1. ISO 9001:2008 ISO/TS 16949:2009 ISO 14001:2004 OHSAS
18001:2007 PED 97/23/EC API Spec. Q1 API 20B & 20C NABL
Accredited LAB Capabilities
2. Founded in 1988 Global Supplier of heat treated, machined
forgings Quality supplier of Cladded and Coated components Fully
Integrated Open and Closed Die Forging Facility with annual
capacity of 18,000 Tons Closed Die Forging - 12,000 Tons Open Die
Forging - 6,000 Tons Customized Forging capacity 1 kg -1,000 kgs
Qualified for forgings in compliance with API Spec 20B & 20C
and Forging Specification Level FSL 1 to FSL 4 2 Key Facts
3. Employee Strength - Over 400 Over 35% in Exports sales Total
Manufacturing Space 100,0002 ft. (~9,3002 mtrs.) Customized ERP
System to accurately track orders State-of-the-art Die Design and
Manufacturing Center API 6A and AMS2750 E compliant Heat Treatment
Facility Qualified to supply SS forgings having impact requirement
of -196C NABL Accredited Laboratory Modernistic Machining
facilities over 60% machined parts 3 Key Facts
4. Created a "Machined Components Super Market" for over 200
components with significant benefits to Customer - Zero days of
manufacturing lead time Number of suppliers managed by customer
reduced from 15 to 1 Inventory management resources of space &
staff dramatically reduced WHF assumed ownership for Quality,
Delivery and Supplier Management We add value to our product by
anticipating customer needs Cladding Services for Weld Overlay of
Inconel over components Coating Services for PTFE, Xylan, Everslik
and other coatings Consignment and supply around inventory programs
Multi-year supply programs with price variation clauses and yearly
cost reductions 4 Customer Focused Innovative Solutions
5. Services Forging Services, Heat Treatment Services,
Machining Services Metallurgical and Metrological Lab Testing
Services Coating and Cladding Services Tool Room Services for Tool
and Die making Solutions Supply Hydrostatically tested machined
components Supply welded assemblies Anti-corrosive coatings WHF can
make capital investments to meet customer needs Examples -
Cylindrical grinding, specialized machining cells etc. 5 WHF
provides Services and Solutions
6. OHSAS 18001:2007 Cert. No:- 136692- 2013-HSO-IND-DNV ISO
14001:2004 Cert. No: 136693- 2013-AE-IND-RvA PED 97/23/EC Annex I
Clause 4.3 Cert. No. Cert. No. 4254- 2014-CE-IND-DNV ISO/TS
16949:2009 Cert. No- 44 111 127781- 001 APII Monogram License for
20C-0006, 20B-0001, API ISO 9001:2008 Cert. No-2362 API Spec Q1 Q1-
2265 6 Certifications ISO/TS 16949 Validity Mar. 2016 ISO
14001:2004 Validity Sep 2016 OHSAS 18001:2007 Valid till Sep 2016
Approved supplier as per PED 97/23/EC Annex I Clause 4.3 API Q 1(
9th edition) Valid Till Mar 2017 API- ISO 9001:2008 Valid till Mar
2017 1st company in the world to be certified for API 20 B Valid
till Mar 2017 6th company in the world to be certified for API 20 C
Valid till Mar 2017
7. 7 Our Prestigious Clientele
8. 8 Our Prestigious Clientele
9. 9 High-Tech Die Design and Forge Simulation Expertise Highly
experienced design team with over 100 years of industry experience
8 software stations running Deform, Unigraphics, Delcam and Autocad
DEFORM assists in 3D simulations to determine part forging
feasibility Delcam deployed to create Numerically Controlled Tool
Path for die cutting on high speed CNC HAAS machining centers
Inventory of die and tooling material to facilitate rapid product
development State of the art software simulates forging process to
obtain 1st time right forgings Design Capabilities
10. Quality Forgings Need Quality RM 9 Strategic relations with
renowned Steel Mills help acquire variety of grades in small
batches and short lead time Original mill test certificates with
each supply WHF can source raw materials globally to customer
specifications In process of qualifying for INCONEL forged
components Commonly forged grades Carbon & Low Alloy Steels
Case Carburizing Steels Stainless, Duplex & Super Duplex Steels
Through Hardening Steels ASTM A105 AISI 8620 SAE 8822 H AISI 410
AISI 420 42CrMo4/EN 19 A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI
316 AISI 316L EN 24/817M40 S355J2 17NiCrMo6-4 EN353 AISI 304 AISI
304L 43B17 AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A
182 F22 AISI 4140 EN 354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM
AISI 4340 20MnCr5 17-4PH AISI 4330V
11. Closed Die Open Die 3 Upsetter 3 Hammers 1 - 5 tons 3
Hammers 1 - 3 tons Maximum Shank 80mm Maximum Upset 125mm Forged
Component Weight 1- 60 Kgs Forged Component Weight 10 - 1000 Kgs
Forged Component Weight 2 - 25 Kgs Industries Served Oil & Gas
Mining Automotive Power Transmission Construction Machinery
Material Handling Eqpt Industries Served Oil & Gas Material
Handling Eqpt Power Transmission Construction Machinery Project
Industry Nuclear Power Industries Served Oil & Gas Automotive
Power Transmission Construction Machinery Mining 11 Forging
Services
12. 12 Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut
Slab Gate Slab Gate Ram Forging Cross Solid Tee 5A Body Adapter
Butterfly Valve Disc Dual Plate Check Valve Body Tees/Cross Block
Round/Gear Blank Flange Shaft Adaptor Spool Hollow Shaft Tubular
Tubular VALVE & OIL & GAS EQUIPMENT Forging
Capabilities
13. 13 Back Head Cylinder Front Head Retainer End Piece Handle
DTH BIT Trunion Piston Eye UCB Bottom Track Link Track Roller
Sprocket Segment Leg Forging Cap End Cover Trunion Flange Rod Eye
Rod Eye Piston Rod Cone Forging CONSTRUCTION & MINING EQUIPMENT
Forging Capabilities
14. 14 Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke
Tow Hook Yoke Yoke Whl Brg Spindle Bearing Block Steering Knuckle
Bracket Relay Arm Pitman Arm Spring Saddle Link Crank Shaft Conn
Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper
Fastener AUTOMOTIVE & OTHERS Forging Capabilities
15. Batch Furnace Continuous Furnace Instrumentation Capacity
3-6 Tons Capacity 1Ton/Hour Calibrated to API 6A, AMS 2750E
standards Processes Normalizing Annealing, Iso-Annealing Solution
Annealing Post Weld Stress Relieving Hardening & Tempering
Precipitation Hardening Quenching Media i. Oil ii. Water iii.
Polymer Processes Normalizing Iso-Annealing Hardening Tempering
Quenching Media i. Oil ii. Water iii. Polymer Chino HT Chart
Recorders Chino Data Loggers K - Type Thermo-Couples Temperature
Controllers Auto Charger for Quench Application Deep-throat, fully
automated Hardness Tester 15 Heat Treatment Services
16. 16 Facility calibrated by NABL accredited agencies as per
AMS 2750 E and API 6A Annexure M Expertise in heat treating
different grades like Carbon steel, carburizing steels, low alloy
steel, High alloy steel, Martensitic stainless steel, Austenitic
stainless steel, Precipitation stainless steel, Duplex and super
duplex stainless steels Auto Charging / extractor System, Deep
Throat Hardness Tester with inbuilt measurement system calibrated
as per ISO 6506-2 facilitate reliable and repeatable heat treatment
results Spare capacity of 500 Tons / Month for outside clients at
competitive rates with timely delivery Combination of Batch &
Continuous furnaces with Oil, Water & polymer quenching
facility from 500 kg to 4.5 Tons per lot Heat Treatment
Services
17. 17 Deep Throat Brinell Hardness Tester with inbuilt
measuring system Batch furnaces with Auto charger for quenching
operation Continuous furnace with extractor mechanism for quenching
operation Heat Treatment Services
18. 18 Ultrasonic Magnetic Particle Third Party Inspector
Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV,
IRS, ABS, EIL, IRQS, Velosi, Campbell Client Approvals - Cameron,
GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National
OilWell Varco NABL Accredited Lab Services Chemical Analysis Micro-
Structure Grain- Flow Impact @ -196C Tensile Brinell Rockwell
Magnetic Particle Liquid Penetrant UltrasonicNon-Destructive
Testing Hardness Testing Optical Spectrometer ARL 3460 Chemical
Testing Mechanical Testing
19. 19 NABL accredited laboratory for Chemical, Mechanical and
Metallurgical testing Third party testing services and
certifications provided in accordance with ISO/IEC 17025:2005, ASTM
and IS standards. State of the art testing facilities Chemical
Analysis - ARL make spectrometer (26 channels) Mechanical Testing -
Universal Testing machine (0.2% PS) ASTM Impact testing Machine
validated by NIST with facility of subzero testing (Up to -196C)
and Profile Projector ( 50X) Hardness Testing - Optical Brinell
Hardness Tester and Rockwell Hardness Tester Metallographic Image
analyzer for phase analysis with photographic capability
Metallurgical Testing Services
21. 21 Machining Services 50,0002 ft. Space CAD CAM Fixtures
& Gauges State of Art CNC Machines ISO/ TS16949 Approved
Metrology Lab with CMM Tool Design & Engineering
22. 22 Sr Description Qty Capacity 1 CNC Horizontal turning M/C
10 10mm to 500mm Turning Diameter 2 CNC Vertical Turning Center 3
350Dia Chuck -500 Dia chuck-1000mm 3 Vertical Machining Center
Okuma, Haas, Dalih, LMW 6 BT40 & BT50 M/C Table 800 to 2500mm 4
Horizontal Machining Center Okuma, Mitsui Seiki, BFW 3 BT-40
Table-500x500mm Machining Capabilities *Commissioning brand new
machining facility at Chakan in 1st Quarter of 2016
23. 23 State of the Art Metrology Lab 2 Coordinate Measuring
Machines (CMMs) Conturograph and Video Image Analyzer to be added
shortly Trimos Digital height gauge 0 600 mm Micrometers & Bore
Gauges Internal Pitch Measuring instruments Thread Plug Gauges,
Ring Gauges & Plain Gauges Special RTG Groove Measuring
instrument 25 - 60mm Surface Roughness Measuring Instrument Degree
of finishing (Ra Rt Rz ) Metrology Lab Services
24. Approved Supplier of INCONEL CLAD BONNETS to major Oil and
Gas OEM 24 Supply of Turnkey Components
25. Fronius Compact Cladding Cell HMI 10 / CCC /1500 TIG HW
Salient Features CNC controlled Welding system with synchronized
turn-table Compact design and Quick setup Digital communication
within system controller & power source providing maximum
process stability Precise torch positioning with servo-controlled
axes Remote maintenance via network or internet connection 25
Cladding Services *Planned brand new cladding facility at Chakan in
3rd Quarter of 2016
26. Machine Type Specification Rating Fronius Compact Cladding
Cell HMI- T10/CCC/1500 TIG HW Mains 400V/N/PE 50 Hz Foot Print in
mm 2723 / 1900 Faceplate in mm 1000 Part Weight Max in kgs. 1500 26
Cladding Services
27. www.WesternHeatForge.com Western Heat & Forge Pvt. Ltd.
Plant I - Forging Facility J-2 'S' Block | MIDC | Telco Road
Bhosari PUNE- 411026 | INDIA TEL +91. 20. 6635 9200 +91. 20. 2712
2667 FAX +91. 20. 2712 0410 +91. 20. 2712 2202 Plant II Machining
Facility W - 195 B, M.I.D.C. | Bhosari PUNE - 411026 | INDIA Plant
III Machining & Cladding Facility New Chakan Plant Mr. Sanjay
Jindal, MD [email protected][email protected] Contacts
