Wall hung, fan flue, room sealed, high efficiency gas ... · User manual and Installation...

Wall hung, fan flue, room sealed, high efficiency gas boiler

User manual andInstallation instructions

RIVA ADVANCE HEModels

M110B.24SM/CM110B.32SM/C

Congratulations on your choice.RIVA ADVANCE HE are condensing high efficiency sealed chamber fan flue gas boilers.They are fully electronically controlled and have electronic ignition.Thematerials they aremadeof and thecontrol systemsthey areequippedwithgive yousafety,a high level of comfort and energy savings to allow you to get the greatest benefit out ofindependent heating.RIVA ADVANCE HE allow a higher efficiency by reducing the flue gas temperature such thatthe water vapour formed during the combustion is condensed out.This allows a gain of useful heat that otherwise would be lost.

Remember that...n The manual--- must be read thoroughly, so that you willbe able to use the boiler in a safe and sen-sible way;--- must be carefully kept. It may be necess-ary for reference in the future.n First lighting up must be carried out bycompetent and responsible engineer.

n The manufacturer--- disclaim all liability for any translations ofthe present manual from which incorrect in-terpretation may occur--- cannot be held responsible for non---ob-servance of instructions contained in thismanual or for the consequences of any pro-cedure not specifically described.

Using the boiler...n Before lighting the boiler you are ad-vised to have a professionally qualified per-son check that the installation of the gassupply--- is gas--- tight;--- is of the correct gauge for the flow to theboiler;--- is fitted with all the safety and control de-vices required by the current Regulations.n Ensure that--- check with the Installer that he has con-nected and terminated the pressure reliefvalve in a manner which allows safe dis-charge. The manufacturers are not respon-

sible for damage caused by opening of thepressure relief valve and consequent escapeof water, if this is not connected and termin-ated.--- the installer has connected the conden-sate outlet to a suitable drain pipe.n On detecting the smell of gas--- don’t operate any electrical switches, thetelephone or any device that may producesparks;--- open the windows and doors at once tocreate a draught of air which will purge thearea;--- shut off the gas cocks;--- get the assistance of a qualified person.n Donot touch the appliancewith parts ofthe body that are wet or damp and/or barefeet.

n Do not block or modify the condensateoutlet and pipework

n In case of structural work or mainten-ance near the exhaust duct and/or fume ex-haust devices or their attachments, turn offthe appliance. On completion of the work,have a professionally qualified person checktheir efficiency.

n Repairs (under guarantee) must be car-ried out only by an approved engineer, usinggenuine spare parts. Thus do no more thanswitching off the boiler yourself (see the in-structions).

n Your boiler allows heating up of water toa temperature less than boiling point;--- must be connected to a central heating

system and/or a hot water supply system,compatible with its performance and output;--- can be used only for those purposes forwhich it has been specially designed;--- must not be touched by children or bythose unfamiliar with its operation;--- must not be exposed to weather condi-tions.

n During the operation it is quite normalthat the boiler produces a white plume ofcondensation vapour from the flue terminal.This is due to the high efficiency of the ap-pliance and may be particularly evident withlow outdoor temperatures.

Safe handling ofsubstances

Biasi products are manufactured in accordancewith ISO 9000 and do not, and will not, contain anyhazardous materials or substances such as as-bestos, mercury or C.F.C.’s.The appliance packaging does not contain anysubstances,whichmaybe considered a hazard tohealth.

Combustion chamber panelsMaterial: mineral fibres

Known hazards --- Some people can suffer red-dening and itching of the skin. Fibre entry into theeye will cause foreign body irritation, which cancause severe irritation to people wearing contactlenses. Irritation to respiratory tract.Precautions --- Dust goggles will protect eyes.People with a history of skin complaints may beparticularly susceptible to irritation. High dust le-vels are only likely to arise following harsh ab-rasion. In general, normal handling and use willnot present high risk, follow good hygiene prac-tices,washhandsbefore, touching eyes, consum-ing food, drinking or using the toilet.First aid --- Medical attention must be sought fol-lowing eye contact or prolonged reddening of theskin.

Thermostat / Temperature gaugeDescription --- Sealed phial and capillary contain-ing liquid.Known hazards --- irritating to skin, eyes andthroat. Vapour is harmful. Inflammable --- do notextinguish with water.Precautions --- Do not incinerate. Avoid contactwith broken/leaking phials. Do not purposelypuncture.First aid medical attention must be sought follow-ing eyes/skin contact, wash with clean water.

Appliance category II2H3P (Gas G20 20 mbar, G31 37 mbar)Country of destination: United Kingdom (GB) Ireland (IE)

This appliance conforms with the following EEC directive:D Gas appliance Directive 90/396/CEED Boiler Efficiency Directive 92/42/CEED Electromagnetic Compatibility Directive 89/336/CEED Low voltage Directive 73/23/CEE

Themanufacturer, in the continuous process to improve his products, reserves the right to modify thedata expressed in the present documentation at any time and without prior notice.The present documentation is an informative support and it cannot be considered as a contract to-wards third parties.

Boiler installation and commissioning tipsn The installation must be carried out bya qualified personwhowill be responsible forobserving the current Regulations.

Installing the boiler...n Do not forget to remove the transit capsand plugs from the boiler connections theseare fitted to every boiler.

n Keep the boiler clear of dust during in-stallation and in particular do not allow anydust or debris to enter the top of the boilerwhere the flue connection is made. It is rec-ommended that youput adust sheet over thetop of the boiler until you are ready to makethe flue connection.

n Because every boiler is fired and testedlive at the factory, a small amount of water re-mains within the boiler. It is possible for thiswater to initially cause the pump to seize. It istherefore recommended that the pump rotorbe manually turned to free its rotation beforeturning the boiler on.

n Remember to release the auto air purgebefore filling theboiler. See the instructions toidentify the location of this device.

n This boiler allows to control the flow tem-perature of the central heating system at verylow levels.In case of underfloor heating system a tem-perature limitingdevice (e.g. a safety thermo-stat) is recommended to stop the boiler incase that the water temperature exceeds thedesign temperature.

n You are strongly advised to flush out thesystem both cold and hot in order to removesystem and installation debris.

n It is also sensible to initially fire and com-mission the boiler before connecting any ex-ternal controls suchas a room thermostat. Bythis method if you have a subsequent prob-lem following the addition of an external con-trol you can eliminate the boiler from yourfault analysis.

n If the boiler is fitted with a digital pro-grammer, when setting the times for auto-matic operation, remember that for every“ON” time theremustbean “OFF” time to fol-low and that on every occasion you enter atime you must also indicate which days thatyou want the boiler to follow the timed set-tings.

n Some products incorporate an anti cycl-ing time delay. It is normal when first switch-ing the boiler on for the boiler to operate onheating for a few seconds then switch off.After 3--- 4minutes has elapsed the boiler willthen re ignite and operate perfectly normally.The ignition delay cycle does not preventnormal operation of the boiler to provided.h.w.

n If you are in any doubts as to the installa-tion or operation of the boiler please read theinstruction manuals thoroughly and then ifnecessary contact Biasi UK for advice andassistance.

Please remember that if you are in any doubt about the installation of this product you can contact ourTechnical Helpline on tel. 0121 506 1350

TABLE OF CONTENTS

1

1 Appliance description 2. . . . . . . . . .1.1 Overview 2. . . . . . . . . . . . . . . . . . . . . .1.2 Control panel 2. . . . . . . . . . . . . . . . . .1.3 Isolation valves 2. . . . . . . . . . . . . . . . .1.4 Technical data 2. . . . . . . . . . . . . . . . .1.5 Operation lights 3. . . . . . . . . . . . . . . .2 Instructions for use 4. . . . . . . . . . . .2.1 Warnings 4. . . . . . . . . . . . . . . . . . . . . .2.2 Refilling procedure 4. . . . . . . . . . . . . .2.3 Ignition 4. . . . . . . . . . . . . . . . . . . . . . . .2.4 C.h. circuit temperature 5. . . . . . . . . .

2.5 D.h.w. temperature 6. . . . . . . . . . . . . .2.6 Extinguishing 7. . . . . . . . . . . . . . . . . .2.7 Built in time switch A 7. . . . . . . . . . . .2.8 Built in time switch B 9. . . . . . . . . . . .

3 Useful advice 12. . . . . . . . . . . . . . . . .3.1 Central heating 12. . . . . . . . . . . . . . . . .3.2 Frost protection 12. . . . . . . . . . . . . . . .3.3 Periodic maintenance 12. . . . . . . . . . .3.4 External cleaning 12. . . . . . . . . . . . . . .3.5 Operational faults 12. . . . . . . . . . . . . . .

4 Technical information 14. . . . . . . . . .4.1 Overview 14. . . . . . . . . . . . . . . . . . . . . .4.2 Main diagram 15. . . . . . . . . . . . . . . . . .4.3 Technical data

mod. M110B.24SM/... 16. . . . . . . . . . .4.4 Technical data

mod. M110B.32SM/... 18. . . . . . . . . . .4.5 Hydraulic specifications 20. . . . . . . . .4.6 Expansion vessel 20. . . . . . . . . . . . . . .

5 General requirements 21. . . . . . . . . .5.1 Related documents 21. . . . . . . . . . . . .5.2 Location of appliance 21. . . . . . . . . . .5.3 Flue system 21. . . . . . . . . . . . . . . . . . . .5.4 Gas supply 22. . . . . . . . . . . . . . . . . . . .5.5 Air supply 22. . . . . . . . . . . . . . . . . . . . .5.6 Ventilation 22. . . . . . . . . . . . . . . . . . . . .5.7 Condensate drain 22. . . . . . . . . . . . . .5.8 Water circulation (c.h.) 23. . . . . . . . . . .5.9 Domestic water 24. . . . . . . . . . . . . . . . .5.10 Water treatment 24. . . . . . . . . . . . . . . .5.11 Electrical supply 24. . . . . . . . . . . . . . . .

6 Installation 26. . . . . . . . . . . . . . . . . . . .6.1 Warnings 26. . . . . . . . . . . . . . . . . . . . . .

6.2 Precautions for installation 26. . . . . . .6.3 Installing the bracket 26. . . . . . . . . . . .6.4 Overall dimensions 27. . . . . . . . . . . . .6.5 Joints 27. . . . . . . . . . . . . . . . . . . . . . . . .6.6 Mounting the boiler 27. . . . . . . . . . . . .6.7 Fitting the flue system 28. . . . . . . . . . .6.8 Choice of flue 28. . . . . . . . . . . . . . . . . .6.9 Electrical connections 30. . . . . . . . . . .6.10 External frost protection 31. . . . . . . . .7 Commissioning 33. . . . . . . . . . . . . . .7.1 Electrical installation 33. . . . . . . . . . . .7.2 Gas supply installation 33. . . . . . . . . .7.3 Filling the d.h.w. system 33. . . . . . . . .7.4 Initial filling of the system 33. . . . . . . .7.5 Condensate pipe and traps 34. . . . . .7.6 Lighting the boiler 34. . . . . . . . . . . . . .7.7 Checking the gas supply pressure 357.8 Maximum output in c.h. mode 36. . . .7.9 External temperature probe setting

(optional) 36. . . . . . . . . . . . . . . . . . . . . .7.10 Checking the ignition device 37. . . . .7.11 Checking the flue system 37. . . . . . . .7.12 Checking the condensate drain pipe 377.13 Instructing the user 38. . . . . . . . . . . . .

8 Gas conversion 39. . . . . . . . . . . . . . .8.1 Warnings 39. . . . . . . . . . . . . . . . . . . . . .8.2 Procedures 39. . . . . . . . . . . . . . . . . . . .

9 Maintenance 42. . . . . . . . . . . . . . . . . .9.1 Warnings 42. . . . . . . . . . . . . . . . . . . . . .9.2 Dismantling the external panels 42. . .9.3 Emptying the d.h.w. system 42. . . . . .9.4 Emptying the c.h. system 42. . . . . . . .9.5 Combustion analysis check 43. . . . . .

9.6 Cleaning the condensingheat exchanger and burner 43. . . . . .

9.7 Checking the pressurisationin the expansion vessel 44. . . . . . . . . .

9.8 Cleaning the burner 44. . . . . . . . . . . . .9.9 Checking the flue 44. . . . . . . . . . . . . . .9.10 Drain pipe inspection 44. . . . . . . . . . . .9.11 Visual inspection of appliance 44. . . .9.12 Gas pressures and soundness 44. . .9.13 Water inhibitor concentration 44. . . . .

Abbreviations used in the manual:C.h. = Central heatingD.h.w. = Domestic hot waterD.c.w. = Domestic cold water

USE

INSTALLATION

MAINTENANCE

2

1 Appliance description

1.1 Overview

2

1

3

Fig. 1.1

1 Case front panel2 Control panel3 Control panel cover

1.2 Control panel4 C.h. circuit temperature and pressure gauge5 Time switch (c.h. control)6 Lock---out signal lamp7 Lockout reset button

8 Function selector and c.h. temp. control knob9 D.h.w. temperature control knob10 Appliance operation lights

1.3 Isolation valves

13

11

16

12

14

15

Fig. 1.2 (bottom view of the boiler)

11 C.h. return valve12 D.c.w. inlet valve13 Gas inlet valve14 D.h.w. outlet pipe15 Condensate drain pipe16 C.h. flow valve

1.4 Technical dataFor detailed technical data see section 4.3 or 4.4of this manual.

89 7 6 4510

Fig. 1.3

USE

Appliance description

3

1.5 Operation lightsThree lights (10 in Fig. 1.3)give detailed indicationregarding the operation of the boiler.The following table gives the relationship betweeneach of the possible light combinations and theirmeaning during the normal operationof theboiler.

A short pulse every 4seconds:stand---by conditionFunction selector inposition.Anti--- freeze system active1 second pulse every 2seconds: normallyoperating boiler. Functionselector in orposition

C.h. operation

D.h.w. operation

Frost protect operation

D.h.w. operationExcessive temperature onprimary circuit

If the lights combination observed is not includedin the above table a fault may be indicated.Reference should be made to the following table.In this case switch off the boiler, as described insection 2.6 on page7 andcall a competent and re-sponsible Service Engineer.

Faulty c.h. temperatureprobe NTCFaulty d.h.w temperatureprobe NTCFaulty primary circuit(no water or absence offlow)

Lack of burner ignition

Safety thermostat lock out

Faulty fan control system

Flue temperature probeNTC lock outOpen flue temperatureprobe NTCFaulty external temp.probe (if fitted)

Flame detection error

Other faults

Lack of power supply orfaulty electronic controlp.c.b.

Meaning of symbols

Lamp OFF

Lamp ON

Flashing lamp, alone or simultaneouslywith an other lamp.

Flashing lamp, alternate with anotherlamp.

USE

4

2 Instructions for use

2.1 WarningsBiasi UK Ltd support the Benchmark initiat-ive. The Benchmark Log Book is located atthe back of thismanual and should be com-pleted by the Installing/CommissioningEn-gineer and handed over to the User for fu-ture reference by other visiting Engineers.Also included is the Service IntervalRecordcard that should be completed by the Ser-vice Engineer following the annual servicemaintenance of the boiler and system.

All CORGI Registered Installers carry aCORGI ID card, and have a registrationnumber. Both should be recorded in yourBenchmark Log Book. You can check yourInstaller is registered by calling CORGI di-rect on 01256 372400.In order to guarantee safety and correct oper-ation, it is essential that all the tests are carriedout by a competent and responsible serviceengineer before lighting up the boiler.The tests are described in the installation in-structions in section 7 commissioning.Ensure that the c.h. circuit is regularly filledwith water (even if the boiler is only used ford.h.w. supply) checking that the pressure indi-cated on the temperature and pressure gauge4 is not lower than that shown in Fig. 2.2.If the pressure reading on the pressure gaugeisbelow that shown in Fig. 2.2, then thesystemwill require toppingup.A filling loop isnormallyprovided by the Installer for this purpose.

If you are in any doubt regarding this pro-cedure you are advised to contact your In-staller or an Approved Engineer.This appliance is provided with a built in anti---freeze system that operates the boiler whenthe temperature is below 5 ˚CTherefore, when the boiler is not lit or used incold weather, with consequent risk of freezingdonot switch off the boiler at the fused spurisolation switch or close the gas inlet cock.When you do not expect to use the boiler for along period and the boiler is not to be used forfrost protection then follow the instructionsgiven in section 2.6 on page 7.

2.2 Refilling procedure1 Isolate the boiler from the electrical supply atthe fused spur. Reconnect the filling loop asdemonstrated in Fig. 2.1.

Temporaryconnection

Control valve

Control valve

Double check valve

Supply pipe(cold water inlet)

C.h. return pipe

Fig. 2.1

2 Open the valves of the filling loop and watchthe gauge until it reaches normal filling pres-sure as shown in Fig. 2.2.

4

Normal fillingpressure

Fig. 2.2

3 Close the valves and remove the filling loop.

If you experience any difficulty with the oper-ation of the boiler, switch off the boiler immedi-ately at the fused spur isolation switch andcontact your Installer or an approved ServiceEngineerAir introduced into the boiler during this filling pro-cess will vent through the automatic air purgerfitted to the boiler. You may also find it necessaryto vent air from your radiator circuit using yourradiator key, however be aware that excessiveventing will cause the pressure in the system todrop.Alwaysensure that thepressuregauge isset at therequired pressure.

2.3 Ignition1 Check that the valves located in the lower partof the boiler are open (Fig. 2.3).

USE

Instructions for use

5

Open positionFig. 2.3

2 Turn on the electricity supply to the boiler,switching on the fused spur isolation switch.The appliance operation light 10 (Fig. 2.4) willflash every 4 seconds (stand---by condition).

3 If theboiler is tobe used for c.h. and d.h.wposi-tion the function selector 8 as in Fig. 2.4.The appliance operation light 10 will flashevery 2 seconds (operating boiler).

810

Fig. 2.4

4 If d.h.w. supply only is required, position thefunction selector 8 as in Fig. 2.5.The appliance operation light 10 will flashevery 2 seconds (operating boiler).

810

Fig. 2.5

2.4 C.h. circuit temperatureThe output temperature of c.h. water is adjustablefrom a minimum of about 25°C to a maximum ofabout 85°C (Fig. 2.6), by turning the knob (8).Adjustment of the boiler temperature alters thegas flow at the burner according to the thermalde-mand in the system. So it isusual to see theburnerlit at the minimum level for more or less longperiods.The following instructions indicate how to set theoutput temperature of the c.h. water dependingon the outside temperature.

Minimum

Maximum

Fig. 2.6

Adjustment of temperature WITHOUT the ex-ternal temperature probe (optional) fittedIn order to achieve optimal settings for economyand comfort, we recommend adjusting the oper-ating temperature of the c.h. water according tothe outside temperature, positioning the knob asfollows:

Lower than---5 ˚C

From 5 to 15 ˚CBetween---5 and +5 ˚C

Fig. 2.7

USE


6

Your qualified Installer will be able to recommendthe most suitable adjustment for your system.The temperature and pressure gauge (4, Fig. 1.3on page 2) will allow you to check that the set tem-perature is obtained.

Adjustment of temperature WITH the externaltemperatureprobe (optional)When the boiler is connected to the external tem-perature probe (optional), the temperature of thec.h. flow is automatically adjusted with referenceto the external temperature.In this case the boiler must be properly set by theInstaller ( section 7.9 of this manual) and the c.h.flow temperature control knob 8 must be positio-ned as illustrated in Fig. 2.8

8 +15

---15

Fig. 2.8

To satisfy temporary changes or different roomtemperatures, the c.h. water temperature can alsobe manually increased or decreased within a ran-ge of ±15 ˚C by turning the knob 8 (Fig. 2.8). Mo-re details are given in section 7.8 of this manual.

2.5 D.h.w. temperature

9Minimum

Maximum

Fig. 2.9

The temperature of the d.h.w. leaving the boilercan be varied from a minimum of about 35°C to amaximum of about 55°C (Fig. 2.9), by turning thetemperature control knob 9.Adjustment of the d.h.w. temperature is complete-ly separate from that of the c.h. circuit.The adjustment system integrated within theboiler automatically controls the flow of gas to theburner in order to keep the temperature of d.h.w.delivered constant, between the limits of maxi-mum and minimum output.Where the demand is at a low level or with the tem-perature set to the minimum, it is normal to see acycle of lighting and extinguishing of the burnerwhen running.

AdjustmentIt is advisable to adjust the d.h.w. temperature toa level commensurate with the demand, minimis-ing the need to mix with cold water. In this way, theautomatic control facilities will be fully exploited.Where lime scale is present in the water supply(hard water areas) it is also advisable not to ex-ceed the setting position of the d.h.w. temperaturecontrol knob (9) as indicated in Fig. 2.10. This willhelp to minimise the incidences of scale depositsclogging the domestic hot water heat exchangerof the boiler.

9

Fig. 2.10

In these cases, however, it is advisable to install asmall water treatment device or softener. Withsuch a device you should avoid periodic descal-ing.Consequently, thed.h.w. heat exchanger will keepits performance consistent for a longer period oftime with resulting gas savings.If the demand for d.h.w. is so great as to preventreaching ahighenough temperature, have theap-propriate output limiting valve installed by your In-staller or an Authorised Service Engineer.

USE


7

2.6 ExtinguishingTo turn the boiler off set the function selector 8 tothe position shown in Fig. 2.11.The appliance operation light 10 will flash every 4seconds.

810

Fig. 2.11

Whenyoudonot expect to use the boiler for a longperiod:1 Switch off the electricity supply to the boiler, bymeans of the fused spur isolation switch;

2 Shut off the gas supply cock 13 and the valvesfor the water circuits fitted under the boiler(Fig. 2.12).

3 Empty the water circuits, if necessary, asshown in the installation instructions in the sec-tion maintenance.

Closed position13Fig. 2.12

2.7 Built in time switch AThecombiboilersareequippedwith abuilt in elec-tronic time switch (5, Fig. 1.3 on page 2) whichcontrols the c.h. operation.

J

A

BCDEF

G

I

H

Fig. 2.13

Display and control panelA Mode selector switchB Reset buttonC Enter buttonD Increase “+” setting buttonE Decrease “--- ” setting buttonF On---off buttonG Day selection buttonsH Day displayI Time displayJ ON---OFF display

Setting the current time and weekdayNote: with a new unit or when the reset button Bhas been pressed, the first day indicator H on theleft and the time display I are flashing.

Set the mode selector switch A to the positionand press the buttons D or E until the current timeappears in the display I.Press the day selection button corresponding tothe current day, considering that button1=Monday, button 2=Tuesday and so on.The clock starts by moving the switch A to theAUTO position.Setting example shown in Fig. 2.14:Current time 16.30, day Thursday.

USE


8

A

Fig. 2.14

Setting the switching time and day (or days)20memory locationsare available, correspondingto 10 on---off sequences.Set the mode selector switch A to the C1 position.The symbols shown in Fig. 2.15 appears in thedisplay.

A

Fig. 2.15

Press the buttons D or E to set the desired ONtime.Press the buttons G to set the desired day or daysof operation.Press the “enter” button C to confirm the settingand to continue programming the OFF time.Set the OFF time as explained above for the ONsetting and confirmby pressing the “enter” buttonC. Proceed in the same way for other settings.Setting example shown in Fig. 2.16:A --- ON time 7.45, day Monday to Friday.B --- OFF time 10.30, day Monday to Friday.

A BFig. 2.16

Activating the timed settingsSet the mode selector switch A to the AUTO posi-tion shown in Fig. 2.17.The current time and day appears in the display.TheON---OFF display J indicates the current stateof operation (according to the settings).

A

Fig. 2.17

Note: when the mode selector switch A is in theAUTO position and the boiler is switched off at thefused spur isolation switch, the display J indicatesonly the OFF state. The other indications areblanked.

Reading the timed settingsSet the mode selector switch A to the C1 position.The symbols shown in Fig. 2.15 appears in thedisplay.Press the “enter” button C. Each time the buttonis pressed the display shows the detailsof thenextsetting.Theday displayH givesa flashing indication of theactive day or group of days.

Changing or deleting the timed settingsSet the mode selector switch A to the C1 position.The symbols shown in Fig. 2.15 appears in thedisplay.Press the “enter” button C until the display showsthe setting to be modified or deleted.Theday displayH givesa flashing indication of theactive day or group of days.Press the button (or the buttons) G correspondingto theday (or days) for which it is intended toapplythe modification. The corresponding day displaystops flashing anda newswitching timecan besetor deleted.The time setting can bemodified now by pressingbutton D or E and the operation can be switchedon or off by pressing the button F.Todeletea timeset press the buttonDorE until thesymbols shown in Fig. 2.15 appears in the timedisplay I.The new settings are memorised by moving theswitch A to a different position.

Manual operationThe operation of the time switch can be forced onor off constantly or for a timed period.

USE


9

To force constantly on or off the timer operationset the mode selector switch A to the TIMER posi-tion. The symbols shown in Fig. 2.18 appears onthe display.

Fig. 2.18

The operation can be switched permanently on oroff by pressing the button F and leaving the switchA in the TIMER position.To force a timed delay on or off operation, set themode selector switch A in the TIMER position.Set the time delay by pressing the button D or Eand the operation can be forced on or off by pres-sing the button F.The time delay can be set within the followingranges:1 to 23 hours with steps of 1 hour1 to 27 days with steps of 1 dayThe time delay setting is activated by moving theswitch A to the AUTO position.The ON---OFF display J flashes indicating that thecurrent state of operation has been forced.To delete the timed delay setting, set the mode se-lector switch A in the TIMER position, press thebutton D or E until the symbols shown in Fig. 2.18appears in the display and then set the mode se-lector switch A to the AUTO positionSetting example shown in Fig. 2.19:forced ON state for 4 hours.

Fig. 2.19

ResettingTo completely reset the timer, press the reset but-ton with a pointed object (pencil).CAUTION: pushing the reset button will complete-ly erase the settings as well as all the data, includ-ing the current time and day.

2.8 Built in time switch BThecombiboilersareequippedwith abuilt in elec-tronic time switch (5, Fig. 1.3 on page 2) whichcontrols the c.h. operation.

J

A

BCD EF

G

I

H

Fig. 2.20

Display and control panelA Mode selector buttonB Reset buttonC OK buttonD Increase “+” setting buttonE Decrease “--- ” setting buttonF On---off buttonG Day selection buttonsH Day displayI Time displayJ ON---OFF display

Setting the current time and weekdayNote: with a new unit or when the reset button Bhas been pressed, the first day indicator H on theleft and the time display I are flashing.Press repeatedly the button A until the displayshows the symbolPress the buttons D or E until the current time ap-pears in the display I.Press the day selection buttonG corresponding tothe current day, considering that button1=Monday, button 2=Tuesday and so on.The clock starts by pressing the button A to showthe symbol AUTO.Setting example shown in Fig. 2.21:Current time 16.30, day Thursday.

USE


10

A

Fig. 2.21

Setting the switching time and day (or days)28memory locationsare available, correspondingto 14 on---off sequences.Press repeatedly the button A until the displayshows the symbol C1 (Fig. 2.22)The symbols shown in Fig. 2.22 appears in thedisplay.

A

Fig. 2.22

Press the buttons D or E to set the desired ONtime.Press the buttons G to set the desired day or daysof operation.Press the “OK” button C to confirm the setting andto continue programming the OFF time.Set the OFF time as explained above for the ONsetting and confirmby pressing the “enter” buttonC. Proceed in the same way for other settings.Setting example shown in Fig. 2.23:A --- ON time 7.45, day Monday to Friday.B --- OFF time 10.30, day Monday to Friday.

A BFig. 2.23

Activating the timed settingsThe current time and day appears in the display.TheON---OFF display J indicates the current stateof operation (according to the settings).

A

Fig. 2.24

Note: when the display shows the symbol AUTOand the boiler is switched off at the fused spurisolation switch, the display J indicates only theOFF state. The other indications are blanked.

Reading the timed settingsPress repeatedly the button A until the displayshows the symbol C1 (Fig. 2.22)The symbols shown in Fig. 2.22 appears in thedisplay.Press the “OK” button C. Each time the button ispressed the display shows the details of the nextsetting.Theday displayH givesa flashing indication of theactive day or group of days.

Changing or deleting the timed settingsPress repeatedly the button A until the displayshows the symbol C1 (Fig. 2.22)The symbols shown in Fig. 2.22 appears in thedisplay.Press the “OK” button C until the display showsthe setting to be modified or deleted.Theday displayH givesa flashing indication of theactive day or group of days.Press the button (or the buttons) G correspondingto theday (or days) for which it is intended toapplythe modification. The corresponding day displaystops flashing anda newswitching timecan besetor deleted.The time setting can bemodified now by pressingbutton D or E and the operation can be switchedon or off by pressing the button F.Todeletea timeset press the buttonDorE until thesymbols shown in Fig. 2.22 appears in the timedisplay I.

USE


11

The new settings are memorised by pressing thebutton A.

Manual operationThe operation of the time switch can be forced onor off constantly or for a timed period.To force constantly on or off the timer operationpress repeatedly the button A until the displayshows the symbol TIMER. The symbols shown inFig. 2.25 appears on the display.

A

Fig. 2.25

The operation can be switched permanently on oroff by pressing the button F and leaving the dis-play shows the symbol TIMER.To force a timed delay on or off operation, pressrepeatedly the button Auntil thedisplay shows thesymbol TIMER.Set the time delay by pressing the button D or Eand the operation can be forced on or off by pres-sing the button F.The time delay can be set within the followingranges:

1 to 23 hours with steps of 1 hour1 to 27 days with steps of 1 dayPress thebuttonA until the display shows thesym-bol AUTO.The ON---OFF display J flashes indicating that thecurrent state of operation has been forced.To delete the timed delay setting, press repeatedlythe button A until the display shows the symbolTIMER, press the button D or E until the symbolsshown in Fig. 2.26 appears in thedisplay and thenpress the buttonA until the display shows thesym-bol AUTO.Setting example shown in Fig. 2.26:forced ON state for 4 hours.

A

Fig. 2.26

ResettingTo completely reset the timer, press the reset but-ton with a pointed object (pencil).CAUTION: pushing the reset button will complete-ly erase the settings as well as all the data, includ-ing the current time and day.

USE

12

3 Useful advice

3.1 Central heatingFor reasonably economical service install a roomthermostat.Never shut off the radiator in the area where theroom thermostat is installed.If a radiator (or a convector) does not heat up,check that no air is present in it and that its valveis open.If the ambient temperature is too high, do not alterthe radiator valves. Reduce the central heatingtemperature instead by means of the room ther-mostat and the function selector (8 in Fig. 3.1).

8

Fig. 3.1

3.2 Frost protectionThis appliance is provided with a built in anti---freeze system that operates the boiler when thetemperature is below 5 ˚CTherefore, when the boiler is not lit and used incold weather, with consequent risk of freezing donot switch off the boiler at the fused spur isola-tion switch or close the gas inlet cock.

3.3 Periodic maintenanceFor efficient and continuous operation of theboiler, it is advisable to arrange maintenance andcleaning by an Authorised Service Centre En-gineer, at least once a year.During the service, the most important compo-nents of the boiler will be inspected and cleaned.This service can be part of a maintenance con-tract.In particular, you are advised to have the followingchecks carried out:--- domestic hot water heat exchanger;--- condensing heat exchanger--- burner;--- exhaust fume duct and flue;

--- pressurisation of the expansion tank;--- filling up of the central heating circuit;--- bleeding of air from thecentral heating system;--- general check of the appliance’s operation.

3.4 External cleaningBefore carrying out any cleaning, disconnect theappliance from the electrical mains, using thefused spur isolation switch fitted adjacent to theappliance.To clean the external panels, use a cloth soaked insoapy water. Do not use solvents, abrasive powd-ers or sponges.Do not carry out cleaning of the appliance and/orits parts with readily flammable substances (forexample petrol, alcohols, naphtha, etc.).

3.5 Operational faults

If the lock---outsignal lamp(6 in Fig. 3.2)comesonthis indicates that the safety lock---out hasstoppedthe boiler.To re---start the boiler, it is necessary to press theboiler reset button 7 (Fig. 3.2).

7

6

Fig. 3.2

For the first lighting up and followingmaintenanceprocedures for the gas supply, it may be necess-ary to repeat the resetting operation several timesso as to remove the air present in the pipework.After five consecutive resetting attempts the resetbutton is inhibited. To restore its function it isnecessary to switch the boiler off and on from theelectrical mains, using the fused spur isolationswitch fitted adjacent to the appliance.Safety lock---out may occur even in case of ablockage of the condensate drainage (e.g.plugged drain pipe).It is advisable to check the condensate drainagepipe and traps for cleanness.In this case and in case of persistent lock---out calla competent and responsible Service Engineer.

USE

Useful advice

13

If noises due to air bubbles are heard duringoperation...you should check that the pressure on the tem-perature and pressure gauge (Fig. 2.2 on page 4)is not below the correct setting.If required, top up the system correctly, as de-scribed in the section 2.2 of this manual.Bleed any air present in the radiators, if necessary.

If the pressure on the temperature and pres-sure gauge (4 on page 2) has gone down...it is necessary to top up the appliance with wateragain, so as to raise the pressure to an adequatelevel as described in thesection 2.2of thismanual.If topping up with water has to be done very fre-quently, have the system checked for leaks.

If water comes out of the pressure relief valveCheck on the temperature and pressure gauge (4on page 2) that the pressure in the central heatingcircuit is not close to 3 bars. In this case, tempera-ture rise in the circuit can cause the pressure reliefvalve to open.

So that this does not happen and to decrease thepressure to a normal value, it is advisable to ventsome of the water in the appliance through thebleed valves present in the radiators.

If in time, a reduction in domestic hot watersupply is observed...The likely causes may be impurities caught in thedomestic hot water flow switch filter or limescaledeposited in the domestic hot water heat ex-changer. It is advisable to have the appliancecleaned out by an Authorised Service Centre En-gineer.

If water should occasionally leak from theboiler...shut off the valves positioned under the boiler(Fig. 2.12 on page 7) and call an Authorised Ser-vice Centre Engineer.

In this case or in case of problems other thanthose mentioned here, switch off the boiler, asdescribed in section 2.6 on page 7 and call acompetent and responsible Service Engineer.

USE

14

4 Technical information

4.1 Overview

26

19

37

38

31

21

2534

35

27

30

22

17

28

29

32

39

20

36

24

33

23

40

18

Fig. 4.1

15 Condensate drain pipe11 C.h. return valve12 Domestic cold water inlet valve13 Gas inlet valve14 D.h.w. outlet pipe16 C.h. flow valve

17 Condensing heat exchanger air purger valve18 C.h. temperature probe NTC19 Condensing heat exchanger20 Safety thermostat21 Flame---detecting electrode22 Transformer23 Air manifold24 C.h. pressure relief valve25 Automatic air purger valve26 Main circuit drain valve27 Pump28 Pump vent plug29 Gas valve30 D.h.w. temperature probe NTC31 Primary circuit flow switch32 Condensate trap33 D.h.w. heat exchanger34 Three---way diverter valve35 Fan36 Spark generator37 Ignition electrodes38 Burner39 Flue temperature probe NTC40 Safety thermal fuse41 D.h.w. flow switch42 Gas valve inlet pressure test point43 Gas valve outlet pressure test point44 C.h. expansion tank45 By---pass valve46 Domestic water circuit filter47 D.h.w. flow limiter48 Flue outlet pipe49 Air intake pipe50 Flue exhaust sampling point51 Air sampling point

INSTALLATION

Technical information

15

4.2 Main diagram

49

48

31

19

37

27

2441

29

42

25

34

33

45

46

11 121613

44

35

21

18

30

14

20

38

26

47

32

15

39

50

51

17

43

40

sFig. 4.2

INSTALLATION


16

4.3 Technical datamod. M110B.24SM/...

Heat input

Nominal net (A) kWBTU/h

25,787 685

gross (B) kWBTU/h

28,597 238

Minimum net (A) kWBTU/h

6,020 471

gross (B) kWBTU/h

6,722 859

Useful outputMaximum kW

BTU/h25,185 638

Minimum kWBTU/h

5,819 789

Maximum condensing kWBTU/h

27,393 144

Minimum condensing kWBTU/h

6,321 495

Central heating

Maximum flow temp. ˚C 85

Minimum flow temp. ˚C 25

Maximum pressure kPabar

2502,5

Minimum pressure kPabar

300,3

Available head(in 1000 l/h)

kPabar

230,23

Seasonal efficiency (C) band%

A90,2

Domestic hot water

Maximum temperature ˚C 55

Minimum temperature ˚C 35


1 00010


300,3

Flow rate

minimum l/min 2,5

30˚ rise (D) l/min 12,7

35˚ rise (D) l/min 10,7

40˚ rise (D) l/min 9,3

Gas supply pressures

Gas NaturalG20

PropaneG31

Norm. Pambar

2 000 3 70037

Max Pambar

2 50025

4 50045

Min. Pambar

1 70017

2 50025

1 mbar approximately equals 10 mm H2O

Gas rateGas Max. Min.

Natural (G20) m3/h 2,72 0,63

Propane (G31) kg/h 2,00 0,47

(A) referred to the net calorific value at 15 ˚C and 1013,25 mbar:G20 = 34,02 MJ/m3 --- G31 = 46,34 MJ/kg(B) referred to the gross calorific value at 15 ˚C and 1013,25 mbar:G20 = 37,78 MJ/m3 --- G31 = 50,37 MJ/kg(C)The value is used in theUK Government’s Standard Assessment Procedure (SAP) for energy ratingof dwellings. The test data from which it has been calculated have been certified by a notified body.(D) Values subject to tolerance

INSTALLATION


17

Restrictors references

Gas (ø mm) Air (color)

Natural (G20) 5,65 Fuchsia

Propane (G31) 4,30 Fuchsia

Electrical Data

Voltage V~ 230

Frequency Hz 50

Power consumption W 108

Protection degree IPX4D

External fuse rating A 3

Internal fuse rating A N˚2 --- 3,15 AFN˚1 --- 0,4 T

Flue designFlue pipe diameter

Coaxial mm 60/100

Twin split pipes mm 80

Roof mm 80/125

Nominal heat flow rate(A)(E)

kW 25,7

Exhaust temperature (E) ˚C 85

Smoke production (E) kg/h 40

CO2 contents

CO2 content with gas G20(range min---max)

% 9,0---9,8


% 10,0---11,0

At nominal heat input of 25,7 kW (A)(E)


% 9,0---9,8


% 10,0---11,0

At minimum heat input of 6,0 kW (A)(E)

Other flue gas figures

At nominal heat input --- non condensing

O2 content % 4,3---4,3

CO content ppm 200

Exhaust temperature ˚C 85

Other specificationsHeight mm 803

Width mm 400

Depth mm 350

Weight (dry) kg 44,5

Water volume in the boiler(up to 1 bar)

l (kg) 2

(E) Values refer to tests with a 1 m flue working at the nominal heat input

INSTALLATION


18

4.4 Technical datamod. M110B.32SM/...

Heat input

Nominal net (A) kWBTU/h

34,0116 003

gross (B) kWBTU/h

37,7128 627

Minimum net (A) kWBTU/h

8,529 001

gross (B) kWBTU/h

9,432 071

Useful outputMaximum kW

BTU/h33,1

112 933

Minimum kWBTU/h

8.227 977

Maximum condensing kWBTU/h

35,7121 803

Minimum condensing kWBTU/h

8.930 366

Central heating

Maximum flow temp. ˚C 85

Minimum flow temp. ˚C 25


2502,5


300,3

Available head(in 1000 l/h)

kPabar

270,27

Seasonal efficiency (C) band%

A90,0

Domestic hot water

Maximum temperature ˚C 55

Minimum temperature ˚C 35


1 00010


300,3

Flow rate

minimum l/min 2,5

30˚ rise (D) l/min 16,7

35˚ rise (D) l/min 14,2

40˚ rise (D) l/min 12,2

Gas supply pressures

Gas NaturalG20

PropaneG31

Norm. Pambar

2 00020

3 70037

Max Pambar

2 50025

4 50045

Min. Pambar

1 70017

2 50025

1 mbar approximately equals 10 mm H2O

Gas rateGas Max. Min.

Natural (G20) m3/h 3,60 0,90

Propane (G31) kg/h 2,64 0,66

(A) referred to the net calorific value at 15 ˚C and 1013,25 mbar:G20 = 34,02 MJ/m3 --- G31 = 46,34 MJ/kg(B) referred to the gross calorific value at 15 ˚C and 1013,25 mbar:G20 = 37,78 MJ/m3 --- G31 = 50,37 MJ/kg(C)The value is used in theUK Government’s Standard Assessment Procedure (SAP) for energy ratingof dwellings. The test data from which it has been calculated have been certified by a notified body.(D) Values subject to tolerance

INSTALLATION


19

Restrictors references

Gas (ø mm) Air (color)

Natural (G20) 6,90 Blue

Propane (G31) 5,00 Blue

Electrical Data

Voltage V~ 230

Frequency Hz 50

Power consumption W 125

Protection degree IPX4D

External fuse rating A 3

Internal fuse rating A N˚2 --- 3,15 AFN˚1 --- 0,4 T

Flue designFlue pipe diameter

Coaxial mm 60/100

Twin split pipes mm 80

Roof mm 80/125

Nominal heat flow rate(A)(E)

kW 34,0

Exhaust temperature (E) ˚C 80

Smoke production (E) kg/h 46

CO2 contents


% 9,0---9,8


% 10,0---11,0

At nominal heat input of 25,7 kW (A)(E)


% 9,0---9,8


% 10,0---11,0

At minimum heat input of 6,0 kW (A)(E)

Other flue gas figures

At nominal heat input --- non condensing

O2 content % 4,3---4,3

CO content ppm 200

Exhaust temperature ˚C 80

Other specificationsHeight mm 803

Width mm 400

Depth mm 350

Weight (dry) kg 45

Water volume in the boiler(up to 1 bar)

l (kg) 2,2

(E) Values refer to tests with a 1 m flue working at the nominal heat input

INSTALLATION


20

4.5 Hydraulic specifications

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0 200 400 600 800 1000 1200 1400

0

10

20

30

40

kPa bar

l/h

60

50

Fig. 4.3 model M110B.24SM/...

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0 200 400 600 800 1000 1200 1400

0

10

20

30

40

kPa bar

l/h

60

50

Fig. 4.4 model M110B.32SM/...

The hydraulic specifications in Fig. 4.3 andFig. 4.4 represent the pressure (available head forthe central heating system) as a function of theflow rate.The load loss due to the boiler has already beensubtracted.

Operation of integral By---pass valveThe boiler is fitted with an automatic by---passvalve (45 on page 14), which protects the primaryheat exchanger.The integral automaticby---passwill ensure amini-mum flow through the primary heat exchanger ofthe boiler in the event that the flow around thecen-tral heating circuit is restricted due to closure ofthermostatic or system control valves.

4.6 Expansion vessel

Note: this boiler is designed for operation onlyin a sealed central heating systemThe height difference between the pressure reliefvalve and the highest point in the system may be10m at most.For greater differences, increase the pre--- loadpressure in the expansion vessel (44 on page 14)and the system, when cold, by 0.1 bar for eachadditional 1m.

Capacity l 7,0

Pre--- load pressure kPabar

1001,0

Maximum volume of waterin the system * l 109

Tab. 4.1

* Where conditions are:--- Average maximum temperature of the systemis 85°C

--- Initial temperature when filling up the system is10°C

For systems with volumes greater than 109 l, anadditional expansion vessel must be provided.

INSTALLATION

rev. 17.09.9321

5 General requirementsBiasi UK Ltd support the Benchmark initiative.TheBenchmarkLogBook is locatedat thebackof this manual and should be completed by theInstalling/Commissioning Engineer andhandedover to theUser for future reference byother visiting Engineers. Also included is theService Interval Record card that should becompleted by the Service Engineer followingthe annual service maintenance of the boilerand system.

For Ireland (IE), it is necessary to complete a“Declaration of Conformity” to indicate com-pliance to I.S.813.2002.

This appliance must be installed by a compet-ent person in accordance with the Gas Safety(installation & Use) Regulations.

5.1 Related documentsThe installation of this appliance must be in ac-cordance with the relevant requirements of thecurrent Gas Safety (Installation & Use) Regula-tions, the Local Building Regulations, the currentI.E.E. Wiring Regulations, the Regulations andby--- laws of the local water undertaking, and inScotland, in accordance with the Building Stan-dards (Scotland) Regulation. Health and safetydocument n˚ 635 ”Electricity at work regs.”.It should also be in accordance with the BritishStandard Codes of Practice:In Ireland (IE). The installation must be carried outby a Competent Person and installed in accord-ance with the current edition of I.S.813.2002 “Do-mestic Gas Installations” the current BuildingRegulations and reference should be made to thecurrent ETCI rules for electrical installations.

5.2 Location of applianceThe appliance may be installed in any room or in-ternal space, although particular attention isdrawn to the requirementsof thecurrent I.E.E.Wir-ing Regulations, and in Scotland, the electricalprovisions of the Building Regulations applicablein Scotland, with respect to the installation of the

combined appliance in a room containing a bathor shower.For Ireland (IE), reference should be made to thecurrent edition of I.S.813.2002 and the currentETCI rules for electrical installations.

Where a room---sealed appliance is installed ina roomcontainingabath or shower, anyelectri-cal switch or appliance control, utilisingmainselectricity should be so situated that it cannotbe touched by a person using the bath orshower.The location must permit the provision of an ad-equate flue and termination.For unusual locations special procedures may benecessary and BS 6798 gives detailed guidanceon this aspect.A compartment used to enclose the appliancemust be designed specifically for this purpose.This appliance is not suitable for external installa-tion.

5.3 Flue systemTheprovision for satisfactory flue terminationmustbe made as described in BS 5440 part 1.For Ireland (IE), refer to I.S.813.2002.Theappliancemustbe installed so that the flue ter-minal is exposed to external air.It must not be installed so that the terminal dis-charges into an other room or space as an out-house or lean--- to. It is important that the positionof the terminal allows a free passage of air acrossat all times.The terminal should be located with due regard forthe damage or discoloration that might occur tobuilding products in the vicinity.In cold and/or humid weather water vapour maycondense on leaving the flue terminal; the effectofsuch pluming must be considered.Pluming may easily occur at the terminal. Wherepossible, terminal position which could cause anuisance should be avoided.

INSTALLATION

General requirements

rev. 17.09.9322

The minimum acceptable spacing from the ter-minal to obstructions and ventilation openings arespecified in Fig. 5.1.

A

BC

E

F

G

I

JK L

MN

H

I

O

P

QD

Fig. 5.1Flue terminal position mm

A Directly below a window or other opening 300. . . .B Below gutters, soil pipes or drain pipes 75. . . . . .C Below eaves 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . .D Below balconies* 600. . . . . . . . . . . . . . . . . . . . . . . . .E Below car port roof NO. . . . . . . . . . . . . . . . . . . . . . . .F From vertical drain pipes and soil pipes 150. . . . .G From internal corners** 450. . . . . . . . . . . . . . . . . . .H From external corners 300. . . . . . . . . . . . . . . . . . . .I Above ground or balcony level 300. . . . . . . . . . . . . .J From a surface facing a terminal 600. . . . . . . . . . . .K From a terminal facing a terminal 1 200. . . . . . . . . .L From an opening in the car port.

(e.g. door, window) into dwelling NO. . . . . . . . . . .M Vertically from a terminal in the same wall 1 500.N Horizontally from a terminal in the same wall 300. .O Above the roof pitch with roof slope less.

than or equal to 30˚ 350. . . . . . . . . . . . . . . . . . . . . .Above the roof pitch with roof slopemore than 30˚ 600. . . . . . . . . . . . . . . . . . . . . . . . . . .

P From wall face 600. . . . . . . . . . . . . . . . . . . . . . . . . . .Q From, above or to side of an opening 300. . . . . . . .

*Wherever practicable to do so, the flue should be ex-tended beyond the perimeter of the balcony** Consideration should be given to adding protectionagainst condensate to the adjacent structure

5.4 Gas supplyTheGasmeter is connected to the service pipe bythe local gas region or a local gas region contrac-tor.If the gas supply for the boiler serves otherappliances ensure that an adequate supply isavailable both to the boiler and the otherappliance when they are in use at the same time.

Pipework must be of adequate size. Pipes of asmaller size than the boiler inlet connection shouldnot be used.Installation pipes should be fitted in accordancewith BS 6891 and the complete installation shouldbe tested for soundness.For Ireland (IE), refer to I.S.813.2002.

5.5 Air supplyThe room in which the boiler is installed does notrequire a purpose provided air vent.

5.6 VentilationIf installed in a cupboard or compartment, it is notnecessary to provide additional ventilation forcooling for this particular product. However con-sideration must be given to clearance require-ments for maintenance (see section 6.2) andunder nocircumstancesmust stored articles beal-lowed to come into contact with the boiler or fluepipe.

5.7 Condensate drainEnsure that the condensate discharge complieswith the national or local regulations in force.The condensate pipemust be fitted in accordancewith Building Regulations.Drainpipe material should be resistant to acid asthe condensate is slightly acid with a pH less than6.5.The boiler includes a trap (32on page14) thatpre-vents the combustion products entering the drain,however an additional trapwith a seal of at least 75mmand an air break between the traps is required(Fig. 5.2 --- Fig. 5.3).The length of the condensate pipe should be keptat minimum.To avoid condensate being trapped:--- thedrainpipeshould be runwith a fall of at least2.5˚ (45 mm/m) away from the boiler;

--- the number of bends and joints should be keptat minimum;

--- the drainpipe should be adequately fixed toprevent pipe sagging.

If a part of the drainpipe runs externally this partshould be kept as short as possible and protectedto reduce the risk of freezing.

INSTALLATION


rev. 17.09.9323

Connection of condensate drainage pipe to in-ternal soil and vent stack.

Condensate drain

450

75A

B

C

D

F

E

Dimensions in mmFig. 5.2

A BoilerB Visible air breakC 75 mm trapD Internal soil and vent stackE InvertF 450 mm up to three storeys

Connection of condensate drainage pipedownstream of a sink waste trap

75

A

B

C

G

I

H

Dimensions in mm

Condensatedrain

≥ 100

Fig. 5.3

A BoilerB Visible air breakC 75 mm trapG SinkH Open end of condensate drainage pipe directinto gully below grating but above water level

I Sink lip

5.8 Water circulation (c.h.)Detailed recommendations are given in BS 6798and BS 5449; the following notes are given forgeneral guidance.For Ireland (IE), refer to I.S.813.2002.

PipeworkThe return temperature must not be lower of30 ˚C.Copper tubing to BSEN 1057 is recommended forwater pipes. Jointing should be either with capil-lary soldered or with compression fittings.Where possible pipes should have a gradient toensure air is carried naturally to air release pointsand water flows naturally to drain taps.The appliance has a built--- in automatic air releasevalve, it should be ensured as far as possible thatthe appliance heat exchanger is not a natural col-lecting point for air.Except where providing useful heat, pipes shouldbe insulated to prevent heat loss and to avoidfreezing.Particular attention should be paid to pipes pas-sing through ventilated spaces in roofs and underfloors.

By---passThe appliance includes an automatic by---passvalve which protects the main heat exchanger incase of reduced or interrupted water circulationthrough the heating system due to the closing ofthermostatic valvesor cock--- typevalveswithin thesystem.The by---pass is calibrated to assure a minimumflow of 200---300 lts/hr through the main heat ex-changer.If you are installing a system that includes thermo-static radiator valves (TRV) and/or small bore(8---10 mm) it may be necessary to fit an externalby---pass to facilitate correct operation of theboiler.The fitting of an external bypass helps to preventand limit system noise.

Air release pointsThesemust be fitted at all high pointswhere airwillnatural collect and must be sited to facilitate com-plete filling of the system.

INSTALLATION


rev. 17.09.9324

Expansion vesselThe appliance has an integral sealed expansionvessel to accommodate the increase of water vol-ume when the system is heated.Refer to Tab. 4.1 on page 20 for its technical data.If the heating circuit has an unusually high watercontent, calculate the total expansion and add anadditional sealed expansion vessel with adequatecapacity.

Mains water feed: central heatingThere must be no direct connection to the mainswater supply even through a non return valve,without the approval of the Local Water Authority.

Mains water feed: hot water supplyThe domestic section of the boiler is designed towithstand an internal domestic water pressure of10 bar. Where it is likely that the mains domesticwater pressure may exceed 5 bar, it is possibledue to internal “water hammer” effects that thepressure within the domestic system can increaseto a level in excess of the 10 bar limit.In these circumstances it is therefore recom-mended that a 3 bar pressure reducing valve befitted to the incoming mains water supply and amini expansion vessel installed on the domesticcircuit.These devices will protect the boiler and the do-mestic system from damage due to excessive do-mestic water pressure.

FillingA method for initially filling the system and replac-ing water lost during servicing must be providedand itmust comply with local water authority regu-lations.The correct method is shown in Fig. 5.4.

The temporary connection must be removedimmediately after filling.

Temporaryconnection

Control valve

Control valve

Double check valve

Supply pipe(cold water inlet)

C.h. return pipe

Fig. 5.4

The Installer should ensure that no leaks existeither inside the boiler or on the system as fre-quent filling of the system could cause prematurescaling of the heat exchanger.

5.9 Domestic waterThe domesticwater installationmust be in accord-ance with the relevant recommendations of BS5546. Copper tubing to BS EN 1057 is recom-mended for water carrying pipework and must beuse for pipework carrying potable water.For Ireland (IE), refer to I.S.813.2002.

5.10 Water treatment

Central heating circuitWhere a new boiler is fitted to a new system witheither plastic or copper pipes, it is important thesystem is fully flushed, on completion, to ensureflux residues, swarfs, oils and other installation de-bris is removed.Where a new boiler is fitted to an existing system,it is important the debris from the existing systemis fully removed in order to ensure the efficiency ofthe new appliance is maintained.Details on flushing procedure are given in the sec-tion 7.4 of this manual.

Domestic hot water circuit (scale protection)In areas where the water is ’hard’ (i.e. more than200 ppm total hardness as defined by BS 7593:2006 Table 2) it is recommended that aproprietaryscale--- reducing device is fitted into the boiler coldsupply, within the requirements of the local watercompany.

5.11 Electrical supply

Warning, this appliance must be earthed.External wiring to the appliance must be carriedout by a competent person and be in accordancewith the current I.E.E. Regulations and any localregulations which apply.Reference should be made to the current ETCIrules for electrical installations.For Ireland (IE), refer to I.S.813.2002.The boiler is supplied for connection to a 230 V~50 Hz supply. The supply must be fused at 3A.Themethod of connection to the electricity supplymust facilitate complete electrical isolation of the

INSTALLATION


rev. 17.09.9325

appliance by the use of a fused double pole isola-tor having a contact separation of at least 3 mmbetween poles or alternatively, by the use of a 3Afused three pin plug and unswitched shutteredsocket outlet both complying with BS 1363.The point of connection to the electricity supplymust be readily accessible and adjacent to theappliance except were the appliance is installed in

a bathroom this must then be sited outside thebathroom.

INSTALLATION

26

6 Installation

6.1 WarningsThe use of gas appliances is subject tostatutory control; it is essential to observethe current regulations and laws in force(see also chapter 5).The appliance must discharge combustionproducts directly outside or into a suitable ex-haust duct designed for this purpose.Combustion products must be dischargedusing original flue kits only, since they are inte-gral parts of the boiler.The safety relief valve and the condensatedrainmust be connected to a suitable drain, ordischarge in a safe manner.The electrical wiringmust conformwith currentRegulations, in particular:--- the boiler must be earthed using the cor-rect bonding clamp.

--- a fused spur isolation switch, with a gap ofat least 3mmbetween thecontactsmustbeinstalled near to the boiler. Refer to section6.9 in this chapter for the electrical connec-tions.

In no circumstances will the manufacturerbe held responsible if the warnings and in-structions contained in this manual havenot been complied with.

6.2 Precautions for installationFor the installation proceed as follows:--- The boiler must be fixed to a strong wall.--- The dimensions for the exhaust fume duct de-tailed in section6.7 and the correctproceduresfor installing the duct, depicted in the instruc-tion leaflet included with the flue kit, must becomplied with during installation.

--- To allow maintenance procedures it is necess-ary to leave the minimum gaps indicated inFig. 6.1.

25 25

250

200

Fig. 6.1 (all dimensions in mm)

--- When installing the boiler in a cupboard, coveror alcove allow at least 50mmpermanent clear-ance from the front face of the boiler. Also en-sure sufficient clearance to allow free accessfor servicing and the lowering of the front con-trol panel.

--- If the boiler is installed outside, cover the ap-pliance to protect it against the elements andadd some special anti--- freeze (neutralised) tothe c.h. system.

--- Before installing the boiler on an existing c.h.system, flush it out thoroughly before fitting theboiler, so as to remove muddy deposits.

--- It is advisable to equip the system with a sedi-ment filter, or use awater--- treatment product inthe circulating water.The latter option in particular, not only cleansout the system, but also has an anti---corrosiveeffect by promoting formation of a protectiveskin on metal surfaces and neutralising gasespresent in the water.We recommend the use of a suitable universalinhibitory to protect the c.h. system from cor-rosion.

6.3 Installing the bracketPrecautionsBefore mounting the bracket, check that the di-mensions for fitting the exhaust fume duct arecomplied with (refer to the leaflet included with theflue kit, packed separately).Utilise the paper template supplied with the boilerto determine the fixing position for the bracket andboiler. Securely mount the bracket to the wallusing appropriate fixings suitable for the type ofwall construction and capable of supporting the

INSTALLATION

Installation

27

total (wet) load. Refer to the weight given in thetechnical data tables specific for each model.

6.4 Overall dimensions

A --- air intake/flue outlet pipe (co---axial)B --- flue outlet pipe ø 80 mm (twin kit)C --- air intake pipe ø 80 mm (twin kit)

ø80 ø80

ø100

400

200

245

196

803

700

35

115 142

16

31

6060

100 257

20065645265

50

120

350

217A, B and C

Boilerfront

BAC

Gas

D.h.w.

C.h.Cold

C.h.

return

flow

outlet

waterinlet

Electricconnectionarea

Condensatedrain connection

area

120

ø80C

Fig. 6.2 (all dimensions in mm)

6.5 Joints

Functions Pipe sizes (o.d)Gas, c.h. return, c.h. flow ø 22D.c.w. inlet ø 15D.h.w. outlet ø 15Pressure relief valve ø 15Condensate drain ø 25 (plastic)

Tab. 6.1 (sizes in mm o.d.)

6.6 Mounting the boiler1 Take the protective caps off the boiler pipe-work.

2 Thoroughly clean the connections.3 Mount the boiler on its bracket.4 Fix the c.h. valves A and gas cock B (¾”) to theboiler using the ¾” gaskets (Fig. 6.3)

5 Fix the ø 22mmpipes C (c.h. circuit) to the c.h.valves A and the ø 22 mm pipe D (gas) to thecock B using the ¾” gaskets.

6 Repeat the above procedure for the d.c.w. inletutilising the½” cold water inlet valve E, the ø 15mm copper tail F with its connection nut andtwo ½” gaskets.

7 Fix the ø 15 mm copper tail G with the ½” con-nection nut and a ½” gasket.

C

A

A

B

D

C

E

FG

Fig. 6.3

8 Connect the pipe H (Fig. 6.4) from the pres-sure relief valve to the safety discharge pipe-work.

9 Fit the condensate drain 15 (Fig. 6.4) in the airbrake connected to the drainage pipework.See also section 5.7 in this manual.

INSTALLATION

Installation

28

15

HFig. 6.4

6.7 Fitting the flue systemRefer to the assembly instructions contained with-in the chosen flue kit packaging for the correct as-sembly and installation.In general, it has to be taken in consideration thatthe horizontal sections of the flue pipe must havean horizontal sloping not less than 1.5 deg. (25mm per metre) towards the boiler.In the standard horizontal flue kit (Fig. 6.5A) theflue pipe is angled within the air duct therefore theair duct must be horizontally installed.If one or more extensions have to be used theymust be adequately supported so that there is nosag in the flue pipe and a minimum fall of 1,5 deg.(25 mm per metre) over the whole length towardsthe boiler is ensured.

6.8 Choice of flueThe following flue kits are available for connectingto the boiler:

Standard horizontal flue kit (Fig. 6.5A)Co---axial 60/100mm --- nominal length 1mThiskit isnormally suppliedwith theboiler and canbe fitted to allow discharge to the rear or eitherside of the boiler via the flanged boiler adapterelbow. Minimum length required is 0.3 m. Maxi-mum equivalent length of 10 metres can beachieved utilising extensions. This flue systemcan

only be used to discharge horizontally, it is not de-signed to enable termination in the vertical plane.

Vertical kit with 90˚ elbow (Fig. 6.5B)Co---axial 60/100 mmSupplied with a straight flanged adapter a co---axial elbow and a co---axial pipe with terminal, thiskit allows for a vertical rise of 0,5 m from the boiler.In all circumstances the flue terminal must dis-charge horizontally and the equivalent flue lengthmust not exceed 10 metres.

Elbows 45˚ & 90˚ (Fig. 6.5C)Co---axial 60/100mm.Elbow kits enable the standard flue kits to beoffsetto overcome obstructions or ensure the correctclearances for the flue terminal. Each elbow usedin addition to the standard flanged elbow reducesthe overall acceptable length of the flue systemasfollows:45˚ reduce length by 0.5 m.90˚ reduce length by 1 m.

ø 60/100

ø 60/100

90˚=---1m

45˚=---0,5m

A

B

C

Min = 0,3 mMax =10 m

Fig. 6.5

Twin pipe kits ø 80 mm (Fig. 6.6)Various twin (split) pipes kits and optional acces-sories (elbows) are available to assist in the ter-mination of the flue where the boiler is installed ina location remote to an outside wall.These kits allow for separation of the air supplypipe from the pipe that discharges the exhaustgasses. Consequently it is possible to extend theflue system to a greater distance than that pro-vided by the standard horizontal co---axial flue.If either an additional 45˚ or 90˚ accessory elbowis used then the maximum permissible length of

INSTALLATION

Installation

29

either pipe must be reduced by 0.90 m or 1,65 mrespectively.Referring to Fig. 6.6, theminimum length requiredfor pipes a and b is 0.3 m.Maximum equivalent length “a+b” of 40 metrescan be achieved utilising extensions.

90˚=---1,65m

45˚=---0,9m

Flue outlet pipe“a”

Air intake pipe“b”

Fig. 6.6

Vertical--- roof kit (Fig. 6.7)Co---axial ø 80/125 mm

max = 10 m

90˚=---1 m

45˚=---0,5 m

ø 125

Fig. 6.7

This kit allows vertical termination of the flue pipethrough the roof. The kit is 1.2 min length. Exten-sion pieces (Co---axial) are also available which al-

lows the flue system to be extended to a totaloverall maximum permissible length of 10 m.Optional 45˚ and90˚ elbowscan beused tooffsetthe flue route.Each additional elbow reduces the overall accept-able length of the flue system as follows:45˚ reduce length by 0.5 m.90˚ reduce length by 1 m.

Pluming kit (Fig. 6.8)Co---axial ø60/100mm+verticalpart ø 60mm(flueoutlet)

90˚=---1 m

45˚=---0,5 m

90˚=---0,85 m

45˚=---0,65 m

ø 60 mm

ø 60/100 mm

Fig. 6.8

This kit allows the combustion air to be sucked upand expel the burnt gases directly to the outsidethrough a telescpic co---axial flue (450---950 mm).In the last section, the fumes are expelled througha vertical section.Extensions and elbows can be added to extendthe kit’s length.Maximum equivalent length “a+b” (Fig. 6.8) of 15metres can be achieved utilising extensions.Each additional elbow reduces the overall accept-able length of the flue system as follows:45˚ (60/100 mm) reduce length by 0,5 m.90˚ (60/100 mm) reduce length by 1 m.45˚ (60 mm) reduce length by 0,65 m.90˚ (60 mm) reduce length by 0,85 m.

INSTALLATION

Installation

30

6.9 Electrical connections

Connection to the electricity supply1 Remove the front panel of the case (see thesection 9.2 in this manual).

IJ

JK

Fig. 6.9

2 Remove the screws I and J (Fig. 6.9).3 Loosen the screws K.

Fig. 6.10

4 Remove the side panels ormove the lower partof the side panels as indicated in Fig. 6.10 andpull the control panel.When completely pulled out, the panel can ro-tate 45˚ downwards to facilitate the operationson the internal parts.

5 Loosen the screws L and remove the servicepanel (Fig. 6.11).

L

Fig. 6.11

For the electrical connection to the boiler use elec-tricwireswhich conform to the current regulations,with flexible cord, each core having a cross sec-tion area not less than 0,75 mm2.6 Connect the electrical supply flexible cordcoming from the fused spur isolation switch tothe power supply terminal block of the boiler(Fig. 6.12) keeping the same connections forthe live (brown wire) and the neutral (bluewire). External 3 A fuseor fusedplug with samecurrent rating is recommended.Do not connect live wires to terminals towhich the room thermostat must be con-nected.

7 Connect the earth wire (yellow/green).

Connection of a room thermostatThe room thermostat must be connected to theterminal block situated next to the control panel.

Any external controls and connection linesmust be rated at 230 V but under no circum-stances should external live voltage be con-nected to the room thermostat link on theboiler.

Do not connect live wires to terminals to whichthe room thermostat must be connected.

When connecting any type of external control,the link M in Fig. 6.12 must be removed.

INSTALLATION

Installation

31

12

L N

3

To fused spurisolation switch

Power supplyterminal block

External controlsterminal block

M

Fig. 6.12

8 Connect the room thermostat between ter-minals 1 and 3 as shown in Fig. 6.13 orFig. 6.14.



T Room thermostat

12

L N

3

(230V rating)

Fig. 6.13



T Room thermostat

12

L N

3

with delay resistor(230V rating)

Fig. 6.14

9 Route the electrical supply flexible cord andthe external control flexible cord as illustratedin Fig. 6.15.Lock the flexible cords in placewith the flexiblecord clamps

To the fused spurTo the externalcontrol device

isolation switch

Fig. 6.15

It is not necessary to cut away the plastic ser-vice panel to route the electrical cords

6.10 External frost protection10 Connect the frost thermostat between ter-minals 1 and 2 as shown in Fig. 6.16 orFig. 6.17.Do not connect live wires to terminals towhich the frost thermostat must be con-nected.



T Room thermostat

12

L N

3

(230V rating)TFrost Thermostat

(230V rating)

Fig. 6.16

INSTALLATION

Installation

32



T

Room

12

L N

3

thermostatT

Frostthermostat with anticipating(230V rating) resistor

(230V rating)

Fig. 6.17

INSTALLATION

33

7 CommissioningWARNINGThe commissioning of this boiler and systemmust only be undertaken by a professionallyqualified person in accordance with the re-quirements of the Gas Safety Installation andUse Regulations and be approved byC.O.R.G.I.

Ensure that the Benchmark Log Book is satis-factorily completed during the commissioningprocess. The Log Book is located at the end ofthis manual. This manual should be handed tothe User following completion of the installa-tion and commissioning process. Failure tocomply with these requirements may invali-date the manufacturers guarantee.

For Ireland (IE), it is necessary to complete a“Declaration of Conformity” to indicate com-pliance to I.S.813.2002.

7.1 Electrical installationPreliminary electrical system checks to ensureelectrical safety shall be carried out by a compet-ent person. i.e. polarity, earth continuity, resis-tance to earth and short circuit.If a fault has occurred on the appliance the fault find-ing procedure should be followed as specified in theservice manual.

7.2 Gas supply installation1 Inspect the entire installation including the gasmeter, test for soundness and purge, all as de-scribed in BS 6891;For Ireland (IE), refer to I.S.813.2002.

2 Open the gas cock 13 (Fig. 7.1) on theappliance and check the gas connector on theappliance for leaks.

Open position13 12

sFig. 7.1

7.3 Filling the d.h.w. system1 Close all hot water draw---off taps.2 Open the cold water inlet valve 12 (Fig. 7.1).3 Slowly open each draw---off tap and close itonly when clear water, free of bubbles, flowsout.

7.4 Initial filling of the system1 Open the c.h. flow and return valves.2 Remove the front and side panels of the case(see the section 9.2 in this manual) and thesealed chamber lid.

3 Unscrew the condensing heat exchanger airpurger valve 17 (Fig. 7.2).

17

Fig. 7.2

4 Lift the capon theautomatic air purger valve25(Fig. 7.3) one full turn and leave open perma-nently.

25

28

Fig. 7.3

INSTALLATION

Commissioning

34

5 Gradually open stopcock at the filling pointconnection to the c.h. system until water isheard to flow; do not open fully.

6 Close the condensing heat exchanger airpurger valve 17 (Fig. 7.2) whenwater begins toflow out.

7 Open each radiator air vent starting at thelowest point of the system and close it onlywhen clear water, free of bubbles, flows out.

8 Purge theair from the pumpby unscrewing thepump plug 28 (Fig. 7.3); release the pumpshaft by turning in the direction indicated bythe arrow on the information plate.

9 Replace the pump plug.10 Continue filling the system. The actual readingshould ideally be 1,3 bar and not less than 0,3bar.

11 Close all air release valves on the c.h. system.12 Inspect the boiler and the system for watersoundness and remedy any leaks discovered.

13 Cold flush the system to remove any loose par-ticlesandany systemdebrisbefore starting theboiler for the first time

The flushing procedure must be in line withBS7593:2006 Treatment of Water in d.h.w. c.h.Systems.

When the installation and second filling arecompleted turn on the c.h. system and run ituntil the temperature has reached the boileroperating temperature. The system must thenbe immediately flushed through.

This procedure must be repeated twice more.

During this operation a c.h. flushing detergentmust be used in the quantities as specified bythe appropriate manufacturer, whose functionit is to dissolve any foreign matter which maybe in the system.

INHIBITION (Primary Heating Circuit)On the final refilling of the heating system it is im-portant to ensure the system water is treated witha suitable scale and corrosion inhibitor in accord-ance with the manufacturers instructions.

7.5 Condensate pipe and trapsThe full length of the condensate pipe should becheck for leaks.

Before to run theboiler, ensure that thebuilt in con-densate trap and any other trap in the drain sys-tem is correctly filled with water.Fill the built in condensate trap by removing theflue elbow and pouring a cupful of water into theflue outlet (Fig. 7.4)

Fig. 7.4

In alternative, to avoid the removal of the flueelbow, pour the water through the flue samplingpoint (Fig. 7.5)

Sampling pointsFlue exhaust

Fig. 7.5

7.6 Lighting the boilerSome products incorporate an anti cycling timedelay. It isnormalwhen first switching the boiler onfor the boiler to operate on heating for a few sec-onds then switch off. After 3---4 minutes haselapsed the boiler will then re ignite and operateperfectly normally. The ignition delay cycle doesnot prevent normal operation of the boiler to pro-vide d.h.w..If external controls are fitted (e. g. Timeclock, roomthermostat) ensure they ”call for heat”.1 Turn on the electricity supply to the boiler,switching on the fused spur isolation switch.

INSTALLATION

Commissioning

35

The appliance operation light 10 will flashevery 4 seconds.

2 Turn the function selector 8 as in Fig. 7.6. Theappliance operation light 10 will flash every 2seconds.

810 7 6

Fig. 7.6

The boiler will now go through an ignition se-quence and the burner will light.If after four ignition attempts (about four minutes)the boiler fails to light, the boiler will go to lockoutand the lock---out signal lamp 6 will appear.To reset the boiler press and release the boiler re-set button 7.For the first lighting up and followingmaintenanceprocedures for the gas supply, it may be necess-ary to repeat the resetting operation several timesso as to remove the air present in the pipework.After five consecutive resetting attempts the resetbutton is inhibited. To restore its function it isnecessary to switch the boiler off and on from theelectrical mains, using the fused spur isolationswitch fitted adjacent to the appliance.

7.7 Checking the gas supplypressure

This boiler has been factory tested to thehighest quality control standards and set forthe minimum and maximum gas working pres-sures, connected to a 1m flue anda gassupplypressure of 20 mbar.

Any variation in gas supply pressure or fluelengthmay result in the customerexperiencinga harmonic noise from the boiler.In these circumstances, it may be necessary toreset the burner gas pressures in accordancewith section 11 Gas Valve of the Service Man-ual.It should be noted that a Flue Gas Analyser isrequired for this procedure.

Checking the inlet pressure

1 Remove the front panel of the case (see sec-tion 9.2) and lower the control panel (see sec-tion 6.9).

42

Fig. 7.7

2 Loosen the internal screw on the InletPressureTest Point 42 (Fig. 7.7) of the Gas Valve andconnect a pressure gauge using a suitablehose.

3 Open the gas inlet valve (13 on page 2).4 Turn on the electricity supply to the boiler,switching on the fused spur isolation switch.The appliance operation light 10 will flashevery 4 seconds.

5 Set the function knob8 as illustrated in Fig. 7.8.

810 7 69

Fig. 7.8

6 Open at least one hot water tap fully.7 Read the inlet pressure value and ensure thatit is within the limits given in the table Gas sup-ply pressures, sections 4.3 and 4.4 of thisman-

INSTALLATION

Commissioning

36

ual.If it does not comply with the required pressurecheck the gas supply line and governor forfaults and/or correct adjustment.

Where the boiler is connected to a gas supplywhich has a zero setgovernor then it isnecess-ary under theGas Safety (Installation andUse)Regulations 26.9. to perform a combustionanalysis test for CO/CO2 (The limits for theboiler is given in section 4.3 and 4.4 Technicaldata:CO2contents /Other fluegas figures)andcomplete the Certificate of Exemption sectionof the Benchmark.8 Switch off the boiler close the gas inlet valveand close the water tap.

9 Disconnect the pressure gauge and close theInlet Pressure Test Point 42 (Fig. 7.7).

Important: after the checks all of the test pointsmust be sealed.

7.8 Maximum output in c.h. modeThemaximumuseful output in c.h.mode ofmodelcan be varied and on model M110B.32SM/... isfactory set to 24 kW.To change the maximum useful output value inc.h. mode refer to the electronic control/ignitionpcb section of the service manual

7.9 External temperature probesetting (optional)

The external temperature probe (if fitted) allows toadjust automatically the temperature of the c.h.flow with reference to the external temperature.The curves given in the chart of Fig. 7.9 representthe c.h. flow temperature setting as a function ofthe external temperature measured by the exter-nal temp. probe.The relationship between the external tempera-ture and the c.h. flow temperature is representedby the coefficient K (Fig. 7.9) that can be set be-tween 0 and 6 as hereafter explained.E.g. to obtain a flow temperature setting of 60 ˚Cwhen the external temperature is ---5 ˚C, K mustbe set to 1,5 (dashed line in Fig. 7.9).

20

30

40

50

60

70

80

External temperature ˚C

C.h. flow temperature ˚C

20 15 10 5 0 ---5 ---10 ---15 ---20 ---25

K=4 K=3K=2

K=1

K=0,5

K=1,5K=6

Fig. 7.9

The appropriate value of the coefficient K de-pends on the design temperatures of the c.h. sys-tem as theminimum external temperature and thecorresponding c.h. flow temperature.

The coefficient K is factory set to 0 that is thesetting for the operation with no external tem-perature probe fitted.To set the coefficient K:1 Turn on the electricity supply to the boiler,switching on the fused spur isolation switch.

2 Set the function knob 8 as illustrated inFig. 7.10.

810 7 69

Fig. 7.10

3 Keep pressed the reset button 7 for about 10seconds until the lock---out signal lamp 6blinks.

4 The lamps should give the indication as inFig. 7.11 (coefficient K setting). If not, press thereset button repeatedly to obtain it.

INSTALLATION

Commissioning

37

Where: Lamp OFF

Lamp ON

Fig. 7.11

5 Tochange the setting turn theknob 9on aposi-tion corresponding to thedesired coefficientK.By turning the knob 9, the lock---out signallamp 6 blinks quickly (2 per seconds) indicat-ing that the setting has changed and must bememorised.

Setting No.

Coeff. K

1

4

23 5

6

70

0,5

11,5

23

6

4

9

5

Fig. 7.12

6 To memorize the setting keep pressed thereset button 7 for about 5 seconds until thelights 10 briefly blinks simultaneously.

7 To reset the boiler to the normal operation turnit OFF and ON by the function selector knob 8.In any case, the boiler automatically resets toits normal operation after 10 minutes.

After setting the coefficient K, position the knob 8as shown in Fig. 7.13 in order to obtain the c.h.flow temperature accordingly with the chart ofFig. 7.9.

8

Fig. 7.13

However, the settingpointof thec.h. flow tempera-ture can be manually increased or decreasedwithin a range of ±15 ˚C by turning the knob 8.The effect of the knob 8 for a coefficient Kset to1,5is illustrated in Fig. 7.14.

20

30

40

50

60

70

80

External temperature ˚C

C.h. flow temperature ˚C

20 15 10 5 0 ---5 ---10 ---15 ---20 ---25

K=1,5

+ 15˚C

--- 15˚C

Fig. 7.14

7.10 Checking the ignition deviceWith the burner on high flame close the gas cock.After four ignition attempts (within about four min-utes), the lock---out signal lamp 6 (Fig. 1.3 onpage 2) must appear.To reset the boiler press and release the boilerreset button 7 (Fig. 1.3 on page 2).

7.11 Checking the flue systemThe flue system should be visually checked forsoundness. Check all clamps, gaskets and fixingare secure and tight.Ensure that the flue terminal is sited correctly in ac-cordance with the flue fitting instructions andFig. 5.1 on page 22 of this manual.To carry out a combustion check refer to the in-structions given in the section 9.5 of this manual.Reference figures are given in the sections 4.3 or4.4 of this manual (Flue gas figures).

7.12 Checking the condensatedrain pipe

Check the soundness and integrity of the conden-sate drain pipe.

INSTALLATION

Commissioning

38

Verify the cleanness and correct filling of the con-densate traps.

7.13 Instructing the userHand over this combined User & Installation man-ual and the Servicemanual to the enduser andex-plain how to use the unit in both c.h. and d.h.w.modes.Take the User step by step through the lighting in-structions.Show the User how to switch off the appliancequickly and indicate the position of the electricsupply isolator.Explain the proper use and adjustment of all sys-tem controls; this will ensure the greatest possiblefuel economy.

Explain the function and use of the function selec-tor.Explain and demonstrate the function of time andtemperature controls (if fitted).Explain how to turn off the appliance for both shortand long periods and advise on the precautionsnecessary to prevent damage should theappliance be inoperative when freezing condi-tions may occur.Fill in the details required on the Boiler GuaranteeCertificate and hand to the User advising them toreturn the correct section for boiler Guarantee reg-istration.Finally, advise the User that, for continued safeand efficient operation, the appliancemust beser-viced by a competent person at least once a year.

INSTALLATION

39

8 Gas conversion

8.1 WarningsThe commissioning of this boiler and sys-tem must only be undertaken by a pro-fessionally qualified person in accordancewith the requirements of the Gas Safety In-stallation and Use Regulations and be ap-proved by C.O.R.G.I.Components used to adapt it to the type of gasavailable must be genuine parts only.Factory setting = Natural gas

8.2 Procedures

Closed position13Fig. 8.1

1 Check that the gas cock (13 in Fig. 8.1) fittedunder the boiler is turned off and the applianceis switched off at the mains isolating spur.

A

Fig. 8.2

2 Remove the front panel of the case (see sec-tion 9.2) and lower the control panel (see sec-tion 6.9).

3 Take off the lid of the sealed chamber.

4 Unscrew the connector A (Fig. 8.2), removethe fixing fork B and remove the pipe C(Fig. 8.3).

C

B

Fig. 8.3

5 Carry out the conversion for the type of gas, re-placing the restrictors gas correctly (Fig. 8.4).

Restrictorsgas

Fig. 8.4

6 Re---assemble the pipe gas, the front panel ofthe combustion chamber and the lid of thesealed chamber.

After any service operation on the componentsof the gas circuit check all the connections forgas leaks.

MAINTENANCE

Gas conversion

40

Gas setting --- first step7 Switch on the appliance at the mains isolatingspur.

8 Turn the boiler OFFpositioning the function se-lector 8 as indicated in Fig. 8.5.

810 7 69

Fig. 8.5

9 Disconnect the C.h. temperature probe NTC18 in Fig. 8.6

18

Fig. 8.6

10 Keep pressed the reset button 7 for about 10seconds until the lock---out signal lamp 6blinks.

11 Connect theC.h. temperature probeNTC 18 inFig. 8.6

12 Press the reset button 7 repeatedly (4 times)until the lamps 10 give the indication as inFig. 8.7 (gas type mode 1).

Where: Lamp OFF

Lamp ON

Fig. 8.7

At this step it is possible to visualize the current set-ting by keeping the reset button 7 pressed formore than 5 seconds. The lamps 10 will flash anumber of times corresponding to the setting ofthe knob 9 in Fig. 8.8.

NATURAL

7L.P.G.

9

Gas typeSetting No.

GAS1

Fig. 8.8

Gas supply Position of knob 9

Natural gas G20 1

L.P.G. G31 7

Fig. 8.9

13 Tochange the setting turn theknob 9on aposi-tion corresponding to the gas used as shownin Fig. 8.8.By turning the knob 9, the lock---out signallamp 6 blinks quickly (2 per seconds) indicat-ing that the setting has changed and must bememorised.

14 To memorize the setting keep pressed thereset button 7 for about 5 seconds until thelamps 10 briefly blinks simultaneously.

Gas setting --- second step15 Press the reset button 7 repeatedly (5 times)until the lamps 10 give the indication as inFig. 8.10 (gas type mode 2).

Where: Lamp OFF

Lamp ON

Fig. 8.10

At this step it is possible to visualize the current set-ting by keeping the reset button 7 pressed formore than 5 seconds. The lamps 10 will flash a

MAINTENANCE

Gas conversion

41

number of times corresponding to the setting ofthe knob 9 in Fig. 8.11.

NATURAL

7L.P.G.

9

Gas typeSetting No.

GAS1

Fig. 8.11

Gas supply Position of knob 9

Natural gas G20 1

L.P.G. G31 7

Fig. 8.12

16 Tochange the setting turn theknob 9on aposi-tion corresponding to the gas used as shownin Fig. 8.11.By turning the knob 9, the lock---out signallamp 6 blinks quickly (2 per seconds) indicat-ing that the setting has changed and must bememorised.

17 To memorize the setting keep pressed thereset button 7 for about 5 seconds until thelamps 10 briefly blinks simultaneously.

18 Open the gas cock (13 in Fig. 8.13)

Open position13Fig. 8.13

19 To leave thegassettingmodeand normally runthe boiler turn it ON by the function selector 8(Fig. 8.14) on the desired operation andchecking that the burner lights up uniformly. Inany case, the boiler automatically resets to itsnormal operation after 10 minutes.

810

Fig. 8.14

20 Calibrate the gas valve according to the in-structions given in the Service manual, sectionGas valve --- Adjustment.

21 To adjust (if necessary) the maximun usefulcentral heating output required, see section7.8 in this manual.

22 Stick on the inside of the left hand side paneladjacent to the data badge the self ---adhesivelabel (included with the conversion kit) indicat-ing the type of gas, and the gas pressures towhich the appliance has been set. Replace theadjustment protection cap.

23 Replace the front panels of the case. MAINTENANCE

42

9 Maintenance

9.1 WarningsThe procedures detailed in this chapter mustbe carried out only by a professionallyqualified person. Thus you are advised tocontact an Authorised Service Agent.

For Ireland (IE), the servicing work must becarried out by a competent PersonFor efficient and continuous operation of theboiler you are advised to have, at least once ayear, maintenance and cleaning done by anApproved Service Engineer.Isolate the appliance from the electricitysupply by turning off the fused spur isolationswitch adjacent to the appliance and turn offthe gas cock, before carrying out any pro-cedures, whatsoever, for cleaning, mainten-ance, opening or dismantling boiler panels.The Engineer should complete the Service In-terval Record at the back of the manual.

9.2 Dismantling the externalpanels

Front panel1 Loosen the three screws A (Fig. 7.5).2 Lift and remove the panel B.

Sampling pointsAir---Flue exhaust

A

BFig. 9.1

Side panels3 Loosen the screws C. Bring the bottom of thepanels away from the boiler and lift them, free-ing them from the top hooks (Fig. 9.2).

C

Fig. 9.2

9.3 Emptying the d.h.w. system1 Turn off the d.c.w. inlet isolating valve (12 inFig. 9.3) and turnon thehot water taps andanydrain cocks.

131216

11

Closed position

Fig. 9.3

9.4 Emptying the c.h. system1 Close the c.h. isolating valves (11 and 16 inFig. 9.3).

2 Open the central heating drain cock (26 inFig. 9.4).

3 A small quantity of water will remain in thed.h.w. heat exchanger after draining. If theboiler is being drained to prevent freezing, thed.h.w. heat exchanger must be removed andinverted to drain fully or an antifreeze solutionadded.

MAINTENANCE

Maintenance

43

26

Fig. 9.4

9.5 Combustion analysis checkIf it is necessary tocarry out a combustion analysisremove the plugs indicated in Fig. 7.5.Reference figures are given in the sections 4.3 or4.4 of this manual .If the analysis results are not within the referencefigures in the Service manual, sectionGas valve ---Adjustment.

9.6 Cleaning the condensing heatexchanger and burner

F

M M

D

H

E

Fig. 9.5

To remove the burner--- fan group D (Fig. 9.5):1 Take off the front and side panels of the case.

2 Remove the sealed chamber lid.3 Disconnect the connectors of the ignition elec-trodes E and detection electrode F (Fig. 9.5).

G

I

J

Fig. 9.6 (right side of the fan)

4 Disconnect the rubber pipe G (Fig. 9.6).5 Unscrew the gas connector H (Fig. 9.5).6 Remove the fixing fork I and remove the gaspipe J (Fig. 9.6).

K

L

Fig. 9.7 (rear view of the fan)

7 Disconnect the connector of the fan K by pres-sing the plastic hook L placed on the rear sideof the connector (Fig. 9.7).

8 Remove the nuts M (Fig. 9.5) and the burner---fan group D.

If you notice dirt on the coil of the condensing heatexchanger (19 on page 14) brush out it with a

MAINTENANCE

Maintenance

44

bristle paintbrush and remove the dust with ahoover.

N

Fig. 9.8

The siliconic gasket N (Fig. 9.8) must be re-placed if damaged or anyway every 2 years.Reassemble the parts carrying out the removaloperations in reverse order.

9.7 Checking the pressurisationin the expansion vessel

Empty the central heating system as described insection 9.4 of this chapter and check that thepres-sure in the expansion vessel is not less than 1 bar.See also section 4.6 page 20 of this manual.If the pressure is lower, take steps to correct thepressure level.

9.8 Cleaning the burnerThe burner (38 on page 14) does not need specialmaintenance, but it is sufficient to dust it with abristle paintbrush.

To reach the burner do the operations describedin the section 9.6 of this manual

9.9 Checking the flueHave the integrity of the flue outlet pipe (48 onpage 15) air intake pipe (49 on page 15), checkedperiodically, at least once a year.For all the above maintenance operations it is ad-visable to call an approved Service Engineer.

9.10 Drain pipe inspectionCheck the soundness and integrity of the conden-sate drain pipe.Verify the cleanness and correct filling of the con-densate traps.

9.11 Visual inspection ofappliance

Visually inspect all water joints, seals and connec-tions for any evidence of leakage and retighten,grease or replace them as necessary.

9.12 Gas pressures and soundnessCheck appliance for gas soundness. Recheckop-erational pressures as described in section 7.7page 35 of this manual.

9.13 Water inhibitor concentrationWhere chemical products are used the level ofwater treatment should be checked on an annualbasis and re treated after full or partial drain down.A conductivity meter can beused tocheck thecor-rect concentration of inhibitor in the heating water.

MAINTENANCE

*1796213391*17962.1339.1 4707 52A5 UK

Biasi UK LtdNewman Park, Western WayWednesbury, WS10 7BJSales Tel No: 0121 506 1340Sales Fax No: 0121 506 1360Service Tel No: 0121 506 1350Service Fax No: 0121 506 1370www.biasi.co.uk

23/112007

N

Date post:	25-Mar-2020
Category:	Documents
Upload:	others
View:	1 times
Download:	0 times

Wall hung, fan flue, room sealed, high efficiency gas ... · User manual and Installation...

Documents