VATA VM SYNERGY (M) SDN BHD VATA VM SYNERGY (M) SDN BHD 739472W
Project Name: Production of Organic Fertiliser Using
EFB, POME and other Mill Biomas
Project No: GTFS/W/P033
Category: Producer
Sector: Waste and WaterTechnology Project Certificate from Green Technology Corporation
Malaysia (PTM)Co.Reg: 739472W
Corporate information
• COMPANY NAME: VATA VM SYNERGY (M) SDN BHD
• ADDRESS: No.329-1B(back Portion), Jalan Hulubalang 28,Tmn Sentosa,Klang, 41200 Selangor
• COMPANY REGISTRATION: 739472-W
• TELEPHONE/FAX NO: 0380763971/0380765702
• NATURE OF BUSINESS: Promoting Renewable Energy and Organic Waste Management for Agro Industry
• AUTHORIZED CAPITAL: RM 500,000.00
• PAID UP CAPITAL: RM 500,000.00
• MALAYSIAN STAKEHOLDERS: 100%
• Prospective INTERNATIONAL STAKEHOLDER: 30% ( Green Ecology Ltd Japan)
• NAME OF BANKER: PUBLIC ISLAMIC BANK, Bandar Puchong Jaya Branch, 9 & 10 Jalan Kenari 1, Bandar
Puchong Jaya, 47100 Puchong, Selangor Darul Ehsan
• COMPANY AUDITOR: RW Williams, 9-3A, Mayang Plaza, Jalan SS 26/4, Taman Mayang Jaya, 47301 Petaling
Jaya, Selangor Darul Ehsan
• COMPANY SECRETARY: SMT Management, No.35A, Persiaran Sultan Ibrahim, 41300 Klang, Selangor Darul
Ehsan
Introduction
• Incorporated in 2006 with the aim of promoting Green Technology.
• Vata VM’s composting process has successfully obtained the Green
Technology Project Certificate from Green Technology Corporation
Malaysia (PTM)
• Vata is one of the 45 SMEs who’s selected as beneficiary of BIOMAS SP
EUM-BNP nurturing programme
• Authorized agent for CPG Global and WasteSolutions New Zealand for
their BioGas Technology for Agriculture and Livestock Industry.
• VATA VM is also an authorized distributor for EP Asia Products from
Australia and,
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
A. Business Model Viability
• To provide waste management to palm oil mills by utilizing the empty fruit bunches,
palm oil mill effluent, decanter cake, slurry and boiler ash generated to be processed
into compost
• Compliance with Environmental Quality Act , 1974 ,Malaysia and its Regulations.
There is a substantial reduction in the GHG emission.
• Reduce Wastes and the cost of their handling and disposal.
• Profitable Economic Returns where it creates a lucrative source of revenue (if sold in
open market) / Reduce the usage of inorganic fertilizers (if used back by plantation)
• In house technology has been endorsed by GTFS where tests has shown a proven track
record.
• Strategic partnership with Abhilasha Institute and CABI to move into comprehensive
R&D plan for crop specific fertilizers.
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
Advantages
Value/Wealth
Creation
Risk of
duplication
Study
B. Market Viability Study
• The total of imported fertilizers for Malaysia has increased in the past years. The
production of own fertilizers can reduce the import level which contributes positive
impacts to the economy.
• We are currently proposing buy-back concepts to Plantation/Mill owners. Moreover,
we are proposing that 20% of the production is sold in the open market (ex: small
holders, cash crop farmers)
• The current market price for organic fertilizers is between RM180 to RM400/tonne
• For the product distribution, we are in negotiation with Fertiliser Distributors to be
our distributer apart from our own marketing network through Organic Alliance
Malaysia
• We are currently a member of Organic Alliance Malaysia which serves as a business
portal for organic products and services. We are also planning an extensive marketing
campaign to promote our organic fertilizers.
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
Market
Assessment
Targeted Market
Pricing
Distribution
Promotional
Activities
D. Management Viability Study
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
Mr Murugesu Nars
Managing Director
Dr Yunus Yasin
Consultant
Khoo Hock Kuan
Consultant
Maneka Kopalan
AdministrationOperations
Strategic Partners
EP Asia
Waste Solution (CPG Global)
Vata Asli Organic AgrofarmGreen Ecology Japan
Stake Holder
Organization Structure
D. Management Viability Study
• The key person involved in Vata VM Synergy are Mr Murugesu
Narasimha, Mr Khoo Hock Aun, Dr Yunus and Mr Shiro Chikamatsu
• University Malaya and Abhilasha Memorial Institute of Forest and
Management (AMIFEM), India will start research and development
from the inception of project to produce in situ microbes to
produce crop specific fertilizer with trial plots.
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
Key Persons
IP Management
D. Management Viability StudyMoisture:
<30% means microbial activity is limited, more POME needs to be sprayed.
>65% will make it an anaerobic process and foul smelling, more EFB needs to be added and the
windrows must be turned consistently
Aeration:
The oxygen level is monitored.
Insufficiency of oxygen is avoided by turning for aeration
Temperature:
Decomposition process occurs rapidly during the themophilic temperature (40 – 60 C). T > 65 C, the beneficial microbe will die. Therefore, to avoid this, the compost needs to be turned for aeration.
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
Quality Assurance
“A SNAPSHOT”
PROPOSAL FOR PALM OIL MILL
Palm oil Mill Composting Plant Components
• A roofed and concreted production platform
designed for aerobic composting
• Powerful High Capacity Compost Turner
• Irrigation system for effluent application.
• All other necessary electrical and mechanical
equipment and installations, such as shredding
machines, shovel, tractor, material handling
trailers, pumps, piping works, lightings, electrical
works and an office cum control room
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
VATA VM SYNERGY (M) SDN BHD Add:
No.9-02, Jln Kenari 17F, Bandar Puchong
Jaya, 47100 Puchong, Selangor. Tel:
0380763971 Fax: 0380765702
Composting process
Co
ve
red
Pro
cessin
g P
lan
t
Oil Mill Operation
EFB
POME
BOILER ASH
SLUDGE CAKES
Composting
Enhancement
Process
(OPTIONAL)
Pelleting &
Bagging
Fresh Compost (45 – 60 days)
(Optional)
Advanced Mechanised Field
Application
Organic Fertiliser
Compound fertiliser
(Optional)
Advanced Mechanised Field Application
Inorganic Fertilizer/
Additives
The System Overview
Proposed Options
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702
OPTION 1:
To design, build and operate a compost plant that produces organic compost at
N:1.5%, P: 0.5%, K : 2.5% ,
Mg : 0.5% at moisture content below 35%
OPTION 2:
To design, build and operate a compost plant that produces pelletized organic compost/fertilizer at
N: 1.5%, P: 0.5%, K : 2.5% ,
Mg : 0.5% at moisture content below 20%
OPTION 3:
To design, build and operate a compost plant that produces pelletized fortified organic fertilizer at
N:5%, P: 3%, K : 13% ,
Mg :3% at moisture content below 15%
Challenges....Most compost plants are facing issues such as;
� Material Back log, compost plant cant take in all EFB produced by Mill
� End Product not being cleared in time
� Lechate due to overspraying of POME
� Plant becomes messy in time due to poor lechate management
All of the above is MANAGEMENT issue, not process related issues.
Hence by creating a proper SOP and ensuring its compliance by
dedicated Managers, running a compost plant becomes as routine as
running a mill.
• Space is Vital for compost plant, a minimum of 2 hectars is required.
• Compost plant need to be covered with closed drain system
• Use of Turner with spraying attached to it, optimise POME and ensure
uniform mixing. Minimal lechate problem.
• Setting up dryer using Boiler Flue Gas if pelletizing is considered.
• Microbe Innoculant System plus pumping system
• Packaging and Other physical conditioning equipments.
What’s Required…
Roles to be played..Vata VM Synergy (M) Sdn Bhd
• Provide Know how/Technology and Management system
• To provide investment cost for machinery, Q/A tools etc, by
capitalising on our eligibility for GTFS.
Mill
• To provide infrastructure and waste.
• Buy back the fertilizer to be used in the mill’s plantations.
JV Agreement period to be minimum 15 years.
For more info, please contact:• VATA VM SYNERGY (M) SDN BHD
No 329-1B (Back Portion), Jalan Hulubalang 28
Taman Sentosa
41200, Klang
Selangor Darul Ehsan
Tel: 03 5161 4701
Fax: 03 5161 8504
Email: [email protected]
VATA VM SYNERGY (M) SDN BHD
Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.
Tel: 0380763971 Fax: 0380765702