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Contractor Doc No:

F15032-AJE-0-0000-QCS-SPC-3475Pearl GTL Project

QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

Equipment description:N/A

Tag/Item number(s):N/A

C 22-10-08 SK MKM SKS IFL Issued for Implementation

B 09-09-08 SK MKM SKS IFL Issued for Implementation

A 24-07-08 SK MKM SKS RCC Re-Issued for Company Comments

O 28-04-08 SK MKM SKS ICC Issued for Company Comments

OA 02-12-07 SK MKM DVR IIR Issued for Internal Review

Rev. Date By Chkd Appr. Status Revision reason for issue description

WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

APPENDIX

O A B C D E F G H I J K L M N O P Q R S T U

IIR

OA O A A

OA O A A

OA O A A

OA O A A

OA O O

OA

OA O A

OA

OA

OA

OA

OA

OA

OA

OA

OA

AJEDEBAJ/PI099/WPS/NI11

AJEDEBAJ/PI099/WPS/NI12

AJEDEBAJ/PI099/WPS/NI13

AJEDEBAJ/PI099/WPS/NI14

AJEDEBAJ/PI099/WPS/DU15

AJEDEBAJ/PI099/WPS/DU16

AJEDEBAJ/PI099/WPS/NI10

weldingbookrevision

WPSNumber WPS Revision

AJEDEBAJ/PI099/WPS/CS01

AJEDEBAJ/PI099/WPS/CS02

AJEDEBAJ/PI099/WPS/CS03

AJEDEBAJ/PI099/WPS/CS04

AJEDEBAJ/PI099/WPS/SS05

AJEDEBAJ/PI099/WPS/SS06

AJEDEBAJ/PI099/WPS/SS07

AJEDEBAJ/PI099/WPS/SS08

AJEDEBAJ/PI099/WPS/NI09

C8 PEARL GTL PROJECT

WELDING BOOK PIPING

F15032-AJE-0-0000-QCS-SPC-3475

REV:- C

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Contractor Doc No:

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

TABLE OF CONTENTS

1.0 SCOPE ............................................................................................................................................... 4

2.0

PURPOSE .......................................................................................................................................... 4

3.0 REFERENCES ................................................................................................................................... 4

4.0 DEFINITIONS ..................................................................................................................................... 5

5.0 ORGANISATION ................................................................................................................................ 6

6.0ATTACHMENTS................................................................................................................................. 6

Attachment 1: Schedule of Welding Procedure Specifications ................................................................ 7

Attachment 2: QC Look-up Table.............................................................................................................. 9

Attachment: - 3 AJE-DEBAJ/PI-099/WPS/CS 01 Rev A ......................................................................... 14

Attachment: - 4 AJE-DEBAJ/PI-099/WPS/CS 02 Rev A ......................................................................... 38

Attachment: - 5 AJE-DEBAJ/PI-099/WPS/CS 03 Rev A ......................................................................... 65

Attachment: - 6 AJE-DEBAJ/PI-099/WPS/CS 04 Rev A ......................................................................... 95

Attachment: - 7 AJE-DEBAJ/PI-099/WPS/SS 05 Rev. O.................................................................... 129

Attachment: - 8 AJE-DEBAJ/PI-099/WPS/SS 07 Rev A ....................................................................... 149

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F15032-AJE-0-0000-QCS-SPC-3475Pearl GTL Project

QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

1.0 SCOPE

The scope of this WELDING BOOK PIPING is to give the Weld Procedure Specifications to beused on the Pearl GTL ETP project for pipe work fabrication and installation. The schedule givenin this Welding Book defines the WPS to be applied, the extent of post weld heat treatment(PWHT) and non destructive testing (NDT) to be done, for respective line class according toproject specifications..

2.0 PURPOSE

The purpose of this Welding Book is to ensure that the correct welding procedure specificationsare used for execution of piping work in C8 ETP Project, accordance with the projectspecifications.

3.0 REFERENCES

F15032-AJE-0-0000-CMT-PLA-0001_O Construction Execution Plan

(T-4.120.342)

F15032-SSA-0-0000-PMT-PLA-0001_O Project Quality Plan

(T-4.116.980)

F15032-SSA-0-0000-QUA-PRO-0003_A Control of non Conforming Product

(T-4.099.998)

F15032-SSA-0-0000-HSE-PLA-0001 HSSE Management System(T-4.116.982)

F15032-SSA-0-0000-HSE-PLA-0005 Emergency Response Plan(T-4.132.622)

F15032-SSA-0-0000-HSE-PLA-0010 Project Health Plan(T-4.1132.018)

F15032-SSA-0-0000-PMT-PLA-0005 Flawless Start-Up Plan

(T-4.132.020)

T-13.377.441 Quality control requirements for welding

DEP 31.38.01.31 Shop & Field fabrication of piping

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Contractor Doc No:

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

T-13.376.796 Amendment to DEP 31.38.01.31-GEN (APRIL

2003) Shop & field fabrication of piping

DEP 30.10.60.18-Gen. Welding of metals

ASME B31.3 Process piping

4.0 DEFINITIONS

PROJECT: Effluent Treatment Plant - Pearl GTL C8

COMPANY: Qatar Shell GTL Ltd.

CONTRACTOR: VSA Consortium

DOC: Doha Operating Centre

ETP: Effluent Treatment Plant

IC: Implementation Contractor

PMC: Project Management Contractor (JGC/KBR)

VSA Consortium: Consortium consisting of O2 Pearl (The OTV

S.A., SAIPEM S.A .JV) AND Al Jaber Transportand General Contracting LLC

WPS Welding Procedure Specification

PQR Procedure Qualification Record

NDT Non Destructive Testing

RT Radiographic Testing

MT Magnetic Particle Testing

PT (Dye) Penetration Test

UT Ultrasonic Test

HT Hardness Test

BT Barcol Hardness Test

PWHT Post Weld Heat Treatment

FN Ferrite Number

PMI Positive Material Identification

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

5.0 ORGANISATION

6.0 ATTACHMENTS

Construct ion Manager

Welding Engineer

Welding Consumable controller Welding Supervisor

Quality Control HSE

Store keeper /Store assistant Welders

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

At tachment 1: Schedule of Welding Procedure Speci ficat ions

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

At tachment 2: QC Look-up Table

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QATAR C8 ETP

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

At tachment: - 3 AJE-DEBAJ/PI-099/WPS/CS 01 Rev A

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QATAR C8 ETP

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Contractor Doc No:

F15032-AJE-0-0000-QCS-SPC-3475Pearl GTL Project

QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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F15032-AJE-0-0000-QCS-SPC-3475Pearl GTL Project

QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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F15032-AJE-0-0000-QCS-SPC-3475Pearl GTL Project

QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

At tachment: - 8 AJE-DEBAJ/PI-099/WPS/SS 07 Rev A

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

Orig. Org.:

VSAProject Doc No: T-4.255.798 Rev.: C

T-4.255.798 Rev C WELDING BOOK PIPING

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 ETP

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VSAProject Doc No: T-4.255.798 Rev.: C

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QATAR C8 E