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Waste to Energy in Palm Oil

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WASTE TO ENERGY Dr. Ir. Mulyanto MM PT. Global Enviro Technology Kharisma Building, Floor A-11, Jl Kelapa Gading Boulevard Blok DB/1 , Jakarta, 14240, Tel : +62-21 45857315/16 Fax : +62-21 45857379 Mobile : +62 8122332335 Email : [email protected] Website: www.multico.co.id
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Page 1: Waste to Energy in Palm Oil

WASTE TO ENERGY

Dr. Ir. Mulyanto MM

PT. Global Enviro Technology Kharisma Building, Floor A-11, Jl Kelapa Gading Boulevard Blok DB/1 , Jakarta, 14240, Tel : +62-21 45857315/16 Fax : +62-21 45857379 Mobile : +62 8122332335 Email : [email protected] Website: www.multico.co.id

Page 2: Waste to Energy in Palm Oil

CONTENTS

2

Dasar Pemikiran

Permasalahan Pengembangan Biogas Power Plant di PKS

Potensi Tenaga Listrik Berbasis Limbah Kelapa Sawit

Permen No 27 Th 2014

Sustainable Palm Oil Production

Biogas Power Plant

Tank Digester

Gas Engine Generator

Page 3: Waste to Energy in Palm Oil

DASAR PEMIKIRAN

• Penurunan ketersediaan energy fossil, harga satuan meningkat • Potensi energy terbarukan, khususnya Biogas belum termanfaatkan • Electrifi kasi di Indonesia 84 % th 2014, beberapa daerah masih di

rendah khususnya Indonesia Timur • Teknologi Biogas Power Plant sudah mapan, tetapi peningkatan

produktivitas gas methane masih terbuka • Program pemerintah berencana membangun 35.000 MW • Peningkatan FiT Biomassa dan Biogas dan penyerderhanaan

prosedure • Indonesia sebagai memeiliki potensi Biogas dan Biomass dari kelapa

sawit terbesar • Pengurangan Emisi Rumah Kaca sebesar 26% pada th 2020 yang telah

ditetapkan sebagai target pemerintah • Diperlukannya ISPO ( Indonesian Sustainable Palm Oil System) • Diberlakukannya RSPO (Roundtable on Sustainable Palm Oil)

Page 4: Waste to Energy in Palm Oil

PERMASALAHAN

PENGEMBANGAN BIOGAS POWER PLANT DI PKS

• Konsentrasi PKS pada produktifitas Perkebunan, bukan untuk penghasil energy

• Keterbatasan informasi mengenai teknology Biomass dan Biogas Power Plant

• Harga CPO yang cenderung menurunan, sehingga kesulitan dalam pengembangan

• Lokasi PKS yang jauh dari jaringan listrik PLN • Kebutuhan energy untuk produksi PKS relatif kecil dibandingkan

dengan ketersediaan • Proteksi dari negara-negara pengimport minyak kelapa sawit • Diesel Getset masih digunakan di beberapa PKS

Page 5: Waste to Energy in Palm Oil

Potensi Tenaga Listrik Berbasis Limbah

Kelapa Sawit

25 POMs 980 TBS/H

92 POMs 3815 TBS/H

3 POMs 140 TBS/H

4 POMs 360 TBS/H

3 POMs 260 TBS/H

140 POMs 6660 TBS/H

26 POMs 1645TBS/H

7 POMs 590 TBS/H

2 POMs 150 TBS/H

6 POMs 260 TBS/H

15 POMs 770 TBS/H

29 POMs 1545 TBS/H

43 POMs 3100 TBS/H

65 POMs 5475 TBS/H

19 POMs 990 TBS/H

10 POMs 375 TBS/H

Sumber ESDM - Terdapat 686 unit PKS

- Kapasitas rata-rata proses TBS adalah 30 to 60ton/jam

- 20% CPO, 60-70% of POME, 20-30% ( solid waste )

58 POMs 3555 TBS/H

16 POMs 1235 TBS/H

Page 6: Waste to Energy in Palm Oil

Aspek yang diatur Permen No 27 th 2014

1. Maksud dan tujuan serta penugasan kepada PLN

2. Pengaturan harga yang terdiri dari: • base tariff

• insentif wilayah

• insentif load follower

3. Pelaksanaan pembelian listrik dari PLT

Biomassa/biogas, yang meliputi: • batasan kapasitas,

• Persyaratan dan prosedur pengajuan serta penetapan

Pengelola PLT Biomassa/biogas

• Tata waktu penyelesaian PJBL

• Pemberian sanksi

4. Aturan peralihan untuk PJBL yang sudah berjalan

dan prosedur negosiasi-nya

5. Pelaporan

Page 7: Waste to Energy in Palm Oil

Aspek lain pada Permen No 27 th 2014

• Kewajiban deposit 5% dari nilai total proyek melalui sertifikat deposito.

• Penyesuaian harga untuk PLT eksisting atau yang sudah PPA atau sudah

penunjukan. Diberikan kesempatan kepada badan usaha yang telah

berjalan (PLT eksisting) untuk dapat melakukan negosiasi dengan PT

PLN (Persero) menggunakan besaran FiT sebagai harga acuan tertinggi.

• Excess Power diberikan kenaikan harga, tetapi tidak ada insentif wilayah

Kewajiban PLN untuk menyusun model Perjanjian Jual Beli Listrik

standar.

Page 8: Waste to Energy in Palm Oil

Perhitungan FiT Permen No 27 th 2014

• Skema FIT meliputi • Base tariff

• Faktor regional (FR)

• Insentif tambahan

• Incentive Load Follower (ILF)

• Perhitungan FIT • FiT = [Base tariff X FR] x ILF

Page 9: Waste to Energy in Palm Oil

Feed in Tariff Permen No 27 th 2014

N0

Jenis

Bioenergi Kapasitas Tarif Listrik

Incentive

Follower Keterangan

Tegangan Menengah

1 Biomassa sd 10 MW Rp 1.150,-/kWh X F Rp 80 / kWh

2 Biogas sd 10 MW Rp 1.050,-/kWh X F Rp 70 / kWh Non PLTSa

Tegangan Rendah

1 Biomassa sd 10 MW Rp 1.500,-/kWh X F Rp 100 / kWh

2 Biogas sd 10 MW Rp 1.400,-/kWh X F Rp 90 / kWh Non PLTSa

Keterangan :

F adalah faktor intensif berdasarkan wilayah pembangkit :

. P Jawa F= 1

. P Sumatra F= 1,15

. P Sulawesi F= 1,25

. P Kalimantan F= 1,3 `

. Bali, Bangka Belitung dan Lombok F= 1,5

. Kepri, Papua dan lainnya F= 1,6

Page 10: Waste to Energy in Palm Oil

water

oil mill

Steam Turbine-Gen

biogas plant

FFB

palm oil waste

water POME

empty fruit bunch

fibre, shell

composting combustion

biogas compost

energy

nutrien

plantation

fertilizer

sun energy

Sustainable Palm Oil Production Model

FFB Fresh Fruit Bunch EFB Empty Fruit Bunch POME Palm Oil Mill Effluent

Page 11: Waste to Energy in Palm Oil
Page 12: Waste to Energy in Palm Oil
Page 13: Waste to Energy in Palm Oil

Components of Biogas Power Plant

Module 1 Feeding

Module 2 Digestion

Module 4 Effluent Treatment

Module 3 Gas Utilisation

Page 14: Waste to Energy in Palm Oil

Module 1 – Feeding System:

Substrate Input

• All machinery is installed in a service building to protect it from weather

• Redundant pumping station

• Alternative option – delivery in pre- assembled containers

• POME is pumped into the main digester chambers in regular intervals using automated process control

FARMATIC

Page 15: Waste to Energy in Palm Oil

Module 2 – Digestion

Main Digesters

• The biogas plant has 2 x 2,774 m³ main digesters

• The substrate is constantly stirred and remains in the digester for about 12 – 14 days

• Biogas bacteria living at 37° Celsius digest the substrate and produce biogas as a by-product

• Up to 80 % of the total COD is removed during biogas production

FARMATIC

Page 16: Waste to Energy in Palm Oil

Gas Cleaning

• The biogas plant is equipped with a biological scrubbing system for H2S removal from the gas

• The scrubbing system engineering comes from Multico’s partner BioGasclean (Denmark).

• Biological gas scrubbing has significantly lower operating costs compared to chemical scrubbing systems

Module 3 – Gas Utilization

BioGasclean

Page 17: Waste to Energy in Palm Oil

Gas Storage

• The produced biogas is stored in a weatherproof gas holder as a buffer

• This ensures continuous and safe operation of the biogas gensets during fluctuations in biogas production

Gas Flare

• Excessive biogas is burned safely in a closed flare

• The flare starts automatically when the gas holder reaches full capacity

Module 4 – Gas Utilization

FARMATIC

Page 18: Waste to Energy in Palm Oil

Biogas Gensets

• The power plant can be designed to supply electricity for either internal consumption or for selling of electricity to the PLN power grid

• The biogas engines are supplied by Guascor in Spain and serviced by experienced Multico service technicians

• The engines can be installed in a power house (top photo) or delivered as complete containerized solution (bottom photo)

Module 3 – Gas Utilization

GUASCOR

Page 19: Waste to Energy in Palm Oil

Digester Effluent Treatment

• The remaining COD load in the effluent is removed in the existing pond system of the mill

• The pond system size for final polishing is significantly reduced

Solids Removal (optional) • Most of the solids in the digester

effluent can be removed by a separator after digestion

• This reduces sludge production in the pond system – and thereby cost for periodical sludge removal from ponds

Module 4 – Effluent Treatment

Page 20: Waste to Energy in Palm Oil

TRIMAKASIH


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