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Norbert Brett 4x years
Maintenance & Inspection SKW Piesteritz
Jo Eijkenboom 38 years Mechanical Stamicarbon UreaKnowHow.com
Mark Brouwer 18 years Process Stamicarbon UreaKnowHow.com
Giel Notten 45 years Corrosion DSM NTT Consultancy
Jim Yelverton 4x years Maintenance & Inspection CF Industries
Combine with the 58th AICHE Ammonia Safety Conference in Frankfurt one week earlier
“Excellent course !”
“One of a kind!” “Almost Perfect”
“Nothing was missing in this course”
“Completely meets our expectations”
“There is not enough support for urea plants training,
and you made the difference !”
“A very comprehensive and specialized training!”
“Thanks a million times!”
“Urea Expertise to feed the world”
ü Meant for new and experienced Mechanical, Maintenance, Inspection, Reliability, SHE Engineers and Managers
ü Also valuable for process, operational and instrumentation engineers and managers
ü Dedicated for all urea process technologies like Conventional Total Recycle, Stamicarbon, Saipem and TEC
ü Learn the background of the material selection criteria for urea equipment
ü Learn all technical maintenance aspects of static urea equipment and high pressure piping
ü What are the integrity risks of static urea equipment ?
ü How to avoid these risks ? And how to limit its consequences ?
ü How to do repairs ?
ü Many practical cases will be discussed
ü Separate sessions for discussion with industry experts are possible
Module 1: Introduction • Training Program philosophy • Urea process principles • Functionality of High Pressure Equipment items • Challenges in urea plants • Introduction of the varies types of corrosion such passive, active, crevice,
condensation corrosion, stress corrosion cracking, erosion corrosion • How to detect active corrosion ?
Module 2: Relation urea process conditions and choice of materials
• Effect of carbamate, N/C, pressure, temperature on corrosion rates • What is the role of oxygen ? • Historical overview of applied materials • The typical properties of used materials in urea plants (Austenitic stainless
steels in high pressure and low pressure sections, Duplex: DP12, DP28W®, Safurex®, Titanium, Zirconium, Tantalum)
• Which materials to use and not use under certain process conditions ?
Day 1
Module 3: Formation of urea (reactors, autoclaves) • Description of various equipment items in different process
technologies • Failure modes such as overall corrosion, pitting, crevice corrosion,
condensation corrosion, corrosion fatigue (strain induced corrosion) • Effect of heating up / cooling down and stop – starts • Effect of blocking in conditions Module 4: Formation of carbamate (condensers, scrubbers) • Description of various equipment items in different process
technologies • Failure modes (passive corrosion, condensation corrosion, chloride
stress corrosion cracking) • Baffle hammering problems • Effect of different loads
Day 1
Connection weld Tube
Module 5: Dissociation of carbamate (strippers, decomposers) • Description of various equipment items in different process technologies • Failure modes (Passive corrosion, active corrosion, crevice corrosion) • Effect of temperature and partial oxygen pressure • Effect of liquid distribution Module 6: High Pressure Equipment • Multi layer or solid wall • Low or high strength steels • Liners of overlay weld • Leak Detection Systems for vessels and heat exchangers • Tube failures • Gaskets and Bolting • Failure modes for carbon steel pressure bearing wall
Day 2
Module 7: High Pressure Piping and Valves • Manual valves, Control valves, Check valves, Sampling
valves • Safety Valves • Leaking weep holes • Leaking stuffing boxes • Flange connections and bolting • Failure modes • Critical areas in High Pressure Piping systems • Incidents • Critical details
Day 2
Module 8: Corrosion Inspection in urea plants • Inspection techniques • Life Time studies • Setting up Inspection Programs; Risk Based Inspection • Finding a leak
Module 9: Doing repairs • Finding a leak • Basic philosophies (Best Repair is No Repair … and when to do Repair ? • Repair procedures of various materials of construction (SS and CS
tubesheet) • Plugging heat exchanger tubes • Relining projects
Module 10: Atmospheric corrosion; Corrosion Under Insulation Module 11: Corrosion in steam and cooling water systems • Role of oxygen scavenger
Day 3
Day 4
High Pressure Piping High Pressure Equipment and Valves Manufacturer Manufacturer
Module 12: Cases • LESER Safety Valves including SLS system • How to find a leak ? • Nitrate SCC in pressure bearing part of reactor • Catastrophic failures • Rolling in tubes • Atmospheric and Utility Corrosion cases • Flange connections • Plus many cases introduced by participants
Day 5
Examination and Certificate Evaluation Hand out and reference documents • All presentations will be prepared in Microsoft Powerpoint and distributed as hand outs in digital form (acrobat format). • Several topics will be elaborated by means of technical papers, which will also be distributed in digital form (acrobat format). • Corrosion Engineering Guide, written by Mr. Giel Notten.
Deliverables
Please register me for the 5-Day Training Program Maintenance in Urea Plants on 2-6 September 2013 in Vienna, Austria First Name : ……………………………………………………………………………………………………. Last Name : ……………………………………………………………………………………………………. Job Title : ……………………………………………………………………………………………………. Company : ……………………………………………………………………………………………………. Telephone : ………………………………………………………………………………………………........ E-mail : ……………………………………………………………………………………………………. For more information, contact Mark Brouwer, M: +31 6 295 76 845 or e-mail: [email protected]
Registration fee: EUR 3.950,-- excl.VAT (if applicable) Participation is confirmed only after received Registration fee Fee is including lunches/refreshments/Shop tours and excluding travel/housing costs Early Bird Discount of 10% until March 1, 2013; Group Discount is possible. The Training starts on Monday 9Am and ends on Friday 5PM. UreaKnowHow.com bank account information: RABOBANK Maastricht e.o. BIC: RABONL2U P.O. Box 200 Account number: 1402.09.840 6200 AE Maastricht, The Netherlands IBAN: NL07 RABO 0140 2098 40 Please send the above information or a duly completed Registration Form to [email protected]
Registration form
UreaKnowHow.com B.V., Cannerweg 123, 6213BA Maastricht, The Netherlands Chamber of Commerce: 52907090; VAT number: NL 850659024.B.01
Enroll Now, Class Sizes are Limited !
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Q: If I enroll and pay for the Training but am unable to attend, will I receive a refund? A: The Training Fee will be refunded for cancellations made no less than four weeks before the commencement of the program. If cancellation occurs less than four weeks prior, 90 percent of the paid fee will be returned, and 10 percent, will be retained to cover administrative costs.
Q: I am unable to attend the upcoming training program. Can I still receive a copy of the presentations, papers and reference material? A: Unfortunately, presentations and reference materials are only available to participants who attend a training program. Q: Does UreaKnowHow.com assist with visa applications? A: Yes. When a visa is required to attend the Training, UreaKnowHow.com sends a letter of support to the concerned consulate and requests the issuance of a visa.
Q: Would it be possible for UreaKnowHow.com to provide an invitation letter upon registration but before paying the Training Fee? A: No. An invitation letter is only provided to participants upon receipt of his/her Training Fee.
Q: Does UreaKnowHow.com arrange ground transportation for airport transfers? A: UreaKnowHow.com is not responsible for any transportation outside of the training program dates/hours. This includes airport transfers, sightseeing, shopping, dinner, etc.
Q: Does UreaKnowHow.com offer free-time activities for program participants? A: UreaKnowHow.com does provide information about local attractions and events that may be of interest to participants. However, all costs of such activities are borne by participants.
Q: Does UreaKnowHow.com provide follow-up support to participants with questions after the Training Program? A: Yes. UreaKnowHow.com encourages participants to maintain a relationship and is pleased to provide advice or answer post-program questions.
FAQ
