Wheel Loader - TUFF Equipment · Wheel Loader Model 418 Form No. 909878 Revision B ... Steering...

Wheel Loader

Model 418Form No.909878

Revision BOctober 2007

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© 2007 Gehl Company • All Rights Reserved. • Printed in USA

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INTRODUCTIONWhen ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.

The model and serial number for this unit are on a tag located on a panel on the front of the cab.

''Right'' and ''left'' are determined from a position sitting on the operator’s seat and facing forward.

GEHL Company reserves the right to make changes or improvements in the design orconstruction of any part of the unit withoutincurring the obligation to install such changeson any previously delivered units.

Refer to the abbreviations table located on this page for special parts descriptions. Standard attaching hardware torque values are also provided near the back of this manual. Metric torque values shown in the illustrations are in Newton-meters and are converted to foot-pounds by multiplying by 0.738.

Specific reference numbers, indicating acomplete assembly, are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:

• (SN 999 and before) - indicates serial numbers up to and including 999.

• (SN 1000 - 2000) - indicates serial numbers between 1000 and 2000.

• (SN 999 and up) - indicates serial numbers including 999 and after.

Serial number exceptions and inclusion are indicated as follows:

• (SN 999 and before except 997) - indicates serial numbers up to and including 999, EXCEPT 997.

• (SN 1000 - 2000 except 1996 including 997) - indicates serial numbers between 1000 and 2000, INCLUDING 997 EXCEPT 1996.

• (SN 2001 and up including 1996) - indicates serial numbers including 2001 and after, INCLUDING 1996.

Unless otherwise specified, all cap screws and bolts are Grade 8.8, cadmium or zinc plated.

NOTE:The following abbreviations may be used herein:

ASSD......................AssembledASY........................AssemblyASSY......................AssemblyAR ..........................As RequiredCB...........................Carriage BoltCP ...........................Cotter PinCS ...........................Cap Screw (Hexagon Head)CYL........................CylinderDIA.........................DiameterFHCS......................Flat Head Cap ScrewGR ..........................GradeHB ..........................Hex BoltHLN........................Hex Lock NutHN ..........................Hex NutHP...........................High PressureHYD .......................HydraulicINS ......................... InsertLH...........................Left HandLN...........................Lock NutLT ...........................LeftLW..........................Lock WasherM ............................Meter or MetersMM/mm .................MillimeterNPT.........................National Pipe ThreadedNSS.........................Not Sold SeparatelyRH ..........................Right HandRT ...........................RightSHCS......................Socket Head Cap ScrewSLTD ......................SlottedSN...........................Serial Number or Slotted NutSQ...........................SquareW/ ...........................With

.......................Measurement Required

TABLE OF CONTENTS

Printed in U.S.A 1 909878/BP1007

Introduction...................................................iTable of Contents.........................................1Decals ..........................................................3Engine Mounts.............................................5Engine Block ...............................................6Cylinder Head..............................................7Fuel Injection ...............................................8Water Pump .................................................9Fuel Filter...................................................10Fuel Line ....................................................11Fuel Tank ...................................................12Air Cleaner.................................................13Engine Cooling System .............................14Engine Cooling Bulkhead..........................15Throttle ......................................................16Frame .........................................................17Variable Displacement Pump Installation .18Variable Displacement Pump ....................19Hydraulic Drive Motor Installation ...........20Hydraulic Drive Motor ..............................21Front Axle Attachment ..............................22Front Axle ..................................................23Front Axle Drive........................................24Differential.................................................25Front Axle Planetary Drive........................26Service Brake.............................................27Brake Caliper .............................................28Parking Brake ............................................29Rear Axle Attachment 1 ............................30Rear Axle Attachment 2 ............................31Rear Axle Drive .........................................32Planetary ....................................................33Transfer Case .............................................34Tires ...........................................................35Steering Unit 1 ...........................................36Steering Unit 2 ...........................................37Screw Joint.................................................37Screw .........................................................37Steering Cylinder .......................................38Operator’s Seat ..........................................39Operator’s Seat Base..................................40Fenders.......................................................41Engine Cover .............................................42Engine Exhaust ..........................................43Instrument Panel Installation .....................44Battery........................................................45Lighting......................................................46Optional Lighting.......................................47

Engine Wiring Harness..............................48Main Wiring Harness.................................49Front Wiring Harness ................................50Burst Valve Wiring Harness ......................51Glow System..............................................52Cab.............................................................53Windows ....................................................54Cab Door....................................................55Cab Trim....................................................56Windshield Washer System.......................57Front Window Guard.................................58Hydraulic Oil Tank ....................................59Hydraulic Oil Tank Attachment ................60Return Line Control Valve ........................61Control Valve Installation..........................62Control Valve with 3rd Control Circuit.....63Control Lever.............................................64Control Valve.............................................65Input/Output Element ................................66Valve Block Cylinder ................................673rd Control Circuit Valve Block................68Cross Union ...............................................69Joystick ......................................................70Hydraulic Control Valve Installation 1......71Hydraulic Control Valve Installation 2......72Load Stabilizer...........................................73Pressure Line Solenoid Valve....................74Lift Arm.....................................................75Hose Routing .............................................76Quick Hitch................................................77Lift and Tilt Cylinders ...............................78Lift and Tilt Cylinders ...............................79Lift Cylinder Hose Burst Valve.................80Tilt Cylinder Hose Burst Valve .................81Tilt Cylinder Restrictor..............................82Heater.........................................................83Bucket ........................................................84Numerical Index ........................................87

TABLE OF CONTENTS

909878/BP1007 2 Printed in U.S.A

NOTES

DECALS


GENERAL INFORMATIONDecal information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the part number, description and quantity of each decal provided in the kit.

To ensure proper selection of the correct replace-ment decals, compare all of the various drawings to your machine before starting to refinish the unit. Then circle each decal shown (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unneces-sary decals aside for disposal.

NOTE:Refer to the SAFETY chapter of the Operator's Manual for the specific information provided on all of the various safety decalsfurnished in the decal kit(s).

NEW DECAL APPLICATIONIf there is a decal on a part that is to be replaced, be sure that the decal is applied to the replacement part. Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Peel the other portion of the backing paper off slowly while applying hand pressure to smooth out the decal surface.

CAUTIONALWAYS follow safety precautions on decals. Replace the decals if they are damaged, or if the unit is repainted. If repainting, BE SURE all applicable decals are affixed to your unit.

Decals for model 418 All-Wheel-Steer Loader are listed on the following page.

PAINT NOTICEUse this list to order paint for refinishing:167768 4 qts. AWS Yellow (GEHL)167758 4 qts. Charcoal Gray (GEHL)167774 4 qts. Dark Gray (GEHL)167769 6 (12.8 oz. Spray Cans) AWS Yellow (GEHL)167775 6 (12.8 oz. Spray Cans) Dark Gray (GEHL)167760 6 (12.8 oz. Spray Cans) Charcoal Gray (GEHL)

DECALS


Ref. No. Part No. Description 1 1004357032 LABEL2 0004355633 WARNING LABEL3 0004355833 WARNING LABEL4 0004355533 WARNING LABEL5 139728 DECAL/GEHL 3.75 X 17.696 139732 DECAL/GEHL 6.25 X 29.487 139723 DECAL/GEHL 418 REARCOVER8 139778 DECAL/ALL-WHEEL STEER9 0004351529 LABEL 20 KM/H10 0004353329 LABEL 20 KM/H11 0004350346 LOAD DIAGRAM (PALLET FORKS)

12 0004357434 LABEL13 0004350237 INFORMATION LABEL14 1004357433 INFORMATION LABEL15 0004351589 MAINTENANCE SCHEDULE16 0004351144 MARK17 0004357527 LABEL ATF-OL18 0004351536 INFO LABEL (BIODEGRADABLE OIL)19 0004359734 WARNING LABEL USA20 0004359834 WARNING LABEL USA21 139722 DECAL/SIDE PANEL 418 LT22 139717 DECAL/SIDE PANEL 418 RT

Ref. No. Part No. Description

1

34

56

2122

2

9

15

10

16

18

17

1920

FrontLeft, Right

Left, RightRear

LeftRight

Left, RightRear

11

12

13 14

20

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Warning

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7 Rear


418 - ENGINE MOUNTS1000138377

Ref. No. Part No. Description Qty.1 0260100103 ENGINE COMPLETE 12 0009935184 ISO MOUNT 33 0009934463 WASHER 34 7234677175 HEX SCREW M16X80-8.8 A2C 35 7451680116 WASHER B17-140HV A2C 36 0009939764 WASHER 37 651451 HLN INS M16-2.0 ZO 38 0160120051 ENGINE SUPPORT 19 7236677951 HEX SCREW M14X30-8.8 A2C 510 0009924428 SPRING WASHER VSK 14 511 179757 SCREW 412 0160120052 ENGINE SUPPORT 113 0160120151 ENGINE SUPPORT 114 204537 FLYWHEEL (INCL. REF 15) 115 0000805764 RING GEAR 1

16 204539 SCREW 817 0160110003 CLUTCH 118 651516 SHCS M8-1.25X25 C8.8 ZY 819 0160110004 HOUSING 120 651475 SHCS M10-1.25X30 F8.8 ZY 621 7252677086 SHCS M 10X45-8.8 A2C 222 7514682237 STRAIGHT PIN 223 0000805761 STARTER 124 0000803785 SCREW 325 0000805760 ALTERNATOR 126 0000805759 GOVERNOR 127 0000805758 BELT PULLEY 128 0000805746 V-BELT 129 0000805800 BRACKET 130 204538 SCREW 1

Ref. No. Part No. Description Qty.


418 - ENGINE BLOCK1000138245

Ref. No. Part No. Description Qty.1 204540 ENGINE BLOCK 12 204541 CRANKSHAFT SET 13 204546 WOODRUFF KEY 14 204542 GEAR 15 204543 CONNECTING ROD SET 46 204521 PISTON SET

0000805839 PISTON SET (OVERSIZE) 47 204544 PISTON RING SET 4

0000805831 PISTON RING SET (OVERSIZE) 48 0000805741 ROTARY SHAFT SEAL 19 0000805819 SEAL 110 0000806075 SEAL 111 0000805740 ROTARY SHAFT SEAL 112 0000805743 PLUG 313 0000805815 SEAL 214 204545 SCREW 115 0000805763 BELT PULLEY 116 204546 WOODRUFF KEY 1

17 0000805837 SEALING KIT ENGINE BLOCK (SEAL KIT)

1

18 0000805824 OIL PUMP 119 0000805737 O-RING 120 0000805826 VALVE 121 0000800012 PRESSURE SWITCH 122 0000805472 OIL FILTER 123 204547 OIL PAN 124 0003631269 OIL DRAIN VALVE 125 7593641030 SEALING RING A 20X24 126 204548 SCREW 227 204549 SCREW 2228 0000805774 OIL DIPSTICK 129 0000806076 PIPE 130 0000110003 DRAIN COUPLING 131 0003652009 HOSE DN 20 LG 300 132 0009931651 CLAMP 17/8 1



418 - CYLINDER HEAD1000138246

Ref. No. Part No. Description Qty.1 0000805845 CYLINDER HEAD COMPLETE 12 204550 KEY 163 204551 SPRING CAP 84 0000805773 SPRING 85 0000805833 SEALING RING 86 204552 LOCK PLUG 27 0000805766 EXHAUST VALVE 48 204553 INTAKE VALVE 49 0000805776 SCREW 1410 0000805779 SCREW 411 204554 CABLE 312 0000805755 GLOW PLUG 413 0000805840 SEALING KIT CYLINDER HEAD 114 204555 ROCKER ARM SET 1

15 204556 PUSH ROD 816 204557 VALVE TAPPET 817 0000805821 CYLINDER-HEAD COVER 118 0000805473 GASKET 119 0000805783 NUT 320 204558 SEAL RING 321 0000805789 COVER 122 0000805820 SEALING RING 123 0000805772 SPRING 124 0000805791 HOSE 125 0000805825 INTAKE MANIFOLD 126 0000805809 GASKET 127 0000805814 * SEAL (DISCONTINUE) 1



418 - FUEL INJECTION1000138247

Ref. No. Part No. Description Qty.1 0000805751 FUEL INJECTION PUMP 12 204559 SPACER (0.1 MM) 13 0000805736 NUT 24 204549 SCREW 45 0000805752 INJECTION NOZZLE 46 204560 SCREW 47 0000805832 WASHER 48 0000805739 O-RING 49 0000805827 ATTACHMENT 410 0000805792 INJECTION LINE 111 0000805793 INJECTION LINE 112 0000805794 INJECTION LINE 113 0000805795 INJECTION LINE 114 0000805799 LEAK OIL LINE 1

15 0000802820 UNION NUT 116 0000802819 OLIVE 117 0000805753 CLAMP 118 0000805747 O-RING 419 204561 SCREW 120 0000805749 SEAL 221 0000805817 SEALING RING 222 0000805757 SOLENOID COIL 123 0000805812 SEAL 124 204562 SPACER (0.2 MM) 125 204563 SPACER (0.3 MM) 126 204564 SPACER (0.4 MM) 127 204565 SPACER (0.5 MM) 1



418 - WATER PUMP1000138248

Ref. No. Part No. Description Qty.1 0000805841 WATER PUMP 12 0000808364 BELT PULLEY 13 0000805787 SCREW CONNECTION 24 0000805836 SEAL 15 0000805736 NUT 46 0000805790 HOSE 17 0000805756 SWITCH 18 0000805811 SEAL 19 0000805818 SEAL 1

10 0000800018 THERMOSTAT 111 0000806087 O-RING 112 0000806086 O-RING 113 0000805730 SCREW 414 0000805745 FAN 115 0000805786 FAN SPACER 116 161491 SCREW JOINT 117 209159 LOCK PIECE 118 7788010663 UNION NUT AL 12 VERZ. 1



418 - FUEL FILTER1000138249

Ref. No. Part No. Description Qty.1 0000800022 FUEL FILTER 12 0000805771 RING 13 0000805727 SEALING RING 24 0000805725 BANJO BOLT 15 204566 OLIVE 36 204567 PIPE NUT 17 0000805796 FUEL LINE 18 0000805798 FUEL LINE 19 0000801217 SCREW CONNECTION 110 0000805797 FUEL LINE 111 0000801211 FUEL FILTER 1

12 0000801246 SIGHT GLASS 113 0000801212 PLUG WITH SEAL 114 0000805480 O-RING 115 0000801213 SEAL 116 0000801214 SEAL 117 177648 HEX SCREW 218 163634 WASHER 219 0000805834 FUEL PUMP 120 0000801572 SEAL 121 0000805843 REPAIR KIT 1



418 - FUEL LINE1000138250

Ref. No. Part No. Description Qty.1 205619 HOSE D 8X3 (1.0 M) 22 0009937550 CLAMP 12/8 43 0003630191 HOSE STEM 35 205620 HOSE D 5.5X2.5 (1.0 M) 16 0009937750 CLAMP 10/7 2

7 1490830008 PIPE LINE 18 0009937450 CLAMP 14/10 29 651516 SHCS M8-1.25X25 C8.8 ZY 210 0009933315 CABLE STRAP 142X3.6 4



418 - FUEL TANK1000138261

Ref. No. Part No. Description Qty.1 0161600003 FUEL TANK KPL. 12 0001610443 CONNECTION PIECE D6 13 0001610543 CONNECTION PIECE D8 14 160436 STRAINER/FUEL TANK 15 0001611503 FILLER CAP 16 0000808493 KEYS 17 0003362401 LEVEL SENSOR 18 0000801838 GASKET 1

9 651421 CS M4-0.7X16 C8.8 ZY 610 0009930112 TIGHTENING STRAP 211 0009900015 PIN D 12 LG 30 FE/ZN 8 C 412 7302670020 ROUND-HEAD BOLT M6X40-4.6 B2 213 7252677054 SHCS M 8X65 8.8 A2C 214 7451680109 WASHER B6.4-140HV A2C 215 206539 RUBBER BAND 30X5 (1.0 M) 1



418 - AIR CLEANER1000138262

Ref. No. Part No. Description Qty.1 0009938001 AIR FILTER - COMPLETE 12 0000805187 AIR FILTER - OUTER 13 0000805188 AIR FILTER - INNER 14 0161010054 PIPE 15 0000807545 COVER 16 165296 DUST VALVE 17 0009935151 CLAMP 18 656094 CS M8-1.25X30 C8.8 ZY 29 7462680011 WASHER 8.4 ST A2C 4

10 7405677005 HEX NUT M8-8 A2C 211 0161010040 BRACKET 112 651475 SHCS M10-1.25X30 F8.8 ZY 213 656102 HN M10-1.25 F8 ZY 214 0161010118 SPIRAL HOSE 115 0009937929 CLAMP D 70-90/12 AS 117 164337 DIRT INDICATOR 118 0161010018 PRESHAPED TUBE 1



418 - ENGINE COOLING SYSTEM1000138263

Ref. No. Part No. Description Qty.1 0161510003 RADIATOR 12 204977 BEARING 43 651399 CS M10-1.5X40 C8.8 ZY 44 656102 HN M10-1.25 F8 ZY 45 7462680014 WASHER B10.5 46 7451680112 WASHER B10.5-140HV A2C 47 0161510002 EXPANSION TANK 18 0161510026 VALVE COVER 19 651424 CS M6-1X20 C8.8 ZY 310 651457 LN INS M6-1 C8 ZY 3

10 651457 LN INS M6-1 C8 ZY 311 0161510119 PRESHAPED TUBE 112 0161510019 PRESHAPED TUBE D 28X5 113 0009934029 CLAMP D 25-42/13 214 0009939130 CLAMP 215 205619 HOSE D 8X3 (1 M) 116 0009937550 CLAMP 12/8 217 205256 HEATER HOSE (1.0 M) 118 0009930129 CLAMP D 12-20/9 W1 2



418 - ENGINE COOLING BULKHEAD1000138264

Ref. No. Part No. Description Qty.1 0163000021 BULKHEAD 12 206044 PROFILE (1.0 M) 13 0163410488 INSULATING MAT 14 656006 CS M10-1.5X20 C8.8 ZY 25 651448 LN INS M10-1.5 C8 ZY 26 7462680014 WASHER B10.5 2

7 7451680112 WASHER B10.5-140HV A2C 28 0163220040 BRACKET 19 177648 HEX SCREW 210 7462680011 WASHER 8.4 ST A2C 411 7405677005 HEX NUT M8-8 A2C 2



418 - THROTTLE1000138265

Ref. No. Part No. Description Qty.1 0381700004 THROTTLE PEDAL 12 7236677079 HEX SCREW M6X16-8.8 A2C 33 656047 HN M6-1 C8 ZY 54 1381710034 CLAMP 15 651521 CS M5-0.8X16 C8.8 ZY 26 656100 HN M5-0.8 C8 ZY 27 0491710059 THROTTLE CABLE 18 7405677005 HEX NUT M8-8 A2C 1

9 163634 WASHER 210 7821104306 CLEVIS 210 7821104006 CLEVIS 211 0009908115 SPRING CLIP PIN 212 651424 CS M6-1X20 C8.8 ZY 113 0009939850 CLAMP 214 0000808983 SPRING 1



418 - FRAME1000138378

Ref. No. Part No. Description Qty.1 0163410688 INSULATING MAT 12 0163410588 INSULATING MAT 13 204526 PROFILE (1.0 M) 14 206146 ADHESIVE TAPE (1.0 M) 15 0163050026 SERVICING LID 16 0163070021 COVER 17 656093 CS M8-1.25X16 C8.8 ZY 58 163634 WASHER 59 0009938078 RUBBER BUMPER 210 651407 CS M12-1.75X40 C8.8 ZY 2

11 0009925728 SPRING WASHER VSK 12 212 0262050212 COUNTERWEIGHT 113 0262050312 COUNTERWEIGHT 114 0009964479 PROFILE 215 7234677231 HEX SCREW M20X120-8.8 A2C 416 7460094061 WASHER 21 817 651452 HLN INS M20-2.5 ZO 418 0009909610 PLUG 219 0003321507 REFLECTOR 220 0382000029 PIN 1



418 - VARIABLE DISPLACEMENT PUMP INSTALLATION1000138379

Ref. No. Part No. Description Qty.1 0003614898 VARIABLE DISPLACEMENT PUMP

(SEE PAGE 19 FOR DETAIL)1

2 0009958068 HEX SCREW M12X30-10.9 A2C 23 0003638466 TEST CONNECTION 8 L A3C 34 164937 SCREW JOINT 35 0003618484 DRAIN COUPLING M18X1.5 16 0003632068 SCREW CONNECTION 17 0003611603 HYDRAULIC MOTOR 18 0009964871 O-RING 133.07X1.78 1

9 651407 CS M12-1.75X40 C8.8 ZY 410 0003638466 TEST CONNECTION 8 L A3C 111 164937 SCREW JOINT 112 0002295122 DRIVE SHAFT 113 7409678208 HEX NUT M10-10 V A2F 1614 7397678096 STUD BOLT M10X22-10.9 815 208421 PIN SCREW 8



418 - VARIABLE DISPLACEMENT PUMP1000138270

Ref. No. Part No. Description Qty.1 0000806119 CLAMPING RING 12 0000806122 ROTARY SHAFT SEAL 13 0000806105 O-RING 14 0000806102 O-RING 25 0000806113 GASKET 16 0000802853 O-RING 67 0000806101 SEALING NUT 18 0000806109 GASKET 29 204568 PISTON 110 0000806111 SEALING KIT 111 0000806114 PLUG 1

12 204569 VALVE 213 0000806117 SPRING 214 0000806118 GASKET 115 0000806116 CONTROL UNIT 116 0000806112 MAGNET 217 0000806121 O-RING 118 0000806120 O-RING 119 0000806115 GASKET 120 0000806104 O-RING 121 0000806108 GASKET 122 0000806103 O-RING 1



418 - HYDRAULIC DRIVE MOTOR INSTALLATION1000138268

Ref. No. Part No. Description Qty.1 0003635362 SCREW CONNECTION 12 204570 HP HOSE 13 0003639567 SCREW CONNECTION 14 0003632266 SCREW CONNECTION 15 0003654707 HP HOSE 16 161449 TEE 17 0003631815 SCREW CONNECTION 38 0003631815 SCREW CONNECTION 19 207705 HALF FLANGE 410 0009967508 O-RING 32.92X3.53 211 0009967408 O-RING 25X3.53 212 0009950368 HEXAGON HEAD SCREW 813 651475 SHCS M10-1.25X30 F8.8 ZY 814 0003654407 HP HOSE DN 20 LG 1950 115 0003654507 HP HOSE DN 20 LG 116 0003619087 OIL TEMPERATURE CONTROLLER 1

17 7234677056 HEX SCREW M6X70-8.8 A2C 218 7451680109 WASHER B6.4-140HV A2C 219 656047 HN M6-1 C8 ZY 220 161447 90° FITTING 221 0003652307 HP HOSE 122 0003653307 HP HOSE 123 0003652707 HP HOSE 124 161456 90° FITTING 125 161473 TEE 126 0003638748 SCREW CONNECTION 127 0003631815 SCREW CONNECTION 128 0009935851 CLAMP BG 4 25/25 PP 129 0009931285 COVER PLATE GD 4 D 230 179784 SCREW 131 7405677005 HEX NUT M8-8 A2C 132 0003653307 FLEXIBLE LINE 1



418 - HYDRAULIC DRIVE MOTOR1000138269

Ref. No. Part No. Description Qty.1 0000802876 PLUG 22 204571 THREAD PIN 13 204572 NUT 14 0000805713 O-RING 15 0000805712 ROTARY SHAFT SEAL 16 204573 SHAFT ASY. 17 0000805707 O-RING 18 0000805705 CONTROL PISTON 19 0000805704 O-RING 110 0000805703 SEALING RING 111 0000802880 SCREW PLUG KPL. 212 0000805710 COMPRESSION SPRING 213 204574 DISC SPRING 2

14 0000805708 SEAL 115 0000809154 FLUSHING VALVE 116 0145015502 O-RING 117 0000802874 PLUG 418 204575 LOCK SCREW 519 0000805717 SHCS 220 0000805721 SOLENOID 221 0000802885 RECTANGULAR RING 522 0000805718 SHCS 223 0000805720 VALVE PISTON 124 0000808933 VALVE PISTON 125 0000805719 COMPRESSION SPRING 226 0000805714 SET SCREW 1



418 - FRONT AXLE ATTACHMENT1000138271

Ref. No. Part No. Description Qty.1 0262600301 FRONT AXLE


2 0262640185 BOW CLIP 23 7451680122 WASHER 44 7405677078 HEX NUT 4

See pages28 and 29 forbrake details


418 - FRONT AXLE1000138272

Ref. No. Part No. Description Qty.1 0000805260 SCREW PLUG 12 7593641039 SEALING RING A 24X32 13 0000805271 O-RING 183.82X2.62 24 204576 RT AXLE CASE 15 204577 LT AXLE CASE 16 0000805261 BREATHER VALVE 17 0000805264 SCREW PLUG 28 7593641039 SEALING RING A 24X32 29 0000805265 STUD M 10X1 210 0000807100 BUSHING 211 0000806786 ROTARY SHAFT SEAL 212 7491682065 CIRCLIP 65X2.5 213 0000807172 BEARING 214 0000807094 PLANETARY CARRIER 1

15 0000807095 PLANETARY CARRIER 116 0000807089 SEALING RING 217 651406 CS M12-1.75X35 C10.9 ZY 2618 7473682068 WASHER 2619 0000807078 STOP BOLT 220 0000807079 NUT M12X1.75X7 221 0000807087 TAPER ROLLER BEARING 422 0000807092 RING 423 0000807076 ROTARY SHAFT SEAL 424 0000807102 SPACER 125 0000807103 SPACER 126 0000807098 BEARING PIN 427 7380677033 THREADED PIN M10X12-8.8 A2C 428 7236678953 HEX SCREW M14X40-10.9 A2C 16



418 - FRONT AXLE DRIVE1000138273

Ref. No. Part No. Description Qty.1 0000805877 GEAR DRIVE 12 0000805331 TAPER ROLLER BEARING 23 0000805358 SPACER 0.2 14 0000805284 O-RING 15 0000805285 ROTARY SHAFT SEAL

60X90X11/14.51

6 0000805890 FLANGE WITH PROTECTIVE CAP 17 0000805335 SPACER 0.2 18 0000805334 WASHER 19 7405678019 HEX NUT M20X1.5-10 A2C 110 0000805332 SPACER 0.2 111 0000805406 TAPER ROLLER BEARING 112 651395 CS M10-1.5X30 C10.9 ZY 1213 7473682066 WASHER 1214 7618320110 TAPER ROLLER BEARING 32012 X 1

15 0000807107 DOUBLE CARDAN SHAFT 216 204578 SHAFT 217 0000807099 BUSHING REPAIR KIT 218 0000807097 SHAFT 219 0000805904 UNIVERSAL JOINT 420 0000805905 CARDAN CARRIER 221 0000807101 WASHER 222 7490682050 CIRCLIP 50X2 223 0000805359 SPACER 0.5 124 0000805336 SPACER 0.5 125 0000805337 ADJUSTING SCREW 126 0000805333 SPACER 0.5 127 0000807093 SPACER 15 MM 1


See page25 for detail


418 - DIFFERENTIAL1000138274

Ref. No. Part No. Description Qty.1 0000807088 DIFFERENTIAL 12 0000805922 DISCS 23 0000809156 BEVEL-GEAR SET 1


418 - FRONT AXLE PLANETARY DRIVE1000138275

Ref. No. Part No. Description Qty.1 0000807094 PLANETARY CARRIER 12 0000807095 PLANETARY CARRIER 13 0000807089 SEALING RING 24 0000807101 WASHER 25 7490682050 CIRCLIP 50X2 26 0000805288 ROTARY SHAFT SEAL 150X180X14.5 27 0000805353 TAPER ROLLER BEARING 28 0000807096 HOUSING 29 0000805937 WHEEL BOLT M20X1.5 LG 65 10.9 1610 0000805924 O-RING 2.62X202.87 211 0000807077 CIRCLIP 212 0000807120 INTERNAL-GEARED WHEEL

CARRIER2

13 0000805938 SCREW M10X35 10.9 1614 0000807118 INTERNAL-GEARED WHEEL 215 204586 LOCK RING 616 0000807117 PIN 617 0000807121 ROLLER BEARING 618 0000805919 WASHER 1219 204587 GEAR KIT 220 0000807116 HOUSING 221 7593641039 SEALING RING A 24X32 222 0000805260 SCREW PLUG 223 7254678084 SHCS M 10X20-10.9 A2C 4



418 - SERVICE BRAKE1000138276

Ref. No. Part No. Description Qty.1 0000805575 BRAKE PEDAL 32 7236677079 HEX SCREW M6X16-8.8 A2C 33 204579 SPACER 34 0000807547 BRACKET 15 0000805682 HEXAGON HEAD SCREW 46 204580 SPRING RING 47 206301 SPACER 48 0000807202 POTENTIOMETER 19 0000805636 BUSHING 210 0000805549 PIN 111 0000805612 WASHER 14 212 9908057G WASHER 213 7405677005 HEX NUT M8-8 A2C 114 204581 SPACER 415 0000809240 REPAIR KIT 116 0000805500 CONTAINER 117 0000805540 COVER 1

18 0000805503 SPRING 119 204523 CLAMP 220 0000805635 RING 121 0000805671 HOSE D 6 122 0000806084 BRAKE LIGHT SWITCH 123 204524 HEX SCREW 624 0002412802 MASTER BRAKE CYLINDER 125 0000806085 BELLOWS 126 7821104307 CLEVIS 127 0002465210 BRAKE MOUNT 128 0002461384 RING FITTING 129 7560680016 BRAKE LINK COMPLETE 130 0262400012 BRAKE LINE COMPLETE 131 0262400012 CLAMP 232 164895 SCREW 233 656047 HN M6-1 C8 ZY DIN934 2



418 - BRAKE CALIPER1000138277

Ref. No. Part No. Description Qty.1 0000805923 FIXED CALIPER 12 0000805929 BRAKE LINING 23 0000805934 PIN 24 0000805930 SEAL KIT 25 0000805926 PISTON 2

6 656148 FHSCS M12-1.75X40 C10.9 ZY 28 0000805933 SCREW 410 204582 SCREW 211 0000805932 SPRING 212 0000805930 SEAL KIT (INCL. REF. 4) 1



418 - PARKING BRAKE1000138278

Ref. No. Part No. Description Qty.1 0000805579 PARKING BRAKE 12 0000805538 CABLE PULL 13 7821104308 CLEVIS 14 0009903915 SPRING CLIP PIN 8X32-A3C 15 0000805637 PIN 16 0000805617 WASHER 8 17 7530680028 COTTER PIN 2X16 18 0000805524 DUCT RING 19 0009936951 CLAMP 110 656048 HN M8-1.25 C8 ZY 111 0003339107 SWITCH 1

12 0000806460 COVER 113 0000805192 FIXED CALLIPER 114 0000805389 PIN 215 0000805390 STUD 116 0000805388 BRAKE LINING 217 0000805921 BRAKE DISC 118 0000805392 RUBBER BUFFER 219 0000805391 STUD 120 7252679084 SHCS M10X35-12.9 A2C 221 0000805190 SCREW M8X20-12.9 2



418 - REAR AXLE ATTACHMENT 11000138279

Ref. No. Part No. Description Qty.1 0262600401 REAR AXLE 12 0162600093 BEARING PIN 13 0009978320 SPACER 40.5X70X5.0 14 7240678162 HEX SCREW M18X1.5X40-10.9 A2C 25 0000805260 SCREW PLUG 16 7593641039 SEALING RING A 24X32 17 7761675414 CONICAL GREASE ZERK 18 0000805395 O-RING 120.32X2.62 19 0000805872 BUSHING 210 0000805882 SEALING RING 2

11 0000805851 SEALING RING 212 0000805883 SPACER RING 213 0000805284 O-RING 214 204583 SHIM - 4.0 MM 115 204584 SHIM - 4.2 MM 116 209727 SHIM - 4.4 MM 117 0009978120 SHIM - 4.6 MM 118 209728 SHIM - 4.8 MM 119 209729 SHIM - 5.2 MM 120 204585 SHIM - 5.4 MM 1


See page34 for transfer

case detail


418 - REAR AXLE ATTACHMENT 21000138280

Ref. No. Part No. Description Qty.1 204576 AXLE TUBE 12 0000805265 STUD M 10X1 13 0000807086 AXLE TUBE 14 0000805261 BREATHER VALVE 15 0000805264 SCREW PLUG 26 7593641039 SEALING RING A 24X32 27 0000805271 O-RING 183.82X2.62 28 0000807100 BUSHING 29 0000806786 ROTARY SHAFT SEAL 210 7491682065 CIRCLIP 211 0000807172 BEARING 212 0000807095 PLANETARY CARRIER 113 0000807094 PLANETARY CARRIER 1

14 0000807089 SEALING RING 215 651406 CS M12-1.75X35 C10.9 ZY 2616 7473682068 WASHER 2617 0000807078 STOP BOLT 218 0000807079 NUT M12X1.75X7 219 0000807087 TAPER ROLLER BEARING 420 0000807092 RING 421 0000807076 ROTARY SHAFT SEAL 422 0000807098 BEARING PIN 423 0000807102 SPACER 124 0000807103 SPACER 125 7380677033 THREADED PIN M10X12-8.8 A2C 426 7236678953 HEX SCREW M14X40-10.9 A2C 16



418 - REAR AXLE DRIVE1000138281

Ref. No. Part No. Description Qty.1 0000805876 GEAR DRIVE 12 0000805881 TAPER ROLLER BEARING 23 0000805884 * SPACER (DISCONTINUE) 14 0000805852 ROTARY SHAFT SEAL 25 0000805400 SPACER 16 0000805412 WASHER 17 0000805394 GROOVED NUT 18 0000805332 SPACER 0.2 19 0000805406 TAPER ROLLER BEARING 110 651395 CS M10-1.5X30 C10.9 ZY 1611 7473682066 WASHER 1612 7618320110 TAPER ROLLER BEARING 113 0000807107 DOUBLE CARDAN SHAFT 2

14 204578 SHAFT 215 0000807099 BUSHING REPAIR KIT 216 0000807097 SHAFT 217 0000805904 UNIVERSAL JOINT 418 0000805905 CARRIER 219 0000807101 WASHER 220 7490682050 CIRCLIP 50X2 221 0000805850 ROTARY SHAFT SEAL 122 0000805401 SPACER 123 0000805402 SPACER 124 0000805333 SPACER 0.5 125 0000807093 SPACER 1


See page25 for detail


418 - PLANETARY1000138283

Ref. No. Part No. Description Qty.1 0000807094 PLANETARY CARRIER 12 0000807095 PLANETARY CARRIER 13 0000807089 SEALING RING 24 0000807101 WASHER 25 7490682050 CIRCLIP 50X2 26 0000805288 ROTARY SHAFT SEAL 150X180X14.5 27 0000805353 TAPER ROLLER BEARING 28 0000807096 HOUSING 29 0000805937 WHEEL BOLT M20X1.5 LG 65 10.9 1610 0000805924 O-RING 2.62X202.87 211 0000807077 CIRCLIP 212 0000807120 INTERNAL-GEARED WHEEL

CARRIER2

13 0000805938 SCREW M10X35 10.9 1614 0000807118 INTERNAL-GEARED WHEEL 215 204586 LOCK RING 616 0000807117 PIN 617 0000807121 ROLLER BEARING 618 0000805919 WASHER 1219 204587 GEAR KIT 220 0000807116 HOUSING 221 7593641039 SEALING RING A 24X32 222 0000805260 SCREW PLUG 223 7254678084 SHCS M 10X20-10.9 A2C 4



418 - TRANSFER CASE1000138284

Ref. No. Part No. Description Qty.1 0000807196 TRANSFER GEARBOX 12 0000805260 SCREW PLUG 13 0000805264 SCREW PLUG 14 7593641039 SEALING RING A 24X32 25 0000805298 STUD BOLT M10X1.5X25 16 162926 SET SCREW 27 204588 GEAR CASE COVER 18 0000805261 BREATHER VALVE 19 7252678048 SHCS M 8X35-10.9 A2C 410 7236678136 HEX SCREW M8X35-10.9 A2C 1011 7473682065 WASHER 1012 0000805897 TAPER ROLLER BEARING 1

13 0000807091 GEAR 114 7490682060 CIRCLIP 60X2 215 0000805870 TAPER ROLLER BEARING 116 0000805935 CIRCLIP 110X4 117 7490682401 CIRCLIP 118 0000805345 SPACER RING 119 0000805355 TAPER ROLLER BEARING 220 0000805880 GEAR 121 0000805853 ROTARY SHAFT SEAL 122 7497442025 CIRCLIP 123 0000805889 FLANGE WITH PROTECTIVE CAP 124 0000805326 COVER 1



418 - TIRES1000138380

Ref. No. Part No. Description Qty.1 0003100507 WHEEL 12.5-20 MPT 04 STD TREAD 42 0003105007 WHEEL 14.5-20 MPT

NB38 12PR TREAD4

3 0003122607 WHEEL RIM 11X20 ET=0 SW 44 0003111313 AIR VALVE 45 208490 WHEEL NUT 326 7686682004 SPRING WASHER C20.5-A3C 32


418 - STEERING UNIT 11000138285

Ref. No. Part No. Description Qty.1 0162730302 SERVOSTAT 12 0000809149 PRIORITY VALVE 13 0000809139 SEALING KIT 13 0000809139 SEALING KIT 14 651392 CS M10-1.5X20 C10.9 ZY 45 0000808922 STEERING COLUMN 16 656008 CS M10-1.5X30 C8.8 ZY DIN931 ( 47 0009925228 SPRING WASHER VSKZ 10 4

8 0000805611 WASHER 10 49 0000805628 STEERING WHEEL 110 0000806393 TWIST KNOB 111 0000805629 COVER 112 204589 HEX NUT 113 204590 SPACER 114 0000805627 KEY 5X6.5 1



418 - STEERING UNIT 21000138286

Ref. No. Part No. Description Qty.1 0003634815 SCREW CONN. BFW 15 L LK 35 A3C 12 0009964771 O-RING 20X2.5 13 7252678033 SHCS M 6X22-10.9 A2C 24 7252677036 SHCS M6X35-8.8 A2C 25 161621 LW SPRING 6 DIN7980 46 0003655407 HP HOSE 17 0003635015 SCREW CONN

GE 18 LM M18X1.5 E A3C1

8 161447 90° FITTING 19 0003633303 HYDRAULIC DAMPER 25CM? 110 0003635015 SCREW CONNECTION

GE 18 LM M18X1.5 E A3C1

11 0003657113 FLEXIBLE LINE 112 161451 TEE 113 0003638066 TEST CONNECTION 114 0003636649 SCREW CONNECTION

GE 12 LM M18X1.5 E A3C1

15 161445 90º FITTING 116 0003651707 FLEXIBLE LINE 1

17 0003636649 SCREW CONNCTIONGE 12 LM M18X1.5 E A3C

1

18 0003635015 SCREW CONNECTIONGE 18 LM M18X1.5 E A3C

2

19 161444 90° FITTING 220 0003651201 HP HOSE 121 164949 SCREW JOINT 422 0003655607 FLEXIBLE LINE 123 0003657313 FLEXIBLE LINE 124 204591 HP HOSE 125 163121 SCREW JOINT 126 0003632148 SCREW CONNECTION 127 0003657413 FLEXIBLE LINE 228 0002731881 VALVE BLOCK 129 209280 HEX SCREW 230 0009936250 CLAMP 2D 15/15 PP 331 0009930585 COVER PLATE GD 2 D 332 7252677056 SHCS 8X75-8.8 A2C 2



418 - STEERING CYLINDER1000138287

Ref. No. Part No. Description Qty.1 0000807108 STEERING CYLINDER 22 0000805302 SCREW M 12X30 63 0000807112 CIRCLIP 24 0000807115 FLANGE 26 0000807113 PISTON ROD 27 0000807109 GUIDE BUSHING 28 0000807111 CIRCLIP 29 0000807110 CIRCLIP 210 0000805376 STUD 2

11 0000806760 SEALING KIT 212 0000807105 TRACK ROD 413 0000807106 TRACK ROD 414 0000807074 SEALING CUFF 415 0000807199 NUT 416 0000807075 NUT 417 0000807104 JOINT 418 0000807073 SEALING CUFF 4



418 - OPERATOR’S SEAT1000138288

Ref. No. Part No. Description Qty.1 0162910401 OPERATOR'S SEAT 12 651515 SHCS M8-1.25X20 C8.8 ZY 43 0000806515 SEAT BACK 14 177458 CUSHION 15 204592 SEAT BRACKET 16 165589 SEAT UPHOLSTERY (CLOTH) 17 0000806516 ATTACHMENTS ACCESSORIES 18 0000806489 LEG SPRING 19 0000806507 COVER 110 0000806508 COVER 1

11 209325 SEAT BELT (1000086471) --SAME BELT AS 280 SHOWN?

1

12 0000809141 ARM REST 113 0000809145 ADJUST SLIDE RAIL 114 204593 SHCS 115 0162910501 OPERATOR'S SEAT 116 0000809150 BACKREST CUSHIONING 117 0000809151 SEAT CUSHION 1



418 - OPERATOR’S SEAT BASE1000138289

Ref. No. Part No. Description Qty.1 0000804013 LOWER SEAT 12 0000802163 BELT 13 0000802171 LINKAGE COMPLETE 14 0000801508 TENSION SPRING 25 0000802160 TENSION SPRING 16 207826 PIN 17 207827 LOCKWASHER 18 0000806485 DRUM 49 0000806493 BUSHING 210 0009943854 BUSHING 211 0000806486 SHEET METAL 212 0000806133 PIN 113 0000806494 SUSPENSION 114 0000806490 BUSHING 2

15 0000806488 BUFFER 116 0000802164 ADJUSTMENT SPINDLE 117 0000802157 HANDLE 118 0000806483 SPRING BRACKET 119 0000806131 PLUG 120 0000802162 SHOCK ABSORBER COMPLETE 221 0000802150 TENSION SPRING 222 0000806484 BUSHING 123 0009943815 BEARING 124 0000806127 WASHER 125 0000805695 FORK COMPLETE 126 0009921501 SPRING 127 0000806155 BELLOWS 128 0009905009 PLUG 22



418 - FENDERS1000138290

Ref. No. Part No. Description Qty.1 0163010005 FENDER 22 7234677558 HEX SCREW M10X50-8.8 A2C 43 7462680014 WASHER B10.5 164 651448 LN INS M10-1.5 C8 ZY 65 0163020001 WHEEL COVER HI. LI. RAL 7021 16 0163020013 FILLER 27 206539 RUBBER BAND 30X5 (1.0 M) 18 656092 CS M6-1X12 C8.8 ZY 49 0163020101 WHEEL COVER HI. RE. RAL 7021 110 7234677556 HEX SCREW M10X40-8.8 A2C 411 7234677557 HEX SCREW M10X45-8.8 A2C 212 0009964652 PLUG 213 0163070610 TRIM 1

14 0163070710 TRIM 115 7286671063 PAN-HEAD SCREW

M 6X12 4.8 H A2C6

16 0163070310 TRIM PANEL 117 7236677079 HEX SCREW M6X16-8.8 A2C 218 9901671G HEXAGON HEAD SCREW 219 7451680109 WASHER B6.4-140HV A2C 620 656047 HN M6-1 C8 ZY 221 0163000309 TRIM PANEL 122 206585 PROFILE 10.5X17 (1.0 M) 123 7462680011 WASHER 8.4 ST A2C 224 7405677005 HEX NUT M8-8 A2C 2



418 - ENGINE COVER1000138291

Ref. No. Part No. Description Qty.1 0163000130 ENGINE COVER COMPLETE 12 0163410088 INSULATING MAT 13 0163410188 INSULATING MAT 14 0163410288 INSULATING MAT 15 0009960979 PROFILE 16 0009961079 PROFILE 27 206148 PROFILE (3.0 M) 18 0003415244 LOCK (W/O KEYS) 19 L99157 KEY (W/O LOCK) 110 0163410084 GAS STRUT 111 0009947682 HINGE 212 0163050121 INSULATING SHEET-METAL PANEL 1

13 0163410388 INSULATING MAT 114 0163410788 INSULATING MAT 115 0009953068 SHEET-METAL SCREW 5.5X16 216 7236677079 HEX SCREW M6X16-8.8 A2C 417 177648 HEX SCREW 418 7462680011 WASHER 8.4 ST A2C 419 7405677005 HEX NUT M8-8 A2C 420 656048 HN M8-1.25 C8 ZY 121 0163050025 U-BOLT 122 656048 HN M8-1.25 C8 ZY 423 7462680011 WASHER 8.4 ST A2C 8



418 - ENGINE EXHAUST1000138293

Ref. No. Part No. Description Qty.1 0163210001 MUFFLER 12 0000806123 SCREW 43 0000805822 EXHAUST MANIFOLD 14 0000805835 GASKET 1

5 0000805778 SCREW 86 0000805810 GASKET 17 0000805729 STUD BOLT 38 0000802543 NUT 3



418 - INSTRUMENT PANEL INSTALLATION1000138294

Ref. No. Part No. Description Qty.1 0000809204 INSTRUMENT PANEL 12 7286671061 PAN-HEAD SCREW

M6X25-4.8 H A2C4

3 0003331306 PREHEATING START SWITCHW/KEYS

1

4 0003330733 KEY 25 0000805631 SOCKET (CIGARETTE LIGHTER) 16 0000805630 PLUG 17 177206 FUSE BOX 38 161374 FUSE 10 A 19 0003339907 SWITCH 110 0004350943 HAZARD SYMBOL 111 0003339607 SWITCH 112 0004350843 WIPER SYMBOL 1

13 0003339807 SWITCH 114 0004353243 FAN SYMBOL 115 0003339807 SWITCH 116 0004351543 SPEED SYMBOL 117 0003320872 BLANK 118 204594 LIGHT BULB 119 0000806072 RELAY 12V 120 0003323117 RELAY 40/60 A 421 0000809206 INSTRUMENT CLUSTER 122 0000805567 STEERING-COLUMN SWITCH 123 161375 FUSE 15 A 124 164872 FUSE 25 A 125 161376 FUSE 7.5 A 1



418 - BATTERY1000138297

Ref. No. Part No. Description Qty.1 * BATTERY 12 1383350040 BRACKET 13 651424 CS M6-1X20 C8.8 ZY 24 7462680008 WASHER 25 0003307312 NEGATIVE (-) BATTERY CABLE 16 177648 HEX SCREW 17 177461 EXTERNAL TOOTH LOCKWASHER 28 0003307412 BATTERY LEAD 19 656093 CS M8-1.25X16 C8.8 ZY 110 163634 WASHER 411 0009937631 CLAMP 212 656128 CS M6-1X30 C8.8 ZY 113 656172 CS M6-1X45 C8.8 ZY 114 0003308512 POSITIVE (+) BATTERY CABLE 115 0009932850 CLAMP 2D 15 PP 1

16 651509 SHCS M6-1X30 C8.8 ZY 217 0003331577 ECU/DRIVE 118 651458 LN INS M8-1.25 C8 ZY 219 0003323117 RELAY 40/60 A 120 0003322917 RELAY 70 A 121 7236677055 HEX SCREW M5X12-8.8 A2C 222 7451680108 WASHER B5.3 223 656100 HN M5-0.8 C8 ZY 224 0163070121 BRACKET 125 206044 PROFILE (1M) 126 9901671G HEXAGON HEAD SCREW 227 7451680109 WASHER B6.4-140HV A2C 228 0009932615 CABLE STRAP 129 7713000510 TERMINAL COVER 1

*Purchase locally. Group size 47; 570 CCA.



418 - LIGHTING1000138295

Ref. No. Part No. Description Qty.1 0000805502 MAIN HEADLIGHT COMPLETE 12 0000806091 HEADLIGHT INSERT 13 7734000002 LIGHT BULB A 12V 45/40W 14 7734000354 LIGHT BULB R5W-12V 15 0000803705 TURN INDICATOR COMPLETE 16 7734000917 LIGHT BULB P21W-12V 17 0000806091 HEADLIGHT INSERT 18 7734000002 LIGHT BULB A 12V 45/40W 19 7734000354 LIGHT BULB R5W-12V 110 0000803706 TURN INDICATOR 1

11 7734000917 LIGHT BULB P21W-12V 112 0000805571 REAR LIGHT 213 0000806374 LIGHT COVER 214 7734000917 LIGHT BULB P21W-12V 215 163008 LIGHT 216 0000805594 OVAL-HEAD SCREW M6X12 417 0000805516 INTERIOR LIGHT 118 0000805632 LIGHT BULB 119 0003322105 HORN 12 V 1



418 - OPTIONAL LIGHTING1000138296

Ref. No. Part No. Description Qty. 1 810218 KIT/ROTATING BEACON 1 2 0003325452 COVER/LIGHT 1 3 0003322746 SEAL 1 4 0003321610 BULB H1 1 5 0163320028 BASE 1 6 0003339607 SWITCH 1 7 0004351743 SYMBOL/BEACON 1 8 0003327601 WORK LIGHT 3 9 204941 BULB 55 W 3 10 7236677187 HEX SCREW M12X25-8.8 3 11 7451680113 WASHER B13-140HV A2C 3 12 0163320340 BRACKET 2 13 0163320440 BRACKET 1 14 0003339607 SWITCH 1

15 0004351843 SYMBOL/WORK LIGHT 1 16 7731000001 SOCKET A 4 1 17 0163320140 BRACKET 1 18 7250671592 SHCS M4X25-4.8 A2C 2 19 656116 HN M4-0.7 C8 ZY 2 20 7451680107 WASHER B4.3-140HV A2C 2 21 0009962042 DUCT RING 1 22 0003339607 SWITCH 1 23 0004359643 SYMBOL (3RD CONTROL CIRCUIT) 1 24 0003322005 BACKUP ALARM 1 25 651421 CS M4-0.7X16 C8.8 ZY 3 26 656116 HN M4-0.7 C8 ZY 3 27 7451680107 WASHER B4.3-140HV A2C 3



418 - ENGINE WIRING HARNESS1000138298

Ref. No. Part No. Description Qty.1 0163301310 WIRING HARNESS 12 0003335066 SOCKET HOUSING 13 0003335166 SOCKET CONTACT 115 0003335566 SOCKET HOUSING 16 0003335566 SOCKET HOUSING 37 0003333620 FUSE BOX 28 7733000024 LOCK B100 29 0003320228 BASE 110 0003320628 BASE 111 0009931751 CLAMP D 22 112 656105 CS M8-1.25X25 C8.8 ZY 113 163634 WASHER 1

14 651521 CS M5-0.8X16 C8.8 ZY 415 7451680108 WASHER B5.3 416 656100 HN M5-0.8 C8 ZY 417 0163300214 WIRING HARNESS 118 1009932428 CLAMP 119 0003300418 SENSOR COMPLETE. 120 0003336766 PIN HOUSING 121 656092 CS M6-1X12 C8.8 ZY 122 7451680109 WASHER B6.4-140HV A2C 123 0009931315 CABLE STRAP 4.6X200 124 0003337166 KEY 125 0003337566 PIN CONTACT 3



418 - MAIN WIRING HARNESS1000138299

Ref. No. Part No. Description Qty.1 204595 WIRING HARNESS

(SN 311670154 AND AFTER)1

0163301010 WIRING HARNESS(SN 311660891 AND BEFORE)

1

2 204596 HOUSING 23 204597 COVER 24 204605 DUCT RING 15 0003338865 HOUSING 26 0003339265 CONTACT 107 0003350397 PROTECTIVE CAP 28 0003337766 HOUSING 2

9 0003333866 HOUSING (GREEN) 210 0003337066 PIN HOUSING 111 0003338965 SOCKET HOUSING 112 0003339365 SOCKET HOUSING 213 0003336766 PIN HOUSING 214 0003337566 PIN CONTACT 315 0003339065 PIN HOUSING 316 204598 LOCKING PLUG 417 0009900840 PLUG 218 0003337166 KEY 1



418 - FRONT WIRING HARNESS1000138300

Ref. No. Part No. Description Qty.1 0163301110 WIRING HARNESS

(SN 311660891 AND BEFORE)1

204599 WIRING HARNESS(SN 311670154 AND AFTER)

1

2 204605 DUCT RING 23 162003 PLUG 44 0003339365 SOCKET HOUSING 15 0000800812 FLAT PLUG 27 204600 BUSHING HOUSING9 0003336166 PLUG HOUSING 111 164888 PLUG 1

12 162001 PLUG 113 204603 WIRING HARNESS 114 9709160G PLUG 115 0003339365 SOCKET HOUSING 616 0003339266 SOCKET HOUSING 119 0163300214 WIRING HARNESS 120 656092 CS M6-1X12 C8.8 ZY 121 7479682409 SERRATED LOCK WASHER A6.4

A2C1

22 0000807202 POTENTIOMETER 1



418 - BURST VALVE WIRING HARNESS1000138312

Ref. No. Part No. Description Qty.1 204606 BURST VALVE WIRING HARNESS

(SN 311670154 AND AFTER)1

2 204607 HOUSING 13 0003330261 CONNECTOR 14 0003320311 BLOCKING DIODE 3 A 15 0000800812 FLAT PLUG 1

6 0003330466 PLUG 27 204608 TILT SWITCH 18 204609 SYMBOL 19 205214 RELAY 30 AMP 1



418 - GLOW SYSTEM1000138311

Ref. No. Part No. Description Qty.1 0380820004 FUEL PREHEATER 12 0009937550 CLAMP 12/8 23 0009931751 CLAMP D 22 14 7252677049 SHCS M 8X40-8.8 A2C 15 7462680011 WASHER 8.4 ST A2C 16 0163300710 WIRING HARNESS 17 0003320228 BASE 18 0003330540 SUPPORT 111 161375 FUSE 15 A 112 0003330022 CONNECTING STRAP (1-BORE) 113 0003323117 RELAY 40/60 A 114 9901673G SCREW 115 0393300414 CABLE KPL. 1

16 0163330072 ENGINE PREHEATER 117 0643300810 WIRING HARNESS 118 204610 HYDRAULIC TANK 119 0633330072 OIL PREHEATER 120 0163610080 CONNECTING PIECE 121 0163610094 FLANGE 122 0009963370 O-RING 60X3 123 651508 SHCS M6-1X25 C8.8 ZY 624 0009965608 O-RING 7.5X2 625 7593641006 SEALING RING 626 0643300910 CABLE 127 0003330286 CONTACT 128 0004352036 LABEL 220 V 1



418 - CAB1000138313

Ref. No. Part No. Description Qty.1 0163400601 CAB 12 0009935184 ISO MOUNT 43 0009939764 WASHER 44 7234677175 HEX SCREW M16X80-8.8 A2C 45 7451680116 WASHER B17-140HV A2C 46 651451 HLN INS M16-2.0 ZO 47 206559 PROFILE (2.0 M) 18 0009900740 PLUG 19 0000805583 REARVIEW MIRROR 1

10 0000805584 REARVIEW MIRROR 111 0000806098 REARVIEW MIRROR 112 7286671061 PAN-HEAD SCREW

M6X25-4.8 H A2C4

13 0000805555 SUN VISOR 114 204611 SCREW 215 0000805655 HOOK 116 204612 SCREW 2



418 - WINDOWS1000138314

Ref. No. Part No. Description Qty.1 0000805501 FRONT WINDOW COMPLETE (INCL.

REFS. 31, 32)1

2 0000805666 PROFILE 13 0000808935 SIDE WINDOW RT 14 0000805534 SIDE WINDOW LT 15 0000805535 REAR WINDOW 16 0000805672 HEX SCREW M8X20 87 0000805641 WASHER 6X17X2 88 0000805543 SUPPORT 19 0004412533 WINDOW PANE ADHESIVE SET

SIKA TACK1

11 0000808934 SIDE WINDOW 112 0000805668 SEAL 113 0000805646 HANDLE 114 0000805660 DRIFT 115 0000805645 BRACKET 116 651517 SHCS M8-1.25X30 C8.8 ZY 117 7405677005 HEX NUT M8-8 A2C 5

18 651466 FHSCS M8-1.25X20 C8.8 ZY 219 0000805652 DISTANCE PIECE 220 0000805649 SEAL 221 162042 SCREW 222 0000805663 HINGE 223 0000805528 DISTANCE PIECE 224 9901392G SCREW 425 0000805518 BUFFER 226 0000805542 COVER PLATE 127 0000805669 PROFILE 128 9901392G SCREW 429 0000805654 WASHER 430 183808 COVER 130 0000808936 COVER PLATE 131 204535 FRONT WINDOW TOP 132 204536 FRONT WINDOW BOTTOM 1



418 - CAB DOOR1000138315

Ref. No. Part No. Description Qty.1 0000805495 CAB DOOR 12 0000805536 DOOR WINDOW 13 0000805541 SEAL 14 0000805529 DOOR LOCK 15 164895 SCREW 26 0000805564 OUTER HANDLE W/LOCK, W/O KEY 17 7286671061 PAN-HEAD SCREW

M6X25-4.8 H A2C1

8 0000805651 WASHER 19 0000805505 SEAL 110 0000805506 PLUG 111 0000801805 PIN 212 0000805539 PIN 2

13 7451680112 WASHER B10.5-140HV A2C 214 0000805624 STRAIGHT PIN 3X20 215 208422 LOCK RING 216 0000805565 BRACKET 217 0000805554 WASHER 818 651511 SHCS M6-1X50 C8.8 ZY 619 651457 LN INS M6-1 C8 ZY 620 0000805659 * PROTECTIVE CAP

(DISCONTINUE)6

21 0000805515 PIN 122 0000805509 HEXAGON NUT 123 0000805633 DOOR HOLDER 224 0003330733 KEY 1



418 - CAB TRIM1000138316

Ref. No. Part No. Description Qty.1 0000809201 TRIM 12 204613 BRACKET 13 0000805601 SCREW 4.8X1 44 0000805640 WASHER 45 0000805662 SHEET-METAL NUT 4.2 46 0000805531 TRIM 17 0000805653 COVER- RADIO 18 0000805602 SCREW 4.8X1 29 0000805504 SHEET-METAL NUT 210 0000805532 TRIM 111 656047 HN M6-1 C8 ZY 212 0000805659 * PROTECTIVE CAP

(DISCONTINUE)1

13 204614 RUBBER MAT 114 204615 PLATE 115 0000806071 INSULATING MAT 116 0009905223 SHEET-METAL NUT M6 417 7286671061 PAN-HEAD SCREW

M6X25-4.8 H A2C12

18 0000805661 WASHER 219 0000809040 FLOOR MAT 120 0000806386 FLOOR MAT 121 204616 TRIM 122 0000809203 TOOL KIT 123 206043 LATCH 1



418 - WINDSHIELD WASHER SYSTEM1000138317

Ref. No. Part No. Description Qty.1 0000805562 WIPER MOTOR 12 0000805545 BRACKET 13 7253677322 SOCKET HEAD SCREW 34 7451680113 WASHER B13-140HV A2C 35 651424 CS M6-1X20 C8.8 ZY 26 7451680112 WASHER B10.5-140HV A2C 27 0000805613 WASHER 28 0000805513 BUSHING 29 0000805510 INTERMEDIATE PIECE 110 0000805511 SEAL 211 0000808937 LINING 112 0000805582 WIPER ARM 113 0000806384 NOZZLE 114 0000805544 WIPER BLADE 1

15 0000805569 WIPER MOTOR 116 0000805658 PROTECTIVE SLEEVE 117 0000805546 ARM 118 0000805547 WIPER BLADE 119 0000805650 CONTAINER 120 0000805670 HOSE LG 5000 121 0000805643 DISTRIBUTOR 122 0000808978 ANGLE PLATE 123 0000805507 NON-RETURN VALVE 124 0000808938 NOZZLE 125 0164100137 PROTECTIVE FOPS SCREEN 126 179757 SCREW 127 7451680113 WASHER B13-140HV A2C 1



418 - FRONT WINDOW GUARD1000155628

Ref. No. Part No. Description Qty.1 204617 FRONT WINDOW GUARD 12 0000805551 BRACKET 43 651424 CS M6-1X20 C8.8 ZY 84 7462680008 WASHER 85 0000805543 SUPPORT 16 656047 HN M6-1 C8 ZY 4


418 - HYDRAULIC OIL TANK1000138318

Ref. No. Part No. Description Qty.1 0163630001 OIL TANK 12 651472 SHCS M10-1.25X20 F8.8 ZY 43 0003364703 TEMPERATURE SWITCH M14 X1 14 0003635563 SCREW CONNECTION 15 0003636266 SCREW CONNECTION 16 0003636649 SCREW CONNECTION

GE 12 LM M18X1.5 E A3C1

7 0003618484 DRAIN COUPLING M18X1.5 18 0003637634 VENTING FILTER 19 0003630833 SCREEN 110 0003630846 OIL LEVEL SIGHT GLASS M 48X1.5 1

11 0000801837 SEALING RING 49X55X2 112 0009909609 SCREW PLUG 113 163271 PRESSURE SWITCH 114 7593641020 SEALING RING A 12X18 115 0003602088 RETURN INLET FILTER 116 0003636634 FILTER 117 0009964571 O-RING 144X3 118 0003630206 COVER 119 0009969809 O-RING 100X4 120 0009967070 O-RING 98X3 1



418 - HYDRAULIC OIL TANK ATTACHMENT1000156075

Ref. No. Part No. Description Qty.1 0009939911 TIGHTENING STRAP 12 651430 CS M8-1.25X12 C8.8 ZY 13 7462680011 WASHER 8.4 ST A2C 14 0009900115 PIN D 12 LG 30 FE/ZN 8 C 15 7252677054 SHCS M 8X65 8.8 A2C 16 0009961479 RUBBER BAND 47 204534 RUBBER BAND 30X5 (2.0 M) 18 0003615798 HYDRAULIC PUMP 19 0000805813 SEAL 110 0000806390 HEXAGON HEAD SCREW 211 0003634949 SCREW CONN. BFW 35

PL LK 55 M.M D1

12 0009966006 O-RING 32X2.5 1

13 162672 SCREW 214 7252678053 SHCS M8X60-10.9 A2C 215 0009925128 SPRING WASHER VSKZ 8 416 0003650607 FLEXIBLE LINE 117 0009937851 CLAMP 218 0003631968 HOSE FITTING 119 0003635015 SCREW CONN. GE 18

LM18X1.5 E A3C1

20 161451 TEE 121 204522 HP HOSE 122 0003636215 SCREW CONN. GE 18

LM O.M D E A3C1



418 - RETURN LINE CONTROL VALVE1000138381

Ref. No. Part No. Description Qty.1 0003638748 SCREW CONNECTION

(SN 311670288 AND UP)1

2 0003632868 * SCREW CONNECTION(DISCONTINUE) (SN 311670287 AND BEFORE)

1

3 0003654607 FLEXIBLE LINE 14 161472 90° FITTING 1

5 161473 TEE 16 0009936051 DOUBLE CLAMP 27 179789 SCREW 28 7405677005 HEX NUT M8-8 A2C 2



418 - CONTROL VALVE INSTALLATION1000138396 - SN 311670288 AND UP

Ref. No. Part No. Description Qty.1 177648 HEX SCREW 32 7462680011 WASHER 8.4 ST A2C 63 656048 HN M8-1.25 C8 ZY 34 204618 BRACKET 15 651430 CS M8-1.25X12 C8.8 ZY 36 163634 WASHER 37 204619 CONTROL VALVE 18 0003619586 CONTROL VALVE

(SN 311670288 AND UP)1

9 204620 VALVE BLOCK - LIFT W/O FLOAT 110 204621 VALVE BLOCK - LIFT W/FLOAT 111 184360 VALVE BLOCK - TILT 112 204622 VALVE BLOCK - STEERING 113 0465000610 PRESSURE RELIEF VALVE 114 0000803752 PRESSURE RELIEF VALVE

1450 PSI (100 BAR)1

15 0000801514 ANTICAVITATION VALVE3481 PSI (240 BAR)

2

16 0465000910 ANTICAVITATION VALVE 117 0000802243 PILOT PRESSURE INSERT 118 204623 SET IMPLEMENT 319 184361 SEALING KIT 420 0465010910 CONTROL UNIT 121 0000802070 TIE ROD SET 122 207463 VALVE 423 207462 VALVE 224 209465 SEAL KIT 425 207464 SEAL KIT 626 207025 NYLON SEAL

(TOP OF EACH SECTION AROUND SHAFT)

4


W/O Float Position With Float Position


418 - CONTROL VALVE WITH 3RD CONTROL CIRCUIT1000138398 - SN 311670288 AND UP

Ref. No. Part No. Description Qty.1 204624 CONTROL VALVE 12 204621 VALVE BLOCK - LIFT 13 184360 VALVE BLOCK - TILT 14 204622 VALVE BLOCK - STEERING ( 15 204625 VALVE BLOCK - 3RD CONTROL 16 0465000610 PRESSURE RELIEF VALVE 17 0000803752 PRESSURE RELIEF VALVE 100 BAR 18 0000801514 ANTICAVITATION VALVE 240 BAR 29 0465000910 ANTICAVITATION VALVE 110 0000802243 PILOT PRESSURE INSERT 111 204623 SET IMPLEMENT 212 0465010910 CONTROL UNIT 1

13 184361 SEALING KIT 114 0465001010 PLUG 415 204626 TIE ROD KIT 116 204627 SOLENOID VALVE 117 204628 SOLENOID 218 204629 PLUG 219 207463 VALVE 520 207462 VALVE 221 209465 SEAL KIT 422 207464 SEAL KIT 8



418 - CONTROL LEVER1000138399 - SN 311670288 AND UP

Ref. No. Part No. Description Qty.1 204630 CONTROL LEVER 12 204631 LEVER 13 204632 BASE PLATE 14 204633 PIN 15 204634 BUTTON 16 204635 SLIDE BEARING 27 204636 LOCK 48 204637 PIN 19 183633 JOINT 1

10 204638 LEVER 111 204639 BASE PLATE 112 184359 JOINT 313 204640 PIN 114 204641 PN 215 651457 LN INS M6-1 C8 ZY DIN6924 316 651462 FHSCS M6-1X16 C8.8 ZY 317 7451680109 SPACER 3



418 - CONTROL VALVE1000138382 - SN 311670287 AND BEFORE

Ref. No. Part No. Description Qty.1 177648 HEX SCREW 32 7462680011 WASHER 8.4 ST A2C 63 656048 HN M8-1.25 C8 ZY 34 0003614286 CONTROL VALVE 15 0000809216 INPUT ELEMENT


6 0000809219 VALVE BLOCK (TILT CYLINDER) 17 0000809218 VALVE BLOCK (TILT CYLINDER)


8 0000805947 UNIVERSAL JOINT(SEE PAGE 69 FOR DETAIL)

1

9 0000809220 VALVE BLOCK(3RD CONTROL CIRCUIT)(SEE PAGE 68 FOR DETAIL)

1

10 0000809217 OUTPUT ELEMENT(SEE PAGE 66 FOR DETAIL)

1

11 0000808435 TIE ROD SET 112 0000809207 SEALING KIT (VALVE BLOCK) 113 0000808420 BRACKET 114 651517 SHCS M8-1.25X30 C8.8 ZY DIN912 415 656048 HN M8-1.25 C8 ZY DIN934 416 0003615386 CONTROL VALVE - HOSE

BURST VALVE1

17 0000809221 VALVE BLOCK (LIFT CYLINDER)(SEE PAGE 67 FOR DETAIL)

1



418 - INPUT/OUTPUT ELEMENT1000138384 - SN 311670286 AND BEFORE

Ref. No. Part No. Description Qty.1 0000809216 INPUT ELEMENT 12 0000809228 VALVE 13 0000809209 CONNECTION 14 0000809217 OUTPUT ELEMENT 15 0000809230 PRESSURE RELIEF VALVE 16 0000809210 CONNECTION 1


418 - VALVE BLOCK CYLINDER1000138385 - SN 311670287 AND BEFORE

Ref. No. Part No. Description Qty.1 0000809218 VALVE BLOCK (TILT CYLINDER) 12 0000809227 PRESSURE RELIEF VALVE 13 0000809229 PLUG 14 0000809212 CONTROL UNIT 15 0000809226 VALVE 16 0000809221 VALVE BLOCK (LIFT CYLINDER) 1

7 0000809225 VALVE 18 0000809229 PLUG 19 0000809227 PRESSURE RELIEF VALVE 110 0000809212 CONTROL UNIT 111 0000809219 VALVE BLOCK (TILT CYLINDER) 112 0000809214 CONTROL UNIT 1



418 - 3RD CONTROL CIRCUIT VALVE BLOCK1000138386 - SN 311670287 AND BEFORE

Ref. No. Part No. Description Qty.1 0000809220 VALVE BLOCK

(3RD CONTROL CIRCUIT)1

2 0000809229 PLUG 13 0000809211 CONTROL LEVER 14 0000809213 CONTROL UNIT 15 0000809215 PLUG 1


418 - CROSS UNION1000138388 - SN 311670287 AND BEFORE

Ref. No. Part No. Description Qty.1 0000805947 UNIVERSAL JOINT 12 0000809350 JOINT/REPAIR KIT 13 651465 FHSCS M8-1.25X16 C8.8 ZY 34 0000809238 PIVOTING BEARING (PLATE) 15 204642 SHCS 36 0000809237 LEVER 1


418 - JOYSTICK1000138336

Ref. No. Part No. Description Qty.1 0163600318 JOYSTICK 13 0009960853 BELLOWS 14 7316681503 SHEET-METAL SCREW

ST3.5X9.5-F-H A2R3

5 7451680502 WASHER A 4.3 140HV A2R 36 0004357434 LABEL 1


418 - HYDRAULIC CONTROL VALVE INSTALLATION 11000138389

Ref. No. Part No. Description Qty.1 0003636115 SCREW CONNECTOR

GE 15 LM M22X1.5 O.M D2

2 0003633164 SCREW CONNECTION GZ 15 L A3C(SN 311670288 AND UP)

1

3 0003630615 SCREW CONNECTION(SN 311670288 AND UP)

1

4 0003650807 HP HOSE 15 0003650707 HP HOSE 16 204643 PIPE LINE 17 0003651207 HP HOSE 18 204644 HP HOSE (W/HOSE PROTECTION) 19 204645 HP HOSE 110 0003651214 HP HOSE

(W/HOSE PROTECTION)1

11 0003650907 HP HOSE 112 204646 HP HOSE (W/HOSE PROTECTION) 113 0163600191 PIPE LINE COMPLETE 114 0003651107 HP HOSE 215 0003651007 HP HOSE 116 204653 HP HOSE (W/HOSE PROTECTION) 117 0163600291 PIPE LINE 118 0003633166 COUPLING SOCKET

BG 2 15 L FLACH2



418 - HYDRAULIC CONTROL VALVE INSTALLATION 21000138338

Ref. No. Part No. Description Qty.1 0009936750 CLAMP 2D 15 PA 52 0009938350 CLAMP 3D 20 PA 33 7252677036 SHCS M6X35-8.8 A2C 164 0009933150 CLAMP 3D 20/20 PP 25 0009930685 COVER PLATE GD 3 D 2

6 7236677143 HEX SCREW M8X70-8.8 A2C 27 7462680011 WASHER 8.4 ST A2C 28 7405677005 HEX NUT M8-8 A2C 29 0009932615 CABLE STRAP 110 0009961779 PROFILE 1



418 - LOAD STABILIZER1000138339

Ref. No. Part No. Description Qty.1 0003637769 SCREW CONNECTION 12 161471 TEE 13 0003650012 FLEXIBLE LINE 14 0003630315 SCREW CONNECTION 15 161471 TEE 16 0003650012 FLEXIBLE LINE 17 0003630315 SCREW CONNECTION 18 0003613589 SOLENOID VALVE 19 0000801314 MAGNET 210 0009905623 NUT 2

11 0000806383 ADJUSTMENT 112 0000801315 SEALING KIT 113 0163630040 BRACKET 114 177648 HEX SCREW 315 7404677709 HEX NUT M8-04 A2C 116 163634 WASHER 417 7234677091 HEX SCREW M8X75-8.8 A2C 118 0163070221 COVER PLATE 119 7236677079 HEX SCREW M6X16-8.8 A2C 320 7451680109 WASHER B6.4-140HV A2C 3


B

T

S

PB

ST

8

4

7

11

13

14 1516

17

18

19

20

3

6

16

9

10

12

21

3

5

6


418 - PRESSURE LINE SOLENOID VALVE1000138390

Ref. No. Part No. Description Qty.1 0003630315 SCREW CONNECTION 12 204652 SCREW CONNECTOR 13 0003633164 SCREW CONNECTOR GZ 15 L A3C 14 0003636115 SCREW CONNECTOR

GE 15 LM M22X1.5 O.M D1

5 0003633103 PRESSURE ACCUMULATORRAL 9005

1

6 209291 HEXAGON NUT 17 0003650012 FLEXIBLE LINE 18 0003636115 SCREW CONNECTOR

GE 15 LM M22X1.5 O.M D1

9 161446 90° FITTING 210 0163300810 WIRING HARNESS 111 0000800812 FLAT PLUG 112 0003330466 PLUG 213 0003339607 SWITCH 114 0004355543 SYMBOL (LOAD STABILIZER) 115 0009933315 CABLE STRAP 516 161375 FUSE 15 A 1



418 - LIFT ARM1000138703

Ref. No. Part No. Description Qty.1 208423 LIFT ARM 12 0009942155 BUSHING 40.05X50X40 43 7761675404 GREASE ZERK 74 0009963251 COVER 95 0164160193 PIN D 50 LG 602 16 0009942355 BUSHING 50X60 LG 50 27 0009977220 SHIM - 4.0 MM 28 179771 SCREW 29 651448 LN INS M10-1.5 C8 ZY 210 0164100038 TILT LEVER 111 0009942455 BUSHING 50X60 LG 50 212 0164160593 PIN D 50 LG 235 113 0164160493 PIN D 50 LG 182 114 0164160293 PIN D 50 LG 182 2

15 177649 SCREW 416 651448 LN INS M10-1.5 C8 ZY 417 0164160393 PIN D 40 LG 182 118 7252677058 SHCS M8X90-8.8 A2C 119 7405677005 HEX NUT M8-8 A2C 220 1009973020 SPACER 40.5X75X4 FE/ZN 12 C 121 7761675424 GREASE ZERK 322 0009963251 COVER 323 0164100080 TILT ROD COMPLETE 124 0009942155 BUSHING 40.05X50X40 225 0009942255 BUSHING 40X50 LG 40 226 0384162193 PIN D 40 LG 960 127 0009955669 THREADED PIN M16X30 M. 2


SEE PAGE 77 FOR DETAIL


418 - HOSE ROUTING1000138400

Ref. No. Part No. Description Qty.1 0163600029 HOSE GUIDE 12 0163630240 BRACKET 13 651448 LN INS M10-1.5 C8 ZY 24 7451680112 WASHER B10.5-140HV A2C 2


418 - QUICK HITCH1000138342

Ref. No. Part No. Description Qty.1 0164100063 QUICKHITCH ASY 12 0164100163 QUICKHITCH FRAME 13 0003631468 COUPLING PLUG BG 2 12 L A3C 24 0009961952 DUST CAP BG 2 26 0394160260 PISTON ROD 27 0164160353 GUIDE TUBE 28 7491682058 CIRCLIP 58X2 2

9 0009960166 SEALING KIT 210 0009954668 LIMIT STOP M16X1.5X45 8.8 A3C 211 7403677727 HEX NUT M16X1.5-8 A2C 212 0164160093 PIN D 40 LG 242 213 177649 SCREW 214 651448 LN INS M10-1.5 C8 ZY 2



418 - LIFT AND TILT CYLINDERS1000138392 - SN 311670044 AND UP

Ref. No. Part No. Description Qty.1 0263601442 LIFT CYLINDER 13 0000809184 PISTON ROD 14 0000809166 PISTON 15 0000809170 GUIDE BUSHING 16 0000809198 THREADED PIN 17 0000809195 PIVOTING BEARING 28 0000809199 SNAP RING 49 0000804243 SEALING KIT 1

10 0263601542 TILT CYLINDER 112 0000809183 PISTON ROD 113 0000809167 PISTON 114 0000809171 GUIDE BUSHING 115 0000809198 THREADED PIN 116 0000809195 PIVOTING BEARING 217 0000809199 SNAP RING 418 0000809190 SEALING KIT 1



418 - LIFT AND TILT CYLINDERS1000138391 - SN 311670043 AND BEFORE

Ref. No. Part No. Description Qty.1 0263600042 LIFT CYLINDER 13 0000805676 PISTON ROD 14 204648 PISTON 15 0000802832 GUIDE BUSHING 16 0000805678 THREADED PIN 17 0000805680 PIVOTING BEARING 28 0009922129 SNAP RING 49 0000802829 SEALING KIT 110 0263600142 TILT CYLINDER 1

12 0000805675 PISTON ROD 113 0000805682 HEXAGON HEAD SCREW 114 0000805679 LOCK NUT 115 0000805677 GUIDE BUSHING 116 0000805678 THREADED PIN 117 0000805680 PIVOTING BEARING 218 0009922129 SNAP RING 419 0000802824 SEALING KIT 1



418 - LIFT CYLINDER HOSE BURST VALVE1000138394

Ref. No. Part No. Description Qty.2 0263600042 LIFT CYLINDER (SN 311670043 AND

BEFORE)(SEE PAGE 79 FOR DETAIL)

1

4 0263601442 LIFT CYLINDER (SN 311670044 AND UP)(SEE PAGE 78 FOR DETAIL)

1

5 161471 TEE 36 161446 90° FITTING 37 0003613779 VALVE 18 162495 SCREW JOINT 29 165960 SCREW JOINT 110 204525 HP HOSE 111 204649 SOLENOID VALVE 112 204650 CONNECTION BLOCK 113 161431 SCREW JOINT 4

14 0003633164 SCREW CONN. GZ 15 L A3C 215 0003638215 SCREW CONNECTION 116 204651 HP HOSE 117 0003631166 SCREW CONN. RED 15/6 L A3C 118 165962 90° FITTING 119 0009909809 PLUG 220 0009937231 CLAMP 221 0009933781 BRACKET 222 0009936750 CLAMP 2D 15 PA 123 651509 SHCS M6-1X30 C8.8 ZY 124 0163600391 PIPE LINE 125 0003656307 FLEXIBLE LINE 126 0003637484 ORIFICE 2



418 - TILT CYLINDER HOSE BURST VALVE1000138395

Ref. No. Part No. Description Qty.2 0263600142 TILT CYLINDER (SN 311670043 AND

BEFORE)(SEE PAGE 79 FOR DETAIL)

1

4 0263601542 TILT CYLINDER (SN 311670044 AND UP)

1

5 161431 SCREW JOINT 16 0003633164 SCREW CONN. GZ 15 L A3C 17 0003613779 VALVE 18 161431 SCREW JOINT 19 0009937231 CLAMP 110 0009933781 BRACKET 1

11 161426 SCREW JOINT 112 161443 90º FITTING 113 0003651510 FLEXIBLE LINE 114 161493 REDUCTION JOINT 115 161471 TEE 116 0003653712 FLEXIBLE LINE 1



418 - TILT CYLINDER RESTRICTOR1000138347

Ref. No. Part No. Description Qty.1 1493600092 RESTRICTOR UNIT COMPLETE 12 0003611489 BALL-TYPE COCK 13 0003610918 SHIFT LEVER 14 0003633164 SCREW CONN. GZ 15 L A3C 15 0003631266 SCREW CONNECTION 26 1003634984 COVER 4.0 MM 17 1003632784 COVER 2.5 MM 1

8 0003630362 SCREW CONNECTION 29 161446 90° FITTING 210 161471 TEE 111 161467 TEE 112 1633601591 PIPE 113 0003652109 FLEXIBLE LINE 114 1004356933 LABEL (RESTRICTED - OPEN) 1



418 - HEATER1000138348

Ref. No. Part No. Description Qty.1 0000805563 HEATER 12 0000806078 COVER 13 0000806079 HOUSING 14 0000806080 CAB HEATER 15 0000806081 HOUSING 16 0000806082 LEVER 17 0000807566 TAP 18 0000805573 AIR FILTER 19 0000805667 PROFILE 110 0000805523 PROFILE 111 0000805552 HOUSING 112 0000805548 COVER 113 9901666G SCREW 414 204533 CORRUGATED HOSE DN 70 (2M) 2

15 0009933315 CABLE STRAP 142X3.6 516 0000805526 HEATER VENT 117 7286671061 PAN-HEAD SCREW

M6X25-4.8 H A2C4

18 0000805664 HOSE 119 0000805638 * CLAMP (DISCONTINUE) 220 0000805639 DUCT 421 0000805522 DUCT RING 122 0000806077 TAP 123 0000805568 COVER PLATE 124 164895 SCREW 425 0009936350 CLAMP 226 165932 SCREW 127 7405677005 HEX NUT M8-8 A2C 1



418 - BUCKET1000138349

Ref. No. Part No. Description Qty.1 10208-00 STANDARD BUCKET 73” (1850 MM),

1.1 YD3 (0.8 M3)1

2 10207-00 BUCKET (W/O TEETH) 73” (1850 MM), 1.1 YD3 (0.8 M3)

1

3 139471 BUCKET (W/O TEETH) 80" (2034 MM), ( 1.36 YD3 (1 M3)

1

4 0604160055 SLEEVE 5

5 0214160098 TOOTH 56 1604160022 LOCK 30X3.5 LG 98 57 10209-00 BUCKET SWP 1850 O.RZ. RAL 7021 18 FL00001370 BLADE 73” (1850 MM) 112 10215-00 BUCKET SWP 2150 O.RZ. 113 207601 BLADE 85” (2150 MM) 1


Index


NUMERICS3rd Control Circuit Valve Block ............... 68

AAir Cleaner ................................................ 13

BBattery ....................................................... 45Brake Caliper ............................................ 28Bucket ....................................................... 84Burst Valve Wiring Harness ...................... 51

CCab ............................................................ 53Cab Door ................................................... 55Cab Trim .................................................... 56Control Lever ............................................ 64Control Valve ............................................ 65Control Valve Installation ......................... 62Control Valve with 3rd Control Circuit ..... 63Cross Union ............................................... 69Cylinder Head ............................................. 7

DDecals .......................................................... 3Differential ................................................ 25

EEngine Block ............................................... 6Engine Cooling Bulkhead ......................... 15Engine Cooling System ............................. 14Engine Cover ............................................. 42Engine Exhaust .......................................... 43Engine Mounts ............................................ 5Engine Wiring Harness ............................. 48

FFenders ...................................................... 41Frame ......................................................... 17Front Axle ................................................. 23Front Axle Attachment .............................. 22Front Axle Drive ....................................... 24Front Axle Planetary Drive ....................... 26Front Window Guard ................................. 58Front Wiring Harness ................................ 50

Fuel Filter .................................................. 10Fuel Injection .............................................. 8Fuel Line ................................................... 11Fuel Tank ................................................... 12

GGlow System ............................................. 52

HHeater ........................................................ 83Hose Routing ............................................. 76Hydraulic Control Valve Installation 1 ..... 71Hydraulic Control Valve Installation 2 ..... 72Hydraulic Drive Motor .............................. 21Hydraulic Drive Motor Installation ........... 20Hydraulic Oil Tank .................................... 59Hydraulic Oil Tank Attachment ................ 60

IInput/Output Element ................................ 66Instrument Panel Installation ..................... 44Introduction .................................................. i

JJoystick ...................................................... 70

LLift and Tilt Cylinders ........................78, 79Lift Arm .................................................... 75Lift Cylinder Hose Burst Valve ................. 80Lighting ..................................................... 46Load Stabilizer .......................................... 73

MMain Wiring Harness ................................ 49

NNumerical Index ........................................ 87

OOperator’s Seat .......................................... 39Operator’s Seat Base ................................. 40Optional Lighting ...................................... 47

Index


PParking Brake ............................................ 29Planetary .................................................... 33Pressure Line Solenoid Valve .................... 74

QQuick Hitch ............................................... 77

RRear Axle Attachment 1 ............................ 30Rear Axle Attachment 2 ............................ 31Rear Axle Drive ........................................ 32Return Line Control Valve ........................ 61

SScrew ......................................................... 37Screw Joint ................................................ 37Service Brake ............................................ 27Steering Cylinder ....................................... 38Steering Unit 1 .......................................... 36Steering Unit 2 .......................................... 37

TTable of Contents ........................................ 1Throttle ...................................................... 16Tilt Cylinder Hose Burst Valve ................. 81Tilt Cylinder Restrictor ............................. 82Tires ........................................................... 35Transfer Case ............................................. 34

VValve Block Cylinder ................................ 67Variable Displacement Pump .................... 19Variable Displacement Pump Installation . 18

WWater Pump ................................................. 9Windows .................................................... 54Windshield Washer System ....................... 57


Numerical Index

PartNo.

PageNo.

Ref. No.

0000110003 6 30139471 84 3139717 3 22139722 3 21139723 3 7139728 3 5139732 3 6139778 3 8160436 12 4161374 44 8161375 44 23161375 52 11161375 74 16161376 44 25161426 81 11161431 80 13161431 81 5161431 81 8161443 81 12161444 37 19161445 37 15161446 74 9161446 80 6161446 82 9161447 20 20161447 37 8161449 20 6161451 37 12161451 60 20161456 20 24161467 82 11161471 73 2161471 73 5161471 80 5161471 81 15161471 82 10161472 61 4161473 20 25161473 61 5161491 9 16

161493 81 14161621 37 5162001 50 12162003 50 3162042 54 21162495 80 8162672 60 13162926 34 6163008 46 15163121 37 25163271 59 13163634 10 18163634 16 9163634 17 8163634 45 10163634 48 13163634 62 6163634 73 16164337 13 17164872 44 24164888 50 11164895 27 32164895 55 5164895 83 24164937 18 4164937 18 11164949 37 21165296 13 6165589 39 6165932 83 26165960 80 9165962 80 18177206 44 7177458 39 4177461 45 7177648 10 17177648 15 9177648 42 17177648 45 6177648 62 1

PartNo.

PageNo.

Ref. No.

177648 65 1177648 73 14177649 75 15177649 77 13179757 5 11179757 57 26179771 75 8179784 20 30179789 61 7183633 64 9183808 54 30184359 64 12184360 62 11184360 63 3184361 62 19184361 63 13204521 6 6204522 60 21204523 27 19204524 27 23204525 80 10204526 17 3204533 83 14204534 60 7204535 54 31204536 54 32204537 5 14204538 5 30204539 5 16204540 6 1204541 6 2204542 6 4204543 6 5204544 6 7204545 6 14204546 6 3204546 6 16204547 6 23204548 6 26204549 6 27

PartNo.

PageNo.

Ref. No.

Numerical Index


204549 8 4204550 7 2204551 7 3204552 7 6204553 7 8204554 7 11204555 7 14204556 7 15204557 7 16204558 7 20204559 8 2204560 8 6204561 8 19204562 8 24204563 8 25204564 8 26204565 8 27204566 10 5204567 10 6204568 19 9204569 19 12204570 20 2204571 21 2204572 21 3204573 21 6204574 21 13204575 21 18204576 23 4204576 31 1204577 23 5204578 24 16204578 32 14204579 27 3204580 27 6204581 27 14204582 28 10204583 30 14204584 30 15204585 30 20204586 26 15

PartNo.

PageNo.

Ref. No.

204586 33 15204587 26 19204587 33 19204588 34 7204589 36 12204590 36 13204591 37 24204592 39 5204593 39 14204594 44 18204595 49 1204596 49 2204597 49 3204598 49 16204599 50 1204600 50 7204603 50 13204605 49 4204605 50 2204606 51 1204607 51 2204608 51 7204609 51 8204610 52 18204611 53 14204612 53 16204613 56 2204614 56 13204615 56 14204616 56 21204617 58 1204618 62 4204619 62 7204620 62 9204621 62 10204621 63 2204622 62 12204622 63 4204623 62 18204623 63 11

PartNo.

PageNo.

Ref. No.

204624 63 1204625 63 5204626 63 15204627 63 16204628 63 17204629 63 18204630 64 1204631 64 2204632 64 3204633 64 4204634 64 5204635 64 6204636 64 7204637 64 8204638 64 10204639 64 11204640 64 13204641 64 14204642 69 5204643 71 6204644 71 8204645 71 9204646 71 12204648 79 4204649 80 11204650 80 12204651 80 16204652 74 2204653 71 16204941 47 9204977 14 2205214 51 9205256 14 17205619 11 1205619 14 15205620 11 5206043 56 23206044 15 2206044 45 25206146 17 4

PartNo.

PageNo.

Ref. No.


Numerical Index

206148 42 7206301 27 7206539 12 15206539 41 7206559 53 7206585 41 22207025 62 26207462 62 23207462 63 20207463 62 22207463 63 19207464 62 25207464 63 22207601 84 13207705 20 9207826 40 6207827 40 7208421 18 15208422 55 15208423 75 1208490 35 5209159 9 17209280 37 29209291 74 6209325 39 11209465 62 24209465 63 21209727 30 16209728 30 18209729 30 19651392 36 4651395 24 12651395 32 10651399 14 3651406 23 17651406 31 15651407 17 10651407 18 9651421 12 9651421 47 25

PartNo.

PageNo.

Ref. No.

651424 14 9651424 16 12651424 45 3651424 57 5651424 58 3651430 60 2651430 62 5651448 15 5651448 41 4651448 75 9651448 75 16651448 76 3651448 77 14651451 5 7651451 53 6651452 17 17651457 14 10651457 14 10651457 55 19651457 64 15651458 45 18651462 64 16651465 69 3651466 54 18651472 59 2651475 5 20651475 13 12651475 20 13651508 52 23651509 45 16651509 80 23651511 55 18651515 39 2651516 5 18651516 11 9651517 54 16651517 65 14651521 16 5651521 48 14656006 15 4

PartNo.

PageNo.

Ref. No.

656008 36 6656047 16 3656047 20 19656047 27 33656047 41 20656047 56 11656047 58 6656048 29 10656048 42 20656048 42 22656048 62 3656048 65 3656048 65 15656092 41 8656092 48 21656092 50 20656093 17 7656093 45 9656094 13 8656100 16 6656100 45 23656100 48 16656102 13 13656102 14 4656105 48 12656116 47 19656116 47 26656128 45 12656148 28 6656172 45 13

0000800012 6 210000800018 9 100000800022 10 10000800812 50 50000800812 51 50000800812 74 110000801211 10 110000801212 10 130000801213 10 150000801214 10 16

PartNo.

PageNo.

Ref. No.

Numerical Index


0000801217 10 90000801246 10 120000801314 73 90000801315 73 120000801508 40 40000801514 62 150000801514 63 80000801572 10 200000801805 55 110000801837 59 110000801838 12 80000802070 62 210000802150 40 210000802157 40 170000802160 40 50000802162 40 200000802163 40 20000802164 40 160000802171 40 30000802243 62 170000802243 63 100000802543 43 80000802819 8 160000802820 8 150000802824 79 190000802829 79 90000802832 79 50000802853 19 60000802874 21 170000802876 21 10000802880 21 110000802885 21 210000803705 46 50000803706 46 100000803752 62 140000803752 63 70000803785 5 240000804013 40 10000804243 78 90000805187 13 2

PartNo.

PageNo.

Ref. No.

0000805188 13 30000805190 29 210000805192 29 130000805260 23 10000805260 26 220000805260 30 50000805260 33 220000805260 34 20000805261 23 60000805261 31 40000805261 34 80000805264 23 70000805264 31 50000805264 34 30000805265 23 90000805265 31 20000805271 23 30000805271 31 70000805284 24 40000805284 30 130000805285 24 50000805288 26 60000805288 33 60000805298 34 50000805302 38 20000805326 34 240000805331 24 20000805332 24 100000805332 32 80000805333 24 260000805333 32 240000805334 24 80000805335 24 70000805336 24 240000805337 24 250000805345 34 180000805353 26 70000805353 33 70000805355 34 190000805358 24 3

PartNo.

PageNo.

Ref. No.

0000805359 24 230000805376 38 100000805388 29 160000805389 29 140000805390 29 150000805391 29 190000805392 29 180000805394 32 70000805395 30 80000805400 32 50000805401 32 220000805402 32 230000805406 24 110000805406 32 90000805412 32 60000805472 6 220000805473 7 180000805480 10 140000805495 55 10000805500 27 160000805501 54 10000805502 46 10000805503 27 180000805504 56 90000805505 55 90000805506 55 100000805507 57 230000805509 55 220000805510 57 90000805511 57 100000805513 57 80000805515 55 210000805516 46 170000805518 54 250000805522 83 210000805523 83 100000805524 29 80000805526 83 160000805528 54 230000805529 55 4

PartNo.

PageNo.

Ref. No.


Numerical Index

0000805531 56 60000805532 56 100000805534 54 40000805535 54 50000805536 55 20000805538 29 20000805539 55 120000805540 27 170000805541 55 30000805542 54 260000805543 54 80000805543 58 50000805544 57 140000805545 57 20000805546 57 170000805547 57 180000805548 83 120000805549 27 100000805551 58 20000805552 83 110000805554 55 170000805555 53 130000805562 57 10000805563 83 10000805564 55 60000805565 55 160000805567 44 220000805568 83 230000805569 57 150000805571 46 120000805573 83 80000805575 27 10000805579 29 10000805582 57 120000805583 53 90000805584 53 100000805594 46 160000805601 56 30000805602 56 80000805611 36 8

PartNo.

PageNo.

Ref. No.

0000805612 27 110000805613 57 70000805617 29 60000805624 55 140000805627 36 140000805628 36 90000805629 36 110000805630 44 60000805631 44 50000805632 46 180000805633 55 230000805635 27 200000805636 27 90000805637 29 50000805638 83 190000805639 83 200000805640 56 40000805641 54 70000805643 57 210000805645 54 150000805646 54 130000805649 54 200000805650 57 190000805651 55 80000805652 54 190000805653 56 70000805654 54 290000805655 53 150000805658 57 160000805659 55 200000805659 56 120000805660 54 140000805661 56 180000805662 56 50000805663 54 220000805664 83 180000805666 54 20000805667 83 90000805668 54 120000805669 54 27

PartNo.

PageNo.

Ref. No.

0000805670 57 200000805671 27 210000805672 54 60000805675 79 120000805676 79 30000805677 79 150000805678 79 60000805678 79 160000805679 79 140000805680 79 70000805680 79 170000805682 27 50000805682 79 130000805695 40 250000805703 21 100000805704 21 90000805705 21 80000805707 21 70000805708 21 140000805710 21 120000805712 21 50000805713 21 40000805714 21 260000805717 21 190000805718 21 220000805719 21 250000805720 21 230000805721 21 200000805725 10 40000805727 10 30000805729 43 70000805730 9 130000805736 8 30000805736 9 50000805737 6 190000805739 8 80000805740 6 110000805741 6 80000805743 6 120000805745 9 14

PartNo.

PageNo.

Ref. No.

Numerical Index


0000805746 5 280000805747 8 180000805749 8 200000805751 8 10000805752 8 50000805753 8 170000805755 7 120000805756 9 70000805757 8 220000805758 5 270000805759 5 260000805760 5 250000805761 5 230000805763 6 150000805764 5 150000805766 7 70000805771 10 20000805772 7 230000805773 7 40000805774 6 280000805776 7 90000805778 43 50000805779 7 100000805783 7 190000805786 9 150000805787 9 30000805789 7 210000805790 9 60000805791 7 240000805792 8 100000805793 8 110000805794 8 120000805795 8 130000805796 10 70000805797 10 100000805798 10 80000805799 8 140000805800 5 290000805809 7 260000805810 43 6

PartNo.

PageNo.

Ref. No.

0000805811 9 80000805812 8 230000805813 60 90000805814 7 270000805815 6 130000805817 8 210000805818 9 90000805819 6 90000805820 7 220000805821 7 170000805822 43 30000805824 6 180000805825 7 250000805826 6 200000805827 8 90000805831 6 70000805832 8 70000805833 7 50000805834 10 190000805835 43 40000805836 9 40000805837 6 170000805839 6 60000805840 7 130000805841 9 10000805843 10 210000805845 7 10000805850 32 210000805851 30 110000805852 32 40000805853 34 210000805870 34 150000805872 30 90000805876 32 10000805877 24 10000805880 34 200000805881 32 20000805882 30 100000805883 30 120000805884 32 3

PartNo.

PageNo.

Ref. No.

0000805889 34 230000805890 24 60000805897 34 120000805904 24 190000805904 32 170000805905 24 200000805905 32 180000805919 26 180000805919 33 180000805921 29 170000805922 25 20000805923 28 10000805924 26 100000805924 33 100000805926 28 50000805929 28 20000805930 28 40000805930 28 120000805932 28 110000805933 28 80000805934 28 30000805935 34 160000805937 26 90000805937 33 90000805938 26 130000805938 33 130000805947 65 80000805947 69 10000806071 56 150000806072 44 190000806075 6 100000806076 6 290000806077 83 220000806078 83 20000806079 83 30000806080 83 40000806081 83 50000806082 83 60000806084 27 220000806085 27 25

PartNo.

PageNo.

Ref. No.


Numerical Index

0000806086 9 120000806087 9 110000806091 46 20000806091 46 70000806098 53 110000806101 19 70000806102 19 40000806103 19 220000806104 19 200000806105 19 30000806108 19 210000806109 19 80000806111 19 100000806112 19 160000806113 19 50000806114 19 110000806115 19 190000806116 19 150000806117 19 130000806118 19 140000806119 19 10000806120 19 180000806121 19 170000806122 19 20000806123 43 20000806127 40 240000806131 40 190000806133 40 120000806155 40 270000806374 46 130000806383 73 110000806384 57 130000806386 56 200000806390 60 100000806393 36 100000806460 29 120000806483 40 180000806484 40 220000806485 40 80000806486 40 11

PartNo.

PageNo.

Ref. No.

0000806488 40 150000806489 39 80000806490 40 140000806493 40 90000806494 40 130000806507 39 90000806508 39 100000806515 39 30000806516 39 70000806760 38 110000806786 23 110000806786 31 90000807073 38 180000807074 38 140000807075 38 160000807076 23 230000807076 31 210000807077 26 110000807077 33 110000807078 23 190000807078 31 170000807079 23 200000807079 31 180000807086 31 30000807087 23 210000807087 31 190000807088 25 10000807089 23 160000807089 26 30000807089 31 140000807089 33 30000807091 34 130000807092 23 220000807092 31 200000807093 24 270000807093 32 250000807094 23 140000807094 26 10000807094 31 130000807094 33 1

PartNo.

PageNo.

Ref. No.

0000807095 23 150000807095 26 20000807095 31 120000807095 33 20000807096 26 80000807096 33 80000807097 24 180000807097 32 160000807098 23 260000807098 31 220000807099 24 170000807099 32 150000807100 23 100000807100 31 80000807101 24 210000807101 26 40000807101 32 190000807101 33 40000807102 23 240000807102 31 230000807103 23 250000807103 31 240000807104 38 170000807105 38 120000807106 38 130000807107 24 150000807107 32 130000807108 38 10000807109 38 70000807110 38 90000807111 38 80000807112 38 30000807113 38 60000807115 38 40000807116 26 200000807116 33 200000807117 26 160000807117 33 160000807118 26 140000807118 33 14

PartNo.

PageNo.

Ref. No.

Numerical Index


0000807120 26 120000807120 33 120000807121 26 170000807121 33 170000807172 23 130000807172 31 110000807196 34 10000807199 38 150000807202 27 80000807202 50 220000807545 13 50000807547 27 40000807566 83 70000808364 9 20000808420 65 130000808435 65 110000808493 12 60000808922 36 50000808933 21 240000808934 54 110000808935 54 30000808936 54 300000808937 57 110000808938 57 240000808978 57 220000808983 16 140000809040 56 190000809139 36 30000809139 36 30000809141 39 120000809145 39 130000809149 36 20000809150 39 160000809151 39 170000809154 21 150000809156 25 30000809166 78 40000809167 78 130000809170 78 50000809171 78 14

PartNo.

PageNo.

Ref. No.

0000809183 78 120000809184 78 30000809190 78 180000809195 78 70000809195 78 160000809198 78 60000809198 78 150000809199 78 80000809199 78 170000809201 56 10000809203 56 220000809204 44 10000809206 44 210000809207 65 120000809209 66 30000809210 66 60000809211 68 30000809212 67 40000809212 67 100000809213 68 40000809214 67 120000809215 68 50000809216 65 50000809216 66 10000809217 65 100000809217 66 40000809218 65 70000809218 67 10000809219 65 60000809219 67 110000809220 65 90000809220 68 10000809221 65 170000809221 67 60000809225 67 70000809226 67 50000809227 67 20000809227 67 90000809228 66 20000809229 67 3

PartNo.

PageNo.

Ref. No.

0000809229 67 80000809229 68 20000809230 66 50000809237 69 60000809238 69 40000809240 27 150000809350 69 2

810218 47 10001610443 12 20001610543 12 30001611503 12 50002295122 18 120002412802 27 240002461384 27 280002465210 27 270002731881 37 280003100507 35 10003105007 35 20003111313 35 40003122607 35 30003300418 48 190003307312 45 50003307412 45 80003308512 45 140003320228 48 90003320228 52 70003320311 51 40003320628 48 100003320872 44 170003321507 17 190003321610 47 40003322005 47 240003322105 46 190003322746 47 30003322917 45 200003323117 44 200003323117 45 190003323117 52 130003325452 47 20003327601 47 8

PartNo.

PageNo.

Ref. No.


Numerical Index

0003330022 52 120003330261 51 30003330286 52 270003330466 51 60003330466 74 120003330540 52 80003330733 44 40003330733 55 240003331306 44 30003331577 45 170003333620 48 70003333866 49 90003335066 48 20003335166 48 30003335566 48 50003335566 48 60003336166 50 90003336766 48 200003336766 49 130003337066 49 100003337166 48 240003337166 49 180003337566 48 250003337566 49 140003337766 49 80003338865 49 50003338965 49 110003339065 49 150003339107 29 110003339265 49 60003339266 50 160003339365 49 120003339365 50 40003339365 50 150003339607 44 110003339607 47 60003339607 47 140003339607 47 220003339607 74 130003339807 44 13

PartNo.

PageNo.

Ref. No.

0003339807 44 150003339907 44 90003350397 49 70003362401 12 70003364703 59 30003415244 42 80003602088 59 150003610918 82 30003611489 82 20003611603 18 70003613589 73 80003613779 80 70003613779 81 70003614286 65 40003614898 18 10003615386 65 160003615798 60 80003618484 18 50003618484 59 70003619087 20 160003619586 62 80003630191 11 30003630206 59 180003630315 73 40003630315 73 70003630315 74 10003630362 82 80003630615 71 30003630833 59 90003630846 59 100003631166 80 170003631266 82 50003631269 6 240003631468 77 30003631815 20 70003631815 20 80003631815 20 270003631968 60 180003632068 18 60003632148 37 26

PartNo.

PageNo.

Ref. No.

0003632266 20 40003632868 61 20003633103 74 50003633164 71 20003633164 74 30003633164 80 140003633164 81 60003633164 82 40003633166 71 180003633303 37 90003634815 37 10003634949 60 110003635015 37 70003635015 37 100003635015 37 180003635015 60 190003635362 20 10003635563 59 40003636115 71 10003636115 74 40003636115 74 80003636215 60 220003636266 59 50003636634 59 160003636649 37 140003636649 37 170003636649 59 60003637484 80 260003637634 59 80003637769 73 10003638066 37 130003638215 80 150003638466 18 30003638466 18 100003638748 20 260003638748 61 10003639567 20 30003650012 73 30003650012 73 60003650012 74 7

PartNo.

PageNo.

Ref. No.

Numerical Index


0003650607 60 160003650707 71 50003650807 71 40003650907 71 110003651007 71 150003651107 71 140003651201 37 200003651207 71 70003651214 71 100003651510 81 130003651707 37 160003652009 6 310003652109 82 130003652307 20 210003652707 20 230003653307 20 220003653307 20 320003653712 81 160003654407 20 140003654507 20 150003654607 61 30003654707 20 50003655407 37 60003655607 37 220003656307 80 250003657113 37 110003657313 37 230003657413 37 270004350237 3 130004350346 3 110004350843 44 120004350943 44 100004351144 3 160004351529 3 90004351536 3 180004351543 44 160004351589 3 150004351743 47 70004351843 47 150004352036 52 28

PartNo.

PageNo.

Ref. No.

0004353243 44 140004353329 3 100004355533 3 40004355543 74 140004355633 3 20004355833 3 30004357434 3 120004357434 70 60004357527 3 170004359643 47 230004359734 3 190004359834 3 200004412533 54 90009900015 12 110009900115 60 40009900740 53 80009900840 49 170009903915 29 40009905009 40 280009905223 56 160009905623 73 100009908115 16 110009909609 59 120009909610 17 180009909809 80 190009921501 40 260009922129 79 80009922129 79 180009924428 5 100009925128 60 150009925228 36 70009925728 17 110009930112 12 100009930129 14 180009930585 37 310009930685 72 50009931285 20 290009931315 48 230009931651 6 320009931751 48 11

PartNo.

PageNo.

Ref. No.

0009931751 52 30009932615 45 280009932615 72 90009932850 45 150009933150 72 40009933315 11 100009933315 74 150009933315 83 150009933781 80 210009933781 81 100009934029 14 130009934463 5 30009935151 13 70009935184 5 20009935184 53 20009935851 20 280009936051 61 60009936250 37 300009936350 83 250009936750 72 10009936750 80 220009936951 29 90009937231 80 200009937231 81 90009937450 11 80009937550 11 20009937550 14 160009937550 52 20009937631 45 110009937750 11 60009937851 60 170009937929 13 150009938001 13 10009938078 17 90009938350 72 20009939130 14 140009939764 5 60009939764 53 30009939850 16 130009939911 60 1

PartNo.

PageNo.

Ref. No.


Numerical Index

0009942155 75 20009942155 75 240009942255 75 250009942355 75 60009942455 75 110009943815 40 230009943854 40 100009947682 42 110009950368 20 120009953068 42 150009954668 77 100009955669 75 270009958068 18 20009960166 77 90009960853 70 30009960979 42 50009961079 42 60009961479 60 60009961779 72 100009961952 77 40009962042 47 210009963251 75 40009963251 75 220009963370 52 220009964479 17 140009964571 59 170009964652 41 120009964771 37 20009964871 18 80009965608 52 240009966006 60 120009967070 59 200009967408 20 110009967508 20 100009969809 59 190009977220 75 70009978120 30 170009978320 30 30145015502 21 160160110003 5 17

PartNo.

PageNo.

Ref. No.

0160110004 5 190160120051 5 80160120052 5 120160120151 5 130161010018 13 180161010040 13 110161010054 13 40161010118 13 140161510002 14 70161510003 14 10161510019 14 120161510026 14 80161510119 14 110161600003 12 10162600093 30 20162730302 36 10162910401 39 10162910501 39 150163000021 15 10163000130 42 10163000309 41 210163010005 41 10163020001 41 50163020013 41 60163020101 41 90163050025 42 210163050026 17 50163050121 42 120163070021 17 60163070121 45 240163070221 73 180163070310 41 160163070610 41 130163070710 41 140163210001 43 10163220040 15 80163300214 48 170163300214 50 190163300710 52 60163300810 74 10

PartNo.

PageNo.

Ref. No.

0163301010 49 10163301110 50 10163301310 48 10163320028 47 50163320140 47 170163320340 47 120163320440 47 130163330072 52 160163400601 53 10163410084 42 100163410088 42 20163410188 42 30163410288 42 40163410388 42 130163410488 15 30163410588 17 20163410688 17 10163410788 42 140163600029 76 10163600191 71 130163600291 71 170163600318 70 10163600391 80 240163610080 52 200163610094 52 210163630001 59 10163630040 73 130163630240 76 20164100038 75 100164100063 77 10164100080 75 230164100137 57 250164100163 77 20164160093 77 120164160193 75 50164160293 75 140164160353 77 70164160393 75 170164160493 75 130164160593 75 12

PartNo.

PageNo.

Ref. No.

Numerical Index


0214160098 84 50260100103 5 10262050212 17 120262050312 17 130262400012 27 300262400012 27 310262600301 22 10262600401 30 10262640185 22 20263600042 79 10263600042 80 20263600142 79 100263600142 81 20263601442 78 10263601442 80 40263601542 78 100263601542 81 40380820004 52 10381700004 16 10382000029 17 200384162193 75 260393300414 52 150394160260 77 60465000610 62 130465000610 63 60465000910 62 160465000910 63 90465001010 63 140465010910 62 200465010910 63 120491710059 16 70604160055 84 40633330072 52 190643300810 52 170643300910 52 261003632784 82 71003634984 82 61004356933 82 141004357032 3 11004357433 3 14

PartNo.

PageNo.

Ref. No.

1009932428 48 181009973020 75 201381710034 16 41383350040 45 21490830008 11 71493600092 82 11604160022 84 61633601591 82 127234677056 20 177234677091 73 177234677175 5 47234677175 53 47234677231 17 157234677556 41 107234677557 41 117234677558 41 27236677055 45 217236677079 16 27236677079 27 27236677079 41 177236677079 42 167236677079 73 197236677143 72 67236677187 47 107236677951 5 97236678136 34 107236678953 23 287236678953 31 267240678162 30 47250671592 47 187252677036 37 47252677036 72 37252677049 52 47252677054 12 137252677054 60 57252677056 37 327252677058 75 187252677086 5 217252678033 37 37252678048 34 9

PartNo.

PageNo.

Ref. No.

7252678053 60 147252679084 29 207253677322 57 37254678084 26 237254678084 33 237286671061 44 27286671061 53 127286671061 55 77286671061 56 177286671061 83 177286671063 41 157302670020 12 127316681503 70 47380677033 23 277380677033 31 257397678096 18 147403677727 77 117404677709 73 157405677005 13 107405677005 15 117405677005 16 87405677005 20 317405677005 27 137405677005 41 247405677005 42 197405677005 54 177405677005 61 87405677005 72 87405677005 75 197405677005 83 277405677078 22 47405678019 24 97409678208 18 137451680107 47 207451680107 47 277451680108 45 227451680108 48 157451680109 12 147451680109 20 187451680109 41 19

PartNo.

PageNo.

Ref. No.


Numerical Index

7451680109 45 277451680109 48 227451680109 64 177451680109 73 207451680112 14 67451680112 15 77451680112 55 137451680112 57 67451680112 76 47451680113 47 117451680113 57 47451680113 57 277451680116 5 57451680116 53 57451680122 22 37451680502 70 57460094061 17 167462680008 45 47462680008 58 47462680011 13 97462680011 15 107462680011 41 237462680011 42 187462680011 42 237462680011 52 57462680011 60 37462680011 62 27462680011 65 27462680011 72 77462680014 14 57462680014 15 67462680014 41 37473682065 34 117473682066 24 137473682066 32 117473682068 23 187473682068 31 167479682409 50 217490682050 24 227490682050 26 5

PartNo.

PageNo.

Ref. No.

7490682050 32 207490682050 33 57490682060 34 147490682401 34 177491682058 77 87491682065 23 127491682065 31 107497442025 34 227514682237 5 227530680028 29 77560680016 27 297593641006 52 257593641020 59 147593641030 6 257593641039 23 27593641039 23 87593641039 26 217593641039 30 67593641039 31 67593641039 33 217593641039 34 47618320110 24 147618320110 32 127686682004 35 67713000510 45 297731000001 47 167733000024 48 87734000002 46 37734000002 46 87734000354 46 47734000354 46 97734000917 46 67734000917 46 117734000917 46 147761675404 75 37761675414 30 77761675424 75 217788010663 9 187821104006 16 107821104306 16 10

PartNo.

PageNo.

Ref. No.

7821104307 27 267821104308 29 3

10207-00 84 210208-00 84 110209-00 84 710215-00 84 129709160G 50 149901392G 54 249901392G 54 289901666G 83 139901671G 41 189901671G 45 269901673G 52 149908057G 27 12

FL00001370 84 8L99157 42 9

PartNo.

PageNo.

Ref. No.

Numerical Index


NOTES

Printed in U.S.A 909878/BP1007

TORQUE SPECIFICATIONSNote: Use these torque values when tightening Gehl hardware (excluding: locknuts and self-tapping, thread forming andsheet metal screws) unless specified otherwise.

Hydraulic fittings with various seals (light application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadStraight pipe fitting with thread and screwed plug (GE) Non-return valve

with elastic sealIdentification aid outside ØSealing washer Elastic seal O-ring

M10X1.0 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (10 mm)M12X1.5 15 (20) 18 (25) 18 (25) 18 (25) 0.5 in. (12 mm)M14X1.5 26 (35) 33 (45) 26 (35) 26 (35) 0.6 in. (14 mm)M16X1.5 33 (45) 41 (55) 30 (40) 37 (50) 0.6 in. (16 mm)M18X1.5 41 (55) 52 (70) 33 (45) 52 (70) 0.7 in. (18 mm)M22X1.5 48 (65) 92 (125) 44 (60) 92 (125) 0.9 in. (22 mm)M27X2.0 66 (90) 133 (180) 74 (100) 107 (145) 1.0 in. (27 mm)M33X2.0 111 (150) 229 (310) 118 (160) 155 (210) 1.3 in. (33 mm)M42X2.0 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (42 mm)M48X2.0 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (48 mm)G1/8A 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (9.73 mm)G1/4A 26 (35) 26 (35) 22 (30) 26 (35) 0.5 in. (13.16 mm)G3/8A 33 (45) 52 (70) 33 (45) 37 (50) 0.7 in. (16.66 mm)G1/2A 48 (65) 66 (90) 41 (55) 48 (65) 0.8 in. (20.96 mm)G3/4A 66 (90) 133 (180) 74 (100) 103 (140) 1.0 in. (26.44 mm)G1A 111 (150) 229 (310) 118 (160) 140 (190) 1.3 in. (33.25 mm)G1 1/4A 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (41.91 mm)G1 1/2A 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (47.80 mm)

909878/BP1007 Printed in U.S.A

Hydraulic fittings with various seals (heavy application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadStraight pipe fitting with thread and screwed plug (GE) Non-return valve

with elastic sealIdentification aid outside ØSealing washer Elastic seal O-ring

M12X1.5 15 (20) 26 (35) 26 (35) 26 (35) 0.5 in. (12 mm)M14X1.5 26 (35) 41 (55) 33 (45) 33 (45) 0.6 in. (14 mm)M16X1.5 33 (45) 52 (70) 41 (55) 41 (55) 0.6 in. (16 mm)M18X1.5 41 (55) 66 (90) 52 (70) 52 (70) 0.7 in. (18 mm)M20X1.5 41 (55) 92 (125) 59 (80) 74 (100) 0.8 in. (20 mm)M22X1.5 48 (65) 100 (135) 74 (100) 92 (125) 0.9 in. (22 mm)M27X2.0 66 (90) 133 (180) 125 (170) 100 (135) 1.0 in. (27 mm)M33X2.0 111 (150) 229 (310) 229 (310) 155 (210) 1.3 in. (33 mm)M42X2.0 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (42 mm)M48X2.0 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (48 mm)G1/8A 26 (35) 41 (55) 33 (45) 33 (45) 0.5 in. (13.16 mm)G1/4A 33 (45) 59 (80) 44 (60) 44 (60) 0.7 in. (16.66 mm)G3/8A 48 (65) 85 (115) 55 (75) 74 (100) 0.8 in. (20.96 mm)G1/2A 66 (90) 133 (180) 125 (170) 107 (145) 1.0 in. (26.44 mm)G3/4A 111 (150) 229 (310) 229 (310) 192 (260) 1.3 in. (33.25 mm)G1A 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (41.91 mm)G1 1/4A 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (47.80 mm)

Printed in U.S.A 909878/BP1007

With coarse-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadThreads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984

8.8 10.9 12.9 8.8 10.9M5 4.1 (5.5) 6 (8) 7 (10) 4 (5) 5 (7)M6 7 (10) 10 (14) 13 (17) 6.3 (8.5) 9 (12)M8 18 (25) 26 (35) 31 (42) 15 (20) 22 (30)M10 33 (45) 48 (65) 59 (80) 30 (40) 44 (59)M12 64 (87) 81 (110) 108 (147) 51 (69) 74 (100)M14 100 (135) 133 (180) 170 (230) 81 (110) 118 (160)M16 155 (210) 203 (275) 258 (350) 125 (170) 184 (250)M18 207 (280) 302 (410) 354 (480) 181 (245) 254 (345)M20 302 (410) 420 (570) 509 (690) 251 (340) 361 (490)M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660)M24 524 (710) 738 (1000) 878 (1190) 435 (590) 620 (840)M27 767 (1040) 1092 (1480) 1305 (1770) 642 (870) 922 (1250)M30 1047 (1420) 1482 (2010) 1770 (2400) 885 (1200) 1254 (1700)

With fine-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadThreads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984

8.8 10.9 12.9 8.8 10.9M8X1.0 18 (25) 27 (37) 32 (43) 16 (22) 24 (32)M10X1.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65)M10X1.25 36 (49) 52 (71) 61 (83) 31 (42) 46 (62)M12X1.25 64 (87) 96 (130) 111 (150) 55 (75) 81 (110)M12X1.5 61 (83) 92 (125) 107 (145) 53 (72) 77 (105)M14X1.5 100 (135) 148 (200) 173 (235) 89 (120) 129 (175)M16X1.5 155 (210) 229 (310) 266 (360) 133 (180) 195 (265)M18X1.5 232 (315) 332 (450) 391 (530) 199 (270) 284 (385)M20X1.5 325 (440) 465 (630) 538 (730) 277 (375) 391 (530)M22X1.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (710)M24X2.0 546 (740) 789 (1070) 922 (1250) 465 (630) 664 (900)M27X2.0 811 (1100) 1143 (1550) 1328 (1800) 679 (920) 959 (1300)M30X2.0 1106 (1500) 1586 (2150) 1844 (2500) 959 (1300) 1364 (1850)

909878/BP1007 ©2007 GEHL Company. All rights reserved. Printed in U.S.A

®

Gehl Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 U.S.Awww.gehl.com

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