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Vaporizers - LP-Gas Equipmentlp-gasequipment.com/products/pdf/LPGas_Cat2010_p113-118.pdf · Algas...

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113 Vaporizers Algas Direct Fired Vaporizers Common Algas Direct Fired Repair Parts Algas direct fired vaporizers offer an even supply of vapor for loads that are too large for the natural vaporization of propane storage tanks. All models feature powder coated steel cabinets, stainless steel flues, automatic anti-overflow valves and thermostatic controls. Larger models available through 800 GPH. Model 40/40 Model Number Cap. GPH Propane Inlet FNPT Outlet MNPT Height Width Depth Weight 40/40H 40 3/4” 1” 35” 19-1/4” 16” 155# 80/40H 80 3/4” 1” 35” 30-1/2” 16-1/2” 220# 120/60H 120 3/4” 1” 44” 30-1/2” 16-1/2” 275# Specifications Typical Piping Arrangement Distance from Vaporizer 10 feet 15 feet 15 feet 25 feet Exposure Storage Tank Storage Tank Shutoff Point of Transfer Nearest important building or group of buildings or line of property which may be built upon. Algas SDI Vapor By-Pass Line (Optional) Liquid Vapor To Load Storage Tank Key Description 40/40 Vaporizer 80/40 Vaporizer Old Version up to Oct 2002 New Version after Oct 2002 Old Version up to Oct 2002 New Version after Oct 2002 1 Inlet Kit 3-0016 3-0016 3-0016 3-0016 2 Outlet Kit 3-0017 3-0017 3-0017 3-0017 3 Burner Regulator 920V 920V 920V 920V 4 Thermostat 3-3540 3-3540 3-3540 3-3540 5 Thermo- couple 1980-36 1980-36 1980-36 1980-36 6 Pilot Assy 3-0631 3-0631 3-0644 41021 7 Burner Jet 40C14 33581 40C14 33581 1 3 4 5 6 7 2
Transcript
Page 1: Vaporizers - LP-Gas Equipmentlp-gasequipment.com/products/pdf/LPGas_Cat2010_p113-118.pdf · Algas direct fired vaporizers offer an even supply of vapor for loads that are too large

113

Vaporizers

Algas Direct Fired Vaporizers

Common Algas Direct Fired Repair Parts

Algas direct fired vaporizers offer an even supply of vapor for loads that are too large for the natural vaporization of propane storage tanks.All models feature powder coated steel cabinets, stainless steel flues, automatic anti-overflow valves and thermostatic controls.

Larger models available through 800 GPH.Model 40/40

Model Number

Cap.GPH

PropaneInlet

FNPTOutletMNPT Height Width Depth Weight

40/40H 40 3/4” 1” 35” 19-1/4” 16” 155#

80/40H 80 3/4” 1” 35” 30-1/2” 16-1/2” 220#

120/60H 120 3/4” 1” 44” 30-1/2” 16-1/2” 275#

Specifications

Typical Piping Arrangement

DistancefromVaporizer10 feet15 feet15 feet

25 feet

ExposureStorage TankStorage Tank ShutoffPoint of TransferNearest important building or group of buildings or line of property which may be built upon.

Algas SDI

Vapor By-Pass Line (Optional)

Liquid

VaporTo Load

StorageTank

Key Description

40/40 Vaporizer 80/40 Vaporizer

Old Versionup to Oct 2002

New Versionafter Oct 2002

Old Versionup to Oct 2002

New Versionafter Oct 2002

1 Inlet Kit 3-0016 3-0016 3-0016 3-0016

2 Outlet Kit 3-0017 3-0017 3-0017 3-0017

3 Burner Regulator 920V 920V 920V 920V

4 Thermostat 3-3540 3-3540 3-3540 3-3540

5 Thermo-couple 1980-36 1980-36 1980-36 1980-36

6 Pilot Assy 3-0631 3-0631 3-0644 41021

7 Burner Jet 40C14 33581 40C14 33581

13

4

5

6

7

2

Page 2: Vaporizers - LP-Gas Equipmentlp-gasequipment.com/products/pdf/LPGas_Cat2010_p113-118.pdf · Algas direct fired vaporizers offer an even supply of vapor for loads that are too large

114

Vaporizers

Algas Zimmer Electric Vaporizers

Tank Vaporization Rate

LIQUIDIN

VAPOROUT

ELECTRICAL

Algas SDI

ZIMMERLPG vaporizer

The Zimmer electric vaporizer is a compact, simple and reliable solution for smaller LPG loads where a single storage tank falls short on vaporization capacity.

Designed for reliability, there are no switches, thermostats, floats, relays or other electric controls. The self regulating internal heaters will operate with any voltage from 100 - 240 volts, single phase. It is light-weight and wall or tank mountable for easy and versatile installation.

Wall Mount

Dimensions

Specifications

Width Height Depth Weight

35” 15” 12” 60#

Model Inlet Outlet

240 Volt Specs 115 Volt Specs

GPH Amps GPH Amps

Z40P 1/2” FNPT

1/2” FNPT 20 19.5 15 27.3

600 WOG

R

BG

PAET

Algas SDI

ZIMMERLPG vaporizer

BG

PAET

600 WOG

600 WO

G

USG

2030

40

50

60

10600 WOG

Vaporization Capacity at 0OF of Popular ASME Propane Storage Vessels

Tank SizeGallons

BTU/HR60% Full

BTU/HR40% Full

BTU/HR20% Full

BTU/HR10% Full

120 160,800 128,640 96,480 72,360

250 282,000 225,600 169,200 126,900

500 440,300 352,240 264,180 198,135

1000 791,300 633,040 474,780 356,085

For Other Air Temperatures, Use the Following Mutipliers

Air Temp Multiplier Air Temp Multiplier

-15 OF 0.25 +5 OF 1.25

-10 OF 0.50 +10 OF 1.50

-5 OF 0.75 +15 OF 1.75

0 OF 1.00 +20 OF 2.00

Tank Mount

To Load

To Load

Tank Mount Piping Detail

The boiling liquid in a tank undergoing natural vaporization will reduce the product tempera-ture below air temperature.

Page 3: Vaporizers - LP-Gas Equipmentlp-gasequipment.com/products/pdf/LPGas_Cat2010_p113-118.pdf · Algas direct fired vaporizers offer an even supply of vapor for loads that are too large

115

Vaporizers

Algas Torrexx Electric Vaporizers

Algas SDICAUTION

INOU

T

The Torrexx Electric LPG Vaporizers provide an efficient, reliable vaporization solution in a compact, self-contained design. The units are Explosion Proof (Class1, GroupD, Division1), and are available in a wide variety of operating voltages for versatile installation options.

The Economizer valve mounts on the discharge of the vaporizer and remains closed until the tank pressure falls to 30 psig. This allows a supplemental bypass pipe to feed the load directly from the tank saving the energy of the vaporizer until required. 1” FNPT in and out.

Torrexx Specifications

Economizer Valve

TorrexxFront View

TorrexxSide View

ModelNumber

CapGPH Pro

Single Phase Three PhaseHeight Width Depth Weight

Volts Amps Volts Amps

TX25 12.5

120 32.4 ---- ----45.4”

9-1/8” 11-1/2”

128#208 14.1 ---- ----240 16.2 ---- ----

TX50 25

208 28.1 ---- ----

45.4” 128#240 32.4 ---- -------- ---- 208 16.3

---- ---- 240 18.7

TX100 50

208 56.2 ---- ----

45.4” 128#

240 54.1 ---- -------- ---- 208 32.4

---- ---- 240 37.4

---- ---- 480 18.7

TX160 80

---- ---- 208 49.6

51.4” 145#---- ---- 240 61.9

---- ---- 480 26.0

TX240 120 ---- ---- 480 42.9 56.4” 155#

TX320 160 ---- ---- 480 47.4 63.4” 173#

3/4” FNPTLiquid InletAll Models

ToLoad

From Bypass Tank Regulator

1” FNPTVapor OutletAll Models

600 WOG

USG

2030

40

50

60

10

41051Economizer

Page 4: Vaporizers - LP-Gas Equipmentlp-gasequipment.com/products/pdf/LPGas_Cat2010_p113-118.pdf · Algas direct fired vaporizers offer an even supply of vapor for loads that are too large

116

Separators

Separators

Single Stage models provide primary extraction of heavy end particles and solid material in a gas vapor stream by centrifugal action in the chamber.Available in Style A Vertical configuration only.

Style B HorizontalTwo StageFilter Separator

Style A VerticalSingle StageSeparator

Style A VerticalTwo StageFilter Separator

Two Stage models provide, in addition to the centrifugal action, a filter element in the chamber for coalescing of fluids suspended in the gaseous state, as well as collecting solids as small as 5 microns.Available in Style A Vertical or Style B Horizontal configurations.

Removes heavy ends from gas vapor streams. Especially effective after vaporizers.

• All Welded Contruction• Designed to be installed in a controlled

pressure pipeline, 100 PSIG or less.• Self Cleaning• Prime Coat Painted

STYLE A

STYLE B

x

L

y

L

Style A 5” 8” 12”

Max Ideal Capacity a 30 CFM 100 CFM 900 CFM

Inlet Connection b 1” 2” 3”

Outlet Connection b 1” 2” 3”

Drain Opening (NPT) 1/2” 1/2” 1/2”

Overall Height (L) 17-1/2” 28-3/4” 45-1/4”

X Dimension 4-1/4” 6” 8-1/2”

Y Dimension 7” 9-3/4” 11”

Weight c 18# 76# 202#

Style B 5” 8” 12”

Max Ideal Capacity a 30 CFM 100 CFM 900 CFM

Inlet Connection b 1-1/2” 2” 3”

Outlet Connection b 1-1/2” 2” 3”

Drain Opening (NPT) 1/2” 1/2” 1/2”

OAL Screwed (L) 18-1/2” 19-1/2” 28-1/2”

OAL Flanged (L) 21” 24” 30”

Weight c 20# 65# 160#

Style AVertical ConfigurationSingle Stage and Two Stage Style B

Horizontal ConfigurationTwo Stage Only

aListed capacities are maximum to maintain best particulate retension time for coalescence and separation.bConnections available, female NPT or 150# RF flange.cWeights shown are for single stage. Two stage adds 5# approx.

aListed capacities are maximum to maintain best particulate retension time for coalescence and separation.bConnections available, female NPT or 150# RF flange.

Page 5: Vaporizers - LP-Gas Equipmentlp-gasequipment.com/products/pdf/LPGas_Cat2010_p113-118.pdf · Algas direct fired vaporizers offer an even supply of vapor for loads that are too large

117

Propane/Air Mixers

Typical Propane/Air Mixing Systems

Standby System Plant

LP-Gas Standby Systems

A typical arrangement for a propane/Air mixing assembly is depicted. The mixer is a typical venturi style with a mixed gasholding tank and requires a pressurizing pump to provide the elevated vapor pressure for gas/air mixing.

LP-Gas standby fuel installations provide reliable energy needs during natural gas curtailment. Natural gas supplies are often restricted especially in the winter months when demand on the natural gas mains is at its maximum. The natural gas utilities have a finite supply of pipeline capacity and experience shortages during peak demand days.

An LP-Gas standby system allows the end user to switch to a compatible propane/air mixture during natural gas curtailment. The connected plant can continue normal operations with an equivalent clean burning fuel. The plant manager can also gain signifi-cent savings in their year-long fuel costs by contracting with the utility for an interruptible natural gas rate.

All piping, valving and ancillary equipment must be selected and installed according to the provisions of NFPA 58.

The layout of a typical standby system plant is depicted showing the major components.

Details of the system valving, spac-ing and distances are intentionally not shown.

• Storage Tank• Truck Unloading• Pressurizing Pump• Mixer

BG

PAET

150

USG

200

250

300

100

50

600 WOG

600 W

OG

PO

WE

RX

P

Algas SDI

Mixed GasOut Pressurizing

Pump

Pump BypassLine

Propane Storage

INLET

OUTLET

Propane Storage

Mixer

To Load

PumpTruckUnloading

Page 6: Vaporizers - LP-Gas Equipmentlp-gasequipment.com/products/pdf/LPGas_Cat2010_p113-118.pdf · Algas direct fired vaporizers offer an even supply of vapor for loads that are too large

118

Algas Propane/Air Mixing Systems

Propane/Air Check Valves

510T Swing Check

Model Number

CapMM BTU/HR Inlet Outlet

Size (in.)LXW X H Weight

XPV2.5 2.5

3/4”F NPT 2” FNPT

80x26x84 800#XPV5 5

XPV7 7

XPV10.5 10.5 80x26x90 900#

XPV14 14 100x32x96 1000#

XPV21 21 87x26x90 1200#

XPV28 28 103x32x96 1300#

Model Number

SizeFNPT

2.5 PSI Line Pressure.25 psi drop

5 PSI Line Pressure.5 psi drop Length

Through ValveCFH MIX CFH NAT CFH MIX CFH NAT

510T 1” 3364 4917 5062 7400 3-1/4”

510T 1-1/4” 5859 8564 8812 12890 3-9/16”

510T 1-1/2” 8246 12054 12411 18141 4”

510T 2” 14214 20777 21392 31270 4-3/4”

The Algas XPV Propane/Air Mixing Systems are complete natural gas replacement units for commercial and small industrial natural gas users. They are a combination of the Power XP Electric vaporizer and the Vaporaire Venturi Air/Gas mixer. The units come completely pre-packaged with vaporizer, venturi arrangement, surge tank and all controls for easy installation.

The smaller units utilize a single vaporizer/mixer combination. The larger units use multiple vaporizer/mixers factory connected in parallel to provide greater capacity. All units are Explosion Proof (Class1, GroupD, Division1), and are available in a wide variety of operating voltages for versatile installation options.

A check valve is required on both the natural gas and mixed gas lines upstream of the tie-in point. This prevents the natural gas from entering the mixed gas lines and the mixed gas from entering the natural gas lines. The respective gas regulators aid in preventing back flow but should not be depended on as the sole devices left to provide this function.

The 510T is a bronze body horizontal swing check with a 300 lb. W.O.G. rating and features a soft seat for tight closure on back seating.

XPV-7

510T

600 W

OG

POWERX

P

Algas SDI

Mixed GasOut

LiquidIn

Propane/Air Mixers

510T Specs

RegulatorShutoff

NAT MIX

ShutoffRegulatorCheck Check

To Load


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