Westerbeake 7.6 Btd Parts List Edition 1

5/25/2018 Westerbeake 7.6 Btd Parts List Edition 1

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PARTS LIST

WESTERBEKE

7.6 BTD 60 Hz5.7 BTD 5 Hz

Marine Diesel Generators

Publication 418Edition One

pril 1997

WESTERBEKE CORPORATIONMYLES STANDISH INDUSTRIAL PARK150 JO N HANCOCK ROAD TAUNTON MA 02780-7319


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IMPORTANTPRODUCT SOFlW RE DISCLAIMER

Product software of all kinds such as brochures, drawings, technical data, operator s andworkshop manuals, parts lists and parts price lists, and other information, instructions andspecifications provided from sources other than Westerbeke, is not within Westerbeke s controland, accordingly, is provided to Westerbeke customers only as a courtesy and service.Westerbeke cannot be responsible for the content of such software makes no warrantiesor representations with respect thereto including the accuracy timeliness orcompleteness thereof and will in no event be liable for any type of damages or injuryincurred in connection with or arising out of the fumishing or use of such software.For example, components and subassemblies incorporated in Westerbeke s products andsupplied by others (such as engine blocks, fuel systems and components, transmissions,electrical components, pumps and other products) are generally supported by theirmanufacturers with their own software, and Westerbeke must depend on such software for thedesign of Westerbeke s own product software. Such software may be outdated and no longeraccurate. Routine changes made y Westerbeke s suppliers, of which Westerbeke rarely hasnotice in advance, are frequently not reflected in the supplier S software until after such changestake place.Westerbeke customers should also keep in mind the time span between printings of Westerbekeproduct software, and the unavoidable existence of earlier, non-current Westerbeke softwareeditions in the field. Additionally, most Westerbeke products include customer-requested specialfeatures that frequently do not include complete documentation.n summation, product software provided with Westerbeke products, whether from Westerbekeor other suppliers, must not and cannot be relied upon exclusively as the definitive authority onthe respective product. It not only makes good sense but is imperative that appropriaterepresentatives of Westerbeke or the supplier in question be consulted to determine theaccuracy and currency of the product software being consulted by the customer.


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7.6 BTD GENERATOR 60 HERTZ5.7 BTD GENERATOR 5 HERTZ

TABLE OF CONTENTSPAGE DESCRIPTION100 CYLINDER BLOCK104 CYLINDER HEAD VALVES ROCKER SHAFT106 CRANKSHAFT PISTONS108 CAMSHAFT TIMING SYSTEM112 COOLING SYSTEM116 SEA WATER PUMP118 GOVERNOR SYSTEM120 FUEL SYSTEM124 ELECTRICAL SYSTEM128 GENERATOR BACK END MOUNTING SYSTEM132 AC OUTPUT134 AC OUTPUT CIRCUIT BREAKER136 PANEL BOX AND HARNESS138 CONTROL PANEL140 BELT BELT GUARD142 SOUND GUARD144 MISCELLANEOUS


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WESTERBEKE 7 6 TD GENERATOR CYLINDER LOCK

215

13

8

38

47 296 ~ 35 3945

4

44

1


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IJESTERBEKE 7.6 BTD GENERATOR CYLINDER BLOCK\ REF PN N ME REMARKS Q

1 039953 BLOCK ASSEMBLY INCLUDING HEAD2 024373 PLUG EXPANSION 25MM DIN 4433 033212 DOIJEL TUBULAR 6X94 030708 DOIJEL TUBULAR 10 X 9 5 036963 GASKET OIL SEAL FLANGE6 036917 SEAL OIL7 036945 FLANGE OIL SEAL8 018804 CAPSCREIJ M 6 X 20 DIN 9339 036940 PLUG EXPANSION 35MM DIN 4701 0 030712 PLUG 1 4 BSPT DIN 9061 1 033657 PLUG EXPANSION 4 MM DIN 44312 030272 DOIJEL

13 017196 CAPSCREIJ M 8 X 20 DIN 93314 024948 CAPSCREIJ M 8 X 45 DIN 93115 037074 ADAPTER LIFT PUMP16 018249 STUD M 6 X 16 DIN 93917 036987 GASKET LIFT PUMP ADAPTER TO BLOCK18 013341 PLUG 1 4 NPT HEX HEAD BRASS19 037073 TUBE DIPSTICK20 037072 DIPSTICK21 036943 DOIJEL22 030239 PLUG 1 1623 030214 NIPPLE OIL FILTER24 036918 FILTER LUBE OIL25 1 031810 CAPSCREIJ M 6 X 14 DIN 93325 2 031783 LOCKIJASHER M 6 DIN 12726 037045 COVER TIE ROD27 036981 GASKET TI E ROD COVER28 1 031810 CAPSCREIJ M 6 X 14 DIN 93328 2 031783 LOCKIJASHER M 6 DIN 12729 036997 PLATE FRONT30 037004 GASKET FROONT PLATE31 030707 DOIJEL TUBULAR 8 X 1332 037005 SHAFT IDLER33 037114 DOIJEL TUBULAR 6 X 1334 1 037018 BEARING SET MAIN STD34 2 037062 BEARING SET MAIN 0.2534 3 037063 BEARING SET MAIN 0.50

1 1


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UESTERBEKE 7.6 BTD GENER TOR CYLINDER BLOCK

47 6 ~45

2 15

Q 34

35 371 /36

1 2

38

39

40


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IJESTERBEKE 7.6 BTD GENER TOR CYLINDER BLOCKREF PN N ME REM RKS Q

35 036962 SEAL SIDE M IN BEARING C P36 037068 STRAINER OIL PICKUP INCLUDING NUT37 031809 NUT M14 X 1.5 J M38 036916 BOLT M IN BEARING C P39 036988 G SKET LUBE OIL SUMP40 037095 SUMP LUBE OIL41 1 031825 CAPSCREIJ M 6 X 12 DIN 93341 2 031783 LOCKIJ SHER M 6 DIN 127 42 036493 IJ SHER SUMP DRAIN BANJO 43 037393 SEAL LE D IJIRE 44 036819 BOLT BANJO SUMP DRAIN 45 030846 HOSE SUMP DRAIN46 024922 BR CKET SUMP DR IN HOSE47 024905 C P SUMP DR IN HOSE

103


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WESTERBEKE 7 6 BTD GENER TOR CYLINDER HE D V LVES ROCKER SH FT

104


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UESTERBEKE 7.6 BTD GENERATOR CYLINDER HEAD VALVES ROCKER SHAREF

23456789

1 01 11213141516171819202122 122 222 32324252627282930313233343536373839404142434445

PN037056036969036958036959037084030711033657024369033134036954036919037007037087031784036936033126033123030219037046037191034620017012031783031784037008036980018804034642037026030242036986033149030241036979037029037027033124031801037053031786031787033152033151036967031225036960041250

NAMETAPPETGASKETVALVEVALVEHEADPLUGPLUGPLUGGUIDEBOLTBOLTGASKETCOVERUASHERNUTCAPO RINGNIPPLEHOSESILENCERSCREENCAPSCREULOCKUASHERUASHERI1ANIFOLDGASKETCAPSCREUCAPSCREUPUSH RODSEALSPRINGSEATCOLLETCAPSCREUROCKERRINGNUTBOLTLOCKUASHERUASHERBRACKETSPRINGSHAFTCAPSCREUPINEYE

REMARKS

CYLINDER HEADINTAKEEXHAUSTCYLINDER INCLUDING GUIDES1/8 BSPT DIN 906EXPANSION 4 1111 DIN 443EXPANSION 2 MM DIN 443VALVECYLINDER HEAD 111 X 83CYLINDER HEAD 8 X 70ROCKER COVERROCKER

6 DIN 125CAP 6OIL FILLER INCLUDING O RINGOIL FILLER CAPBREATHER HOSEBREATHERAIR INTAKEAIR INTAKE SILENCER6 X 16 DIN 933M 6 DIN 127

6 DIN 125INTAKEINTAKE MANIFOLD TO HEAD6 X 20 DIN 933M 6 X 45 DIN 931

VALVE STEI1VALVEVALVE SPRINGVALVE SPRINGVALVE STEMROCKER ADJUSTINGRETAININGM 6 JAMROCKER BRACKET8 DIN 127M 8 DIN 125ROCKERROCKER SHAFTROCKER8 X 60 DIN 931GROOVEDFRONT LIFTING

105


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UESTERBEKE 7 6 BTD GENER TOR CR NKSH FT PISTONS

106


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IJESTERBEKE 7.6 BTD GENERATOR CRANKSHAFT PISTONSREF PN NAI1E REI1ARKS Q

1 1 037047 RING SET PISTON STD1 2 037060 RING SET PISTON 0.25 11111 3 037061 RING SET PISTON 0.50 11112 1 037071 PISTON INCLUDING PIN STD2 2 037058 PISTON INCLUDING PIN 0.25 11112 3 037059 PISTON INCLUDING PIN 0.50 11113 037077 ROD CONNECTING INCLUDING BOLT AND NUT4 036914 BOLT CONNECTI N ROD5 1 037069 BEARING SET CONNECTING ROD STD5 2 037066 BEARING SET-CONNECTING ROD 0.25 11M5 3 037067 BEARING SET-CONNECTING ROD 0.50 1 1116 030231 NUT CONNECTI N ROD BOLT7 030274 KEY IJOODRUFF8 1 036991 CRANKSHAFT TO DECEI1BER 19928 2 040926 CRANKSHAFT FROM DECEMBER 19929 036994 GEAR CRANKSHAFT

10 1 036993 PULLEY CRANKSHAFT 36991 10 2 040925 PULLEY CRANKSHAFT 4 9261 1 37167 .lASHER 1'11612 037168 LOCKIJASHER M1613 033538 NUT M16 JAM

107


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UESTERBEKE 1 6 BTD GENER TOR C MSH FT TIMING SYSTEM

1

16

1 8


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REF

234567 17 289

1 01213141516171819202122232425 125 22627282930313233343536

YESTERBEKE 7.6 BTD GENERATOR CAMSHAFT TIMING SYSTEMPN036949037075030273036948036950036970031825031783037006036996036948030280036978037025036995036948030274037017018242031786031787031281015828033636030326013630031786036946036982037019037086033126033123036968013340037323037508034397

N MEBEARINGCAMSHAFTKEYBEARINGBEARINGYASHERCAPSCREULOCKUASHERGEARGEARBEARINGRINGSPACERGEARGEARBEARINGKEYCAMSHAFTNUTLOCKUASHERUASHERSTUDSTUDPUMPGASKETCAPSCREULOCKUASHERHOUSINGGASKETGASKETCASECAPO RINGCAPELBOUSUITCHADAPTERCAPSCREU

REMARKSBALLINJECTION PUMPBALLBALLCAMSHAFT RETAININGM 6 X 12 DIN 933M 6 DIN 127INJECTION PUMP CAMSHAFTSEA UATER PUMP DRIVEBALLRETAINING 20IDLERCAMSHAFTBALLUOODRUFFM 8 DIN 934M 8 DIN 127M 8 DIN 125M 8 X 40 DIN 939M 8 X 22 DIN 939SEA UATERSEA UATER PUMP MOUNTINGM 8 X 25 DIN 933M 8 DIN 127BEARINGHOUSINGGEAR CASEGEAROIL FILLER INCLUDING O RINGOIL FILLER CAPSEALING1 8 NPT STREET 90OIL PRESSURE1 8 BSPT TO 1 8 NPTM 6 X 65 DIN 931

109

Q


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YESTERBEKE 7 6 BTD GENER TOR C MSH FT TIMING SYSTEM

1 1 0


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IJESTERBEKE 7.6 BTD GENERATOR CAMSHAFT TIMING SYSTEMREF PN NAME REMARKS

37 030244 PLUNGER OIL RELIEF VALVE38 037030 SPRING OIL RELIEF VALVE39 030225 GASKET OIL RELIEF VALVE40 030461 PLUG OIL RELIEF VALVE4 024132 SENDER OIL PRESSURE42 036915 SEAL OIL 43 030146 CAPSCREIJ M 6 X 55 DIN 931 44 031824 CAPSCREIJ M 6 X 35 DIN 93345 030712 PLUG 1 4 BSPT DIN 906 46 1 031810 CAPSCREIJ M 6 X 14 DIN 93346 2 031783 LOCKIJASHER M 6 DIN 12747 036938 O RING48 037050 GEAR OIL PUMP INNER49 037051 GEAR OIL PUMP OUTER50 037070 HOUSING OIL PUMP51 1 013590 CAPSCREIJ M 6 X 30 DIN 93351 2 031783 LOCKIJASHER M 6 DIN 12752 024844 ADAPTER 1 8 BSPT TO 1 8 NPT


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665

N

868

/ /

69

34

44

~42 ~

~ _ ~ 6 845 ~ ~

~ J

7

2

.--->


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REF

2345678910

1213141516171819202122232425262728293031323334353637 137 238394041424344454647

WESTERBEKE 7.6 BTD GENERATOR - COOLING SYSTEPN036616036425036541038114035411031935037312018242031786031787036955015830024907024306011405038079011405037383031784031783018804039550036228036956037043037162024602035109037016037057018804033351036957037015018804030146031825031783034642030386031824034497036622022851019321022850022852038147

ELBOWGASKETCLA PELBOWNA EPLATESCREtJANIFOLDNUTLOCKtJASHERtJASHERGASKETSTUDELBOtJCAPCLA PHOSECLA PHOSEWASHERLOCK WASHERCAPSCREtJSWITCHHOUSINGGASKETTHER OSTATGASKETADAPTERSENDERGASKETHOUSINGCAPS REWCAPSCREWGASKETPU PCAPSCREWCAPSCREWCAPS REWLOCKWASHERCAPSCREtJPULLEYCAPS REWSPACERNIPPLEGASKETO-RINGCOVERCAPSCREWEXCHANGER

1/2 NPT TO 1 HOSEEXHAUST ELBOtJ TO ANIFOLDEXHAUST ELBOW TO ANIFOLDWATER INJECTED EXHAUST 45 DEGREE8 32 X 1/4 SS OVAL HEADEXHAUST

8 DIN 9348 DIN 1278 DIN 125ANI FOLD TO HEAD8 X 25 DIN 939COOLANT RECOVERY TANK CONNECTIONPRESSUREHOSE 16ANIFOLD TO EXCHANGERHOSE 16

THER OSTAT TO ANIFOLD6 DIN 1256 DI N 1276 X 20 DIN 933tJATER TE PERATURETHER OSTATTHER OSTATADAPTER TO HOUSING'6 X 1.5 TO 1/8 NPTWATER TE PERATURELOWER THER OSTAT HOUSINGLOWER THERMSTAT

6 X 20 DIN 9336 X 60 DIN 931FRESH WATER PU PFRESH WATER6 X 20 DIN 9336 X 55 DIN 9316 X 12 DIN 9336 DIN 1276 X 45 DIN 931FRESH WATER PU P6 X 35 DIN 933EXCHANGER TO BLOCK

3/4 NPT TO 1 HOSEEXCHANGER END COVEREXCHANGER END3/8NC X 3/4 BRASSHEAT

113

Q


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6635

r71 . 7~ 42 ~~ ~ 8~ J

2 ~ ~4


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IoIESTERBEKE 7.6 BTD GENERATOR COOLING SYSTEM) REF PN NAI IE REMARKS Q

48 031753 IoIASHER FLAT 1/449 031752 LOCKIoIASHER 1/450 031506 CAPSCREIoI 1/4NC X 1 1/451 031789 IoIASHER 1 110 DIN 12552 019262 LOCKIoIASHER 1 110 DIN 12753 041130 CAPSCREIoI I ll 0 X I 25 X 45 JIS54 019369 PLUG 1 8 NPT BRASS55 011885 ZINC 56 011386 CLAMP HOSE 12 57 038080 HOSE SEA IJATER PUMP TO EXCHANGER58 032947 NIPPLE 3/8 NPT TO 718 HOSE59 013337 ELBOIJ 3/8 NPT STREET 4560 033636 PUMP SEA IJATER61 038076 ELBOIJ 3/8 NPT TO 1 HOSE62 024977 KIT COOLANT RECOVERY TANK63 024906 CLAI IP HOSE64 024858 CAP COOLANT RECOVERY TANK65 024704 TANK COOLANT RECOVERY66 024786 STRAP COOLANT RECOVERY TANK MOUNTING67 024637 TUBING INCHES REQUIRED68 011405 CLAMP HOSE 1669 012292 CLAI IP SUPPORT HOSE70 038064 HOSE EXCHANC;ER TO PUMP71 1 031783 LOCKIJASHER M 6 DIN 12771 2 031784 IoIASHER 1 1 6 DIN 12572 031825 CAPSCREIJ M 6 X 12 DIN 933

115


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R W W TER PUMP

PIN FITS INTO THE2 SLOTIN THE SHAFT.

LIGHTLY GREASE THEPUMP CHAMBER D-RINGAND IMPELLER WITHGLYCERIN.

R W W TER PUMP from March 2004)

THE PIN FITS INTO THESLOT IN THE SHAFT.

REV 5

ngines enerators6

LIGHTLY GREASE THEPUMP CHAMBER D-RINGAND IMPELLER WITHGLYCERIN.


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R W W TER PUMPReference Parll Part Name Quantity

1 1 033636 RAW WATER PUMP (NLA) 11-2 034457 HOUSING1-3 034466 PUMP KIT 12 030326 GASKET 13 034484 BEARING 24 033044 RETAINING RING 15 034710 ELBOW 3/8NPT TO 7/8 HOSE NOT INCL. W/PUMP) 16 031767 WASHER M6 DIN 125 47 031766 LOCKWASHER M8 DIN 127 48 017196 CAPSCREW M8 X20 DIN 933 49 048013 SEAL 110 036678 SPACER 111 033043 OIL SEAL 112 034459 GASKET 113 034461 COVER 114 034463 SCREW 615 034440 IMPELLER - SCREW-GASKET KIT 116 034460 SHAFT 117 034458 CAM 118 038612 ELBOW 3/8NPTTO 1 HOSE NOT INCL. W/PUMP) 119 033037 WASHER 120 034462 SCREW 1

R W W TER PUMP (from March 2004)Reference Part. Part Name Quantity

1 ~ RAW WATER PUMP 12 049172 SHAFT 13 049170 IMPELLER COVER 14 041500 IMPELLER KIr (O-RING" GLYCERIN) 15 034458 CAM 16 049171 WEAR PLATE 17 0302575 DOWEL 18 048253 SPRING SEAL WASHER 19 034463 IMPELLER COVER SCREW 610 048359 IMPELLER COVER O-RING 111 033041 O-RING 112 033037 CAM WASHER 113 048662 CAM SCREW 114 048254 SPRING SEAL 115 049169 LIP SEAL 116 034464 BALL BEARING 217 . 033045 RETAINING INTERNAL RING 118 033044 RETAINING EXTERNAL RING 119 034710 ELBOW 3/8" NPT TP 7/8" HOSE 1

038612 ELBOW 3/8" NPUO 1 HOSE 120 030326 MOUNTlN I GASKET 1

049000 PUMP REPAIR KIT OIl.CLilDES ALt 1COMPONENTS EXCEPT ITEMS p,ANO 19)037431 PuMP KIT (PUMP MOUNTING GASKET 1AND FmINGS)

t...,. .(WESTERBEKE.E.nglnes .. GeneratolS7


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UESTERBEKE 7 6 BTD GENER TOR GOVERNOR SYSTEM

1

20

2 ~1

17

323435

3125

3029

1

8


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WESTERBEKE 7 6 BTD GENER TOR GOVERNOR SYSTEMREF PN N ME REM RKS

1 031802 NUT M 8 J M2 031786 LOCKW SHER M 8 DIN 1273 LEVER STOP SEE REF 54 SPRING RETURN SEE REF 55 037023 COVER SSEMBLY INCLUDES REF 1 THRU 86 PIN GROOVED SEE REF 57 030277 O RING8 LEVER STOP SEE REF 59 037090 LEVER THROTTLE

1 0 036942 PIN GROOVED1 1 031825 C PSCREW M 6 X 12 DIN 93312 037024 G SKET GOVERNOR COVER13 030277 O RING14 036989 LEVER GOVERNOR SPRING15 031786 LOCKW SHER M 8 DIN 12716 031802 NUT M 8 J M17 038680 SCREW LOW SPEED SET18 015812 NUT M 6 DIN 93419 030323 SCREW HIGH SPEED SET20 030292 SEAL LE D21 030293 WIRE LOCK ADJUSTING SCREW22 037044 C P TORQUE SET SEALING23 037082 SPRING SET TORQUE24 037101 SPRING GOVERNOR25 037079 LEVER TENSION26 037092 SPRING START27 037080 SHAFT GOVERNOR28 037078 LEVER GOVERNOR29 1 020628 C PSCREW M 6 X 25 DIN 93329 2 031783 LOCKW SHER M 6 DIN 12730 033200 STOPPER GOVERNOR31 030449 WEIGHT ASSEMBLY GOVERNOR32 1 015816 C PSCREW M 6 X 10 DIN 93332 2 031783 LOCKW SHER M 6 DIN 12733 036941 SHAFT GOVERNOR SLIDING34 037022 CLIP TIE ROD35 037021 ROD TIE36 036939 RING RETAINING

1 19


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YESTERBEKE 7 6 BTD GENERATOR FUEL SYSTEM

52

120


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UESTERBEKE 7.6 BTD GENERATOR FUEL SYSTEMREF PN N ME REMARKS Q

1 037103 PUMP FUEL INJECTION2 018804 CAPSCREU M 6 X 20 DIN 9333 031783 LOCKUASHER 1 1 6 DI N 1274 1 036964 SHIM ADJUSTING 0.2 MM4 2 036965 SHIM ADJUSTING 0.3 MM4 3 037009 SHIM ADJUSTING 0.4 1 11 14 4 036966 SHIM ADJUSTING 0.5 1 11 14 5 037010 SHIM ADJUSTING 0.6 1 11 14 6 037011 SHIM ADJUSTING 0.7 M M4 7 037012 SHIM ADJUSTING 0.8 M M4 8 037013 SHIM ADJUSTING 0.9 MM4 9 037014 SHIM ADJUSTING 1.0 1 11 15 038401 LINE LIFT PUMP TO INJECTION PUMP6 037105 UASHER BANJO7 038399 BOLT BANJO8 030289 UASHER BANJO M 89 016988 BOLT BANJO M 8

1 0 034857 HOSE FUEL RETURN1 1 038429 LINE INJECTION RETURN TO PUMP12 1 024600 UNION COMPRESSION INCLUDING NUTS ND FERRULES12 2 013344 NUT COMPRESSION12 3 013343 FERRULE COMPRESSION13 036951 LINE INJECTOR 114 036952 LINE INJECTOR 215 036953 LINE INJECTOR 316 036921 NUT INJECTOR17 037099 LINE INJECTOR RETURN18 036922 GASKET INJECTOR RETURN19 037091 INJECTOR INCLUDING REF 20 THRU 2720 037112 HOLDER INJECTOR21 1 036925 SHIM INJECTOR 1 .2521 2 036926 SHIM INJECTOR 1 .3021 3 036927 SHIM INJECTOR 1 .3521 4 036928 SHIM INJECTOR 1 .4021 5 036929 SHIM INJECTOR 1 .4521 6 036930 SHIM INJECTOR 1 .5021 7 036931 SHIM INJECTOR 1 .5521 8 036932 SHIM INJECTOR 1 .5521 9 036933 SHIM INJECTOR 1 .6521 10 036934 SHIM INJECTOR 1 .7022 037106 SPRING INJECTOR23 037107 PIN INJECTOR SPRING24 037108 SPACER INJECTOR25 036935 NOZZLE INJECTOR26 037113 GASKET INJECTOR NOZZLE27 037109 NUT INJECTOR NOZZLE28 036923 GASKET INJECTOR

2


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YESTERBEKE 7 6 BTD GENER TOR FUEL SYSTEM

~ 6 i i r - - - 3 10 \ . - - - 3

5

4

4

47

22


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IJESTERBEKE 7.6 BTD GENERATOR FUEL SYSTEMREF PN NAME REMARKS G

29 038084 BRACKET FUEL FILTER30 031787 IJASHER M 8 DI N 12531 031786 LOCKUASHER M8D I N 12732 017196 CAPSCREIJ 1 1 8 X 20 DIN 93333 013741 CLAMP SUPPORT HOSE34 024984 BOLT BANJO35 024972 UASHER ALUMINUM36 030291 IJASHER BANJO37 1 030210 FILTER FUEL ASSEMBLY INCL REF 37 THRU 40 37 2 030211 BODY FUEL FILTER38 030200 ELEMENT FUEL FILTER INCLUDING O RINGS 39 030199 CUP FUEL FILTER40 030212 RETAINER FUEL FILTER CUP41 038686 BRACKET LIFT PUMP42 038896 LINE LIFT PUMP TO FILTER 43 1 013329 ELBOU 1/8 NPT TO 1/4 COMPRESSION43 2 016676 NUT COMPRESSION43 3 011597 FERRULE COMPRESSION44 039275 PUMP FUEL LIFT 12 VDC45 031753 IJASHER FLAT 1/446 031752 LOCKIJASHER 1/447 031501 CAPSCREU 1/4NC X 1/248 030025 HOSE FUEL SUPPLY49 013340 ELBOU 1/8 NPT STREET 9050 034589 CAPSCREIJ 1 110 X 30 DIN 93351 019262 LOCKIJASHER Ml0 DIN 12752 030213 SCREU BLEED53 030289 UASHER54 031560 CAPSCREIJ 5/16NC X 2 1/455 031758 LOCKUASHER 5/1656 031759 UASHER FLAT 5/16

123


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N

4

51

37\

27

26

-------------IIII

33

9

25

48

24

4 ~ ~ 3 5


29/52

REFI23456789

I 021314

151617181920212223242526272829303132333435363738

WESTERBEKE 7.6 BTD GENERATOR ELECTRICAL SYSTEMPN034552036218018242032923035711031844031911033381038087031786013630031861024683039072034589019262024639031866031844031753031752031501031760031847036563037100034669037508013340037323024132024844038074039550035109036961037028039081

N MEMOTORSOLENOIDNUTSWITCHSCREWLOCKIJASHERSCREIJSPACEREYELOCKIJASHERCAPSCREWSCREIJBREAKERBRACKETCAPSCREWLOCKIJASHERSOLENOIDSCREIJLOCKIIASHERIIASHERLOCKIIASHERCAPSCREIINUTNUTBREAKERSOLENOIDNUTADAPTERELBOIISIIITCHSENDERADAPTERCLAMPSIIITCHSENDERGLOIIPLUGSTRAPHARNESS

REMARKSSTARTER 12 VDCSTARTER MOTORM 8 DIN 934EXHAUST TEMPERATURE6 20 X 1 4 TAPPING8 SS8 32 X 1 4 BRASSREAR LIFTINGM 8 DIN 127M 8 X 25 DIN 9338 32 X 1 4 BINDING HEAD SSCIRCUIT 20 MPCIRCUIT BREAKER SOLENOIDMIO X 30 DIN 933MIO DIN 127PRE-HEAT8 32 X 7 8 BINDING HEAD SS8 SSFLAT 1 41 41 4NC X 1 25/16NF10 32 HEX SSCIRCUIT ASSEMBLY 10 MPFUEL SHUT-OFFSOLENOID ADJUSTINGILOCKING1 8 BSPT TO 1 8 NPT1 8 NPT STREET 90OIL PRESSUREOIL PRESSURE1 8 BSPT TO 1 8 NPTHARNESSIIATER TEMPERATUREWATER TEMPERATUREGLOIIPLUG CONNECTINGGENSET IIIRING

125


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N..

4

9

37\84

24

25


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UESTERBEKE 7.6 BTD GENER TOR ELECTRICAL SYSTEMREF PN N ME REM RKS

39 018242 NUT M 8 DIN 93440 031786 LOCKU SHER M 8 DIN 12741 031787 tJ SHER M 8 DIN 12742 040964 BUSHING43 031225 CAPSCREU M 8 X 60 DIN 93144 301073 BELT45 017012 CAPSCREU M 6 X 16 DIN 93346 031783 LOCKtJ SHER M 6 DIN 12747 040540 STRAP ADJUSTING48 031555 CAPSCREtJ 5 16 NC X 49 031758 LOCKtJ SHER 511650 033381 SPACER52 1 041117 T B TERMINAL52 2 031904 NUT 10 24 KEPS53 039284 DI GR M GENSET UIRING 53 3 031750 NUT 1 4NC HEX

127


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ru0>

13


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WESTERBEKE 7.6 BTD GENERATOR GENERATOR BACK END MOUNTING SYSTEREF

234678910

13141516 116 217181920212223242526272829303132 132 23334353637 137 237 3383940

PN034552031789019262034589031789019262013629019262013631036048019262024952038202032996036924035928035927035929031835037338035930031781031914031919013760031789019262034470024968039111041057015812031783024836034731037428035934037723035936031914031918

N MEMOTORWASHERLOCK WASHERCAPSCREWWASHERLOCKIJASHERCAPS CREWLOCKWASHERCAPSCREWDOWELPLATELOCKWASHERCAPS CREWFLYWHEELGEARBOLTPLATEPLATEFANLOCKIJASHERCAPSCREWARMATUREWASHERLOCKWASHERCAPSCREWCLAMPWASHERLOCKWASHERCAPS CREWLABELPANELPANELNUTLOCKWASHERSPACERISOLATORGENERATORSTATORSTATORCOVERLOCKIJASHERSCREW

REMARKSSTARTER 12 VDCMl0 DIN 125Ml0 DIN 127Ml0 X 30 DIN 933Ml0 DIN 125Ml0 DIN 127Ml0 X 25 DIN 933Ml0 DIN 127Ml0 X 55 DIN 933SEE BLOCK PAGEBACKMl0 DIN 127Ml0 X 1.25 X 25 DIN 961WITH RING GEARRINGFLYWHEELTHRUST DRIVE DISC ARMATUREDRIVE DISCM 8 DIN 6797JARMATUREM 5 DIN 125M 5 DIN 6797AM 5 X 35 DIN 912HARNESS SUPPORTMl0 DIN 125Ml0 DIN 127Ml0 X 45 DIN 931GENSET OPERATING INSTRUCTIONSBOX ND HARNESSBOX ND HARNESS WITH HOUR METERM 6 DIN 934M 6 DIN 127PANEL MOUNTASSEMBLY INCLUDING HOUSING

M 5 DIN 6797AM 5 X 10 DIN 84A

129

Q


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wo

e

8

1


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YESTERBEKE 7 6 BTD GENERATOR GENERATOR BACK END MOUNTING SYSTEREF

442 142 242 34344454647484950515253545556575859606626364 164 26566676869707727374 174 275767778798081

PN034182034786034742034738034867031776031774013589031792034737038088038148031712024674035273024776033530031777031776031774031556031758031756038149034593038112038113019262031228031712031914031920035935019039015887019262038354035933035932035943035931031789031915013629035144

NAMECOVERKITDRAYINGADAPTERSTUDLOCKYASHERNUTCAPSCREYLOCKIJASHERDRIVEDRIPTRAYRAILCAPSCREYYASHERSPACERISOLATORSHIELDIJASHERLOCKIJASHERNUTCAPSCREIJLOCKIJASHERNUTRAILSTRAPMOUNTMOUNTLOCKYASHERCAPSCREIJCAPSCREYLOCKYASHERSCREYGUARDDOYELNUTLOCKIJASHERSTATORSTATORBEARINGVARSITORDIODEYASHERLOCKIJASHERCAPSCREIJLABEL

REMARKS QPTO INTERFACE PTO INCL REF 42 THRU 48PTO INSTALLATION 1 2NC1 21 2NCM 2 X 40 DIN 933M 2 DIN 127PTO SAE B SPLINEASSEMBLY LEFT 1 2NC X 2 3 /4SNUBBING ISOLATOR TO RAIL FRONT ISOLATOR FLAT 1 21 21 2NC5 16NC X 1 1 /45 165 16NCASSEMBLY RIGHT GROUNDFRONT RIGHT FRONT LEFT MID DIN 127M l 0X l 2 5 X 3 0 D I N 9 6 11 2NC X 2 3 /4M 5 DIN 6797AM 5 X 20 DIN 84A AIR Ml0 DIN 934M 0 DIN 127EXCITER EXCITER UNITS YITH ELECTRONIC REGULATORBALLPOSI RESISTORMID DIN 125MID DIN 6797AMl0 X 25 DIN 933AC OUTPUT CONNECTIONS

131


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UESTERBEKE 7 6 BTD GENERATOR C OUTPUT

14 _

32


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IJESTERBEKE 7.6 BTD GENERATOR AC OUTPUTREF PN NAME REMARKS Q

1 031781 IJASHER 1 1 5 DIN 125 2 031914 LOCKIJASHER 1 1 5 DIN 6797A3 031916 CAPSCREIJ 1 1 5 X 50 DIN 933 4 035937 TRANSFORI IR VOLTAGE REGULATION5 038905 CONNECTOR BOX C OUTPUT LEADS6 035941 BLOCK TERMINAL 2 POLE9 1 035940 BLOCK TERMINAL C OUTPUT9 2 038348 NUT 1 1 5 BRASS9 3 038349 BAR BUSS9 4 040138 IJASHER M 5 BRASS

1 0 035942 BLOCK TERMINAL 3 POLE11 1 031931 SCREIJ M 5 X 16 DIN 84A11 2 031914 LOCKIJASHER M 5 DIN 6797A 12 030809 RECTIFIER BRIDGE13 031914 LOCKIJASHER M 5 DIN 6797A 14 031918 SCREIJ M 5 X 10 DIN 84A15 1 031914 LOCKIJASHER M 5 DIN 6797A 15 2 031918 SCREIJ M 5 X 10 DIN 84A16 035939 BRACKET17 035144 LABEL C OUTPUT CONNECTIONS

133


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UESTERBEKE 7 6 BTD GENER TOR C OUTPUT CIRCUIT BRE KER

2Q

2

7

6

3

34


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REF1 11 223456789 19 2

101 1121314IS16 116 21718192021

WESTERBEKE 7 6 BTD GENER TOR - C OUTPUT CIRCUIT BRE KERPN038617042313031891038126039082031852016374038522038523042707042706032493032498032499036848038125038641038641042337031847031848038622038621042719

N MEKITKITSCREWCOVERGU RDSCREWNIPPLELOCKNUTSPACERBRE KERBRE KERLOCKW SHERNUTW SHERWIREBOXWIREWIREWIRENUTW SHERC PSCREWPLUGDI GR M

REM RKSC CIRCUIT BRE KER 60HZC CIRCUIT BRE KER 50HZ

8 32 X 3 8 TRUSS HE D SSBOXCIRCUIT BRE KER H NDLE6 32 X 1 4 BINDING HE D SS3 4 NPT BR SS3 4 NPTCIRCUIT 35 MP 60HZ 2 POLECIRCUIT 25 MP 50HZ 2 POLE1/4 INTERNAL TOOTH BRONZE1/4NC HEX BR SSFLAT 1 4 BR SSWHITE 60HZC I RCU IT BRE KERBL CK 60 50HZBL CK 60HZWHITE 50HZ10 32 HEX SSFLAT 10 SS1/4NC X 1 BRONZE FULLY THRE DEDNYLONC OUTPUT CIRCUIT BRE KER WIRING

135

Q


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WESTERBEKE 7 6 BTD GENER TOR P NEL BOX ND H RNESS

36


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REF1

1 2234-14 24 34 4567 17 28 18 28 38 49-19 2

10121314-114 214 31516-116 217

UESTERBEKE 7.6 BTD GENERATOR - PANEL BOX ND HARNESSPN039111041057031891040593031862031842031843031844037833040592039928039929031855050234015222015223031999038042024732024731036192036232033259033258033251023938039081040614024968

N MEPANELPANELSCREUCOVERSCREUNUTUASHERLOCKUASHERRELAYBOXBLOCKMARKERSCREUNUTPLATEJUMPERRINGNUTSUITCHSUITCHHOUR METERHARNESSSUITCHBOOTLABELBUSHINGHARNESSHARNESSLABEL

REMARKSBOX HARNESSBOX HARNESS UITH HOURMETER8 32 X 3/8 TRUSS HEAD SSPANEL BOX8 32 X 3/8 BINDING HEAD SS8 32 HEX SSFLAT 8 SS8 SS40 MPPANELTERMINALTERMINAL BLOCK6 32 X 5/8 BINDING HEAD SS6 32 KEPSSCREU TERMINAL BLOCKTERMINAL BLOCKLOCK TOGGLE SUITCH MOUNTSUITCHPREHEAT STARTSTOPREMOTE PANELEMERGENCY STOPEMERGENCY STOP SUITCHEMERGENCY STOP SUITCHSNAP-IN 1 3/8 IN HOLEENGINEPANEL BOXGENSET OPERATING INSTRUCTIONS

137

Q


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UESTERBEKE 7 6 BTD GENER TOR CONTROL P NEL

138


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REF123456789 19 29 3

10 110 211 111 21213 113 215

PN036539036192037605037603037601034485024731024732035114035118035825031897031899031842031844036538031999038042030760

~ E S T E R B E K E 7 6 BTD GENER TOR - CONTROL P NELN MEP NELHOUR METERVOLTMETERMETERMETERPLATESUITCHS ~ I T C HL MPHOLDER~ I R ENUTL O C K ~ S H E RNUT

L O C K ~ S H E RH RNESSRINGNUTH RNESS

REM RKSGENER TOR CONTROL REF 2 THRU 132 VDCOIL PRESSURE 0 100 PSI

~ T E R TEMPER TUREP NELSTOPPREHEAT-STARTINSTRUMENT ~ E D G E B SEL MP ~ E D G E B SEL MP P O ~ E R CONNECTION8 32 HEX BRASS8 BRONZE8 32 HEX SS8 SSP NELLOCK-TOGGLE S ~ I T C H MOUNT

S ~ I T C H2 PIN 15 FT P NEL EXTENSION

139

Q


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UESTERBEKE 7 6 BTD GENER TOR BELT BELT GU RD

13

16

14


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IoIESTERBEKE 7 6 BTD GENERATOR BELT BELT GUARDREF PN NAI E REI ARKS

10 040902 BRACKET BELT GUARD1 1 031783 LOCKIolASHER 6 DIN 12712 033351 CAPSCREIol 6 X 60 DIN 93113 033228 IoIINGSCREIol BELT GUARD14 031849 LOCKIolASHER 10 SS15 033372 IoIASHER BELT GUARD16 040944 GUARD BELT17 034213 CAPSCREIol 6 X 40 DIN 93118 031783 LOCKIolASHER 6 DIN 12719 038130 BRACKET BELT GUARD20 038129 BRACKET BELT GUARD2 031783 LOCKIolASHER 6 DIN 12722 018804 CAPSCREU M 6 X 20 DIN 93323 301073 BELT

141


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YESTER EKE 7 6 TD GENERATOR SOUND GUARD

JY 4y14l7

28

42


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WESTERBEKE 7.6 BTD GENERATOR - SOUND GUARDREF PN N ME REMARKS Q

1 PANEL TOP2 038263 RAIL SIDE3 024057 CORNER4 030896 RETAINER QUICK OPENING SCREW5 030895 SCREW QUICK OPENING6 031940 SCREW 6-32 X 3/8 SEMS PHIL HD7 030775 GUIDE PANEL ALIGNMENT8 PANEL REAR9 038383 RAIL END1 PANEL SIDE1 1 PANEL FRONT12 PANEL SIDE WITH WINDOW13 037417 WINDOW ASSEMBLY14 035720 HANDLE15 040477 POST CORNER16 036624 ELBOW SEA WATER INLET

17 031752 LOCK WASHER 1/418 031501 CAPSCREW 1/4NC X 1/219 038328 SKIRT FRONT20 024058 CORNER21 030880 CLOSURE SKIRT CORNER22 038258 SKIRT SIDE23 031503 CAPS CREW 1/4NC X 3/424 040433 SKIRT REAR25-1 041700 ELBOW EXHAUST 9 DEG 1-7/8IN25-2 037816 BUSHING 1-7/8 TO 2 HOSE26 041701 DUCT AIR INTAKE27 037298 COVER KIT BOTTOM OF GENSET VENT28 023991 ADAPTER FUEL LINES THRU SKIRT-OPTIONAL29 041710 BRACKET SUPPORT AIR DUCT30 038289 HOSE SKIRT TO SEA WATER PUMP31 038948 CONNECTOR 2 HOSE 45 DEG

143


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REF

234567 17 28910

1 1121314151617 117 217 317 4

PN041517041518037116037117037121024177013758042307030760041800040457032974039284033327015010034936033340033341033342033943

YESTERBEKE 7.6 BTD GENERATOR MISCELLANEOUSN MEK T AK T BGASKET SETGASKET SETK TK TPAINTPAINTHARNESSPARTSLISTM NU LM NU LFILTERDIAGRAMVALVESTRAINERMUFFLERADAPTERADAPTERADAPTERCOUPLING

REI1ARKSSPARE PARTSSPARE PARTS EXTENDED CRUISINGUPPERCOI1PLETEFUEL HARDYAREREI10TE FRESH YATER SURGE TANKRED AEROSOL SPRAY C NYHITE AEROSOL SPRAY C N12 PIN 15 FT PANEL EXTENSIONTECHNICALOPERATORSEDII1ENTER/WATER TRAPGENSET WIRINGANTI SIPHON VENTSEA YATERHYDRO HUSH CHOSE TO MUFFLER STRAIGHTHOSE TO I1UFFLER 45 DEGREEHOSE TO MUFFLER 90 DEGREERUBBER INCLUDING CLAI1PS

144

QU N

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PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF031752 143 17 031792 131 47 032498 135 1 1031753 115 48 031801 105 36 032499 135 12031753 123 45 031802 119 1 032923 125 4031753 125 20 031802 119 16 032947 115 58031756 131 61 031809 103 37 032974 144 12031758 123 55 031810 1 1 25 1 032996 129 16 2031758 127 49 031810 1 1 28 1 033037 117 5031758 131 60 031810 1 1 1 46 1 033043 117 7031759 123 56 031824 1 1 1 44 033044 11 7 3031760 125 23 031824 113 40 033123 105 17031774 131 45 031825 103 41 1 033123 109 31031774 131 58 031825 109 7 1 033124 105 35031776 131 44 031825 113 37 1 033126 105 16031776 131 57 031825 115 72 033126 109 30031777 131 56 031825 119 1 1 033134 105 3031781 129 24 031835 129 21 033149 105 30031781 133 1 031842 137 4 2 033151 105 41031783 1 1 25 2 031842 139 11 1 033152 105 40031783 1 1 28 2 031843 137 4 3 033200 119 30031783 103 41 2 031844 125 6 033212 1 1 3031783 105 22 2 031844 125 19 033228 I ll 13031783 109 7 2 031844 137 4 4 033251 137 14 3031783 11 1 46 2 031844 139 11 2 033258 137 14 2031783 1 1 1 51 2 031847 125 24 033259 137 14 1031783 113 20 031847 135 17 033327 144 14031783 113 37 2 031848 135 8 033340 144 17 1031783 115 71 1 031849 I ll 14 033341 144 17 2031783 119 29 2 031852 135 5 033342 144 17 3031783 119 32 2 031855 137 8 1 033351 113 32031783 121 3 031861 125 12 033351 I l l 12031783 127 46 031862 137 4 1 033372 I ll 15031783 129 34 031866 125 18 033381 125 8031783 I l l 1 1 031891 135 2 033381 127 50031783 I l l 18 031891 137 2 033530 131 55031783 I l l 21 031897 139 10 1 033538 107 13031784 105 14 031899 139 10 2 033636 109 23031784 105 22 3 031904 127 52 2 033636 115 60031784 113 19 031911 125 7 033636 117 1 1031784 115 71 2 031914 129 25 033657 1 1 11031786 105 38 031914 129 39 033657 105 7031786 109 19 031914 131 68 033943 144 17 4031786 109 25 2 031914 133 2 034182 131 41031786 113 9 031914 133 11 2 034213 I ll 17031786 119 2 031914 133 13 034397 109 36031786 119 15 031914 133 15 1 034440 117 9031786 123 31 031915 131 79 034457 117 1 2031786 125 1 031916 133 3 034458 117 6031786 127 40 031918 129 40 034459 117 1 1031787 105 39 031918 133 14 034460 117 8031787 109 20 031918 133 15 2 034461 117 12031787 113 1 031919 129 26 034462 117 4031787 123 30 031920 131 69 034463 117 13031787 127 41 031931 133 11 1 034464 117 2031789 115 51 031935 113 6 034466 117 1 3031789 129 2 031940 143 6 034470 129 30031789 129 6 031999 137 9 1 034485 139 6031789 129 28 031999 139 13 1 034497 113 41031789 131 78 032493 135 10 034552 125 1


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PART O PAGE REF PART O PAGE REF PART O PAGE R

034552 129 1 036624 143 6 036978 109034589 123 50 036819 103 44 036979 105034589 125 15 036848 135 13 036980 105 2034589 129 4 036914 107 4 036981 1 1 2034593 131 63 036915 1 1 1 42 036982 109 2034620 105 21 036916 103 38 036986 105 2034642 105 26 036917 101 6 036987 1 1034642 113 38 036918 1 1 24 036988 103 3034669 125 27 036919 105 1 1 036989 119034731 129 36 036921 121 16 036991 107034737 131 48 036922 121 18 036993 107034738 131 42 3 036923 121 28 036994 107034742 131 42 2 036924 129 7 036995 109034786 131 42 1 036925 121 21 1 036996 109034857 121 10 036926 121 21 2 036997 1 1034867 131 43 036927 121 21 3 037004 1 1034936 144 16 036928 121 21 4 037005 1 1035109 113 28 036929 121 21 5 037006 109035109 125 35 036930 121 21 6 037007 105035114 139 9 1 036931 121 21 7 037008 105 2035118 139 9 2 036932 121 21 8 037009 121035144 131 81 036933 121 21 9 037010 121035144 133 17 036934 121 21 10 037011 121035273 131 53 036935 121 25 037012 121035411 113 5 036936 105 15 037013 121035711 125 5 036938 1 1 1 47 037014 121035720 143 14 036939 119 36 037015 113035825 139 9 3 036940 1 1 9 037016 113035927 129 19 036941 119 33 037017 109035928 129 18 036942 119 10 037018 1 1035929 129 20 036943 1 1 21 037019 109035930 129 23 036945 101 7 037021 119035931 131 77 036946 109 26 037022 119035932 131 75 036948 109 4 037023 119035933 131 74 2 036948 109 1 037024 119035934 129 37 2 036948 109 15 037025 109035935 131 70 036949 109 1 037026 105035936 129 38 036950 109 5 037027 105035937 133 4 036951 121 13 037028 125035939 133 16 036952 121 14 037029 105035940 133 9 1 036953 121 15 037030 111035941 133 6 036954 105 10 037043 113035942 133 1 036955 113 1 1 037044 119 035943 131 76 036956 113 24 037045 1 1036048 129 13 036957 113 33 037046 105036192 137 12 036958 105 3 037047 107036192 139 2 036959 105 4 037050 1 1 1036218 125 2 036960 105 44 037051 111036228 113 23 036961 125 36 037053 105036232 137 13 036962 103 35 037056 105036425 113 2 036963 1 1 5 037057 113036493 103 42 036964 121 4 1 037058 107036538 139 12 036965 121 4 2 037059 107036539 139 1 036966 121 4 4 037060 107036541 113 3 036967 105 42 037061 107036563 125 25 036968 109 32 037062 1 1036616 113 1 036969 105 2 037063 1 1036622 113 42 036970 109 6 037066 107


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Westerbeake 7.6 Btd Parts List Edition 1

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