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VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf ·...

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Sizes : Floating ½”- 6” (DN15 - DN150) Trunnion 2” - 56” (DN50 - DN1400) API 6D Pressure Range : ASME CLASS 150 - ASME CLASS 2500 (EQUIVALENT DIN PRESSURE RATINGS) API 6A Pressure Range : 2000 PSI - 20000 PSI Works & Office : A/91,Oshia Mata Compound, Retibundar Road, Village : Kalher, Bhiwandi, Thane (Maharashtra) - INDIA. E-mail: [email protected] | Web.: www.vcpl.biz QUALITY POLICY “Rise to the needs of the customers while simultaneously achieving the company’s goal through Quality and Reliability by continual improvement of ISO 9001 & other Industrial Valves and the people at all levels, by adopting policy of system driven, customer focused, value based & service oriented work culture.” www.vcpl.biz
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Page 1: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

Sizes : Floating ½”- 6” (DN15 - DN150)

Trunnion 2” - 56” (DN50 - DN1400)

API 6D Pressure Range : ASME CLASS 150 - ASME CLASS 2500

(EQUIVALENT DIN PRESSURE RATINGS)

API 6A Pressure Range : 2000 PSI - 20000 PSI

Works & Office : A/91,Oshia Mata Compound, Retibundar Road,Village : Kalher, Bhiwandi, Thane (Maharashtra) - INDIA.

E-mail: [email protected] | Web.: www.vcpl.biz

QUALITY POLICY

“Rise to the needs of the customers while simultaneously achieving

the company’s goal through Quality and Reliability by continual

improvement of ISO 9001 & other Industrial Valves and the

people at all levels, by adopting policy of system driven, customer

focused, value based & service oriented work culture.”

www.vcpl.biz

Page 2: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

16” x 600# TRN 3PC SE 12” x 150# TRN 2PC SE 18” x 600# TRN 3PC SE

2” x 300# TRN 2PC Forge SE 12” x 300# TRN 2PC SE 18” x 300# TRN 3PC SE

12” x 900# TRN 3PC SE6” x 1500# TRN 2PC SE 3” x 150# TRN 3PC SE

TERMS AND CONDITIONS OF SALE

Acceptance :

Prices:

Payment:

Delivery:

Design :

Cancellation:

Time of Cancellation As start engineering but prior to release for production

After release for production After completion of machining component

After the completion of assembly

Cancellation chargers 30% 60% 80% 100%

Inspections :

Governing Law :

Warranty :

Return of Goods :

Packing :

All orders based on Valvola quotations shall be subject to acceptance in writing by Valvola. Order acceptance is expressly made conditional on assent by client / customer to Valvola terms.

Validity of quotation are valid for thirty days unless otherwise stated in writing and are subject to withdrawal or change at any time prior to acceptance by Valvola. If for some reason any items arechanged or added to the order required, Valvola reserves the right to adjust prices accordingly. If buyers falls to meet the agreed upon and established commercial terms of the contract the sellermay with hold all subsequent delivery until such time that the original commercial terms of contract have been met by the buyer. Prices do not include field or job site installation unless otherwisestated.

All payment terms are to be negotiated and agreed upon Valvola and buyers / Customer.

All promises of delivery / shipment are estimated as closely as possible. Valvola’s best efforts are used in every case to deliver or ship within promised time, but there is no guarantee to do so.Delivery of shipment specified under each item is subjected to “FORCE MAJEURE”.

Valvola reserve the right to change design material or specification without notice or without obligation to furnish or install such changes on the product previously or subsequently provided dueto continual improvement.

Order accepted by are not subject to cancellation except with the consent of and upon terms. Cancellation of contract valve at different stages are as follows :-Valvola, Valvola

Final inspection and acceptance of products must be made at factory and shall be conclusive except for latest defects. Inspection agency appointed by customer representative may inspect duringnormal working time prior to delivery or shipment in such manner as will not interfere with operation in factory.

The terms & conditions of this quotations and any subsequent purchase order shall be constructed, interpreted and performed exclusively according to the law of the India, Mumbai jurisdiction.Valvola reserves the right to cancel any order for products indented by the customer to be resold or delivered to such entities.

All the products manufactured by Valvola are warranted for 18 months from date of dispatch of goods or 12 months form the dated of commission whichever is earlier against defect inworkmanship or material. Valvola does not take any responsibility if factory setting disturbed or product are dismental. This warranty does not cover deterioration by corrosion, erosion or anycause.

No product shall be returned to valvola without written authorization and shipping instructions having been obtained from Valvola. On all material approved for return for credit handlingrestocking costs. If any and cost to recondition for resale as new will be charged.

Export quality good worthy packing charges will be added to the quotation.

35

Page 3: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

We at Valvola Corporation Pvt. Ltd. Committed for a Quality product to meet

the needs and requirements of our valuable customer’s in a timely manner

with competitive price and finest service in the industry.

Over a decade of experience, Valvola’s Valves are designed to provide valves

with safety, unmatched durability and long term performance. Valvola’s valves

are tested under strict quality control to meet and exceed all industrial standards

to which they are constructed with full tracebility with chemical, physical and

pressure test records.

Valvola offers standard sizes range from ½” to 56” in diameter with pressure

ratings from ASME class 150 to class 2500 and API 2000 to API 20000 and

equivalent DIN ratings in carbon steel, stainless steel, Duplex, Super Duplex,

Inconel, Monel, AL – Br, Hastalloy, low temperature material and other special

material as per service requirement. Valvola’s valves confirms to API 6D, API 6A,

ISO 17292, BS 5351.

This literature provide basic dimensions and specification of Valvola’s valves.

Every effort has been made for technical accuracy in development of this

literature. Due to continual product design & development the design and

material offered may vary.

For more details visit our website: - www.valvolacorporation.com

Tel.: +91 22 2583 7889/90

Email: - [email protected]/ [email protected]

About us

[email protected]

SPARE PART LIST

1. Trunnion Mounted Ball Valve - Side Or End Entry

1 Seat Ring - 1Set /1 Valve

2 Body Gasket 1Set /10 Valve 1Set /1 Valve

3 Stem Housing Gasket 1Set /10 Valve 1Set /1 Valve

4 Body “O” Ring 1Set /10 Valve 1Set /1 Valve

5 Stem “O” Ring 1Set /10 Valve 1Set /1 Valve

6 Stem Housing “O” Ring 1Set /10 Valve 1Set /1 Valve

7 Trunnion Cover Gasket 1Set /10 Valve 1Set /1 Valve

8 Trunning “O” Ring 1Set /10 Valve 1Set /1 Valve

9 Seat “O” Ring 1Set /10 Valve 1Set /1 Valve

1 Seal - 1Set /1 Valve

2 Body Gasket 1Set /10 Valve 1Set /1 Valve

3 Packing 1Set /10 Valve 1Set /1 Valve

Sr. No. PartSpare Part Quantity

Start Up 2 Year Operation

Sr. No. PartSpare Part Quantity

Start Up 2 Year Operation

2. Floating Ball Valve - Side Or End Entry

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Table of contents

STANDARD 6-7

TESTING AND INSPECTION 8

DESIGN FEATURES 9-11

BILL OF MATERIALS 12-14

GENERAL ASSEMBLY DRAWING 15-20

EXPLODED VIEW 21-24

DIMENSIONS FOR CLASS 150 25

DIMENSIONS FOR CLASS 300 26

DIMENSIONS FOR CLASS 600 27

DIMENSIONS FOR CLASS 900 28

DIMENSIONS FOR CLASS 1500 29

DIMENSIONS FOR CLASS 2500 30

MOUNTING DETAILS 31

CV VALUES 32-33

SPARE PART LIST 34

QUALITY POLICY 35

TERMS & CONDITIONS OF SALE 36

BORE CLASS

NPS DN 150 300 600 900 1500 2500

30 750 145001 144001 144001 130001 --- ---

36x30 900x750 64001 64001 64001 61501 --- ---

32 800 170001 170001 170001 151001 --- ---

36x32 900x800 87001 87001 87001 69501 --- ---

36 900 210001 210001 210001 198201 --- ---

40 1000 267501 267501 267501 --- --- ---

42x36 1050x900 96701 96702 96001 --- --- ---

42 1050 280001 280002 280001 --- --- ---

48 1200 384001 384002 384001 --- --- ---

56x42 1400x1050 89001 89002 89001 --- --- ---

56 1400 521001 521002 521001 --- --- ---

Method of Calculating Flow

The Flow Coefficient “Cv” of a valve is the flow rate of water (gallons/minute) through a fully opened valve, with a pressure drop of 1 PSI across the valve. To find the flow of liquid through the valve from the Cv, use the following formulas:

Liquid Flow Gas Flow

QL = Cv (5P/G)½

where

QL = flow rate of liquid (gal./min.)

5P = differential pressure across the valve (psi) G = specific gravity of liquid (for water, G=1)

Qg = 61Cv(P25P/g)½ for non-critical flow where {(5P/P) < 1.0}

Qg = flow rate of gas (CFH at STP) P2 = outlet pressure (psi)

g = specific gravity of gas (for air, g = 1.0)

33

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TYPE BORE CLASSBODY

MATERIALTRIM MATERIAL

END CONNECTION

SEAT MATERIAL SEAL MATERIALVALVE

OPERATIONSPECIAL

MODIFIER

(1) (2) (3) (4) (5) (6) (7) (8) (9) (x)

AOne Piece Side Entry

1Reduced Bore Short Pattern

01 125 01 WCB 01 CS with ENP 1 RF 1 DELRIN 1 BUNA 1 Lever Op. X Special

BTwo Piece Side Entry

2Reduced Bore Long Pattern

02 150 02 A105 02LowTemp CS

ENP2 RTJ 2 PTFE 2 *VITON B 2 Gear Op.

CThree Piece Side Entry

3Full Bore Short Pattern

05 300 03 CF8 03 F316 3 WE 3 RPTFE 3 *EPDM 3Lever Op. w/ Lock Device

T Top Entry 4Full Bore Long Pattern

07 600 04 F304 04 F316 L 4 SW 4 NYLON 4 *AFLAS 4Gear Op. w/

Lock Device

W Welded 5 5 Special Bore 09 900 05 CF8M 05 CF8M 5 NPT 5 PEEK(HT4) 5 *HNBR 5 Bare Stem

10 1500 06 F316 06 F304 6 WExRF 6 DEVLON V 6 Actuated

11 2500 07 CF3 07 F304 L 7 WExRTJ 7 KEL F

13 4500 08 F304L 08 CF8 8 HUB

15 PN 2.5 09 CF3M 09 CF3M

16 PN 6 10 316L 10 13% Cr

17 PN 10 11 LCB 11 Hastalloy

18 PN 16 12 LF2 CL2 12 F51

19 PN 25 13 F51 13 Al. Bronze

20 PN 40 14 F11 14 Titanium

21 PN 63 15 Al. Bronze 15 Inconel 625

22 PN 100 16 Titanium 16 Special

23 PN 160 17 Ductile Iron

24 PN 250 18 Cast Inon

25 PN 320 19 Inconel 625

26 PN 450 99 Special

28 2000 PSI

29 3000 PSI

30 5000 PSI

31 10000 PSI

32 15000 PSI

33 20000 PSI

Figure numbers are designed to cover essential features.

Example: B 4 02 02 04 1 2 2 1 X

Special (ie: stem extension, overlay)

(9) Valve Operation: Lever

(8) Valve Seal Material: Viton B

(7) Valve Seat Material: PTFE

(6) Valve End Connection: RF

(5) Valve Trim Material: F316

(4) Valve Body Material: A105

(3) Valve Pressure Rating: Class 150

(2) Valve Bore: Full Bore & Long Pattern

(1) Valve Type: Two Piece Side Entry

Notes: 1. Design and Construction details are subject to change without notice.

2. Other materials available upon request. See pages 12 to 14.

5

BORE CLASS

NPS DN 150 300 600 900 1500 2500

1/2 15 24 26 21 17 17 15

3/4 20 55 57 49 35 35 32

1 25 96 96 94 70 64 43

1-1/4 32 152 137 121 114 114 59

1-1/2 40 309 309 309 166 166 93

2x1-1/2 50x40 141 141 136 126 126 97

2 50 449 421 351 321 321 251

3x2 80x50 219 211 191 186 181 201

3 80 1391 1051 1001 911 821 736

4x3 100x80 629 601 561 506 501 561

4 100 2551 2001 1851 1761 1611 1101

6x4 150x100 924 911 801 736 736 746

6 150 5248 5181 4401 4301 4081 2531

8x6 200x150 2501 2491 2151 2011 2006 1486

8 200 10751 10261 8451 8401 7981 5311

10x8 250x200 5001 4991 4501 4161 4151 3311

10 250 17774 17221 14251 14161 13021 8441

12x10 300x250 8401 8391 8001 7301 7281 5951

12 300 26751 25951 22791 21231 19611 13001

14x12 350x300 14081 14041 13991 13921 13811 ---

16x12 400x300 9031 9021 9011 9001 8991 ---

14 350 32601 30901 28601 26601 24081 ---

16x14 400x350 14781 14751 14721 14691 14101 ---

16 400 44701 42601 39251 36601 33111 ---

18x16 450x400 20841 20821 20751 20701 19101 ---

20x16 500x400 15301 15301 15301 13801 12001 ---

18 450 58501 56451 52001 50541 50361 ---

20x18 500x450 28101 28001 27851 25001 25001 ---

20 500 76001 72701 70501 69701 64751 ---

24x20 600x500 28201 28201 28001 25101 20601 ---

22 550 68201 68201 68201 62001 54001 ---

24 600 113501 109451 99001 86751 77461 ---

30x24 750x600 36001 36001 36001 32901 --- ---

26 650 110001 110001 110001 98501 --- ---

28 700 121001 121001 121001 113001 --- ---

CV FLOW COEFFICIENTS

32

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STANDARD

Valvola Ball Valves are designed, manufactured and tested in accordance with API, ANSI, MSS, NACE & BS requirement.

The following list contains the most important Applicable standards for Ball valves. Valvola valves may be produced in accordance

with other international standards upon request.

• API SPEC 6D – Specification for Pipeline valves.

• API SPEC 6A – Specification for wellhead and Christmas tree equipment.

• API SPEC 6FA – Specification for fire test for valves.

• API STD 598 – Valve inspection and testing.

• API STD 607 – Fire test for soft-seated quarter-turn valves.

• API SPEC 31 – Specification for Quality programmes for the Petroleum and Natural gas industry.

• ASME B16.5 – Pipe Flanges and Flanged Fittings.

• ASME B 16.10 – Face to Face and End to End Dimension of Valves.

• ASME B 16.25 – Buttwelding Ends.

• ASME B 16.34 – Valves – Flanged, Threaded and Welding End.

• ASME B16.47 – Large Diameter Steel Flanges.

• ASME B1.20.1 – Pipe threads, general Purpose.

• ASME B 16.11 – Forged Fittings, Socket – Welding and Threaded.

Applicable Specification

• BS 5351 – Specification for – Steel ball Valves for the Petroleum, Petrochemical and Allied Industries.

• BS 6755 – Testing of valves

• BS 5146 – Inspection and test of valves specification for pressure testing requirement for general purpose valves.

• BS 4504 – Circular Flanges for Pipes, Valves and Fittings.

• BS EN 12516 – Industrial Valves – Shell design strength

• BS EN 1092 – Flange and their joints – Circular flanges for pipes, valves, fittings and accessories, PN designated.

• BS EN 558 – Industrial Valves – Face to Face and Centre to Face dimensions of metal valves for use in flanged pipe system.

• BS EN 10204 – Metallic products – Types of inspection documents.

• BS EN 6364 – Valves for Cryogenic Services.

• BS EN 12266 – Industrial valves – Testing of valves.

API (American Petroleum Institute)

ASME (American Society of Mechanical Engineers)

BSI (British Standards Institute)

6

Flange

Type

d1 d2 d3 d4 h1 h2 Number of bolts

Max. flange torque (NM)(in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)

F03 1 13/16 46 1 25 1 7/16 36 0.20 M5 1/8 3 5/16 8 4 32

F04 2 1/8 54 1 3/16 30 1 11/16 42 0.20 M5 1/8 3 5/16 8 4 63

F05 2 9/16 65 1 7/16 35 2 50 0.24 M6 1/8 3 5/16 9 4 125

F07 3 1/2 90 2 3/16 55 2 3/4 70 0.32 M8 1/8 3 1/2 12 4 250

F10 5 125 2 3/4 70 4 102 0.39 M10 1/8 3 5/8 15 4 500

F12 6 150 3 5/16 85 5 125 0.47 M12 1/8 3 11/16 18 4 1,000

F14 6 7/8 175 4 100 5 1/2 140 0.63 M16 3/16 4 1 24 4 2,000

F16 8 1/4 210 5 1/8 130 6 1/2 165 0.79 M20 3/16 5 1 3/16 30 4 4,000

F25 11 13/16 300 7 7/8 200 10 254 0.63 M16 3/16 5 1 24 8 8,000

F30 13 3/4 350 9 230 11 3/4 298 0.79 M20 3/16 5 1 3/16 30 8 16,000

F35 16 5/16 415 10 1/4 260 14 356 1.18 M30 3/16 5 1 3/4 45 8 32,000

F40 18 11/16 475 11 13/16 300 16 406 1.42 M36 5/16 8 2 1/8 54 8 63,000

F48 22 560 14 9/16 370 19 483 1.42 M36 5/16 8 2 1/8 54 12 125,000

F60 27 686 18 1/2 470 23 3/4 603 1.42 M36 5/16 8 2 1/8 54 20 250,000

MOUNTING DETAILS AS PER ISO 5211

VALVOLA reserve the right to change design, material or specification without prior notice, and free of obligation to furnish or install such changes on product previously sold

31

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ISO (International Organization for Standardization)

MSS (Manufacturers Standardization Society)

NACE (National Association of Corrosion Engineers)

• NACE MR 0175 – Petroleum and Natural gas industries – materials for use in H2S – containing environments in oil and gas

production.

• NACE MR 0103 – Standard Material Requirements

• NACE TM 0177 – Standard test method

• NACE TM 0284 – Standard test method (HIC)

• MSS SP–6 – Standard finishes for contact faces of pipe flanges and connecting – End Flanges of Valves and fittings.

• MSS SP–25 – Standard marking system for valves, fittings, flanges, and unions.

• MSS-SP–55 – Steel casting - Visual Method for Evolution of surface irregularities

• MSS SP–72 – Ball valves with Flanged or Butt – Welding Ends for General services.

• MSS SP–44 – Steel Pipeline Flanges

• MSS SP–45 – By pass and Drain Connection.

• MSS SP–61 – Pressure Testing of Steel Valves.

• MSS SP–82 – Valve Pressure Testing Method.

• MSS SP–110 – Ball valve Threaded, Socket welding, Solder Joint, Grooved and Flanged Ends.

• ISO 9001 & 2008 – Quality management systems - Requirements.

• ISO 5208 – Industrial valves – pressure testing of metallic valves.

• ISO 5211 – Industrial valves – Part – turn actuator attachments.

• ISO 14723 – Petroleum and Natural gas Industries - pipeline transportation system- Subsea pipeline Valves.

7

FULL BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D RF RTJ BW

2" 1.65" 17.75" 17.87" 17.75" 11.85" 14.64" 4.72" 9"

50 42 451 454 451 301 372 120 230

3" 2.44" 22.75" 23" 22.75" 12.99" 15.27" 5.31" 13.97"

80 62 578 584 578 330 388 135 355

4" 3.42" 26.5" 26.88" 26.5" 14.21" 27" 6.88" 22.63"

100 87 673 683 673 361 687 175 575

6" 5.15" 36" 36.5" 36" 16.85" 28.97" 9.44" 25.78"

150 131 914 927 914 428 736 240 655

8" 7" 40.25" 40.86" 40.25" 18.14" 30.86" 11.41" 28.93"

200 179 1022 1038 1022 461 784 290 735

10" 8.77" 50" 50.86" 50" 19.4" 33.5" 14.37" 31.88"

250 223 1270 1292 1270 493 851 365 810

12" 10.43" 56" 56.75" 56" 21.88" 38" 17.32" 36.41"

300 265 1422 1445 1422 556 967 440 925 REDUCED BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D D1 RF RTJ BW

3"x2" 2.44" 1.65" 22.75" 23" 22.75" 11.85" 14.64" 4.72" 9"

80x50 62 42 578 584 578 301 372 120 230

4"x3" 3.42" 2.44" 26.5" 26.88" 26.5" 12.99" 15.27" 5.31" 13.97"

100x80 87 62 673 683 673 330 388 135 355

6"x4" 5.15" 3.42" 36" 36.5" 36" 14.21" 27" 6.88" 22.63"

150x100 131 87 914 927 914 361 687 175 575

8"x6" 7" 5.15" 40.25" 40.86" 40.25" 16.85" 28.97" 9.44" 25.78"

200x150 179 131 1022 1038 1022 428 736 240 655

10"x8" 8.77" 7" 50" 50.86" 50" 18.14" 30.86" 11.41" 28.93"

250x200 223 179 1270 1292 1270 461 784 290 735

12"x10" 10.43" 8.77" 56" 56.75" 56" 19.4" 33.5" 14.37" 31.88"

300X250 265 223 1422 1445 1422 493 851 365 810

VALVOLA reserve the right to change design, material or specification without prior notice, and free of obligation to furnish or install such changes on product previously sold

DIMENSIONS FOR CLASS 2500

30

SIDE ENTRY TRUNNION MOUNTED BALL VALVE TOP ENTRY TRUNNION MOUNTED BALL VALVE

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Description of Test Applicable Standard Extent of Test

Visual and Dimensional Applicable ASTM STDS

MSS – SP 55

MSS – SP 44

MSS – SP 25

ANSI B16.34

ANSI B16.5

ANSI B16.10

API 6D

API 6A

100% of rough and finished machined components and assembled valves.

Stem torque API 6D & As per customer requirements 10% of manual valves 100% of Actuated Valves

Hardness NACE MR 01 – 75 As per Valvola procedure & customer requirements

Alloy Verification (PMI) As per Valvola procedure As per customer requirements

Hydrostatic and Pneumatic API 598

API 6D

API 6A

MISS - S P-61 and As per customer r equirements

100% of all Valves

Magnetic Particles ASME V

ASTM E 709

ANSI B 16.34

As per Valvola procedure & customer requirements

Ultrasonic ASME V

ASME VIII Div – 1

ASTM A 388

As per Valvola procedure & customer requirements

X and Gamma Ray ASME V

ASME VIII Div – 1

ANSI B 16.34

ASTM E 142, E94, E280,

E446, E 186

As per Valvola procedure & customer requirements

Intergranular Corrosion Cracking Test ASTM A 262 & Applicable Standards As per Customer requirements

Chloride Stress Corrosion Cracking ASTM G 36 & Applicable Standards As per Customer requirements

Pitting Corrosion ASTM G 48

ASTM A 923 &

& Applicable Standards

As per Customer requirements

Micro Structural Exam ASTM E 562 & Applicable Standards As per Customer requirements

Ferrite Measurement ASTM E 562 & Applicable Standards As per Customer requirements

Sulphide Stress Corrosion Cracking Test NACE TM – 01 - 77 As per Customer requirements

Crevic Corrosion ASTM G 48 & Applicable Standards As per Customer requirements

Hardness Test ASTM E 18, ASTM E 92 & Applicable Standards As per Customer requirements

Note.: For more information or clarification on examination & testing , please contact our QA / QC department.

TESTING AND INSPECTION

8

FULL BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D RF RTJ BW

2" 1.92" 14.5" 14.6" 14.5" 4.92" 9.64" 4.52" 10"

50 49 368 371 368 125 245 115 255

3" 2.91" 18.5" 18.62" 18.5" 6.29" 17.91" 4.92" 16.92"

80 74 470 473 470 160 455 125 430

4" 3.93" 21.5" 21.61" 21.5" 8.07" 23.22" 6.10" 22.24"

100 100 546 549 546 205 590 155 565

6" 5.66" 27.75" 28" 27.75" 10.23" 28.54" 8.07" 27.36"

150 144 705 711 705 260 725 205 695

8" 7.55" 32.75" 33.11" 32.75" 11.81" 39.17" 10.43" 38.18"

200 192 832 841 832 300 995 265 970

10" 9.4" 39" 39.37" 39" 14.37" 43.11" 12.20" 41.73"

250 239 991 1000 991 365 1095 310 1060

12" 11.29" 44.5" 45.11" 44.5" 18.50" 44.29" 16.33" 43.89"

300 287 1130 1146 1130 470 1125 415 1115

14" 12.4" 49.5" 50.23" 49.5" 20.47" 46.25" 18.11" 47.04"

350 315 1257 1276 1257 520 1175 460 1195

16" 14.17" 54.5" 55.39" 54.5" 23.42" 50.19" 19.48" 49.6"

400 360 1384 1407 1384 595 1275 495 1260

18" 15.98" 60.5" 61.37" 60.5" 25.59" 52.55" 21.25" 53.34"

450 406 1537 1559 1537 650 1335 540 1355

20" 17.87" 65.5" 66.37" 65.5" 29.13" 55.90" 22.83" 56.69"

500 454 1664 1686 1664 740 1420 580 1440

24" 21.49" 80.5" 81.53" 80.5" 30.51" 57.67" 24.80" 60"

600 546 2043 2071 2043 775 1465 630 1525

REDUCED BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D D1 RF RTJ BW

3"x2" 2.91" 1.92" 18.5" 18.6" 18.5" 4.92" 9.64" 4.52" 10"

80x50 74 49 470 473 470 125 245 115 255

4"x3" 3.93" 2.91" 21.5" 21.61" 21.5" 6.29" 17.91" 4.92" 16.92"

100x80 100 74 546 549 546 160 455 125 430

6"x4" 5.66" 3.93" 27.75" 28" 27.75" 8.07" 23.22" 6.10" 22.24"

150x100 144 100 705 711 705 205 590 155 565

8"x6" 7.55" 5.66" 32.75" 33.11" 32.75" 10.23" 28.54" 8.07" 27.36"

200x150 192 144 832 841 832 260 725 205 695

10"x8" 9.4" 7.55" 39" 39.37" 39" 11.81" 39.17" 10.43" 38.18"

250x200 239 192 991 1000 991 300 995 265 970

12"x10" 11.29" 9.4" 44.5" 45.11" 44.5" 14.37" 43.11" 12.20" 41.73"

300X250 287 239 1130 1146 1130 365 1095 310 1060

14"x12" 12.4" 11.92" 49.5" 50.25" 49.5" 18.50" 44.29" 16.33" 43.89"

350x300 315 287 1257 1276 1257 470 1125 415 1115

16"x14" 14.17" 12.4" 54.5" 55.35" 54.5" 20.47" 46.25" 18.11" 47.04"

400x350 360 315 1384 1406 1384 520 1175 460 1195

18"x16" 15.94" 14.17" 60.5" 61.37" 60.5" 23.42" 50.19" 19.48" 49.6"

450x400 406 360 1537 1559 1537 595 1275 495 1260

VALVOLA reserve the right to change design, material or specification without prior notice, and free of obligation to furnish or install such changes on product previously sold

DIMENSIONS FOR CLASS 1500

29

SIDE ENTRY TRUNNION MOUNTED BALL VALVE TOP ENTRY TRUNNION MOUNTED BALL VALVE

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DESIGN FEATURES

Blow Out Proof Stem

One piece antiblow out stem inserted internally to withstand at all pressure in the valve.

Double Seal Connection

All metal to metal joints are at least double seal with ‘O’ rings and gasket to assure no leakage at all

pressure. This make Valvola’s ball valves suitable for above ground and barried installation.

Cavity Relief PressureWhen cavity pressure is lower than the seat spring and line pressure sealing contact of ball and seat ring is maintained to achieve tight seal.When cavity pressure is higher than line pressure and seat spring, self relieving action allow seat will move away to maintain pressure balance.

Double Block & Bleed

When the pressure is applied to both side of a ball simultaneously in close position the valve bore & the body

cavity will be isolated from each other and the residue within the body cavity can be released through the drain

plug. On the upstream and down stream side each seat shut off the line pressure or fluid independently which

allow double block operation.

Antistatic Device

To maintain electrical continuity between all the valve components spring assembly installed in stem & ball.

9

FULL BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D RF RTJ BW

2" 1.92" 14.5" 14.6" 14.5" 4.33" 9.25" 4.72" 9.25"

50 49 368 371 368 110 235 120 235

3" 2.91" 15" 15.11" 15" 5.70" 16.73" 5.31" 15.55"

80 74 381 384 381 145 425 135 395

4" 3.93" 18" 18.11" 18" 6.69" 21.65" 6.69" 18.89"

100 100 457 460 457 170 550 170 480

6" 5.9" 24" 24.13" 24" 8.66" 27.36" 7.67" 22"

150 150 610 613 610 220 695 195 560

8" 7.91" 29" 29.13" 29" 10.43" 28.74" 10.43" 26.96"

200 201 737 740 737 265 730 265 685

10" 9.92" 33" 33.11" 33" 12.40" 30.90" 11.81" 30.31"

250 252 838 841 838 315 785 300 770

12" 11.92" 38" 38.11" 38" 13.97" 38.97" 13.58" 33.66"

300 303 965 968 965 355 990 345 855

14" 12.67" 40.5" 40.86" 40.5" 16.53" 39.56" 15.35" 37"

350 322 1029 1038 1029 420 1005 390 940

16" 14.68" 44.5" 44.88" 44.5" 18.50" 40.35" 17.32" 40.55"

400 373 1130 1140 1130 470 1025 440 1030

18" 16.65" 48" 48.5" 48" 19.68" 41.92" 19.48" 43.89"

450 423 1219 1232 1219 500 1065 495 1115

20" 18.54" 52" 52.5" 52" 21.45" 43.89" 21.25" 46.25"

500 471 1321 1334 1321 545 1115 540 1175

24" 22.44" 61" 61.75" 61" 24.80" 46.85" 23.81" 48.81"

600 570 1549 1568 1549 630 1190 605 1240

28" 26.18" 69" 70" 69" 27.16" 51.57" 26.37" 51.37"

700 665 1753 1775 1753 690 1310 670 1305

30" 28.03" 74" 75" 74" 28.74" 57.48" 28.93" 54.72"

750 712 1880 1902 1880 730 1460 735 1390

32" 29.92" 80" 80.86" 80" 30.31" 59.44" 31.10" 57.87"

800 760 2032 2054 2032 770 1510 790 1470

34" 31.81" 85" 86.14" 85" 32.67" 61.61" 33.66" 61.22"

850 808 2159 2188 2159 830 1565 855 1555

36" 33.66" 90" 91" 90" 65.23" 63.58" 35.82" 64.56"

900 855 2286 2315 2286 895 1615 910 1640

REDUCED BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D D1 RF RTJ BW

3"x2" 2.91" 1.92" 15" 15.11" 15" 4.72" 9.25" 4.72" 9.25"80x50 74 49 381 384 381 120 235 120 2354"x3" 3.93" 2.91" 18" 18.11" 18" 5.31" 10.03" 5.31" 15.55"

100x80 100 74 457 460 457 135 255 135 3956"x4" 5.9" 3.93" 24" 24.13'' 24" 6.69" 12.79" 6.69" 18.89"

150x100 150 100 610 613 610 170 325 170 4808"x6" 7.91" 5.9" 29" 29.13" 29" 7.67" 14.17" 7.67" 22"

200x150 201 150 737 740 737 195 360 195 56010"x8" 9.92" 7.91" 33" 33.13" 33" 10.43" 15.55" 10.43" 26.96"

250x200 252 201 838 841 838 265 395 265 68512"x10" 11.92" 9.92" 38" 38.11" 38" 11.81" 17.12" 11.81" 30.31"

300X250 303 252 965 968 965 300 435 300 77014"x12" 12.67" 11.92" 40.5" 40.86" 40.5" 13.58" 18.89" 13.58" 33.66"

350x300 322 303 1029 1038 1029 345 480 345 85516"x14" 14.68" 12.67" 44.5" 44.86" 44.5" 15.35" 19.88" 15.35" 37"

400x350 373 322 1130 1140 1130 390 505 390 94018"x16" 16.65" 14.68" 48" 48.5" 48" 17.32" 22.04" 17.32" 40.55"

450x400 423 373 1219 1232 1219 440 560 440 103020"x18" 18.54" 16.65" 52" 52.5" 52" 19.48" 24.01" 19.48" 43.89"

500x450 471 423 1321 1334 1321 495 610 495 111524"x20" 22.44" 18.54" 61" 61.73" 61" 21.25" 26.18" 21.25" 46.25"

600x500 570 471 1549 1568 1549 540 665 540 117530"x24" 28.03" 22.44" 74" 75" 74" 23.81" 28.74" 23.81" 48.81"

750x600 712 570 1880 1902 1880 605 730 605 124036"x30" 33.66" 28.03" 90" 91" 90" 26.37" 31.10" 26.37" 54.72"

900x750 855 712 2286 2315 2286 670 790 670 1390

VALVOLA reserve the right to change design, material or specification without prior notice, and free of obligation to furnish or install such changes on product previously sold

DIMENSIONS FOR CLASS 900

28

SIDE ENTRY TRUNNION MOUNTED BALL VALVE TOP ENTRY TRUNNION MOUNTED BALL VALVE

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Seat Emergency Sealent Injection

An emergency sealent injection system can provide the sealing integrity to sealing surface if damage occurs.

Features available with 6” & above valves, In accordance with API 6D.

Stem Emergency Sealent Injection

An emergency sealent injection system placed between ‘O’ rings & gasket to prevent leakage. Features

available with 6” & above valves, In accordance with API 6D.

Vent & Drain

Vent and Drain plug provided on the body as per API 6D. These features

shall be used to release the pressure and drain the valve. A vent may replace

the bleed valve.

Fire Safe Design

All valves are fire safe design in accordance with API

607 and API 6FA requirements when soft seal materials

are decomposed or deteriorated with temperature

increases, metal seat comes in contact with

ball to minimize the internal leakage.

Vent

Drain

10

FULL BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D RF RTJ BW

2" 1.92" 11.5" 11.61" 11.5" 4.13" 7.48" 4.33" 8.26"

50 50 292 295 292 105 190 110 210

3" 2.91" 14" 14.13" 14" 4.52" 14.37" 5.11" 9.44"

80 74 356 359 356 115 365 130 240

4" 3.93" 17" 17.12" 17" 5.70" 16.92" 6.10" 15.35"

100 100 432 435 432 145 430 155 390

6" 5.9" 22" 22.12" 22" 8.07" 22.63" 7.28" 20.47"

150 150 559 562 559 205 575 185 520

8" 7.91" 26" 26.14" 26" 9.84" 30.11" 9.64" 24"

200 201 660 664 660 250 765 245 610

10" 9.92" 31" 31.14" 31" 12.40" 27.36" 11.61" 27.75"

250 252 787 791 787 315 695 295 705

12" 11.92" 33" 33.11" 33" 13.97" 39.56" 13.77" 31.1"

300 303 838 841 838 355 1005 350 790

14" 13.14" 35" 35.11" 35" 15.15" 40.74" 16.33" 34.25"

350 334 889 892 889 385 1035 415 870

16" 15.15" 39" 39.13" 39" 17.51" 42.12" 18.30" 37.59"

400 385 991 994 991 445 1070 465 955

18" 17.16" 43" 43.11" 43" 18.70" 43.70" 20.07" 40.94"

450 436 1092 1095 1092 475 1110 510 1040

20" 19.17" 47" 47.24" 47" 20.47" 47.44" 22.04" 44.48"

500 487 1194 1200 1194 520 1205 560 1130

24" 23.18" 55" 55.39" 55" 24.21" 51.96" 24.21" 48.22"

600 589 1397 1407 1397 615 1320 615 1225

28" 26.92" 61" 61.5" 61" 25.78" 56.49" 25.78" 51.57"

700 684 1549 1562 1549 655 1435 655 1310

30" 28.93" 65" 65.5" 65 27.16" 58.07" 27.95" 55.31"

750 735 1651 1664 1651 690 1475 710 1405

32" 30.66" 70" 70.62" 70" 28.34" 59.05" 30.31" 58.46"

800 779 1778 1794 1778 720 1500 770 1485

34" 32.67" 76" 76.61" 76" 30.31" 60.62" 32.08" 61.41"

850 830 1930 1946 1930 770 1540 815 1560

36" 34.4" 82" 82.5" 82" 31.29" 62.20" 34.84" 64.17"

900 874 2083 2099 2083 795 1580 885 1630

40" 38.42" 86" 86" 86" 37.20" 67.51" 37.40" 67.32"

1000 976 2184 2184 2184 945 1715 950 1710

42" 40.15" 87" 87" 87" 40.35" 73.03" 39.56" 71.25"

1050 1020 2210 2210 2210 1025 1855 1005 1810

48" 45.9" 96" 96" 96" 41.92" 75.39" 42.32" 75.59"

1200 1166 2438 2438 2438 1065 1915 1075 1920

REDUCED BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D D1 RF RTJ BW

3" 2.91" 1.92" 14" 14.13" 14" 4.13" 7.48" 4.33" 8.26"80x50 74 49 356 359 356 105 190 110 2104"x3" 3.93" 2.91" 17" 17.12" 17" 4.52" 14.37" 5.11" 9.44"

100x80 100 74 432 435 432 115 365 130 2406"x4" 5.9" 3.93" 22" 22.12" 22" 5.70" 16.92" 6.10" 15.35"

150x100 150 100 559 562 559 145 430 155 3908"x6" 7.91" 5.9" 26" 26.14" 26" 8.07" 22.63" 7.28" 20.47"

200x150 201 150 660 664 660 205 575 185 52010"x8" 9.92" 7.91" 31" 31.14" 31" 9.84" 30.11" 9.64" 24"

250x200 252 201 787 791 787 250 765 245 61012"x10" 11.92" 9.92" 33" 33.11" 33" 12.40" 27.36" 11.61" 27.75"

300X250 303 252 838 841 838 315 695 295 70514"x12" 13.14" 11.92" 35" 35.11" 35" 13.97" 39.56" 13.77" 31.1"

350x300 334 303 889 892 889 355 1005 350 79016"x14" 15.15" 13.14" 39" 39.12" 39" 15.15" 40.74" 16.33" 34.25"

400x350 385 334 991 994 991 385 1035 415 87018"x16" 17.16" 15.15" 43" 43.11" 43" 17.51" 42.12" 18.30" 37.59"

450x400 436 385 1092 1095 1092 445 1070 465 95520"x18" 19.17" 17.16" 47" 47.24" 47" 18.70" 43.70" 20.07" 40.94"

500x450 487 436 1194 1200 1194 475 1110 510 104024"x20" 23.18" 19.17" 55" 55.39" 55" 20.47" 47.44" 22.04" 44.48"

600x500 589 487 1397 1407 1397 520 1205 560 113030"x24" 28.93" 23.18" 65" 65.5" 65" 24.21" 51.96" 24.21" 48.22"

750x600 735 589 1651 1664 1651 615 1320 615 122536"x30" 34.4" 28.93" 82" 82.5" 82" 27.16" 58.07" 27.95" 55.31"

900x750 874 735 2083 2099 2083 690 1475 710 1405

VALVOLA reserve the right to change design, material or specification without prior notice, and free of obligation to furnish or install such changes on product previously sold

DIMENSIONS FOR CLASS 600

27

SIDE ENTRY TRUNNION MOUNTED BALL VALVE TOP ENTRY TRUNNION MOUNTED BALL VALVE

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Extended Bonnet

When the valves are to be installed below ground or buried services or limited space available to

operate valves, bonnet extension will be provided. This feature can also suitable for High temperature

range, Cryogenic low temperature services. Height of extension must be specified.

Pup Ends

But welding ends valves may be supplied with transition pieces (PUPS) to avoid any risk of seat and seal damage during welding

and post weld heat treatment operations. Pipe Schedule and length of Pups must be specified.

11

FULL BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D RF BW

2" 1.92" 8.5" 8.5" 4.13" 7.48" 4.52" 8.66"

50 49 216 216 105 190 115 220

3" 2.91" 11.14" 11.14" 4.33" 8.46" 5.11" 10.03"

80 74 283 283 110 215 130 255

4" 3.93 12" 12" 5.70" 13.97" 6.49" 13.58"

100 100 305 305 145 355 165 345

6" 5.9" 15.86" 18" 7.28" 18.3" 8.66" 16.73"

150 150 403 457 185 465 220 425

8" 7.91" 18.76 20.5" 9.25" 22.83" 10.43" 20"

200 201 502 521 235 580 265 510

10" 9.92" 22.36" 22" 11.02" 26.18" 12.4" 23.42"

250 252 568 559 280 665 315 595

12" 11.92" 25.51" 25" 12.79" 29.92" 15.15" 26.77"

300 303 648 635 325 760 385 690

14" 13.14" 30" 30" 14.56" 37.59" 16.53" 30.5"

350 334 762 762 370 955 420 775

16" 15.15" 33" 33" 16.14" 40.74" 18.11" 33.85"

400 385 838 838 410 1035 460 860

18" 17.16" 36" 36" 17.91" 43.5" 19.88" 37.2"

450 436 914 914 455 1105 505 945

20" 19.17" 39" 39" 20.86" 45.86" 22.04" 40.94"

500 487 991 991 530 1165 560 1040

24" 23.18" 45" 45" 22" 47.83" 23.81" 44.48"

600 589 1143 1143 575 1215 605 1130

28" 26.92" 53" 53" 25.78" 50.39" 29.72" 48.22"

700 684 1346 1346 655 1280 755 1225

30" 28.93" 55" 55" 27.36" 52.55" 31.29" 51.77"

750 735 1397 1397 695 1335 795 1315

32" 30.67" 54" 60" 29.72" 55.31" 33.66" 54.92"

800 779 1524 1524 755 1405 855 1395

34" 32.67" 64" 64" 29.52" 57.87" 36.22" 58.46"

850 830 1626 1626 750 1470 920 1485

36" 34.4" 68" 68" 30.7" 60.43" 38.77" 61.81"

900 874 1727 1727 780 1535 985 1570

40" 38.42" 77.25" 77.25" 32.48" 63.38" 41.53" 65.15"

1000 976 1962 1962 825 1610 1055 1655

42" 40.15" 82.25" 82.25" 34.25" 66.73" 44.29" 68.3"

1050 1020 2089 2089 870 1695 1125 1735

48" 45.9" 94.3" 94.3" 35.62" 72.24" 47.44" 71.45"

1200 1166 2395 2395 905 1835 1205 1815

56" 53.54" 98.3" 98.3" * * * *

1400 1360 2497 2497 * * * *

REDUCED BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D D1 RF BW

3"x2" 2.91" 1.92" 11.14" 11.14" 4.13" 7.48" 4.52" 8.66"80x50 74 49 283 283 105 190 115 2204"x3" 3.93" 2.91" 12" 12" 4.33" 8.46" 5.11" 10.03"

100x80 100 74 305 305 110 215 130 2556"x4" 5.9" 3.93" 15.86" 18" 5.70" 13.97" 6.49" 11.41"

150x100 150 100 403 457 145 355 165 2908"x6" 7.91" 5.9" 19.75" 20.5" 7.28" 18.3" 8.66" 12.40"

200x150 201 150 502 521 185 465 220 31510"x8" 9.92" 7.91" 22.36" 22" 9.25" 24.21" 10.43" 13.58"

250x200 252 201 568 559 235 615 265 34512"x10" 11.92" 9.92" 25.51" 25" 11.02" 26.18" 12.4" 15.15"

300X250 303 252 648 635 280 665 315 38514"x12" 13.14" 11.92" 30" 30" 12.79" 29.92" 15.15" 18.30"

350x300 334 303 762 762 325 760 385 46516"x14" 15.15" 13.14" 33" 33" 14.56" 37.59" 16.53" 20.07"

400x350 385 334 838 838 370 955 420 51018"x16" 17.16" 15.15" 36" 36" 16.14" 40.74" 18.11" 21.65"

450x400 436 385 914 914 410 1035 460 55020"x18" 19.17" 17.16" 39" 39" 17.91" 43.5" 19.88" 23.42"

500x450 487 436 991 991 455 1105 505 59524"x20" 23.18" 19.17" 45" 45" 20.86" 45.86" 22.04" 25.19"

600x500 589 487 1143 1143 530 1165 560 64030"x24" 26.92" 23.18" 55"55" 55"55" 22.63" 47.83" 23.81" 26.96"

750x600 684 589 1397 1397 575 1215 605 68536"x30" 34.4" 28.93" 68" 68" 27.36" 52.55" 31.29" 31.88"

900x750 874 735 1727 1727 695 1335 795 810

VALVOLA reserve the right to change design, material or specification without prior notice, and free of obligation to furnish or install such changes on product previously sold

DIMENSIONS FOR CLASS 300

26

SIDE ENTRY TRUNNION MOUNTED BALL VALVE TOP ENTRY TRUNNION MOUNTED BALL VALVE

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DESCRIPTION MATERIALS

BODY, GLAND, SIDE CONNECTION,TRUNNION PLATE, BONNET

1. Carbon Steel: ASTM A216-WCB, ASTM A105

2. Low Temp. Carbon Steel: ASTM A352-LCB, ASTM A350-LF2

3. Stainless Steel: ASTM A351-CF8M/CF8, ASTM A182-F316/F304

4. Duplex Stainless Steel: ASTM A182 F51, F53, F55, ASTM A995 Gr 4A, 5A, 6A

5. AL Bronze 6. Inconel 7. Titanium

BALL, STEM, SEAT RETAINER 1. Carbon Steel with 25, 50, 75 micron ENP

3. Low Temp. Carbon Steel with 25, 50, 75 micron ENP 4. ASTM A182-F316, ASTM A351-CF8M

5. ASTM A182-F6a 6. ASTM B564 MONEL

7. ASTM B574 HAST ALLOY 8. ASTM A182 F51

9. ASTM A182 F53 10. ASTM A182 F55

11. AL Bronze 12. Inconel 13. Titanium

BOLTING 1. ASTM A193-B7/A194-2H 2. ASTM A320-L7/A194 Gr. 4

3. ASTM A193-B7M/A194-2HM 4. ASTM A193-B8/A194-8

5. ASTM A193-B8M/A194-8M 6. ASTM A320-L7M/A194-7M

TRUNNION BEARING 1. Carbon Steel + PTFE 2. Stainless Steel + PTFE

3. AL Bronze + PTFE 4. Inconel + PTFE

5. Duplex or Super Duplex + PTFE

GASKET 1. SS316 Spiral Wound Graphite 2. SS316 Spiral Wound PTFE

3. Monel Spiral Wound PTFE 4. TEFLON

5. BUNA N 6. Solid Graphite

7. VITON A 8. AFLAS (AED)

9. EPDM (AED) 10. Duplex or Super Duplex Spiral wound Graphite/ PTFE.

SEAT INSERT 1. BUNA N 2. VITON B (AED)

3. EPDM (AED) 4. PTFE

5. AFLAS (AED) 6. NITRIL w/ MTBE 7. HNBR

THRUST WASHER 1. PTFE 2. NYLON

3. AL Bronze 4. SS316+PTFE 5. Brass

SEAT SPRING 1. Stainless Steel, 17.4PH 2. Inconel X-750 / X -718

INJECTION FITTINGS 1. Carbon Steel 2. Stainless Steel AISI 316/ 304

3. Duplex 4. Super Duplex

BLEED VALVE 1. Carbon Steel 2. Stainless Steel AISI 316/ 304

3. Duplex 4. Super Duplex

KEY, PIN 1. Carbon Steel 2. Stainless Steel

3. EN 8

GEAR OPERATOR 1. Cast Iron Case, Carbon Steel Worm & Segment Gear

2. Cast Steel Case, Carbon Steel Worm & Segment Gear

12

2. ASTM A105 with 25, 50, 75 micron ENP

Other materials available upon request.

FULL BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D RF BW

2" 1.92" 7" 8.5" 3.93" 7.08" 3.74" 8.46"

50 49 178 216 100 180 95 215

3" 2.91" 8" 11.14" 4.13" 8.26" 4.92" 9.05"

80 74 203 283 105 210 125 230

4" 3.93" 9" 12" 5.31" 11.61" 5.90" 12.4"

100 100 229 305 135 295 150 315

6" 5.9" 15.5" 18" 6.88" 17.51 7.48" 18.3"

150 150 394 457 175 445 190 465

8" 7.91" 18" 20.5" 8.46" 22.83" 10.23" 21"

200 201 457 521 215 580 260 535

10" 9.92" 21" 22" 10.43" 25.19" 12.20" 23.81"

250 252 533 559 265 640 310 605

12" 11.92" 24" 25" 12.00" 27.36" 14.76" 26.77"

300 303 610 635 305 695 375 680

14" 13.14" 27" 30" 13.58" 28.93" 16.73" 29.72"

350 334 686 762 345 735 425 755

16" 15.15" 30" 33" 15.35" 30.51" 18.11" 32.87"

400 385 762 838 390 775 460 835

18" 17.16" 34" 36" 16.92" 36.81" 20.07" 35.62"

450 436 864 914 430 935 510 905

20" 19.17" 36" 39" 19.48" 40.74" 22.04" 38.97"

500 487 914 991 495 1035 560 990

24" 23.18" 42" 45" 22" 47.04" 24.01" 45.86"

600 589 1067 1143 560 1195 610 1165

28" 26.92" 49" 53" 24.80" 49.40" 25.78" 28.54"

700 684 1245 1346 630 1255 655 1235

30" 28.93" 51" 55" 25.98" 51.37" 30.11" 51.96"

750 735 1295 1397 660 1305 765 1320

32" 30.66" 54" 60" 27.36" 55.34" 32.28" 54.92"

800 779 1372 1524 695 1355 820 1395

34" 32.67" 58" 64" 28.14" 54.92" 34.44" 57.28"

850 830 1473 1626 715 1395 875 1455

36" 34.4" 60" 68" 29.33" 57.67" 36.61" 59.64"

900 874 1524 1727 745 1465 930 1515

40" 38.42" 69.5" 77.5" 31.10" 59.84" 38.97" 62.2"

1000 976 1765 1969 790 1520 990 1580

42" 40.15" 73.5" 82.5" 32.87" 66.73" 41.92" 65.35"

1050 1020 1867 2095 835 1695 1065 1660

48" 45.9" 84.5" 94.5" 39.56" 70.47" 48.62" 68.7"

1200 1166 2146 2400 1005 1790 1235 1745

56" 53.54" 98" 98" * * * *

1400 1360 2489 2489 * * * *

REDUCED BORE SIDE ENTRY TOP ENTRY

SIZE BORE FACE TO FACE - L A B A1 B1

D D1 RF BW

3"x2" 2.91" 1.92" 8" 11.14" 3.93" 7.08" 3.74" 8.46"80x50 74 49 203 283 100 180 95 2154"x3" 3.93" 2.91" 9" 12" 4.13" 8.26" 4.92" 9.05"

100x80 100 74 229 305 105 210 125 2306"x4" 5.9" 3.93" 15.5" 18" 5.31" 11.61" 5.90" 12.4"

150x100 150 100 394 457 135 295 150 3158"x6" 7.91" 5.9" 18" 20.5" 6.88" 17.51 7.48" 18.3"

200x150 201 150 457 521 175 445 190 46510"x8" 9.92" 7.91" 21" 22" 8.46" 22.83" 10.23" 21"

250x200 252 201 533 559 215 580 260 53512"x10" 11.92" 9.92" 24" 25" 10.43" 25.19" 12.20" 23.81"

300X250 303 252 610 635 265 640 310 60514"x12" 13.4" 11.92" 27" 30" 12.00" 27.36" 14.76" 26.77"

350x300 334 303 686 762 305 695 375 68016"x14" 15.15" 13.14" 30" 33" 13.58" 28.93" 16.73" 29.72"

400x350 385 334 762 838 345 735 425 75518"x16" 17.16" 15.15" 34" 36" 15.35" 30.51" 18.11" 32.87"

450x400 436 385 864 914 390 775 460 83520"x18" 19.17" 17.16" 36" 39" 16.92" 36.81" 20.07" 35.62"

500x450 487 436 914 991 430 935 510 90524"x20" 23.18" 19.17" 42" 45" 19.48" 40.74" 22.04" 38.97"

600x500 589 487 1067 1143 495 1035 560 99030"x24" 28.93" 23.18" 51" 55" 22.84" 47.04" 24.01" 45.86"

750x600 735 589 1295 1397 560 1195 610 116536"x30" 34.40" 28.93" 60" 68" 25.98" 51.37" 30.11" 59.64"

900x750 874 735 1524 1727 660 1305 765 1515

VALVOLA reserve the right to change design, material or specification without prior notice, and free of obligation to furnish or install such changes on product previously sold

DIMENSIONS FOR CLASS 150

25

SIDE ENTRY TRUNNION MOUNTED BALL VALVE TOP ENTRY TRUNNION MOUNTED BALL VALVE

Page 13: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

NO. PART STANDARD STAINLESS STEEL LOW TEMPERATURE Duplex Al Bronze Inconel

1 Body ASTM A 216 Gr. WCB

ASTM A 351 Gr. CF8M /CF8

ASTM A 352 Gr. LCB ASTM A 890 Gr. 4A / 6A

ASTM B 148 Gr. C95800

ASTM A 494 Gr. CW 6MC/12MW

2 Side Connection ASTM A 216 Gr. WCB

ASTM A 351 Gr. CF8M /CF8

ASTM A 352 Gr. LCB ASTM A 890 Gr. 4A / 6A

ASTM B 148 Gr. C95800

ASTM A 494 Gr. CW 6MC/12MW

3 Shaft AISI 410 / ASTM A182 Gr. F304

ASTM A182 Gr. F316 /F304, 17-4 PH

ASTM A 350 Gr. LF2 ASTM A 182 Gr. F51 / F55

ASTM B 148 Gr. C95800 / MONEL

ASTM B 564 N06625

4 Ball ASTM A 351 Gr. CF8M / CF8

ASTM A 351 Gr. CF8M /CF8

ASTM A 351 Gr. CF8M /CF8

ASTM A 890 Gr. 4A / 6A

ASTM B 148 Gr. C95800/MONEL

ASTM A 494 Gr. CW 6MC/12MW

5 Trunnion ASTM A 351 Gr. CF8M / CF8

ASTM A 351 Gr. CF8M /CF8

ASTM A 351 Gr. CF8M /CF8

ASTM A 890 Gr. 4A / 6A

ASTM B 148 Gr. C95800/MONEL

ASTM A 494 Gr. CW 6MC/12MW

6 Retainer 'O' Ring VITON B / AED VITON B / AED VITON B / AED VITON B / AED VITON B / AED VITON B / AED

7 Seat Ring PTFE / DEVLON / PEEKNYLON / DELRIN

PTFE / DEVLON,PCTFE / NYLON

PTFE / DEVLON / PEEKNYLON

PTFE / DEVLONPEEK / NYLON

PTFE / DEVLONPEEK / NYLON

PTFE / DEVLON

8 Seat Retainer ASTM A 351 Gr. CF8M/CF8

ASTM A 351 Gr. CF8M /CF8

ASTM A 351 Gr. CF8M /CF8

ASTM A 890 Gr. 4A / 6A

ASTM B 148 Gr. C95800/MONEL

ASTM A 494 Gr. CW 6MC/12MW

9 Bearing Bush SS304 + PTFE SS316 + PTFE SS304 + PTFE DUPLEX + PTFE AL. BRONZE / MONEL + PTFE

INCONEL + PTFE

10 Trunnion Thrust Washer

SS304 + PTFE SS316 + PTFE SS304 + PTFE DUPLEX + PTFE AL. BRONZE / MONEL + PTFE

INCONEL + PTFE

11 Side Connection 'O' Ring

VITON B / AED VITON B / AED VITON B / AED VITON B / AED VITON B / AED VITON B / AED

12 Body Gasket SPW SS 304 + GRAPHOIL/ PTFE

SPW SS 304/316 +GRAPHOIL/PTFE

SPW SS 304 + GRAPHOIL/ PTFE

SPW DUPLEX + GRAPHOIL/ PTFE

SPW MONEL + GRAPHOIL/ PTFE

SPW INCONEL+GRAPHOIL/ PTFE

13 Shaft Thrust Washer AISI 410 / BRASS AISI 316 / 304 / BRASS

AISI 410 / BRASS A 182 Gr. F51 / F55 / BRASS

BRASS INCONEL 625/690/750/ BRASS

14 Shaft 'O' Ring VITON B / AED VITON B / AED VITON B / AED VITON B / AED VITON B / AED VITON B / AED

15 Gland Packing FLEXIBLE GRAPHITE/PTFE

FLEXIBLE GRAPHITE/PTFE

FLEXIBLE GRAPHITE/PTFE PTFE /FLEX. GRAPHITE

PTFE PTFE

16 Gland ASTM A 216 Gr. WCB

ASTM A 351 Gr. CF8M /CF8

ASTM A 352 Gr. LCB ASTM A 890 Gr. 4A / 6A

ASTM B148 Gr. C95800/MONEL

ASTM A 494 Gr. CW 6MC/12MW

17 Gland Allen Bolt ASTM A193 Gr. B7/B7M

ASTM A193 Gr. B8M / B8

ASTM A 320 Gr. L7M/L7 ASTM A 193 B8M/B8

ASTM A193 Gr. B8M

ASTM A 193 Gr. B8M

18 Spring INCONEL X-718/750

INCONEL X-718/750

INCONEL X-718/750 INCONEL X-718/750

INCONEL X-718/750

INCONEL X-718/750

19 Body Stud ASTM A193 Gr. B7/B7M

ASTM A193 Gr. B8M / B8

ASTM A 320 Gr. L7M/L7 ASTM A 193 Gr. B8M/B8

ASTM A 193 Gr. B8M

ASTM A 193 Gr. B8M

20 Stud Nut ASTM A194 Gr. 2H/2HM

ASTM A194 Gr. 8MA / 8M

ASTM A194 Gr. 4L/7M/4 ASTM A 194 Gr. 8MA/8M

ASTM A 194 Gr. 8MA

ASTM A 194 Gr. 8MA

21 Lifting Lug CARBON STEEL SS316 /304 CARBON STEEL SS316 SS316 SS316

22 Valve Stand CARBON STEEL SS316 /304 CARBON STEEL SS316 SS316 SS316

BILL OF MATERIALS FOR CAST STEEL VALVES

13

PEEK / NYLON

Other materials available upon request.

Exploded View for Top Entry

SR PARTNO

1 Body

2 Ball

3 Seatring

4 Retainer `O' Ring

5 Seat Retainer

6 Spring

7 Retainer Holder

8 Holder Nut

9 Shaft

10 Shaft Thrust Washer

11 Gasket

12 Top Cover

13 Stud & Nut

14 Packing

15 Bearing Bush

16 Trunnion Thrust Washer

17 Gland

18 Gland Allen Bolt

24

Page 14: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

NO. PART STANDARD STAINLESS STEEL LOW TEMPERATURE Duplex Inconel1 Body ASTM A 105N ASTM A182 Gr. F316 /

F304 ASTM A 350 Gr. LF2 ASTM A 182

Gr. F51 / F53INCONEL 625/665/750

2 Side Connection ASTM A 105N ASTM A182 Gr. F316 /F304

ASTM A 350 Gr. LF2 ASTM A 182 Gr. F51 / F53

INCONEL 625/665/750

3 Shaft AISI 410 / ASTM A182 Gr. F304

ASTM A182 Gr. F316 /F304/ 17-4 PH

ASTM A 350 Gr. LF2 ASTM A 182 Gr. F51 / F53

INCONEL 625/665/750

4 Ball ASTM A105N + ENP ASTM A182 Gr. F316 /F304

ASTM A 350 Gr. LF2 ASTM A 182 Gr. F51 / F53

INCONEL 625/665/750

5 Trunnion ASTM A105N + ENP ASTM A182 Gr. F316 /304 /CF8M/CF8

ASTM A 350 Gr. LF2 ASTM A 182 Gr. F51 / F53

INCONEL 625/665/750

6 Retainer 'O' Ring VITON B / AED VITON B / AED VITON B / AED VITON B / AED

VITON B / AED

7 Seat Ring PTFE / DEVLON / PEEK/NYLON

PTFE/DEVLON/PCTFE/NYLON

PTFE/DEVLON/PEEK/NYLON PTFE/DEVLON/PEEK/NYLON

PTFE/DEVLON/PEEK/NYLON

8 Seat Retainer ASTM A105N + ENP ASTM A182 Gr. F316 /304

ASTM A 350 Gr. LF2 ASTM A 182 Gr. F51 / F53

INCONEL 625/665/750

9 Bearing Bush SS304 + PTFE SS316 + PTFE SS304 + PTFE DUPLEX + PTFE

INCONEL + PTFE

10 Trunnion Thrust Washer SS304 + PTFE SS316 + PTFE SS304 + PTFE DUPLEX + PTFE

INCONEL + PTFE

11 Side Connection 'O' Ring VITON B / AED VITON B / AED VITON B / AED VITON B / AED

VITON B / AED

12 Body Gasket SPW SS 304 + GRAPHOIL/PTFE

SPW SS 304/316 + GRAPHOIL/PTFE

SPW SS 304 + GRAPHOIL/PTFE

SPW DUPLEX + GRAPHOIL/PTFE

SPW INCONEL +GRAPHOIL/PTFE

13 Shaft Thrust Washer AISI 410/316/304 BRASS AISI 316 / 304 / BRASS AISI 410 / BRASS A 182 Gr. F51 / F55 / BRASS

INCONEL 625/665/750/ BRASS

14 Shaft 'O' Ring VITON B / AED VITON B / AED VITON B / AED VITON B / AED

VITON B / AED

15 Gland Packing FLEXIBLE GRAPHITE/PTFE FLEXIBLE GRAPHITE/PTFE FLEXIBLE GRAPHITE/PTFE PTFE /FLEX. GRAPHITE

PTFE

16 Gland ASTM A105N + ENP / SS 304

AISI 316 / 304 ASTM A 350 Gr. LF2 ASTM A 182 Gr. F51 / F53

INCONEL 625/665/750

17 Gland Allen Bolt ASTM A193 Gr. B7/B7M ASTM A193 B8M / B8 ASTM A 320 Gr. L7M/L7 ASTM A 193 Gr. B8M/B8

ASTM A193 Gr. B8M

18 Spring INCONEL X-718/750 INCONEL X-718/750 INCONEL X-718/750 INCONEL X-718/750

INCONEL X-718/750

19 Body Stud ASTM A193 Gr. B7/B7M ASTM A193 Gr. B8M / B8 ASTM A 320 Gr. L7M/L7 ASTM A 193 Gr. B8M/B8

ASTMA193 Gr. B8M

20 Stud Nut ASTM A194 Gr. 2H/2HM ASTM A194 Gr. 8MA / 8M ASTM A194 Gr. 4L/7M/4 ASTM A 194 Gr. 8MA/8M

ASTMA193 Gr. 8MA

21 Lifting Lug CARBON STEEL SS316 /304 CARBON STEEL SS316 SS316 22 Valve Stand CARBON STEEL SS316 /304 CARBON STEEL SS316 SS316

BILL OF MATERIALS FOR FORGED STEEL VALVES

14

Exploded View of 3 PC Trunnion Mounted Ball Valve

.Construction may vary depending on the pressure class. Email [email protected] for more details

SR PARTNO

1 Body

2 Side Connection

3 Shaft

4 Ball

5 Trunnion

6 Retainer 'O' Ring

7 Seat Ring

8 Seat Retainer

9 Bearing Bush

10 Trunnion Thrust Washer

11 Side Conn. 'O' Ring

12 Body Gasket

13 Shaft Thrust Washer

14 Shaft 'O' Ring

15 Gland Packing

16 Gland

17 Gland Allen Bolt

18 Spring

19 Body Stud

20 Stud Nut

21 Valve Stand

22 Lifting Lug

23

Page 15: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

1 Pc. Design Floating Ball Valve

15

SR PARTNO

1 Body

2 End Piece

3 Seat Ring

4 Ball

5 Shaft

6 Gasket

7 Thrust Washer

8 Gland Packing

9 Gland

10 Gland Nut

11 Handle

12 Handle Nut

.Construction may vary depending on the pressure class. Email [email protected] for more details

Exploded View of 2PC Trunnion Mounted Ball Valve

SR PARTNO

1 Body

2 Side Connection

3 Shaft

4 Ball

5 Trunnion

6 Retainer 'O' Ring

7 Seat Ring

8 Seat Retainer

9 Bearing Bush

10 Trunnion Thrust Washer

11 Side Conn. 'O' Ring

12 Body Gasket

13 Shaft Thrust Washer

14 Shaft 'O' Ring

15 Gland Packing

16 Gland

17 Gland Allen Bolt

18 Spring

19 Body Stud

20 Stud Nut

2

6

18 18

11

12

10

17

13

15

16

14

15

5

9

819

78

4

6 9 7

10

3

22

150 CL. 300 CL.Size

L E K L E K

15 108 65 151 140 65 151

20 117 65 151 152 65 151

25 127 80 175 165 80 175

40 165 108 245 190 108 245

50 178 135 255 216 135 255

80 203 180 325 283 180 325

100 229 210 500 305 210 500

150 394 310 600 403 310 600

DIMENSION TABLE

Page 16: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

2Pc. Design Floating Ball Valve

16

SR PARTNO

1 Body

2 Side Connection

3 Seat Ring

4 Ball

5 Shaft

6 Gasket

7 Stud Nut

8 Thrust Washer

9 Gland Packing

10 Gland

11 Gland Nut

12 Handle

13 Handle Nut

150 CL. 300 CL. 600 CL. 900 CL. 1500 CL. 2500 CL.Size

L E K L E K L E K L E K L E K L E K

15 108 65 151 140 65 151 165 70 170 216 75 185 216 95 225 264 100 225

20 117 65 151 152 65 151 191 82 170 229 90 185 229 115 225 273 125 225

25 127 80 175 165 80 175 216 90 185 254 95 225 254 135 300 308 140 300

40 165 108 245 190 108 245 292 115 250 305 120 250 305 165 400 368 175 400

50 178 135 255 216 135 255 356 155 300 368 160 350 368 190 450 451 200 450

80 203 180 325 283 180 325 432 180 400 381 185 400 470 210 650 578 225 650

100 229 210 500 305 210 500 - - - - - - - - - - - -

150 394 310 600 403 310 600 - - - - - - - - - - - -

DIMENSION TABLE

.Construction may vary depending on the pressure class. Email [email protected] for more details

Exploded View of Floating Ball Valve

1

3

2

87

14

13

5

12

56

11

10

4

9

15

SR PARTNO

1 Body

2 Side Connection

3 Ball

4 Shaft

5 Seatring

6 Gasket

7 Stud

8 Stud Nut

9 Thrust Washer

10 Gland Packing

11 Gland

12 Gland Nut

13 Handle

14 Handle Nut

15 Lock Pin

21

Page 17: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

3Pc. Design Floating Ball Valve

SR PARTNO

1 Body

2 Side Connection

3 Seat Ring

4 Ball

5 Shaft

6 Gasket

7 Stud Nut

8 Thrust Washer

9 Gland Packing

10 Gland

11 Gland Nut

12 Handle

13 Handle Nut

17

150 CL. 300 CL. 600 CL. 900 CL. 1500 CL. 2500 CL.Size

L E K L E K L E K L E K L E K L E K

15 108 65 151 140 65 151 165 70 170 216 75 185 216 95 225 264 100 225

20 117 65 151 152 65 151 191 82 170 229 90 185 229 115 225 273 125 225

25 127 80 175 165 80 175 216 90 185 254 95 225 254 135 300 308 140 300

40 165 108 245 190 108 245 292 115 250 305 120 250 305 165 400 368 175 400

50 178 135 255 216 135 255 356 155 300 368 160 350 368 190 450 451 200 450

80 203 180 325 283 180 325 432 180 400 381 185 400 470 210 650 578 225 650

100 229 210 500 305 210 500 - - - - - - - - - - - -

150 394 310 600 403 310 600 - - - - - - - - - - - -

DIMENSION TABLE

SR PARTNO

1 Body

2 Ball

3 Seat Ring

4 Retainer 'O' Ring

5 Seat Retainer

6 Spring

7 Retainer Holder

8 Holder Nut

9 Shaft

10 Shaft Thrust Washer

11 Gasket

12 Top Cover

13 Stud Nut

14 Packing

15 Bonnet

16 Bearing Bush

17 Mounting Plate

18 Trunnion Thrust Washer

19 Gear Box

20 Gear Hex Bolt

TOP ENTRY BALL VALVE GENERAL ASSEMBLY

20

Page 18: VALVOLA Corp. (Ball Valve) FINAL - VCPL | Homevcpl.biz/downloads/VCPL-ball-valves-catalog.pdf · equivalent DIN ratings in carbon steel, stainless steel, Duplex, ... 10 250 17774

SEALENT INJECTIONFITTING (TYP.)

VENT CONN.

DRAIN CONN.

1

19201211

9

6

8

7

5

3

13

15

16

17

410 218

14

GEAR BOX

2 Pc. Design Trunnion Mounted Ball Valve (Casting)

SR PARTNO

1 Body

2 Side Connection

3 Shaft

4 Ball

5 Trunnion

6 Retainer 'O' Ring

7 Seat Ring

8 Seat Retainer

9 Bearing Bush

10 Trunnion Thrust Washer

11 Side Conn. 'O' Ring

12 Body Gasket

13 Shaft Thrust Washer

14 Shaft 'O' Ring

15 Gland Packing

16 Gland

17 Gland Allen Bolt

18 Spring

19 Body Stud

20 Stud Nut

18

1

19201211

9

6

8

7

5

3

13

15

16

17

410 218

14

GEAR BOX

21

22

SEALENT INJECTIONFITTING (TYP.)

VENT CONN.

DRAIN CONN.

3 Pc. Design Trunnion Mounted Ball Valve (Casting)

19

SR PARTNO

1 Body

2 Side Connection

3 Shaft

4 Ball

5 Trunnion

6 Retainer 'O' Ring

7 Seat Ring

8 Seat Retainer

9 Bearing Bush

10 Trunnion Thrust Washer

11 Side Conn. 'O' Ring

12 Body Gasket

13 Shaft Thrust Washer

14 Shaft 'O' Ring

15 Gland Packing

16 Gland

17 Gland Allen Bolt

18 Spring

19 Body Stud

20 Stud Nut

21 Valve Stand

22 Lifting Lug


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