Vacon compact ac drives

Vacon Compact AC DrivesCreating Perfect Harmony

Work with a supplier that is committed to its OEM customers

Consider your current supplier. Are you satisfied with all areas of co-operation?

Vacon has a proven track record in working with OEM customers

Our products are designed with the needs of the OEM in focus

For high volume customers we can also offer customized solutions

Vacon is one of the fastest growing AC drives manufacturers in the world. Founded in 1993 we have grown to one of the major players in the business thanks to our good customers and strong will co-operation

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Global Sales, Support and Service

Vacon has developed its sales, support and service network to support its customers in the best possible way – globally

We have a skilled drives dedicated service and support on all main markets

All our main service centres offer 24/7 on-call service

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Production and R&D Vacon PLC Vacon own sales offices Served by partner


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Manufacturing and R&D on three continents



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Vacon sales offices in 27 countries



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Vacon sales offices in 27 countries

Service centers in 52 countries (including partners)


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Harmony in Products

Compact Range Product Philosophy

Efficient products that are suited for a high variety of applications

Optimized to meet the needs of OEMs served via Vacon and Vacon’s partner network globally

Designed for a short installation and setup time

All functionality that should be needed is available built-in into the unit

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Compact AC Product Overview

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As Easy as possible

•Pumps & Fans•Conveyors•Other speed control needs

Possibilities and performance•Conveyors•Packaging machines•Processing machines•Washing machines•Pumps & Fans•Other speed control needs

Flexibility in cooling

• Textile machinery•Hoists and cranes•Conveyors in demanding environment•Compressors and heat pumps

Vacon 10 Vacon 20 Vacon 20 Cold Plate

Vacon 10 – As Easy as possible

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The Range The Features The Benefits

Customer Benefits:

•Short installation time

•Space saving design

•Parameter copying without main power

Easy access terminals

Parameter copyingwithout main power

IP21/Nema 1 options(wall mounting)

Side by sidemounting possible

Easy user interfaceand quick menu

DIN rail mountingas standard

Voltage MI1 MI2 MI3

110-120V (1~) - 0.75 kW 1.1kW

208-240V (1~) 0.55 kW 1.5 kW 2.2 kW

208-240V 0.55 kW 1.5 kW 2.2 kW

380-480V 0.75 kW 2.2 kW 5.5 kW

575-600V - - 0.75 - 5.5 kW

Vacon 20 – Possibilities and Performance

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Customer Benefits:

•Best possible performance

•Optimum solution with customized application SW

•Fast installation and setup

•Full connectivity to automation systems

Wide power range>16A units choke as option

CanOpen, DeviceNetProfibus DP,

Pulse train input

IEC61131-3 built-inPLC functionality

Easy user interface+ parameter copying

High functionalityand performance

Voltage MI1 MI2 MI3 MI4 MI5

110-120V (1~) - 0.75 kW 1.1kW - -

208-240V (1~) 0.55 kW 1.5 kW 2.2 kW - -

208-240V 0.55 kW 1.5 kW 2.2 kW 5.5 kW 7.5 kW

380-480V 0.75 kW 2.2 kW 5.5 kW 11 kW 18.5 kW

575-600V - - 0.75 - 5.5 kW - -

Vacon 20 – Flexibility in Cooling

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Customer Benefits:

•Best possible cooling performance

•Optimum solution with customized application SW

•Fast installation and setup

•Fast installation and cabling for OEMs

Cold plate coolingconcept

70°C ambienttemperature rating

Passive, Liquid orother cooling media

Functional safetybuilt-in(STO, SIL2)

Fast-plug I/OConnector

IEC61131-3 built-inPLC functionality

Voltage MS2 MS3

380-480V 3 kW 7.5 kW

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Options and Solutions

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Easy to Use Keypad

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Easy to Use Keypad

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Menu Indicators

Easy to Use Keypad

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Status IndicatorsMenu Indicators

Easy to Use Keypad

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Easy Change ofControl place

Easy to Use Keypad

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Easy Change ofControl place

Easy mobile phone type of navigation logic

Menu Overview

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Menu Overview

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Menu Overview

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Menu Overview

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Menu Overview

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Menu Overview

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Menu Overview

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Using The Parameter Copy Tools

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The MCA or the magnetic keypad can be used for copying parameter settings

Simply connect the copy tool to the drive and upload the settings to the MCA/Keypad.

Download settings to as many drives as you like

MCA has a battery built-in. No power needed in the drive (if option board is mounted main power or 24V is needed)

Drive InfoVacon Live PC Software

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Fault DiagnosticRead Fault Codes

Monitoring

Control ToolbarControl the drive with start/stop and speed

Vacon Live Main Window

Parameter BrowserUpload/Download Settings

Comprehensive I/O as standard

Wide standard I/O configuration

– 2xAnalogue Inputs

– 6xDigital Inputs

– 1xAnalogue out

– 1xDigital out

– 2xRelay out

Easy programming of signals with DIP switches

Robust screw I/O terminals on all types.

– Vacon 20 Cold Plate has removable terminals

– Vacon 20 Cold Plate has all I/O on parallel multi-pin connector

Safe Torque Off in Vacon 20 CP

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Comprehensive I/O as standard

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Vacon 20 Option board support

Connectivity to all main fieldbus systems

Expansion of I/O and connection of sensors

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MI1-MI3Option board kit

Vacon 20 Cold PlateMounted inside drive

Vacon 20 MI4-Mounted inside drive

OPT-E3 Profibus DC (Screw terminals)

OPT-E5 Profibus DP (Sub-D terminals)

OPT-E6 CANOpen

OPT-E7 DeviceNet

OPT-CI Modbus/TCP *

OPT-CP ProfiNet *

OPT-CQ Ethernet/IP *

OPT-B2 2xRO+Thermistor *

OPT-B4 Galvanic isolation 1xAI+2xAO *

OPT-BF 1xAO, 1xDO, 1xRO *

OPT-BH PT100, PT1000 Ni1000, KTY84 *

OptionBoard

Function

* available 2012

Standard Options

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Keypad door mountingkit for Vacon 20

Magnetic keypad mountingfor Vacon 20 Cold Plate

Micro Communications Adapter (MCA) for Vacon 10 and Vacon 20

Built-in EMC filtersfor Vacon 10 & Vacon 20

USB connection cable for PC Flange mounting optionfor Vacon 20 MI4 and MI5

Full Option List

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Using Vacon 20 Cold Plate Drives

Gives completely new possibilities for OEMs to create advanced cooling solutions

Extremely robust drive design. No fans and no airflow needed around the drive

High ambient temperature rating for the drive itself (+70°C)

Maximum ambient temperature for the heat sink depends on its sizing

Available in sizes 0.75kW – 7.5kW

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Up to 70%of lossesto externalheat sink

30%of lossesinsideenclosure

Example: Vacon 20 Cold Platedrive mounted in a sealed enclosure

Cold Plate Heat Sink Selection

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Thermal Resistance Junction to Cold plate:(Assuming WLPF compound & standard thickness)MS2 Rj = 0,014 °C/WMS3 Rj = 0,0068 °C/W

TCPmax = 85°C

Calculating the maximum allowed thermal resistanceof the heat sink is done using the formula below:

Heatsink selection example:

MS2 8A @ continuous load @ 40°C heat sink ambient temperature:

85°C - 40°CRHSmax = ---------- - 0,014°C/W = 0,522 °C/W (maximum thermal R)

84 W

Select an heat sink with low enough thermal resistance and add a sufficient margin for possible pollution and to compensate for heat sink internal thermal resistance from cold plate area to the edges.

Example: +15% margin -> 0,522 °C/W x 0,85 -> Max. thermal R = 0,44 °C/W

Example: Heat sink selector @ www.birminghamaluminium.com

Note ! If the ED of the application is less than 100% the heat loss and thus the needed heat sink will be smallerThermal compound between cold plate and heat sink is assumed to be usedInternal losses 33W. Verify that inside temperature of the enclosure will not exceed +70°C

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Applying the Drives

General Specification

Supply voltage:– Voltage tolerance -15%...+10%

– Frequency tolerance 45-66Hz

Output specification:– Frequency 0…320Hz

– Resolution 0.01Hz

– Voltage 0…Uin (115V 2xUin)

– Continuous current IN at rated ambient temperature

– Overload:

1.5 x IN max. 1 min/10 min

Starting current 2 x IN max 2s/20s

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Enclosure class:– IP20

– Vacon 20 MI4 and MI5 IP21

– MI1-MI5 drives Nema Type 1 with option kit

Control method:– U/f or Sensorless Vector Speed Ctrl

– Switching frequency 1.5...16kHzDefault 4kHz, 575V 2kHz, Cold Plate 6kHz

– Braking torque 100 % x TN with brake chopper in 3-phase version sizes MS2-3, MI2-5

– 30 % x TN with DC-braking. Dynamic flux braking available in all types


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Ambient temperature:– MI1-5: -10…+50C

– Cold Plate models: -10…+70C

– MI1-3 side by side mounting: -10…+40C

Other:

– Coated PCBs as standard in all models

– Temperature controlled cooling fan in models with fan

Approvals:– EN61800, C-Tick, Gost R, CB, CE, UL, cUL, IEC (not all versions, see unit nameplate for

more detailed approvals)

Features for Pumps and Fans

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Local / Remote switchable

Built-in PID controller

Sleep mode functionality in PID controller

Actual value display with scaling to customer units

Prohibited frequency ranges

Flying start (catch spinning motor)

Pump dry-run / Fan belt supervision

Motor thermal protection built-in

Features for Material handling

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Control logic for mechanical brake

S-rounding of ramps

Automatic ramp switching (1 or 2) dependent on output frequency

Adjustable DC-brake time at start/stop

Motor potentiometer function

Cold-Plate cooling possible

Brake chopper as standard in 3-phase units size 2 and bigger

Features for Conveyors & Packaging

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Control logic for mechanical brake

Pulse train input (Vacon 20)

Motor stall protection

Flux braking for dynamic braking without brake chopper

Brake chopper as standard in 3-phase units size 2 and bigger

Safe Torque Off (Vacon 20 CP)

Features for Textile Machines

Cold Plate cooling possibility

– dust resistance passive cooling

Wide standard I/O

Built-in PID controller

8-Preset Speeds

RS-485 Modbus RTU as standard

Advanced programmability and sequencing with built-in PLC functionality according to IEC61131-3

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Other Functionality

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Motor Id run for maximum control performance

Motor pre-heat/anti condensation functionality

Adjustable On/Off delays for relay outputs

Analogue and relay outputs are controllable via fieldbus

Automatic fault reset

Keypad parameter lock with password protection

Vacon Programming built-in PLC

Features

– To create customer specific drive SW for Vacon 20 drives

– Extremely flexible drive programming

– No extra runtime HW needed

Programming in IEC61131-3

– Block diagram

– Structured text

– Ladder diagram

Keypad & parameter lists

– Full access to parameters

– Monitoring item

– Default settings

Performance

– Cycle times 5ms, 10ms, 100ms and 1000ms

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Vacon Programming built-in PLC

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Examples Of Customer Projects

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Air Handling Unit Fan

The standard Vacon 10 was used to control the fan and optimize the energy efficiency.

The Vacon 10 also reducedthe noise level of the fanduring normal operation

Roof Top Fan

The drive was used to improvethe controllability of the fan.

Vacon delivered a drive to thecustomer with tailored application SW to simplify the use. The product was also branded according to customer specification.

Compressor drive

Special mechanical version ofthe Vacon 10 was created for ahigh volume customer.

Customer specific ratings andcooling concept. Tailor madeSW for customer’s special need

Summary

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Summary

Vacon is dedicated to work with its OEMs to provide the best possible drives solution

Vacon can provide global sales, support and service to support its customers (or to the customer of the customer)

The Vacon Compact AC range consists of:

– Vacon 10 – As Easy as Possible

– Vacon 20 – Possibilities and Performance

– Vacon 20 Cold Plate – Flexibility in cooling

The products offer comprehensive functionality and options for all the main applications where used

Software adaptation can be done using the Vacon Programming Tool

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Presentation name / Author

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Date post:	21-Jun-2015
Category:	Engineering
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Vacon compact ac drives

Engineering