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Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 1
State of LHCb for the Sector Test
Overview Agreement Status of
– VELO– exit window– beam pipe
elements Planning Summary
Overview Agreement Status of
– VELO– exit window– beam pipe
elements Planning Summary
LHCb
Many thanks to Delio Duarte Ramos, Gloria Corti, Rolf Lindner, Adriana Rossi
Many thanks to Delio Duarte Ramos, Gloria Corti, Rolf Lindner, Adriana Rossi
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 2
LHCb at Point 8
Beam 2
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 3
Status end of 2005
All subdetectors will be there during the sector tests, except the VELO silicon modules
All subdetectors will be there during the sector tests, except the VELO silicon modules
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 4
LHCb: essential elements for sector test (1)
Beam 2
VELONIKHEF
Providing vacuum continuity throughout LHCb
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 5
LHCb: essential elements for sector test (2)
Beam 2
Beam pipe(s)+ Exit windowCERN/AT-VAC
Providing vacuum continuity throughout LHCb
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 6
« The Agreement »
Radiation: LHCb area, including the detector, will
remain a non-designated one after the sector test
Material leaving the LHCb cavern after the test can be declared as non-radioactive
LHCb not precluded from accessing LHCb counting house (behind the shielding wall) during the sector test
Planning: The interruption to the LHCb installation
due to the sector test should not exceed three weeks
Under discussion with AT-VAC
Operational: LHCb spectrometer magnet will be OFF
LHCb VELO and beam pipe will be under vacuum (pbeam<1e-6 mbar)
Bake-out/activation in the planning LHCb geometrical aperture will be everywhere 50 mm or more
Counting house
Shielding wall
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 7
The Vertex Locator
Silicon modules
Vacuum vessel
« RF box »
Home-made rectangular bellows
VELO exit window
Wake field suppressor
~1 m
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 8
VELO vacuum
Design: pbeam < 1e-8 mbar pdet < 1e-4 mbar|pbeam - pdet| < 5 mbar (critical: 15 mbar)
Design: pbeam < 1e-8 mbar pdet < 1e-4 mbar|pbeam - pdet| < 5 mbar (critical: 15 mbar)
Detector boxes moved out by 30 mm each during sector test.Actual detectors won’t be installed for sector test.
Detector boxes moved out by 30 mm each during sector test.Actual detectors won’t be installed for sector test.
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 9
VELO vacuum vessel
Vacuum vessel delivered to NIKHEF on April 8 2005
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 10
VELO vacuum and positioning systems
Vacuum system assembled and tested
Detector positioning system assembled and tested
Installation at IP8 starts in one month
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 11
VELO rectangular bellows
Tested for 15000 movement cycles
Final bellows manufactured and installed in vacuum vessel
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 12
VELO dump down
0
100
200
300
400
500
600
700
800
900
1000
7-11-0514:52
7-11-0516:04
7-11-0517:16
7-11-0518:28
1.E-07
1.E-06
1.E-05
1.E-04
1.E-03
1.E-02
1.E-01
PI411
PI421
PI422
PI412
PE411
PE421
PE422
PE412
PE4xx [mbar]
PI4xx [mbar]
Tested with dummy volume (replacing beam pipe)
Achieved |pdet-pbeam|<3 mbar throughout complete procedure
Tested with dummy volume (replacing beam pipe)
Achieved |pdet-pbeam|<3 mbar throughout complete procedure
After bake-out achieved pbeam = 3e-9 mbar
After bake-out achieved pbeam = 3e-9 mbar
PLC check actions
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 13
Controls of VELO vacuum system
PLC based Pump down, bake-out and vent procedures tested Data exchange with LHCb and LHC SCADAs yet to be implemented For more information, see last VELO-AT/VAC meeting
http://indico.cern.ch/conferenceDisplay.py?confId=a057358
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 14
300 um Aluminium detector boxes
NEG wires
Extremely complex shape and time-consuming manufacturing process:
– Hot gas forming– 0.3 mm / 0.5 mm Al welding– Apply Torlon coating inside
First complete prototype: – Good geometry– Checked deformation under
pressure difference: OK.– But: too large leak rate– NEG and Torlon coated applied
Final 2 boxes are being made:– Expect delivery to CERN at end
of July 2006 – Then, apply NEG– Then install in vacuum vessel
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 15
VELO emergency grid pipe
Cu beam pipe with pumping holes Was requested for emergency
scenarios Could be used for sector test if RF
boxes are not installed in time
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 16
“Upstream” beam pipe (RB84)
VELO
SHIELDINGFixed support
Bellow
Integration done, consists mainly of LSS design components, manufacture will be done through the same
contracts
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 17
Schedule Excerpt (VELO)
LHCb planning takes sector test into account
v6.0
v6.0
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 18
LHCb beam pipe
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 19
Exit Window
Prototype made and tested– Bake-out at 150ºC successful. Helicoflex
seal still leak tight although manufacturer specs gives a max temperature of 120ºC
– Pressure tested at 1.5 bar, maximum displacement < 0.5 mm
Helicoflex seals in stock 2 final windows machined
– now under metrological control– welding of a temporary cap will be done and
the vacuum tests performed
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 20
Beryllium beam pipe section #1 UX85/1
First prototype made Leak tested NEG coated Considered to be good enough for
installation Ready for welding to VELO
window (foreseen for mid February)
Al window2 mm thick
UX85/1Be pipe1 mm thick
L. Bouvet + D. Duarte Ramos
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 21
Beryllium beam pipe section #2 UX85/2
Being shipped to CERN from Kompozit, in Moscow
Vacuum acceptance tests and NEG coating will follow
All necessary tooling is ready
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 22
Beryllium beam pipe sections #3 UX85/3
Manufacture is ongoing Delivery foreseen by end February
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 23
Stainless steel beam pipe section #4 UX85/4
Last tests being performed (perhaps already on the road to CERN)
Cone: Cu coated Acceptance tests and NEG coating will
follow Nearly all tooling available
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 24
Transitions, supports and tooling
bellows UX85/3 - UX85/4: – stainless steel, – being manufactured, – expect delivery in the coming
weeks bellows UX85/2 - UX85/3:
– aluminium, – design being modified to improve
reliability bellows UX85/1 - UX85/2:
– aluminium,– two bellows connected by a tube
with flanges on the extremities,– part of the first fabricated series
presented leaks on the bellows convolutions
– material used, manufacturing and cleaning processes are being improved to increase their reliability
Beam pipe supports: – all conceptually designed, – detailing being finished,
– manufacture to start soon Installation tooling:
– conceptual design of the tooling for UX85/1+Velo window is being finished,
– remaining will follow. Beam pipe bake-out equipment:
– conceptual design being done, – components will be ordered in
the coming weeks Spare Al beam pipes:
– Manufacture started this week, – first beam pipe delivery is
foreseen end of March,– remaining two in the following
two months
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 25
Schedule Excerpt (RICH1 + Beam Pipe)
Workshop Chamonix XV 27-January-2006 Divonne Massimiliano Ferro-Luzzi 26
Summary…
Radiation: LHCb area, including the detector, will remain a non-designated one after
the sector test Material leaving the LHCb cavern after the test can be declared as non-
radioactive LHCb not precluded from accessing LHCb counting house (behind the
shielding wall) during the sector test
Planning: The interruption to the LHCb installation due to the sector test should not
exceed three weeks
Operational: LHCb spectrometer magnet will be OFF LHCb VELO and beam pipe will be under vacuum (pbeam<1e-6 mbar) Bake-out/activation in the planning LHCb geometrical aperture will be everywhere 50 mm or more
Under discussion with AT-VAC