

Booms mounting


17/226

Booms mounting

UNO 41DG 4x4 – 01-97 through 01-01 1 - 11

Cylinder mount detail

7

36 2627

28

2338

39

22 24 34

2

15 2426 272833

16 2426 272832

19 2426 2728

94

21 25 31

20 24 26 27 28

18 24 26 27 28 33

19 24 26 27 28

22 24 26 27 28

22 24 26 27 28 34

8 1

3

10

2930

13 24 26 27 28 33

11 24 26 27 28

12 24 26 27 28 32

14 35 41

7

540

6

17 24 26 27 28 32 35

AWM00311

Upper boom and hose carrier


18/226



0153173 1 Upper boom and hose carrier

1 0151044 1 Upper boom - (see page 1-15 for parts breakdown)

2 0151202 1 Hose carrier - (see page 1-16 for parts breakdown)

3 0150224 2 Clamp bar

4 5093027 1 Clamp


6 0150586 4 Spacer

7 986299 12 Washer 3/8 medium flat8 970489 4 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5

9 0150286 1 Tube

10 0150289 1 Ramp




14 0151587 1 Slide pad

15 0151520 1 Slide pad mounting bar

16 0151519 1 Slide pad track

17 5560004 2 Nut 1/4-20 self locking

18 5560031 2 Nut 5/16-18 self locking

19 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 520 986269 7 Washer 5/16 medium flat




24 0151876 1 Spacer

25 5093010 1 Clamp

1 - 12 UNO 41DG 4x4 – 01-97 through 01-01


19/226


Snorkel model UNO 41DG 4x

10

A

A

25 5712

B

B

2 711

12

16 202122

9

C

C

1

4

71112

378

1

56

SECTION A-A

9

1

7

13

5

SECTION B-B SECTION C-C

14

181920

15

1723

24

1620

2122


20/226

Page 1 - 14

Upper boom


37

303839

21

3

SECTION E-E

3829

10 1

3

12

3635

11

15 23

SECTION D-D11

3635

2

1SIDEVIEW OFSECTION B-B

2524

4342 25

SECTION B-B

20

214

13

2524

1

19

21

2524

1716 26

15 22

18

SECTION C-C

8

28

9

3

1

2

SECTION A-A

4140

4

2

6

7

5

33

4

3231

27

A B

A B C

D E

ED

C

AW0150249

Upper boom


21/226


0151044 1 Upper boom

1 0150060 1 Base boom

2 0150050 1 Tip Boom

3 0150251 1 Extend cyl inder - (see page 1-19 for parts breakdown)

4 0150942 1 Slave level cylinder - (see hydraulic section for parts breakdown)

5 0151524 1 Channel mount plate

6 0150085 1 Slave level cyl inder mount

7 0150171 1 Pin8 0150248 8 Capscrew 3/8-16 x 1 inch long dri lled head

9 0150113 2 Backup bar

10 0150170 1 Pin

11 0150121 3 Slide pad

12 0150122 2 Slide pad

13 0150117 4 Sl ide pad shim, .030 inch thick


15 5560033 14 Nut 3/8-16 sel f locking

16 0072683 4 Sl ide pad spacer, 1/4 inch thick

17 0073111 4 Sl ide pad spacer, 1/8 inch thick

18 0150115 4 Slide pad

19 0150114 2 Pad stop bar 20 0150116 1 Slide pad

21 0072682 1 Slide pad

22 0072681 1 Slide pad mount





27 5063701 2 Cap


29 988369 2 Cotter pin 3/16 inch diameter x 1-1/2 inch long


31 5035003 2 Bulkhead branch tee32 5074401 2 Bulkhead locknut


34 5093006 1 Clamp



37 2500016 1 Bear ing - (before 6-2-97)

38 2500034 1 Bearing

39 2500026 1 Bearing



42 5560599 1 Stud 3/8-16 x 2 inch long

43 5560611 1 Nut 3/8-16 hex jam

UNO 41DG 4x4 – 01-97 through 01-01 1 - 15

Hose carrier


22/226


0151202 1 Hose carrier

1 0150226 1 Lower channel

2 0151526 1 Top channel

3 9920014 29 Plastic track link

4 9920015 1 Mounting bracket


6 0150224 1 Clamp bar

7 0150586 2 Spacer 8 5560033 2 Nut 3/8-16 self locking


10 986299 4 Washer 3/8 medium flat

11 0150256 2 Spacer

12 3010006 1 Power wire, 12 gauge/8 conductor x 68 feet long - (terminals not included)

3044854 Replacement terminal

13 3010009 1 Control wire #1, 18 gauge/19 conductor x 68 feet long - (terminals not included)





17 5560004 4 Nut 1/4-20 self locking18 987119 2 Washer 3/8 medium lock

19 3010005 1 Control wire #2, 18 gauge/19 conductor x 68 feet long - (terminals not included)


1 - 16 UNO 41DG 4x4 – 01-97 through 01-01


23/226

Hose carrier


12/8

18/19

18/12

16

19

1213

111014 18

9

6

5

7

810

B

B

4

2

3

1

A

A

11

2

1

VIEW A

VIE


24/226

Page 1 - 18

Extend cylinder


1

7

10 10

12 12

34

34

2

65

3

413

98

11

AW0150251

Extend cylinder



25/226


0150251 1 Extend cylinder

1 0150053 1 Cylinder, extension - (see page 2-39 for parts breakdown)

2 0150088 1 Extend cylinder mount

3 0060089 2 Slide pad


5 5560164 1 Nut 1-1/4-7 self locking

6 5560714 1 Cotter pin 3/16 inch diameter x 2-1/2 inch long

7 6010294 1 Cartridge holding valve - (factory preset, do not reset)8 0150396 1 3/8 inch hydraulic tube





13 5550050 1 Clamp

UNO 41DG 4x4 – 01-97 through 01-01 1 - 19

Platform, gravity gate



26/226


1 1 Platform - (consult factory)

2 0150264 1 Platform rotation gear box - (see page 1-24 for parts breakdown)

3 0151748 1 Pylon

4 0150393 1 Manual rotation crank

5 0150244 1 Lower mount

6 0150180 1 Pin

7 0070033 1 Pin lock

8 0150172 2 Pin9 0150179 1 Pin lock

10 0150210 1 Pin lock

11 0070473 6 Capscrew 5/16-18 dri lled head

12 5560136 1 Capscrew 1/2-13 self locking dri lled head

13 0150498 1 Key 3/16 inch square x 1-1/2 inch long

14 0161192 1 Roller, gravity gate

15 0161177 1 Gravity gate

016117728 1 Gravity gate, complete - (includes items 14, 15, 16, 26 and 27)

16 0161184 1 Roller spacer, aluminum gravity gate

17 0150532 1 Key 3/8 inch square x 2 inch long

18 0153192 2 Rotation stop

19 0161652 1 Upper control box handrail





24 5560039 18 Nut 1/2-13 sel f locking

25 5569913 1 Set screw 3/8-16 x 3/8 inch long hex socket head


27 5560033 6 Nut 3/8-16 self locking


29 0151501 1 Pylon mount




1 - 20 UNO 41DG 4x4 – 01-97 through 01-01


27/226

141941

27


28/226

Page 1 - 22

Platform, swinging gate


DETAIL "B"

VIEW A-A(FROM BACKSIDE)

CC

DETAIL "B"

VIEW

A-A

16

37 39 40

15 373840

2

18

2028

34

32

14

36 34

35

34

127

26

VIEW C-C

112021

10 17

2

2223

24

413

25

2223

24

5

7

112021

3

3031

2412

89

1120

216

729

18

2028

AWA15037C

Platform, swinging gate



29/226

1 1 Platform - (consult factory)

2 0150264 1 Platform rotation gear box - (see page 1-24 for parts breakdown)

3 0151748 1 Pylon

4 0150393 1 Manual rotation crank

5 0150244 1 Lower mount

6 0150180 1 Pin

7 0070033 2 Pin lock

8 0150172 1 Pin9 0150179 1 Pin lock

10 0150210 1 Pin lock

11 0070473 6 Capscrew 5/16-18 dri lled head


13 0150498 1 Key 3/16 inch square x 1-1/2 inch long

14 0160970 1 Swinging gate, aluminum platform

15 0161472 1 Latch stop

16 300891 1 Door latch

17 0150532 1 Key 3/8 inch square x 2 inch long

18 0153192 2 Rotation stop

19 0161652 1 Upper control box handrail





24 5560039 6 Nut 1/2-13 self locking

25 5569913 1 Set screw 3/8-16 x 3/8 inch long hex socket head


27 5560033 4 Nut 3/8-16 self locking


29 0151501 1 Pylon mount



32 2667500 1 Knob, gate hinge pin

33 0322724 1 Pin, gate hinge

34 2502007 4 Bearing

35 0071837 1 Spring, torsion

36 5560056 1 Roll pin 1/8 inch diameter x 1 inch long




40 984529 3 Nut sert 1/4-20


UNO 41DG 4x4 – 01-97 through 01-01 1 - 23

Platform rotation gear box, Hub city



30/226

0150264 1 Platform rotation gear box, Hub City

1 8190075 1 Spacer

2 8190031 1 Worm gear

3 8190064 2 Shim, .002 inch red

4 8190065 4 Shim, .005 inch blue

5 8190072 2 Shim, .002 inch red

6 8190073 4 Shim, .005 inch red

7 8190273 2 Cap, open

8 8190070 1 Output sheeve

9 8190076 1 Output spacer

10 8190274 1 Housing

11 8190275 1 Cap, open

12 8190276 1 Cap, closed

13 8190051 1 Worm

14 8190093 2 Bearing cup


16 8190094 2 Bearing cone




20 8190052 1 Key 1/2 inch square

21 8190054 1 Retaining ring

22 8190279 1 Grease, rustproof LPS-2

23 7714304 3 Plug, 1/2 inch NPT hol low hex

24 8190045 1 Seal

25 8190041 2 Seal

26 8190281 2 O-ring

27 8190282 2 O-ring

1 - 24 UNO 41DG 4x4 – 01-97 through 01-01

Platform rotation gear box, Hub City


31/226

UNO 41DG 4x4 – 01-97 through 01-01 1 - 25

23

12

26

14

16

23

10

13

5 6

11

24

9

23

19201

8

25

17

15

27734

2 21

AWV00344

Chassis cowling


1 0151837 1 Sid l i l ft h d


32/226

1 0151837 1 Side cowl ing, rear left hand

2 0151846 1 Engine compar tment cover

3 0151836 1 Side cowl ing, rear r ight hand

4 972569 30 Carriage bolt 1/4-20 x 3/4 inch long

5 0151831 1 Grille

6 0151679 1 Cover, r ight hand drive axle



9 5560033 20 Nut 3/8-16 sel f locking


11 0151858 1 Slide pad

12 5510004 2 Rubber door latch

13 5569915 10 Machine screw #8-32 x 3/4 inch long truss head

14 987079 8 Washer #8 medium lock

15 984029 8 Nut #8-32 hex

16 0151680 1 Cover, left hand drive axle

17 0151882 4 Guide pad

18 0151881 2 Guide angle




22 0151859 1 Bottom plate

23 0151922 2 Cowling pin




27 0151850 1 Side cowl ing, front left hand

28 0151849 1 Side cowl ing, f ront r ight hand

29 0151851 1 Cover, front top


31 5560004 32 Nut 1/4-20 sel f locking

32 0151862 1 Cover, terminal str ip - (not shown)

1 - 26 UNO 41DG 4x4 – 01-97 through 01-01

Chassis cowling


33/226

UNO 41DG 4x4 – 01-97 through 01-01 1 - 27

294

19

21

83031

27

821

19

2

1

12

2625

22

8

21

20

13

19

18

17

17

10

168

9 15

14 12 11

8

910

24 238

79

6 5

4

3

28

AWM00304

Turntable cowling


1 0150719 1 Door left hand


34/226

1 0150719 1 Door, left hand

2 0150720 1 Door, right hand

3 0150889 1 Rear panel

4 0150776 1 Cover, left front





9 5560031 16 Nut 5/16-18 sel f locking

10 5510004 2 Rubber door latch

11 5560609 10 Machine screw #10-24 x 1/2 inch long truss head

12 987089 10 Washer #10 medium lock

13 5560034 10 Nut #10-24 sel f locking

14 0150121 1 Slide pad


16 5560033 4 Nut 3/8-16 self locking



19 984069 10 Nut 1/4-20 hex

20 5569012 2 Rubber bumper

1 - 28 UNO 41DG 4x4 – 01-97 through 01-01

Turntable cowling


35/226

UNO 41DG 4x4 – 01-97 through 01-01 1 - 29

4

765

1 10

3

10 1120

12

13

17

18

19

2

14

1516

AWM00312

Engine mounting, Ford gasoline


1 0152499 1 Engine, Ford gasol ine - (see page 1-33 for parts breakdown)


36/226

2 0152598 1 Fan shroud

3 0151841 1 Radiator mount

4 0101642 2 Radiator mounting bracket

5 0070148 8 Engine mount washer

6 7630227 1 Overflow reservoir

8060277 1 Replacement reservoir cap

7 0180832 1 Mount plate, overflow reservoir

8 7630299 1 Radiator

9 7830180 4 Radiator cushion

10 7630001 4 Engine mount

11 7630239 1 Radiator cap - 13 psi

12 7630253 1 Hose

13 7630321 1 Hose, lower radiator

14 5550020 4 Clamp

15 5560004 6 Nut 1/4-20 self locking

16 5010011 1 Fuel hose 5/16 inch diameter x 48 inch long

17 5010012 1 Radiator overflow hose 5/16 inch diameter x 42 inches long

18 5033704 1 Male 90° elbow

19 5033607 1 Male adapter

20 7714202 1 Pipe plug 1/4 NPT square head

21 5560033 8 Nut 3/8-16 self locking

22 5560039 4 Nut 1/2-13 self locking

23 5560179 4 Washer, snubbing







30 5569850 6 Machine screw #10 x 3/4 inch long self tapping

31 0151678 1 Fuel hose x 24 inch long

32 5550028 3 Clamp33 7630286 1 Fuel filter

34 5093027 1 Clamp




38 5093010 1 Clamp

39 5569874 1 Nut metric M5 hex

40 5093002 2 Clamp

41 5090302 2 Clamp

42 991879 2 Pop rivet #AD64-ABS

1 - 30 UNO 41DG 4x4 – 01-97 through 01-01

2219

353637


37/226

Engine mounting, Ford gasolin


DETAIL "D"

BACKVIEW OFALTERNATOR

SEE DETAIL "D"

"C"

FUELTANK

DETAIL "C"VIEW B-B

B

B

"A"

DETAIL "A"

25 5

105

2728

212394

39

3637

13

38

17

1529

671529

6

13

38

14

40

17 12

4142

814 41

42

21 24 28

26 28

3

4

11

2

114

30

32

16

19

3334

31

3232

AW0152500

13


38/226

Page 1 - 32

Engine, Ford gasoline


1

8

7

12

28

11

3839

35

27

37

3839

30

4344

40

6446

3

4

6

48

51

32

50

47

383935

18

53

52

4546

10

4546

58

14

3634

35

61

62

3835

63

65

2

SECTIONVIEW

OF ITEM 3

545

46

66

67

5865

68

5355

4669

71

3

4942

41

23

22 21

20

46

46 55 69

9

56

1747

19

57

1919

5960

1641

25

7065

58

AW0152499



0152499 1 Engine, Ford gasoline complete

1 7620051 1 Engine Ford VSG 413 gasoline (before 1 29 01)


39/226

1 7620051 1 Engine, Ford VSG-413 gasoline (before 1-29-01)

7624749 1 Engine, Ford VSG-413 gasoline (after 1-29-01)

7630348 1 Replacement choke

7630700 1 Replacement carburetor

7630718 1 Carburetor rebuild kit

7630319 1 Replacement governor

7630318 1 Replacement ignit ion control module

7630721 1 Replacement ignit ion distributor

7630722 1 Replacement oil fi lter

7630723 1 Replacement fuel fi lter

7630724 1 Replacement spark plug

7630725 1 Replacement spark plug wire #1




7630747 1 Replacement star ter

8110014 1 Replacement actuator on carburetor

8260003 1 Replacement fiber float

2 0153072 1 Hydraulic pump and fittings - (see page 2-64 for parts breakdown)

3 7630300 1 Flywheel housing coupl ing kit4 0152594 1 Mount, left hand

5 0152643 1 Mount, right hand

6 7630102 1 Air cleaner - (see page 1-41 for parts breakdown)

7 7630025 2 Mounting band, air cleaner

8 0152601 1 Mounting bracket, air cleaner

9 0153079 1 Air horn

10 0151823 1 Air inlet tube

11 0151872 1 Air inlet elbow

12 0151757 1 Sense line dump valve - (see page 2-65 for parts breakdown)

13 0151912 1 Tail pipe

14 0152599 1 Exhaust flange

15 7630229 1 Elbow16 3020095 1 Switch, oil pressure

17 7630006 1 Air cleaner service indicator

18 5550005 1 Clamp

19 5550030 3 Clamp

20 5010007 1 Vacuum hose, 3/16 inch diameter x 18 inches long

21 5560034 2 Nut #10-24 self locking

22 5560649 2 Machine screw #10-24 x 1 inch long truss head

23 7630305 1 Spark module - ( included with engine)

24 7720201 2 Reducer bushing

25 5090031 2 Street elbow 45°, 1/8 NPT


27 5093030 1 Clamp28 7630015 1 Elbow, 90° rubber

29 7630113 1 Elbow, 90° rubber - (before 2-17-98)


31 7110222 2 O-ring

32 7734510 2 Pipe 90° elbow, 1-1/4 inch NPT

33 7741096 1 Nipple 1-1/4 inch NPT - (before 2-17-98)

34 5560004 2 Nut 1/4-20 self locking

35 5560031 10 Nut 5/16-18 sel f locking

Parts list continued on next page

UNO 41DG 4x4 – 01-97 through 01-01 1 - 33




37 0073484 1 Brace tail pipe


40/226

37 0073484 1 Brace, tail pipe




41 5550040 3 Clamp

42 5063703 1 Cap


44 986359 2 Washer 1/2 medium flat45 5560626 9 Capscrew metric M10-1.5 x 30mm long hex head

46 5560356 23 Washer metric M10 lock

47 0152577 1 Brace, muffler

48 7630002 1 Muffler, standard


50 7741056 1 Nipple, 1-1/4 NPT x 7 inch long

51 7734710 1 Pipe elbow 1-1/4 inch NPT 90° street

52 5010020 1 Fuel hose, 5/8 inch diameter x 24 inches long

53 5560653 4 Capscrew metric M10-1.5 x 85mm long hex head



56 0170587 1 Air intake hose57 0152579 1 Air inlet tube



60 5560267 1 Washer 1/4 bonded


62 7630366 1 Air intake gasket

63 0152600 1 Exhaust adapter



66 7630228 1 Alternator

67 0152641 1 Adjustment bar

68 5560613 1 Washer metric M8 flat69 5560364 5 Washer metric M10 flat


71 7630697 1 V-belt

1 - 34 UNO 41DG 4x4 – 01-97 through 01-01


41/226

Engine mounting, Kubota diesel


1 0152862 1 Engine, Kubota diesel - (see page 1-39 for parts breakdown)

2 7630152 1 Hose


42/226

3 0151841 1 Radiator mount

4 0101642 2 Radiator mounting bracket

5 7630180 4 Radiator cushion

6 7630239 1 Radiator cap - 13 psi


8 0152859 1 Fan shroud

9 7630257 1 Hose10 0152037 1 Bushing, radiator hose

11 7630001 4 Engine mount

12 0070148 8 Engine mount washer

13 5560039 4 Nut 1/2-13 self locking






19 5560033 8 Nut 3/8-16 self locking

20 5569850 6 Machine screw #10 x 3/4 inch long self tapping

21 5560179 4 Washer, snubbing22 5010012 1 Radiator overflow hose 5/16 inch diameter x 42 inches long



25 0151786 1 Fuel hose

26 0151787 1 5/16 inch diameter fuel supply hose

27 5550040 4 Clamp

28 5550010 4 Clamp

29 5093006 1 Clamp


31 1 Fuel filter - (included with Kubota engine)

32 7630299 1 Radiator

33 7630216 1 Fuel primer bulb - (used on diesel machines only)34 986269 1 Washer 5/16 medium flat

35 5093012 1 Clamp

1 - 36 UNO 41DG 4x4 – 01-97 through 01-01

13


43/226

Engine mounting

Kubota diesel


31

3430

735

29

28

33

161819

22

632

3

26

22125

28

1718

1921

427

9

8

20

10

5

1518

27

2

12

1214

11

2625

2324

FUELTANK

SECTIONAL DETAIL "A"

A

AW015286

71232668

4663 33


44/226

Page 1 - 38

Engine, Kubota diesel


72

DETAIL "C"

1918

2117

2125

15

14

44

20

16

242368

DETAIL "B"

8

34

35

58

5766

4546

63

4546

63

VIEW D-D

4

3830

44363

946

16 8

SECTION E-E

4748

53

54

"C"

5

75

74

73

62930

7

42

40

1

"B"

3550

35

13

36

37

2423

767770

3169

3930

4

51

4546

12

3252

D

D

64

23

24

43

14

2930

5960

6162

3039

28

8079

SECTION A-A

SAE HOUSING

V1305-E ENGINE

2

AW0152862



0152862 1 Engine, Kubota diesel

1 7620048 1 Engine, Kubota V1305-E diesel

7620046 1 Engine Kubota V1305 B1 diesel


45/226

7620046 1 Engine, Kubota V1305-B1 diesel

7630730 1 Replacement al ternator

7630731 1 Replacement fan/alternator belt

7630732 1 Replacement fuel shutdown solenoid

7630733 1 Replacement oil fi lter

7630734 1 Replacement high pressure fuel f il ter

7630735 1 Replacement low pressure fuel f il ter 7630736 4 Replacement glow plug

7630737 4 Replacement fuel injector

7630738 1 Replacement star ter

2 0153072 1 Hydraulic pump and fittings - (see page 2-64 for parts breakdown)


4 0152887 1 Motor mount, right rear - Kubota V1305-B1 engine

0152857 1 Motor mount, right rear - Kubota V1305-E engine

5 0152888 1 Motor mount, left rear - Kubota V1305-B1 engine

0152858 1 Motor mount, left rear - Kubota V1305-E engine

6 0152856 1 Motor mount, right front

7 0152855 1 Motor mount, left front

8 0152861 1 Solenoid bracket9 987109 2 Washer 5/16 medium lock

10 988029 1 Cotter pin 1/16 inch diameter x 1 inch long

11 2620001 1 Clevis pin

12 0152889 1 Mount bracket, air cleaner - Kubota V1305-B1 engine

0151618 1 Mount plate - Kubota V1305-E engine


14 3040174 1 Solenoid

15 3040467 1 Return spring

16 0150586 2 Spacer

17 2650001 1 Swivel, in-line

18 2610001 1 Yoke

19 0152866 1 Throttle rod20 0072104 1 Jumper wire

21 982129 3 Nut 1/4-28 hex

22 5560054 2 Nut 1/4-28 self locking

23 5560004 10 Nut 1/4-20 sel f locking


25 5560094 1 Coupler nut



28 0080827 1 Engine adapter



31 0151757 1 Sense line dump valve - (see page 2-65 for parts breakdown)32 7630102 1 Air cleaner - (see page 1-41 for parts breakdown)

33 7630025 2 Mounting band, air cleaner

34 7630015 1 Elbow, 90° rubber

35 5550030 3 Clamp

36 7630006 1 Air cleaner service indicator

37 7630227 1 Overflow reservoir

8060277 1 Replacement reservoir cap



40 5550028 4 Clamp

Parts list continued on next page

UNO 41DG 4x4 – 01-97 through 01-01 1 - 39



41 0151912 1 Tail pipe

42 5010011 1 Fuel hose 5/16 inch diameter x 54 inches long

43 0153070 1 Brace muffler


46/226

43 0153070 1 Brace, muffler

44 1 Fuel filter - (included with Kubota engines)


46 5560031 9 Nut 5/16-18 self locking

47 7630002 1 Muffler, standard

48 0151707 1 Exhaust flange

49 970259 1 Capscrew 5/16-18 x 1 inch long hex head grade 550 7630077 1 Elbow, 90° rubber

51 1 Adapter - ( included wi th 7630006 air cleaner service indicator)

52 0151872 1 Air inlet elbow

53 5550005 2 Clamp

54 0151766 1 Exhaust tube



57 5093030 1 Clamp




61 986359 2 Washer 1/2 medium flat62 5560136 2 Capscrew 1/2-13 self locking dri lled head


64 7630221 1 Coupling - Kubota V1305-B1 engine


66 0073484 1 Brace, tail pipe



69 5550040 3 Clamp

70 5560033 1 Nut 3/8-16 self locking

71 3020095 1 Switch, oil pressure

72 0152881 1 Jumper wire

73 571904 1 Straight thread adapter 74 573244 1 3/8 hydraulic hose

75 5063803 1 Hex plug



78 7630221 1 Coupling - Kubota V1305-E engine



1 - 40 UNO 41DG 4x4 – 01-97 through 01-01

Air cleaner


7630102 1 Air cleaner

1 1 Housing - (not sold separately)

2 8040124 1 Primary filter element


47/226

y

3 8040125 1 Secondary filter element

4 8040136 1 Clamp

5 8040137 1 Dust cap

6 8040118 1 Vacuator valve

UNO 41DG 4x4 – 01-97 through 01-01 1 - 41

1 2 3

4

5

6

AW7630102

Placards and decals


1 0150506 2 Decal, UNO logo

2 0162551 2 Decal, Snorkel brand logo

3 560239 2 Decal, Snorkel brand logo


48/226

4 0090589 1 Placard, platform capacity 500 pounds

5 0072531 1 Decal, danger electrical hazard

6 0150448 1 Decal, attach fall restraint


8 0150452 1 Decal, directional arrows forward/reverse

9 0070420 2 Placard, emergency bleed down valve10 0070901 1 Placard, caution ser ial number

11 0323897 1 Decal, danger you must not operate


13 5560004 2 Nut 1/4-20 self locking

14 0072277 2 Placard, lug nut torque

15 0150602 3 Decal, danger descending boom

16 0071425 1 Placard, platform identif ication

17 0150603 1 Decal, emergency manual bleed down

18 5560655 12 Pop r ivet #AD32-ABS

19 0101397 1 Document tube

20 7050003 2 Cap, document tube

21 5093013 2 Clamp22 0153089 1 Operator’s manual UNO 41DG 4x4




26 7030004 2 Decal, Omniquip logo

27 0071927 1 Decal, hydraulic oil

28 7030003 1 Decal, lube recommendations

29 0151012 2 Placard, caution operating instructions

30 0073139 1 Crankcase oil tag - (used for shipping only)

31 0074311 7 Decal, danger cylinder failure - (1 per cylinder)

32 0151410 3 Decal, danger rotating engine parts

33 0074372 1 Placard, engine rpm34 0181562 1 Placard, ANSI standard

35 7050004 1 Record pouch

36 0073298 2 Placard, danger foam fil led t ires

37 5560080 2 Bumper

38 0151917 1 Decal, directional arrows

39 0073585 2 Decal, made in USA

40 0070921 1 Placard, 125 volts 15 amps

41 0150606 1 Decal, 125 volt 15 amp power to platform


43 0071925 1 Decal, gasoline fuel - (Ford only)

0071926 1 Decal, diesel fuel - (Kubota only)

44 0151140 2 Decal, UNO 41G - (Ford only)0151394 2 Decal, UNO 41D - (Kubota only)

45 0320241 1 Placard, choke - (Ford only)

0152864 1 Placard, preheat 10 seconds - (Kubota only)

46 0074316 1 Decal, caution governor damage

47 0151396 1 Decal, do not use ether

48 621486 4 Decal, fork lift here

49 0101384 2 Decal, lug nut torque - (2 wheel drive machine)

0072277 2 Decal, lug nut torque - (4 wheel drive machine)

50 0111390 2 Decal, 4 x 4 logo - (4 wheel drive machine)

51 0151886 1 Decal, lift and pull

52 0070421 4 Placard, t ire pressure - (1 per wheel)

53 5560080 2 Bumper

1 - 42 UNO 41DG 4x4 – 01-97 through 01-01

46

150

4436

3913

42

A

529


49/226

Placards and decals


12

2

SN-XXXXXX

45

G

G

50

12

SEE DETAIL D

1816

52

26

18

2

STEER END DRIVE END

C

C

VIEW A-A

6

7

FARSIDE

15

14

43

B B

31

3736

48

48

1018

44

39 137

31

1517

33

929 34

9

A

A

EE

4

3

3

49

SIDE VIEWAIR CLEA

47

FAN SHROUD

32

32

2524

23

15

2219

21

20

VIEW C-C

DETAIL D

11

ENGINE

DIPSTICK

30

40

RH SIDEOF UPPER

CONTROL BOX

RHVIEWOF TURNTABLEWITH DOOR OPEN

35

PKG VALVE

28

HYDRAULIC OILTANK

5341

27

RHVIEWOF CHASSIS

26

VIEW E-E

4x2 MACHINES4x4 MACHINES

38BLUE YELLOW

38

BLUE YELLOW

FUELTANK

4x4

47

43

VIEW G-G4x4

51

41

LH

REAR

RH

BLUE

YELLOW

8

2WD MACHINES

VIEW B-B

8

BLUE

YELLOW

4WD MACHINES


50/226

Gear hub, drive - Auburn


51/226

UNO 41DG 4x4 – 01-97 through 01-01 1 - 45

U2

29

28

30

1

3

2

45

76

9

10

11

27

26

23

25

24

2120

19

18

17

22

16 15

14

12

13

8

AW0151588

Gear hub, Steer - Auburn


0151589 1 Gear hub, steer - Auburn

1 0074689 1 Spindle

2 8010026 1 Oil seal



52/226





7 8010261 2 Sealing compound

8 8010267 8 Bolt-hex head9 8010137 1 Cover

10 8010164 1 Primary sun gear

11 8010075 1 Thrust washer

12 8010149 1 O-ring

13 8010080 1 Disengage cover

14 8010143 1 Plunger

15 8010168 2 Capscrew hex head

16 8010028 1 Magnetic plug


18 8010177 1 Secondary carrier

19 8010136 1 Ring gear

20 8010148 1 Retaining ring21 5560721 9 Wheel bolt

22 8010014 1 Disengage spring

23 8010290 1 Hub

24 8010105 6 Flat washer

25 8010070 6 Hex head bolt


27 8010172 1 Input shaft

28 8010122 1 Coupling

1 - 46 UNO 41DG 4x4 – 01-97 through 01-01

Gear hub, Steer - Auburn


53/226

UNO 41DG 4x4 – 01-97 through 01-01 1 - 47

29

1

28

27

26

25

24

23

21

19

18

17

20

22

16

15

14

10

1112

13

9

8

76

5

4

3

2

AW0151589

Swing drive - Gear Products


0151063 1 Swing drive - Gear Products

0151004 1 Seal repair kit - (kit includes items 18, 19, 21, 23, 30, 31 and 32)

1 0162639 1 Cover

2 8070216 1 Worm gear


54/226

3 0162641 1 Retainer bearing

4 0162642 1 Worm gear

5 0162643 4 Shim, .005 inch thick

6 0162644 1 Spacer

7 0153207 1 Housing8 0162645 1 Spacer

9 8070252 1 Output shaft

10 8070002 1 Castle nut







17 0162654 1 Ball bearing

18 Ki t i tem 1 Seal - (not sold separately)

19 Ki t i tem 1 Seal - (not sold separately)20 0162657 1 Bushing

21 Ki t i tem 1 O-r ing - (not sold separately)

22 0162659 1 Snap ring


24 0162661 1 Grease zerk

25 0163039 3 Straight thread plug

26 0163026 1 Shipping cover

27 0162662 1 Vent plug

28 0163027 2 Set screw 1/4-28 x 1 inch long

29 0163028 1 Cotter key 1/8 inch diameter x 1-1/2 inch long

30 Ki t i tem 1 Gasket - (not sold separately)

31 Kit i tem 1 Shim, .015 inch thick - (not sold separately)32 Kit i tem 1 Shim. .031 inch thick - (not sold separately)

33 0172070 2 Drive screw

34 0163030 1 Label plate





1 - 48 UNO 41DG 4x4 – 01-97 through 01-01

Swing drive - Gear Products

3638

18

3531

32


55/226

UNO 41DG 4x4 – 01-97 through 01-01 1 - 49

34

33

2630

22

14

13

21

12

11

4

25

27

20

129

24 28

37

3523

26

17

10

9

25

28 19

15

16

8

7

25

AWV00334

Swing drive, Perfection


0151063 1 Swing drive - Perfection

0153206 1 Seal repair kit - (kit includes items 10, 13 and 18 through 25)

1 0163001 1 Housing

2 0163002 1 Gear cap

3 0163003 1 Snap ring


56/226

3 0163003 1 Snap ring

4 0163004 1 Worn gear

5 0153204 1 Worm

6 0153205 1 Worm cap

7 0172035 2 Bearing cup8 0172036 2 Bearing cone

9 0163007 1 Pinion

10 Ki t i tem 1 Oil seal - (not sold separately)




14 0163012 1 Spacer

15 0163013 6 Capscrew 7/16-14 x 1-1/4 inch long hex socket head



18 Kit i tem 2 Shim, .010 inch thick - (not sold separately)

19 Kit i tem 2 Shim, .0075 inch thick - (not sold separately)20 Kit i tem 2 Shim, .005 inch thick - (not sold separately)






26 0172050 4 Pipe plug


28 5570003 1 Grease fi tting 1/8 NPT 90°


30 0172053 1 Pressure vent plug

1 - 50 UNO 41DG 4x4 – 01-97 through 01-01

Swing drive, Perfection

18

1519

2021

216 17

28

29

304


57/226

UNO 41DG 4x4 – 01-97 through 01-01 1 - 51

25

27

6 2223

24

1

13

8

7

5

9

10

11

12

14

18

3

26

29

AWV00335

Swing drive, Tulsa Winch


0151063 1 Swing drive - Tulsa Winch

8200058 1 Seal repair kit - (kit includes items 7, 10, 19 and 26)


2 8200022 2 Oi l f il l plug 3/8 NPT hex socket

3 8200023 1 Output shaft


58/226

3 8 000 3 Ou pu s a

4 0153258 1 Housing

5 8200025 1 Protector - (not a service part, used for shipping only)

6 8200026 1 Cover

7 Ki t i tem 1 Oi l seal - (not sold separately)8 8200028 1 Worm

9 8200029 1 Gear


11 0163023 6 Capscrew

12 8200032 1 Bushing


14 8200034 2 Key


16 8200036 1 Grease zerk


18 8200038 1 Breather

19 Ki t i tem 1 Gasket - (not sold separately)20 8200040 1 End cap

21 8200041 3 Lock washer

22 0163024 2 Capscrew


24 0163025 2 Capscrew

25 8200044 3 Locking nut


27 8200031 1 Pipe bushing

1 - 52 UNO 41DG 4x4 – 01-97 through 01-01


59/226

Tires and wheels


Standard 4x4 air filled tires and wheels

1 0152647 2 Tire and wheel, left hand drive - (includes items 3, 4 and 5)

2 0152651 2 Tire and wheel, right hand drive - (includes items 3, 4 and 5)

3 7280017 4 Tire, 12-16.5 8 ply bar lug

4 0151127 4 Drive wheel


60/226

5 7280054 4 Rim valve

6 7280001 36 Lug nut

Optional 4x4 foam filled tires and wheels7 0151947 2 Tire and wheel, left hand drive 12-16.5 8 ply bar lug

8 0152019 2 Tire and wheel, right hand drive 12-16.5 8 ply bar lug

9 7280001 36 Lug nut

Optional 4x4 air filled flotation tires and wheels

10 0152654 4 Tire and wheel, flotation - (includes items 11, 12 and 13)

11 7280059 4 Tire, 16.5L-16.1 6 ply f lotation

12 0151869 4 Flotation drive wheel

13 7280062 4 Rim valve

14 7280001 36 Lug nut

1 - 54 UNO 41DG 4x4 – 01-97 through 01-01

Note: Do not mix tire sizes or brands on any one machine.

AWM00306

3

12

45

6

11

1213

10

14

9

78

Section 2. - Hydraulics


61/226

UNO 41DG 4x4 – 01-97 through 01-01 2 - 1

41D/G4x4

Chassis hydraulic equipment


1 0151730 1 Dr ive control valve - (see page 2-10 for parts breakdown)

2 0151729 1 Transmission valve - (see page 2-12 for parts breakdown)

3 0151735 1 High-low speed valve - (see page 2-56 for parts breakdown)

4 0151864 1 Gear flow divider - (see page 2-55 for parts breakdown)

5 0151794 1 Hydraulic oil return f il ter - (see page 2-59 for parts breakdown)

6 0151790 2 Accumulator chassis (see page 2 26 for parts breakdown)


62/226

6 0151790 2 Accumulator, chassis - (see page 2-26 for parts breakdown)

7 0151793 1 Emergency power pump - (see page 2-52 for parts breakdown)

8 0151795 1 Check valve - (see page 2-28 for parts breakdown)

9 0151810 1 3/4 inch hydraulic tube

10 5035403 1 Bulkhead run tee

11 5036703 1 Swivel nut run tee

12 5074401 1 Bulkhead locknut


14 5093014 4 Clamp

15 5058820 2 Clamp, suction hose






21 984109 4 Nut 3/8-16 hex

22 0151918 1 Or ifice .035 inch diameter

23 5093031 2 Clamp





28 5093010 2 Clamp

29 5093002 2 Clamp

30 984069 4 Nut 1/4-20 hex


2 - 2 UNO 41DG 4x4 – 01-97 through 01-01

78

9

2526

27

29

2825

2627

30

31831

13

1619

20

161920


63/226

AW0151773-1

1

2

4

5

614

15

23

1619

2016

1920

29

2826

2730

25

29

171921

B

B

BA

DETAIL C

2210

12

11 8

2419

VIEW B-B

Chassis hydraulic equipment


F

RH DRIVE MOTOR

FRONT

S

R D

24

9

27

HYDRAULIC OIL TANK


64/226

Page 2 - 4

Chassis hydraulic hoses


S

FD

R

ACCUMULATOR

ACCUMULATOR

LH DRIVE MOTOR

FRONT

TOTURNTABLEPACKAGEVALVE

OILFILTER

DUALCBAL

TRANSVALVE

FLOWDIV

3WAYVALVE

GEAR

FLOWDIV

TTVALVEPKG

EM POWERUNIT

CHECKVALVE

PUMP

SENSELINEDUMP

VALVE

LH DRIVE MOTORREAR

RH DRIVE MOTORREAR

A1 A2

V1 V2

FMF

TRANSVALVE

FMR

RMF

B A

Y P

PROP

DRIVECONTROL

FMR

C1 C2

C

A2

RMR X

TVS P S

C

PV1

PV2

X

C A

B

DS

IN

OUT

OUTTOPIN

VP EP

OV

SV

T

P

B1

BR

S F

C2

B2

B3

M1

M2

R D

F

S

BR

R

D

B4

B5

12

25

232524

4

1 15

21

2214

2 21

26 10

16

11

10

24

6

13

4

21

7

11

27

5

21199

9

4

12

3

2

9

17

HYDRAULIC OIL TANK

21

21

(A)

(B)

26

20

20

26

K

RMR

A1

18

8 12

T

X

7

5

AW0151773-2

Chassis hydraulic hoses


1 0151425 1 1-1/4 inch suction hose x 15 inch long







65/226











17 5090034 1 Hose guard - (specify length required)


19 0151861 1 1 inch hydraulic hose









UNO 41DG 4x4 – 01-97 through 01-01 2 - 5

Turntable hydraulic equipment


1 0152330 1 Package valve

(see page 2-14 for Rexroth valve)

(see page 2-17 for Vickers valve)

2 0150382 1 Pressure switch - (see page 2-69 for parts breakdown)




66/226



7 984069 3 Nut 1/4-20 hex





12 984109 2 Nut 3/8-16 hex





17 5064002 2 Tube end reducer

18 5063906 2 Fitting nut

19 0151508 1 Accumulator, turntable - (see page 2-27 for parts breakdown)

20 5093014 1 Clamp


2 - 6 UNO 41DG 4x4 – 01-97 through 01-01

A A

1718 15

16

91314

1 20

3

21

5

7

19

1 4567

3 2

11

810

1112

VIEW A-A

AW0151183-1

Turntable hydraulic hoses








7 0070772 1 1/4 i h h d li h


67/226





UNO 41DG 4x4 – 01-97 through 01-01 2 - 7

SWINGDRIVE

ACCUM

TO"A" PORT @ CHASISSENSELINEDUMPVALVE

TOCHASIS DRIVEVALVE(TEE @ "Y" PORT)

TOCHASIS DRIVEVALVE (TEE@ "P" PORT)

LOWER

RAISE

LOWERLIFTCYL

L E V E L

E X T / R E T

L O W E R

B O O M

U P P E R

B O O M

S T E E R

L

R

S W I N G

M I D D L E

B O O M

A

B B

A

B

A

B

A

B

A

B

A

B

A

B O O M H O S E

D O W N

R E T

B O O M H O S E

L O W E R

L O W E R

B O O M H O S E

R O D E N D

S T E E R C Y L

B O O M

H O S E

E X T U

P

B O O M

H O S E

R A I S E

B O O M

H O S E

R A I S E

B O O M

H O S E

B A S E

E N D

S T E E R

C Y L

B O O M

H O S E

R A I S E

S VS

P

T

P

B O O M H O S E

L O W E R

9

10

2

1

3

5

1

2

4

6

78

AW0151183-2

Booms hydraulic equipment


1 5090034 1 Hose guard x 24 inches long

2 5093006 2 Clamp

3 0150318 2 Bracket

4 0150319 1 Bracket

5 0110581 14 Spacer

6 0152892 1 Cover

7 5093002 2 Clamp


68/226

7 5093002 2 Clamp

8 5093010 2 Clamp

9 5093027 2 Clamp

10 0152844 2 Clamp strap




14 5560004 4 Nut 1/4-20 self locking

15 5560033 10 Nut 3/8-16 sel f locking






21 5560031 2 Nut 5/16-18 self locking








29 0151142 2 Bracket, mounting tee

30 5035403 2 Bulkhead run tee


32 0152403 2 Turret hose guard

33 0152404 1 Clamping bar

34 970509 1 Capscrew 3/8-16 x 2 inch long hex head grade 535 0150586 1 Spacer






41 0152845 1 Clamping bracket

2 - 8 UNO 41DG 4x4 – 01-97 through 01-01

32

5 221719

23

522

41

8

1516

17

28


69/226

Booms hydraulic equipment


26

26

40

40

24

27

28

25

25

C

C

B

B

A

A

VIEW B-B

4

17

VIEW C-C

10

171

1 2

13

3637

216

17

19

6

10

VIEW A-A

8

1516

17

131437

7

1820

21293031

26

26

23175

1115

1516

4

1115

3

27

25 25

2239

9

1213

14

5

9

153435

33

51115

AW

Drive control valve


0151730 1 Dr ive control valve

1 0151727 1 Mount plate

2 0101223 1 Valve mount bracket

3 6010520 1 Control valve, dr ive - (see page 2-24 for parts breakdown)

4 6010522 1 Dual counterbalance valve

(see page 2-50 for Fluid Tech valve)

(see page 2-51 for Weco valve)


70/226

( p g )




8 5065807 1 Long straight thread adapter











19 984109 4 Nut 3/8-16 hex20 970549 2 Capscrew 3/8-16 x 3 inch long hex head grade 5

21 5035003 2 Bulkhead branch tee


2 - 10 UNO 41DG 4x4 – 01-97 through 01-01

Drive control valve


71/226

UNO 41DG 4x4 – 01-97 through 01-01 2 - 11

3

16

17

1917

18

1415

2

2017

19

17

18

22

21

22

11

7

9

10

11

4

85

56

6 6

13

12

AW0151730

Transmission valveitem part no qty description

0151729 1 Transmission valve

1 0151728 1 Mounting plate

2 6010518 2 Transmission valve package

(see page 2-67 for Fluid Tech valve package)

(see page 2-68 for Vickers valve package)

3 6010542 1 Flow divider

(see page 2-53 for Fluid Tech flow divider)

( 2 54 f S H d li fl di id )


72/226

(see page 2-54 for Sun Hydraulics flow divider)


5 5065807 2 Long straight thread adapter






11 0152607 1 Spacer - (not used after 12-1-97)

12 5569918 4 Carriage bolt 3/8-16 x 5-1/2 inch long

13 5569919 2 Carriage bolt 3/8-16 x 3-1/2 inch long



16 984109 6 Nut 3/8-16 hex

17 5065710 2 Straight thread adapter 18 5037006 2 Swivel nut 90° elbow

2 - 12 UNO 41DG 4x4 – 01-97 through 01-01

Transmission valve

1718

1718

1214

1615

1314

1615


73/226

UNO 41DG 4x4 – 01-97 through 01-01 2 - 13

RMF

FMF

RMF

FMF

8

19

8

K

C

RMR

FMR

K

C

RMRFMR

1

5

7

8

2

5

78

6 4

7

7

7

3

4

2

910

AW0151729

Package valve, Rexrothitem part no qty description

0152330 1 Package valve, Rexroth

1 6010687 1 Control valve package - (see page 2-18 for parts breakdown)

2 6010773 1 Add-on valve - (see page 2-22 for parts breakdown)

3 6010591 1 Solenoid valve and coil


6010392 1 Replacement car tridge

3040496 1 Replacement coil , 12 volt DC

4 7119116 2 O-ring


74/226

4 7119116 2 O-ring


6 5035318 1 Straight thread 90° elbow7 5037003 3 Swivel nut 90° elbow




11 0082010 1 Decal set, non-proportional control valve




15 5070005 1 Diagnostic nipple

2 - 14 UNO 41DG 4x4 – 01-97 through 01-01

7

5


75/226

Package valve, Rexroth


3

11

11

9

10

6

8

15

5

5

2

1213

1

7

8

14

14

7

9

9 5

55

5 5 55

4

AW

11


76/226

Page 2 - 16

Package valve, Vickers


3

16

14

5

77

1

11

11

9

10

6

8

15

1213

24

5

5

59

9 5

5 5

5 5

5 5 5 5

AW0152330-1

Package valve, Vickersitem part no qty description

0152330 1 Package valve, Vickers

1 6010687 1 Control valve package - (see page 2-20 for parts breakdown)

2 6010773 1 Add-on valve - (see page 2-23 for parts breakdown)





4 7119116 2 O-ring


77/226


6 5035318 1 Straight thread 90° elbow7 5037003 2 Swivel nut 90° elbow




11 0082010 1 Decal set, non-proportional control valve




15 5070005 1 Diagnostic nipple


UNO 41DG 4x4 – 01-97 through 01-01 2 - 17

Control valve package, Rexrothitem part no qty description

6010687 1 Control valve package, Rexroth

1 6010769 1 Manifold, 6 station

2 6010770 1 Directional control valve section - (extend)


3 6010908 1 Directional control valve section - (bottom boom)


4 6010908 1 Directional control valve section - (top boom)


5 6010908 1 Di ti l t l l ti ( t )


78/226

5 6010908 1 Directional control valve section - (steer)

3040524 2 Replacement coil , 12 volt DC6 6010908 1 Directional control valve section - (swing)


7 6010904 1 Directional control valve section - (level)


8 6010771 1 Inlet car tridge valve

9 6010768 1 Flow control car tr idge valve





11 6010328 1 Pressure relief valve - (factory preset, do not reset)

0180801 1 Seal repair kit12 6010328 1 Pressure relief valve - (factory preset, do not reset)






15 6010765 2 Check valve

16 6010587 1 Shuttle valve


2 - 18 UNO 41DG 4x4 – 01-97 through 01-01

Control valve package, Rexroth

14 1413131211


79/226

UNO 41DG 4x4 – 01-97 through 01-01 2 - 19

8

A1 A2

B1 B2 B3

A3 A4

B4B5

B6

A5

A6S

VS

16

1

15

15

P

2 3 4 5 6 7

E X T E N D

B O T T O M

B O O M

T O P

B O O M

S T E E R

S W I N G

L E V E L

10

8

9

AWV00329

Control valve package, Vickersitem part no qty description

6010687 1 Control valve package, Vickers

1 6010711 1 Manifold, 6 station

2 6010712 1 Directional control valve section - (extend)


3 6010713 1 Directional control valve section - (bottom boom)



4 6010713 1 Directional control valve section - (top boom)



80/226


3040551 2 Replacement coil , 12 volt DC5 6010713 1 Directional control valve section - (steer)



6 6010713 1 Directional control valve section - (swing)



7 6010714 1 Directional control valve section - (level)


8 6010698 1 Cartridge valve, 3-way inlet



8220094 1 Replacement solenoid, 12 volt DC9 6010710 1 Flow regulator cartr idge valve






11 6010704 1 Shuttle valve car tridge

6018019 1 Seal

Date post:	07-Jul-2018
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Uno 41 Disel-gas 4x4 Manual

Documents