Date post: | 16-Dec-2015 |
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WEINIG PROFILING 2
WEINIG PROFILINGHow to produce a structured surface
Step 1: form a clear mental image of the structured surface you want.
WEINIG PROFILING 3
WEINIG PROFILINGHow to produce a structured surface
Step 2: transfer the mental image into a...
(3D) drawing... or a wooden sample
WEINIG PROFILING 4
WEINIG PROFILINGHow to produce a structured surface
Step 3: produce or purchase a cutterhead with the required profile shape
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WEINIG PROFILINGHow to produce a structured surface
Zei
t
Step 4: Weinig oscillating spindle technology is used at the required positions to produce the structured surface...
Horizontal: Vertical:
Any horizontal spindle (except 1st bottom) can be equipped with axial oscillating CNC axes. Radial oscillation only possible on a 2nd top or bottom spindle
Any vertical spindle can be equipped with axial oscillating CNC axes. Radial oscillation only possible on a 2nd right or left spindle.
Universalspindel:
A universal spindle can have axial or radial oscillating CNC axes.
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WEINIG PROFILINGAxial oscillation
Several parameters work together to make a structured surface
Speed:
min max
Distance:Axial axis:
Distance
An axial CNC axis is controlled by software to move continuously.
The speed of the CNC axis as well as the speed of the feed system are two parameters which work together.
A third parameter is the distance that the axis can move e.g. max 40 mm. The software ensures that the movement is random.
WEINIG PROFILING 7
WEINIG PROFILINGStructured Surface
The result is structured surface
A simple structured surface is produced by a single oscillating CNC axis. Each additional pass through the oscillating spindle will create a more complex structure.
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WEINIG PROFILINGPowerLine – Structured Surface
Simple
Two passes Three passesOne pass
Compound Complex
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WEINIG PROFILINGRadial oscillation
Speed:
Zei
t
Radial:
A radial CNC axis is controlled by software to move continuously.
A third parameter is the distance that the axis can move e.g. max. 1mm.The software ensures that the movement is random
The speed of the CNC axis as well as the speed of the feed system are two parameters which work together.
min.
max.
Several parameters work together to make a structured surface
Distance:
WEINIG PROFILING 12
WEINIG PROFILINGSpindle arrangements
9 Spindles: 7 Spindles + Uni:
By using multiple spindles it is possible to produce complex surface structures in one work-step.
For greater flexibility a universal spindle can be used for structuring from any position.
5 Spindles:
For companies with a limited budget the material can be run several times through the machine to achieve the desired structure.
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WEINIG PROFILINGWhere can this technology be used
Furniture panels and frames
Mouldings
Window and door frames
Playground equipment
Garden furniture
Decking
WPC
Log cabin houses
Cladding or siding
Flooring
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WEINIG PROFILINGPowerLine – Structured Surface
Procedure for following up an enquiry:
A (3D) drawing or sample of the structured surface is required for evaluation
Ideally the product should be test run at Weinig together with the customer
The customer must evaluate the result together with Weinig experts and if necessary discuss further measures to be taken