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What the quality engineer needs to know about vibration testing part2of3

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Wayne will sample, in 3 hours, his 3-day course. In the 3 hours, he will introduce the concept of resonant behavior of a wide range of structures (the Tacoma Narrows Bridge down to electronic circuit boards). Laboratory vibration tests on samples determine whether product design and manufacture have avoided or at least lessened resonant responses. Wayne will introduce sinusoidal as well as random vibration test standards. He will show, by slides and video clips, how we perform those standard tests by means of (1.) EH or electrohydraulic or servohydraulic shaker systems and (2.) ED or electrodynamic shaker systems, including their power amplifiers and their controllers. Part 2: How do we simulate in-service vibr? Why is such simulation important to QE? Seismic & Land vehicles & ships -EH or electrohydraulic or servohydraulic shakers; Air vehicles – ED shakersED or electrodynamic shakers for higher frequencies. Shaker accessories for testing large objects or many small objects. Till 1955 we used sine vibration to identify resonances 1955 and later we use random vibration as better represents real world. What is random vibration?
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What the Quality Engineer needs to know about Vibration Testing Part 2 of 3 Part 2 of 3 Wayne Tustin ©2011 ASQ & Presentation Wayne Tustin Presented live on Sep 07 th , 2011 http://reliabilitycalendar.org/The_Re liability Calendar/Short Courses/Sh liability_Calendar/Short_Courses/Sh ort_Courses.html
Transcript
Page 1: What the quality engineer needs to know about vibration testing part2of3

What the Quality Engineer y gneeds to know about Vibration Testing

Part 2 of 3Part 2 of 3

Wayne Tustin©2011 ASQ & Presentation Wayne Tustin

Presented live on Sep  07th, 2011

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

Page 2: What the quality engineer needs to know about vibration testing part2of3

ASQ Reliability DivisionASQ Reliability Division Short Course SeriesShort Course SeriesThe ASQ Reliability Division is pleased to present a regular series of short courses 

featuring leading international practitioners, academics and consultantsacademics, and consultants.

The goal is to provide a forum for the basic andThe goal is to provide a forum for the basic and continuing education of reliability 

professionals.

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

Page 3: What the quality engineer needs to know about vibration testing part2of3

What  the  Quality  Engineer  needs  to  know  about  Vibra7on  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260  September  7,  2011  

Page 4: What the quality engineer needs to know about vibration testing part2of3

Video Clip 1 Tacoma Narrows Bridge

Page 5: What the quality engineer needs to know about vibration testing part2of3

courtesy Lansmont

Figure 1 Servohydraulic vibration platform

Page 6: What the quality engineer needs to know about vibration testing part2of3

Video-­‐Clip  13-­‐0  

courtesy DDL, Inc.

Page 7: What the quality engineer needs to know about vibration testing part2of3

courtesy NTS Fullerton and Team Corporation

Video Clip 13-1 Horizontal Shaking

Page 8: What the quality engineer needs to know about vibration testing part2of3

Video-­‐Clip  13-­‐2    More  NEBS  Tes7ng  

U.S. Army Engineer Research and Development Center

Page 9: What the quality engineer needs to know about vibration testing part2of3

Figure  2  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

Page 10: What the quality engineer needs to know about vibration testing part2of3

Figure  2A  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

Page 11: What the quality engineer needs to know about vibration testing part2of3

Figure  2B  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

Page 12: What the quality engineer needs to know about vibration testing part2of3

Figure  2C  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

Page 13: What the quality engineer needs to know about vibration testing part2of3

F  =  MA  

Force  =  Mass  x  Accelera7on  

Page 14: What the quality engineer needs to know about vibration testing part2of3

TABLE  –  K1A  MAGNESIUM    OR  ALUMALLOY  CASTING  

OR  WELDMENT

DRIVER  COIL  

Figure  3  

Page 15: What the quality engineer needs to know about vibration testing part2of3

Figure  4  

Page 16: What the quality engineer needs to know about vibration testing part2of3

Figure  5  

courtesy of LDS

AC DC

flexure table

Page 17: What the quality engineer needs to know about vibration testing part2of3

courtesy Data Physics

Figure 5A Power Amplifier

Page 18: What the quality engineer needs to know about vibration testing part2of3

Figure 5B Controller and Connections

courtesy Vibration Research

Page 19: What the quality engineer needs to know about vibration testing part2of3

Figure 6

Page 20: What the quality engineer needs to know about vibration testing part2of3

Figure  7  

Page 21: What the quality engineer needs to know about vibration testing part2of3

courtesy  LDS  

Figure  8  

Page 22: What the quality engineer needs to know about vibration testing part2of3

courtesy Elite Electronic Eng

Figure 9 Chamber and slip table

Page 23: What the quality engineer needs to know about vibration testing part2of3

7me  

accelera7o

n  en

ergy  

frequency  

Figure  10  

Page 24: What the quality engineer needs to know about vibration testing part2of3

Figure 11

Page 25: What the quality engineer needs to know about vibration testing part2of3

Figure 12

Page 26: What the quality engineer needs to know about vibration testing part2of3

Figure 13 M

agni

tude

Time

Page 27: What the quality engineer needs to know about vibration testing part2of3

Figure 14

A = 440 Hz

A = 440, 880, 1320, 1760, etc.

Page 28: What the quality engineer needs to know about vibration testing part2of3

Figure 15

A = 440 Hz

A = 440, 880, 1320, 1760, etc.

Page 29: What the quality engineer needs to know about vibration testing part2of3

Figure 16

A = 440 Hz

A = 440, 880, 1320, 1760, etc.

Page 30: What the quality engineer needs to know about vibration testing part2of3

Figure 17

A = 440, 880, 1320, 1760, etc.

Page 31: What the quality engineer needs to know about vibration testing part2of3

Figure 18

A = 440, 880, 1320, 1760, etc.

Page 32: What the quality engineer needs to know about vibration testing part2of3

Another continuous spectrum

Figure  19  

Page 33: What the quality engineer needs to know about vibration testing part2of3

Figure  20      

what domain?

Page 34: What the quality engineer needs to know about vibration testing part2of3

Video Clip 20-6 Detroit Street

Page 35: What the quality engineer needs to know about vibration testing part2of3

Figure  21  

courtesy  Dytran  

Page 36: What the quality engineer needs to know about vibration testing part2of3

Figure  22  

courtesy  PCB  

Page 37: What the quality engineer needs to know about vibration testing part2of3

Figure 23

Page 38: What the quality engineer needs to know about vibration testing part2of3

courtesy John Starr

Animation 10-1

Page 39: What the quality engineer needs to know about vibration testing part2of3

Review  

Sinusoidal  forcing  

Complex  and  random  vibra7on  

Effect  of  random  vibra7on  

Need  for  mul7ple  shakers  

Page 40: What the quality engineer needs to know about vibration testing part2of3

What  the  Quality  Engineer  needs  to  know  about  Vibra7on  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260  

   


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