Operating Instructions

ISL 450-ExISL 450-Ex

Content  

1   General Information ........................................................................................... 3  1.1   Operating Instructions Information: ............................................................ 3  1.2   Symbols used ............................................................................................. 3  

2   Intended use ....................................................................................................... 3  

3   General Safety Instructions ............................................................................... 3  3.1   Safety Insturctions for Assembly and Operating Personnel ....................... 3  3.2   Warnings .................................................................................................... 4  3.3   Conformity to Standards ............................................................................. 4  

4   Intended Field of Application ............................................................................ 4  

5   Technical Data .................................................................................................... 5  

6   Transport, Storage and Disposal ...................................................................... 6  

7   Assembly ............................................................................................................. 7  7.1   Wire Guard Assembly ................................................................................. 7  7.2   Wall mounting ............................................................................................. 7  

8   Installation ........................................................................................................... 7  

9   Putting into Service ............................................................................................ 8  

10   Maintenance ........................................................................................................ 8  10.1   Regular maintenance work ......................................................................... 8  10.2   Cleaning ..................................................................................................... 8  

11   Accessories and Spare Parts ............................................................................ 9  

12   EC Declaration of Conformity ........................................................................... 9  

1 General Information

1.1 Operating Instructions Information: Subject to alterations. PA000516 WEEE-Reg.-Nr DE 934 99306 900013AL01A03 02/2014

1.2 Symbols used Ø Action request: Describes actions to be carried out by the user.

• Reaction sign: Describes the results or the reactions to the actions taken.

û Bullet

F Information sign: Describes notes and recommendations.

Warning symbol: danger due to energised parts!

Warning symbol: danger due to explosive atmosphere!

2 Intended use The portable inspection light ISL 450-Ex can be used for mobile lighting in hazardous areas of Zones 1, 2, 21 and 22 and in safe areas.

3 General Safety Instructions

3.1 Safety Insturctions for Assembly and Operating Personnel The operating instructions contain basic safety instructions which are to be observed during operation and maintenance. Non-observance can result in a hazard to per-sons, plant and environment.

WARNING! Risk due to unauthorised work being performed on the light! • There is a risk of injury and damage to equipment. Ø Assembly, installation, commissioning, operation and maintenance must only

be performed by authorised personnel who have been trained to do so. Before assembly/commissioning:

Ø Read through the operating instructions. Ø Give adequate training to the assembly and operating personnel.

Ø Ensure that the contents of the operating instructions are fully understood by the personnel in charge.

Ø The national assembly and installation regulations (e.g. IEC/EN 60079-14) apply.

If you have questions:

Ø Contact the manufacturer. When operating the lights: Ø Ensure the operating instructions are made available on location at all times. Ø Observe safety instructions. Ø Observe national and local safety and accident prevention regulations. Ø Only run the light according to its performance data. Ø Servicing/maintenance work or repairs which are not described in the opera-

ting instructions must not be performed without prior agreement with the ma-nufacturer.

Ø Any damage may render explosion protection null and void. Ø Any modifications and changes at the inspection light, which are not described

in the operating instructions, are not permitted. Ø The device may only be fitted and used if it is in an undamaged, dry and clean

state. Ø In case of a failure of a LED the further use of inspection light in explosion ha-

zardous area is unrisky. The manufacturer recommends sending in the inspec-tion light for repair immediately.

3.2 Warnings Warnings are sub-divided in these operating instructions according to the following scheme: WARNING! Type and source of the danger! • Possible consequences. Ø Measures for avoiding the danger

They are always identified by the signalling word “WARNING“ and sometimes also have a symbol which is specific to the danger involved.

3.3 Conformity to Standards The relevant Standards are listed in the EC-Declaration of Conformity.

4 Intended Field of Application The inspection light ISL 450-Ex is designed for use as a portable workplace light for explo-sion hazard areas in zones 1, 2, 21 and 22.

The optional mounting brackets allow the inspection light to also be used as a ma-chine light.

WARNING! Only use the light for its intended purpose! • The manufacturer’s liability and rights to make claims under warranty will be

invalidated otherwise. Ø Only use the light under the operating conditions described in the operating

instructions. Ø The light must only be used in explosion hazardous areas according to these

operating instructions.

5 Technical Data Marking

Europe (ATEX) Gas explosion protection II 2 G Ex d IIC T.* Gb Dust explosion protection II 2 D Ex tb IIIC T...°C* Db

* Surface temperature and temperature classes see selection table

Certificates Europe (ATEX) PTB 07 ATEX 1045

Elektrical Data

Version AS002113 and AS002114 (24 ... 48 V) AS002111 and AS002112 (110 ... 240 V) Rated operational voltage 24 ... 48 ± 10 % V AC / DC; 50 / 60 Hz 110 ... 240 ± 10 % V AC / DC ; 50 / 60 Hz

Nominal operational current 24 V 0,7 A 110 V AC 0,13 A

48 V 0,3 A 240 V AC 0,07 A

Luminous characteristics Version AS002113 and AS002114 (24 ... 48 V) AS002111 and AS002112 (110 ... 240 V) Lamps LED - typ. 6000K LED - typ. 6000K

Luminous flux ca. 600 lm ca. 670 lm Luminous intensity 253 Lux in 1m distance 285 Lux in 1m distance

Ambient Conditions Version AS002113 and AS002114 (24 ... 48 V) AS002111 and AS002112 (110 ... 240 V)

Ambient temperature T4: - 40 ... + 60 °C T4: - 30 ... + 60 °C Mechanical Data

Ingress protection IP66 / IP67 Protection class II

Material Enclosure tube Polycarbonat e

Grip Aluminium Sealing cap Aluminium Rubber grip NBR / PVC (EPDM)

Suspension hook NBR / PVC (EPDM) Mounting / Installation

Cable glands CMP cable gland for rubber case-, Thermflex- and wire mesh lead Connecting cable Standard: connecting cable, 5 m, type H07RN-F, Ø 7.7 ... 10 mm, 2 x 1 mm

2

Optional: Gifas Thermoflex cable, 5 m, Type HXSLHXÖ-J, Ø 7.7 ... 10 mm, 2 x 1.5 mm

2

Helukabel with steel wire screening, Type SY-JZ, 2 x 1.5 mm2

Connecting cable with 3 wires by 24 ... 48 V

Version Nominal voltage Temperature classification at Ta =

Max. surface temperature Order number Weight

40 °C 60 °C TO max bei Ta = 40 °C

TO max. bei Ta = 60 °C kg

Inspection light LED ISL 450-Ex

24 ... 48 V AC / DC; 50 / 60 Hz

T4 T4 100 °C 100 °C AS002113 (5m cable) AS002114 (15m cable)

1.400

110 ... 240 V AC / DC; 50 / 60 Hz

T4 T4 100 °C 100 °C AS002111 (5m cable) AS002112 (15m cable)

1.400

Dimensional Drawings (All Dimensions in mm) - Subject to Alterations

03714E00 04925E00

Inspection light without wire guard Inspection light with wire guard

04926E00 04927E00

Mounting bracket Mounting bracket with magnet

6 Transport, Storage and Disposal Transport

Ø Shock-free in its original carton, do not drop, handle carefully. Storage

Ø Store in a dry place in its original packaging Disposal

Ø Ensure environmentally friendly disposal of all components according to the legal regulations.

15 mm / 0.59 "

ø 4 m

m

ø 0.16 "

12,7

mm

0.5

0 "

54,5 mm

2.15 "

80 m

m / 3

.15 "

12,7

mm

0.5

0 "

54,5 mm

2.15 "

8m

m / 3

."

846

ø mm25 / ø 0.98 "

595 mm / 23,43 "

180 mm / 7,09 "

302 mm / 11,89 "

øm

m52

øm

m40

øm

m62

ø2,4

4"

ø 2

,05 "

ø 1

,57 "

595 mm / 23,43 "

180 mm / 7,09 "

302 mm / 11,89 "

øm

m52

øm

m40

øm

m62

ø2,4

4"

ø 2

,05 "

ø 1

,57 "

7 Assembly

7.1 Wire Guard Assembly

Ø Remove the suspension hook (4) from the enclosure tube (2). Ø Push the wire guard (3) over the enclosure tube. Ø Push the first coil of the wire guard over the lip of the grip (1). Ø Push the suspension hook back onto the enclosure tube and push the last coil

of the wire guard over the lip of the suspension hook when doing so.

• The wire guard is now fitted.

7.2 Wall mounting

Ø Fix the mounting brackets to the wall at a spacing distance of 360 mm. Ø Clip the inspection light into the mounting brackets.

• Wall mounting is complete.

8 Installation WARNING!

Using plugs of the incorrect explosion protection category or plugs which are not explosion protected!

• If plugs of the incorrect explosion protection category or plugs which are not explosion protected are used, explosion protection is not guaranteed.

Ø Only use plugs, which are approved for use in the relevant zone.

F All versions can be operated with a cable length up to 100 m.

F It is not permitted to extend the connection cable.

Ø Installation of the plug should be performed in accordance with the correspon-ding operating instructions.

1

2

3

4

360 mm / 14,17 "

9 Putting into Service Before commissioning

Ø Make sure that the plug is fitted correctly and that it is approved for use in the zone in question.

Ø Check that cable is clamped properly.

Ø Inspect the cable gland for damage. Ø Check the inspection light for visible damages.

10 Maintenance WARNING!

Danger from energised part!

• Risk of the serious injury. Ø Disconnect the light fitting from the power supply before carrying out. Ø Maintenance work must not be carried out in explosion hazardous area.

10.1 Regular maintenance work Ø Consult the relevant regulations (e.g.IEC/EN 60079-17) to determine the type

and extent of inspections. Ø Plan the intervals so that any defects of the light which may be anticipated are

promptly detected To check as part of the servicing/maintenance schedule:

û Check the connection cable for damage.

û Inspect light for visible damage.

û Leak-tightness of the cable glands.

û Compliance with the permitted temperatures in accordance with IEC/EN 60079-0.

û Make sure the function is in accordance with regulations.

10.2 Cleaning

û Clean with a damp cloth, brush, vacuum cleaner or similar items.

û When cleaning with a damp cloth use water or mild, non-abrasive, non-scratching cleaning agents.

û Never use aggressive cleaning agents or solvents.

11 Accessories and Spare Parts Use only original accessories and spare parts from manufacturer. Accessories and spare parts you can find on the datasheet on www.ecom-ex.com

mobile experts

ecom instruments GmbH · Industriestraße 2 · 97959 Assamstadt · GermanyTel.: +49(0) 62 94 / 42 24-0 · Fax: +49(0) 62 94 / 42 24-100 · E-Mail: sales@ecom-ex.com · www.ecom-ex.com

EG-KonformitätserklärungDeclaration of EC-ConformityDéclaration de conformité CE

nach Richtlinie 94/9/EG (ATEX), 2004/108/EG und 2006/95/EGaccording to directive 94/9/EC (ATEX), 2004/108/EC and 2006/95/EC

selon les directives 94/9/CE (ATEX), 2004/108/CE et 2006/95/CE

Wir, ecom instruments GmbH, erklären in alleiniger Verantwortung, dass unser Produkt auf welches sich diese Erklärung bezieht, den nachfolgenden Daten, Richtlinien und Normen entspricht:We, ecom instruments GmbH, declare under our sole responsibility, that the product to which this declaration relates, is in accordance with the provision of the following standards, directives and norms:Nous, ecom instruments GmbH, déclarons sous notre seule responsabilité, que le produit pour lequel cette déclaration se rapporte, est conforme à la disposition des normes et des directives suivantes:

Name & Anschrift des Herstellers innerhalb der europäischen GemeinschaftName & address of the manufacturer in the ECNom et adresse du fabricant dans l‘Union Européenne

ecom instruments GmbHIndustriestraße 297959 AssamstadtGermany

Beschreibung der GeräteDescription of the devicesDescription des appareils

Explosionsgeschützte Reparaturleuchte / InspektionsleuchteExplosion protected portable repair light / inspection lightLampes portatives / baladeuse protégés contre l‘explosionTyp/Type: ISL 450-Ex

Ex-KennzeichnungEx-designationMarquage Ex

II 2G Ex d IIC Tx Gb II 2D Ex tb IIIC Txxx°C Db

EG-BaumusterprüfbescheinigungEC-Type Examination CertificateDéclaration de conformité CE

PTB 07 ATEX 1045

ZertifizierungsstelleNotified bodyOrganisme notifié

Physikalisch-Technische Bundesanstalt Bundesallee 100 38116 BraunschweigGermanyKenn-Nummer / Identification number /Numéro d‘identification: 0102

Name & Anschrift der überwachenden Stellea) Qualitätssicherungssystem ISO 9001Name & address of auditing bodya) Quality Management System according to ISO 9001Nom et adresse de l‘organisme certifiéa) Système d‘assurance qualité selon ISO 9001

DEKRA Certification GmbHHandwerkstraße 1570565 StuttgartGermany

CommunicationPortable LightingMobile ComputingMeasurement & Calibration

mobile experts

ecom instruments GmbH · Industriestraße 2 · 97959 Assamstadt · GermanyTel.: +49(0) 62 94 / 42 24-0 · Fax: +49(0) 62 94 / 42 24-100 · E-Mail: sales@ecom-ex.com · www.ecom-ex.com

CommunicationPortable LightingMobile ComputingMeasurement & Calibration

WEE

E-R

eg.-N

r.: D

E 93

4 99

306

9000

13M

E01A

00

ecom instruments GmbHAssamstadt, 04. 12. 2013

Patrick SanderDirector Special Products

Name & Anschrift der überwachenden Stelleb) Qualitätssicherungssystem der Produktion gemäß Richtlinie

94/9/EG (ATEX)Name & address of auditing bodyb) Quality Management System of production according to directive

94/9/EC (ATEX)Nom et adresse de l‘organisme certifiéb) Système d‘assurance qualité pour la fabrication selon la directive

94/9/EC (ATEX)

Physikalisch-Technische BundesanstaltBundesallee 10038116 BraunschweigGermanyKenn-Nummer / Identification number /Numéro d‘identification: 0102

Angewandte harmonisierte StandardsApplied harmonized standardsStandards harmonisés appliqués

EN 60079-0:2009EN 60079-1:2007EN 60079-31:2009EN 61547:2009EN 55015:2006 + A1:2007 + A2:2009EN 60598-1:2008 + A11:2009

Angewandte europäische RichtlinienApplied European directivesDirectives générales européennes appliquées

94/9/EG2004/108/EG2006/95/EG

Unterzeichnet / signed

ecom instruments GmbH · Industriestr. 2 · 97959 Assamstadt · GermanyTel.: + 49 (0) 62 94 / 42 24 0 · Fax: + 49 (0) 62 94 / 42 24 100E-Mail: sales@ecom-ex.com · www.ecom-ex.com

PA000516 02 / 2014WEEE-Reg.-Nr. DE 934 99306900013AL01A03Änderungen vorbehalten! Subject to change without notice!

Copyright© 2014 ecom instruments GmbH.Der Inhalt dieses Dokuments darf ohne vorherige schriftliche Genehmigung durch die ecom instruments GmbH in keiner Form, weder ganz noch teilweise vervielfältigt, weitergegeben, verbreitet oder gespeichert werden.

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