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NEW proaucts pncmg, technical specifications, service and contact information. There is also an offer to customers to register at www.byk.com/welcome and receive a 10% discount. To get a copy of our new catalog, free of charge, please visit our website at www.byk.com/instruments or call us at (800) 343-7721. PAINT ARRESTOR Chemco Manufacturing Company launches the new DuraShield Ultra ... : .. '_A .c:..-:I . R!i '. -- . -,- - - .... - - .. ,. fiberglass paint arrestor, the compa- ny's newest advancement in over- spray collection technology. OuraShield Ultra is specially designed to offer paint capture effi- ciency levels of up to 99-plus-per- cent. Reducing the amount of over- spray within a spray booth is particu- larly beneficial for keeping emissions down and improving performance. OuraShield Ultra offers stellar per- formance as a stand-alone or pre-fil- ter in spray booth exhaust applica- tions. OuraShield Ultra-available in conventional pad sizes, custom cut blankets, and rolls-is designed to perform like a conventional polyester paint arrestor, but with the cost- effective benefits of fiberglass. Paint arrestors like the OuraShield Ultra are beneficial to purchase, as they are typically lower in cost to ship as opposed to other filtration' media types like paper & polyester. Currently, Chemco offers a 30-day guaranteed trial of OuraShield Ultra to let the spray booth operator try this filter media firsthand without risk. For more information, please visit www.chemcomfg.com. 38 I metalfinishing I May 2010 HIGH-SPEED ROBOTS Motoman offers the powerful, flexi- ble, high-speed MH-series of robots that can be used for a variety of appli- cations, including coating, dispens- ing, material cutting, handling and welding. The long reach of the MH50 model, and the extended reaches of the MH50-35 and MH50-20 units, make these robots ideal for process- ing large parts. In many celliayours, the extended-reach models can elim- inate the need for an external track, decreasing system cost and simplify- ing programming. Internally roured cables and hoses maximize system reliability, minimize interference and facilitate programming. Wide work envelopes with small interference zones allow the MH-series robots to be placed in close proximity to work- pieces and equipment, thereby reducing floorspace requirements. The robots have brakes on all axes and can be floor-, wall- or ceiling- mounted for layout flexibility. The MH50, MH50-35 and MH50- 20 robots use Motoman's dynamic, next-generation OX100 controller, which includes patented multiple robot control technology to easily handle multiple tasks and control up to eight robots (72 axes), I/O devices and communication protocols. Featuring a robust PC architecture with unmatched memory capacity, the OX100 uses a Windows® CE programming pendant with color touch screen. The energy-saving OX100 controller features faster pro- cessing speeds for smoother interpo- lation, advanced robot arm motion, built-in collision avoidance, quicker I/O response and accelerated Ethernet communication. Its exten- sive I/O suite includes integral PLC and HMI pendant displays, 2,048 I/O and a graphical ladder editor that can provide system level control. The OX100 controller supports all major fieldbus networks and is com- pliant to ANSI/RIA 15.06-1999 and other relevant ISO and CSA safety standards. For more information, please visit www.motoman.com. WASTEWATER TREATMENT Moyno. Inc. offers the 2000 HS System as the cost-effective alterna- tive to expensive, high-maintenance piston pumps and open conveyors for dewatered sludge transfer in municipal wastewater treatment. The HS System features an integral hopper with a twin-screw auger feed- er and Moyno G4 progressing cavity pump that efficiently handles semi- dry, high solids, dewatered munici- pal sludge to more than 50% solids. The Moyno 2000 HS system can pump filter cake further distances with higher volumetric efficiencies than any other progressing cavity pump, according to Moyno. Its twin- screw feeder supplies a constant, pressurized feed rate to the pump, resulting in a 100% pump cavity fill rate. The enhanced design of the patented Ultra-Feed® pump rotor head further contributes to superior volumetric efficiency. The system features a non-pulsing flow, which translates into signifi- www.metalfinishing.com
Transcript

NEWproaucts

pncmg, technical specifications,service and contact information.There is also an offer to customers toregister at www.byk.com/welcomeand receive a 10% discount. To get acopy of our new catalog, free ofcharge, please visit our website atwww.byk.com/instruments or call usat (800) 343-7721.

PAINT ARRESTORChemco Manufacturing Companylaunches the new DuraShield Ultra

... :.. '_A .c:..-:I•

. R!i '. --•. -,- - -....- - ..~

,. 't~

fiberglass paint arrestor, the compa­ny's newest advancement in over­spray collection technology.

OuraShield Ultra is speciallydesigned to offer paint capture effi­ciency levels of up to 99-plus-per­cent. Reducing the amount of over­spray within a spray booth is particu­larly beneficial for keeping emissionsdown and improving performance.OuraShield Ultra offers stellar per­formance as a stand-alone or pre-fil­ter in spray booth exhaust applica­tions. OuraShield Ultra-available inconventional pad sizes, custom cutblankets, and rolls-is designed toperform like a conventional polyesterpaint arrestor, but with the cost­effective benefits of fiberglass. Paintarrestors like the OuraShield Ultraare beneficial to purchase, as they aretypically lower in cost to ship asopposed to other filtration' mediatypes like paper & polyester.Currently, Chemco offers a 30-dayguaranteed trial of OuraShield Ultrato let the spray booth operator trythis filter media firsthand withoutrisk. For more information, pleasevisit www.chemcomfg.com.

38 I metalfinishing I May 2010

HIGH-SPEED ROBOTSMotoman offers the powerful, flexi­ble, high-speed MH-series of robotsthat can be used for a variety ofappli­cations, including coating, dispens­ing, material cutting, handling andwelding. The long reach ofthe MH50model, and the extended reaches of

the MH50-35 and MH50-20 units,make these robots ideal for process­ing large parts. In many celliayours,the extended-reach models can elim­inate the need for an external track,decreasing system cost and simplify­ing programming. Internally rouredcables and hoses maximize systemreliability, minimize interference andfacilitate programming. Wide workenvelopes with small interferencezones allow the MH-series robots tobe placed in close proximity to work­pieces and equipment, therebyreducing floors pace requirements.The robots have brakes on all axesand can be floor-, wall- or ceiling­mounted for layout flexibility.

The MH50, MH50-35 and MH50­20 robots use Motoman's dynamic,next-generation OX100 controller,which includes patented multiplerobot control technology to easilyhandle multiple tasks and control upto eight robots (72 axes), I/O devicesand communication protocols.

Featuring a robust PC architecturewith unmatched memory capacity,the OX100 uses a Windows® CEprogramming pendant with colortouch screen. The energy-savingOX100 controller features faster pro­cessing speeds for smoother interpo­lation, advanced robot arm motion,built-in collision avoidance, quickerI/O response and acceleratedEthernet communication. Its exten­sive I/O suite includes integral PLCand HMI pendant displays, 2,048I/O and a graphical ladder editorthat can provide system level control.The OX100 controller supports allmajor fieldbus networks and is com­pliant to ANSI/RIA 15.06-1999 andother relevant ISO and CSA safetystandards.

For more information, please visitwww.motoman.com.

WASTEWATER TREATMENTMoyno. Inc. offers the 2000 HSSystem as the cost-effective alterna­tive to expensive, high-maintenancepiston pumps and open conveyors

for dewatered sludge transfer inmunicipal wastewater treatment.The HS System features an integralhopper with a twin-screw auger feed­er and Moyno G4 progressing cavitypump that efficiently handles semi­dry, high solids, dewatered munici­pal sludge to more than 50% solids.

The Moyno 2000 HS system canpump filter cake further distanceswith higher volumetric efficienciesthan any other progressing cavitypump, according to Moyno. Its twin­screw feeder supplies a constant,pressurized feed rate to the pump,resulting in a 100% pump cavity fillrate. The enhanced design of thepatented Ultra-Feed® pump rotorhead further contributes to superiorvolumetric efficiency.

The system features a non-pulsingflow, which translates into signifi-

www.metalfinishing.com

NEWprooucts

cantly lower operating pressures. Itstwin-screw feeder supplies a constantpressurized feed rate to the pump,resulting in a 100% pump cavity fillrate. Additional product featuresinclude: industry standard VFD con­trols; closed piping system; andUltra-Drive® gear joint drive trainsystem.

Moyno, Inc., part of the FluidManagement Group of Robbins &Myers, Inc., is a leading Americanmanufacturer of Moyno® progress­ing cavity pumps, sludge pumps,metering pumps, sanitary pumps,multiphase fluid transfer systemsand grinders. For more information,please visit www.moyno.com.

DISPLACEMENT PUMPSViking Pump has expanded its lineof high-pressure positive displace­ment pumps to 190 GPM (43m3/hr), with either sealless VikingMag Drive®, single or double car­tridge seals, component mechanicalseals or lip seals. The SG series offers29 displacements, with pressures to500 psi (34 bar) standard, someoffering pressures up to 2,500 psi(170 bar). All operate at up to 4-polemotor speeds, and offer either footbracket or close-coupled motormount to both NEMA C and IECframe motors.

The SG series pumps are capable ofhandling liquids from 1 to 250,000cSt viscosity. These cast and ductileiron pumps are especially applicableon fuels, lube oils, adhesives,polyurethanes, heat transfer liquids,edible oils, solvents, paints and coat­ings, and general chemical applica­tions. Use of the magnetic drive isespecially important where liquid orvapor leakage is not allowable, whereair infiltration through a seal. intothe pump is not allowable, or whereunplanned downtime due to sealleakage cannot be tolerated. Tomatch the pump to the application,Viking offers a broad range of bear­ing options, porting options, clear­ance options, sealing options and

www.metalfinishing.com

drive options-all of which con­tribute to ease of installation andreliability.

Viking Pump, a Unit of IDEXCorporation, designs and manufac­tures rotary positive displacementpumps for use in every major market,in thousands of applications. Formore information, please visitwww.vikingpump.com.

FLUID DELIVERY SYSTEMSpray Systems launches theAutoJet® FDS30100 Fluid DeliverySystem, a portable, easy-to-use ener­gy-efficient pump system that opti­mizes the performance of a widerange of tank cleaning and spraynozzles. The system provides manybenefits, including reduced chemi­cal, water and energy use, decreaseddowntime, and minimal manualoperation.

All system components-pump,motor and control-are integratedin a compact portable cart for easy

mobility. The Variable FrequencyDrive (VFD) eliminates the need forcontrol valves to throttle flow, andthe discharge pressure is quickly seton the intuitive touch pad. TheVFD also provides an additionalbenefit: energy savings. The VFDautomatically adjusts speed tomaintain pressure and, operating atlower speeds, results in reducedenergy consumption.

Nozzles suitable for use withAutoJet FDS30100 include a widerange of spray balls, tank cleaningnozzles and general purpose fullcone, flat spray, hollow cone and fog­ging nozzles. Any nozzle or combina­tion of nozzles can be used-as long

as the total flow and pressure arewithin the range of the pump, whichis rated at 30 gpm at 100 psi (114l/min at 6.9 bar).

The system is priced well belowcomparable pump systems, is 100%factory-tested and ships within 48hours.

For more information, please visitwww.spray.com.

BLACK OXIDE PROCESSValves, couplings, pumps and associ­ated oil and gas drilling componentstake on an attractive and protectiveblack oxide coating when treated

with the TRU TEMp® low-tempera­ture black oxide process fromBirchwood Casey Metal Finishes.

The TRU TEMP process is a safe,simple method for applying a high­quality black oxide finish on manytypes of equipment used in drilling,production and refining operations.Ideal for critical parts in storage orshipment, the TRU TEMP finishprotects critical surfaces against cor­rosion while offering break-inlubricity and anti-galling protection.What's more, TRU TEMP solutionscontain no EPA regulated chemicals,so there is usually no need for wastetreatment equipment. In mostinstallations, TRU TEMP rinsewaters are sewerable as non-haz­ardous discharge. This benefit sim­plifies installation and minimizesthe modest capital investment forsetting up a TRU TEMP process line.

"The TRU TEMP black oxide fin­ish is an attractive option for oil andgas equipment because of its safe,simple and non-polluting opera­tion," said Mark Ruhland, vice presi­dent, Birchwood Casey. "It also pro­vides excellent resistance to corro-

May 2010 I metalfinishing 139


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