Yamaha Xvs1100 Manual

PRINTED IN JAPAN2002.11-2.7×1 CR

(E)

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

5KS-28199-10LIT-11626-16-46

XVS1100AWR(C)XVS1100ATR(C)

OWNER’S MANUAL

EAU03438

00002 INTRODUCTION

S1100AW(C)/XVS1100AT(C). in the production of fine sport-epresents the high degree ofa leader in these fields.

peration, inspection, and basictions concerning the operationYamaha dealer.

cle fully comply with the emis- manufacture. Yamaha has metr economy of operation of the important that you and youred maintenance schedules and

U5KS10.book Page 1 Tuesday, November 5, 2002 11:05 AM

EAU

Congratulations on your purchase of the Yamaha XVThis model is the result of Yamaha’s vast experienceing, touring, and pacesetting racing machines. It rcraftsmanship and reliability that have made Yamaha

This manual will give you an understanding of the omaintenance of this motorcycle. If you have any quesor maintenance of your motorcycle, please consult a

The design and manufacture of this Yamaha motorcysions standards for clean air applicable at the date ofthese standards without reducing the performance omotorcycle. To maintain these high standards, it isYamaha dealer pay close attention to the recommendoperating instructions contained within this manual.

EAU00003PORTANT MANUAL INFORMATION

ticularly important information is distinguished in this manual by the following notations:

ERT! YOUR SAFETY IS


IM

Par

re injury or death to thepairing the motorcycle.

to avoid damage to the

learer.

torcycle and should remain

d quality. Therefore, whilelable at the time of printing,d this manual. If you haveaha dealer.

C

N

The Safety Alert Symbol meINVOLVED!

WARNING Failure to follow WARNING inmotorcycle operator, a bystan

AUTION: A CAUTION indicates specialmotorcycle.

OTE: A NOTE provides key informati

NOTE:_

� This manual should be considwith it even if the motorcycle

� Yamaha continually seeks adthis manual contains the mosthere may be minor discrepaany questions concerning this

_

ans ATTENTION! BECOME AL

structions could result in seveder or a person inspecting or re

precautions that must be taken

on to make procedures easier or c

ered a permanent part of this mois subsequently sold.vancements in product design ant current product information avaincies between your motorcycle an manual, please consult your Yam

IMPORTANT MANUAL INFORMATIONEW000000

IS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR-TTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT-E KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURESAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.TIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDINGURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI-OTORCYCLE.


WARNING_

PLEASE READ THTIPS” BOOKLET CCYCLE. DO NOT ATAINED ADEQUATAND UNTIL YOU HREGULAR INSPECSKILLS, WILL ENSABILITY OF THIS M_

IMPORTANT MANUAL INFORMATION

AFFIX DEALER

EAU04247

X

©2002

Aw

Y


LABEL HERE

VS1100AWR(C)/XVS1100ATR(C)OWNER’S MANUAL

by Yamaha Motor Corporation, U.S.A.1st edition, November 2002

All rights reserved.ny reprinting or unauthorized useithout the written permission of

amaha Motor Corporation, U.S.A.is expressly prohibited.

Printed in Japan.P/N LIT-11626-16-46

LE OF CONTENTS

1

2

FUNCTIONS 3

4

T RIDING POINTS 5

D MINOR REPAIR 6

ORAGE 7

8

9

EAU00009

U5KS10.book

TAB

1 SAFETY INFORMATION

2 DESCRIPTION

3 INSTRUMENT AND CONTROL

4 PRE-OPERATION CHECKS

5 OPERATION AND IMPORTAN

6 PERIODIC MAINTENANCE AN

7 MOTORCYCLE CARE AND ST

8 SPECIFICATIONS

9 CONSUMER INFORMATION

Page 1 Tuesday, November 5, 2002 11:05 AM

INDEX

SAFETY INFORMATION

1

Safe riding .......................................................................................... 1-1Protective apparel .............................................................................. 1-3Modifications ...................................................................................... 1-3Loading and accessories ................................................................... 1-3Gasoline and exhaust gas.................................................................. 1-5Location of important labels .............................................................. 1-7


1

EAU03633

FE USE AND OPERATION AREES AS WELL AS THE EXPERTISEE FOLLOWING REQUIREMENTS


SOURCE ON ALL ASPECTS OF

ENTS IN THE OWNER’S MANU-

G TECHNIQUES.TED BY THE OWNER’S MANUALITIONS.

event an accident.er.raffic is the predominating cause ofaused by an automobile driver whos to be very effective in reducing the

tersections, since intersections are

her motorist’s blind spot.

1-1

1-SAFETY INFORMATION

MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SADEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUOF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THBEFORE RIDING THIS MOTORCYCLE.HE OR SHE SHOULD:1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT

MOTORCYCLE OPERATION.2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREM

AL.3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDIN4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICA

AND/OR WHEN MADE NECESSARY BY MECHANICAL COND

Safe riding

1. Always make pre-operation checks. Careful checks may help pr2. This motorcycle is designed to carry the operator and a passeng3. The failure of motorists to detect and recognize motorcycles in t

automobile/motorcycle accidents. Many accidents have been cdid not see the motorcycle. Making yourself conspicuous appearchance of this type of accident.

Therefore:a. Wear a brightly colored jacket.b. Use extra caution when approaching and passing through in

the most likely places for motorcycle accidents to occur.c. Ride where other motorists can see you. Avoid riding in anot

FETY INFORMATION

1

fact, many operators who have beenense.r motorcycle to other qualified opera-

elp you to avoid an accident.here there is no traffic until you have controls. motorcycle operator. A typical errorIVE SPEED or undercornering (insuf-

rranted by road and traffic conditions.that other motorists can see you.er control.d both feet on the operator footrests

strap, or grab bar, if equipped, with

both feet on the passenger footrests.

not suitable for off-road use.


SA

1-2

4. Many motorcycle accidents involve inexperienced operators. Ininvolved in accidents do not even have a current motorcycle lica. Make sure that you are qualified and that you only lend you

tors.b. Know your skills and limits. Staying within your limits may hc. We recommend that you practice riding your motorcycle w

become thoroughly familiar with the motorcycle and all of its5. Many motorcycle accidents have been caused by error of the

made by the operator is veering wide on a turn due to EXCESSficient lean angle for the speed).a. Always obey the speed limit and never travel faster than wab. Always signal before turning or changing lanes. Make sure

6. The posture of the operator and passenger is important for propa. The operator should keep both hands on the handlebar an

during operation to maintain control of the motorcycle.b. The passenger should always hold onto the operator, seat

both hands and keep both feet on the passenger footrests.c. Never carry a passenger unless he or she can firmly place

7. Never ride under the influence of alcohol or other drugs.8. This motorcycle is designed for on-road use only, therefore, it is

1

f head injuries. The use of a safetyon of head injuries.

ld contribute to an impairment of vi-

tive in preventing or reducing abra-

e control levers, footrests, or wheels

ion. They become very hot and cangs, ankles, and feet.ve.

r the removal of original equipment, personal injury. Modifications may

affect stability and handling if thesibility of an accident, use extreme. Use extra care when riding aneral guidelines to follow if loading


SAFETY INFORMATION

1-3

Protective apparel

The majority of fatalities from motorcycle accidents are the result ohelmet is the single most critical factor in the prevention or reducti1. Always wear an approved helmet.2. Wear a face shield or goggles. Wind in your unprotected eyes cou

sion which could delay seeing a hazard.3. The use of a jacket, heavy boots, trousers, gloves, etc., is effec

sions or lacerations.4. Never wear loose-fitting clothes, otherwise they could catch on th

and cause injury or an accident.5. Never touch the engine or exhaust system during or after operat

cause burns. Always wear protective clothing that covers your le6. Passengers should also observe the precautions mentioned abo

Modifications

Modifications made to this motorcycle not approved by Yamaha, omay render the motorcycle unsafe for use and may cause severealso make your motorcycle illegal to use.

Loading and accessories

Adding accessories or cargo to your motorcycle can adversely weight distribution of the motorcycle is changed. To avoid the poscaution when adding cargo or accessories to your motorcyclemotorcycle that has added cargo or accessories. Here are some gecargo or adding accessories to your motorcycle:

FETY INFORMATION

1

rgo must not exceed the maximum, keep the following in mind:to the motorcycle as possible. Make of the motorcycle to minimize imbal-

t accessories and cargo are securelynts and cargo restraints frequently.ork, or front fender. These items, in-an create unstable handling or slow

for use on this motorcycle. Sinceyou must personally be responsiblessories. Use extreme caution when

d under “Loading” when mounting

rformance of your motorcycle. Care- does not in any way reduce grounding travel or control operation, or ob-


SA

1-4

Loading

The total weight of the operator, passenger, accessories and caload limit of 203 kg (448 lb). When loading within this weight limit1. Cargo and accessory weight should be kept as low and close

sure to distribute the weight as evenly as possible on both sidesance or instability.

2. Shifting weights can create a sudden imbalance. Make sure thaattached to the motorcycle before riding. Check accessory mou

3. Never attach any large or heavy items to the handlebar, front fcluding such cargo as sleeping bags, duffel bags, or tents, csteering response.

Accessories

Genuine Yamaha accessories have been specifically designedYamaha cannot test all other accessories that may be available, for the proper selection, installation and use of non-Yamaha acceselecting and installing any accessories.Keep the following guidelines in mind, as well as those provideaccessories.1. Never install accessories or carry cargo that would impair the pe

fully inspect the accessory before using it to make sure that itclearance or cornering clearance, limit suspension travel, steerscure lights or reflectors.

1

n create instability due to improperare added to the handlebar or front be kept to a minimum. the motorcycle due to aerodynamicycle may become unstable in cross

assing or being passed by large ve-

normal riding position. This improp-d may limit control ability, therefore,

essories exceed the capacity of theich could cause a dangerous loss of

system when refueling..d area. The exhaust fumes are poi- a short time. Always operate your

nded and remove the key from the


SAFETY INFORMATION

1-5

a. Accessories fitted to the handlebar or the front fork area caweight distribution or aerodynamic changes. If accessories fork area, they must be as lightweight as possible and should

b. Bulky or large accessories may seriously affect the stability ofeffects. Wind may attempt to lift the motorcycle, or the motorcwinds. These accessories may also cause instability when phicles.

c. Certain accessories can displace the operator from his or herer position limits the freedom of movement of the operator ansuch accessories are not recommended.

2. Use caution when adding electrical accessories. If electrical accmotorcycle’s electrical system, an electric failure could result, whlights or engine power.

Gasoline and exhaust gas

1. GASOLINE IS HIGHLY FLAMMABLE:a. Always turn the engine off when refueling.b. Take care not to spill any gasoline on the engine or exhaust c. Never refuel while smoking or in the vicinity of an open flame

2. Never start the engine or let it run for any length of time in a closesonous and may cause loss of consciousness and death withinmotorcycle in an area that has adequate ventilation.

3. Always turn the engine off before leaving the motorcycle unattemain switch. When parking the motorcycle, note the following:

FETY INFORMATION

1

the motorcycle in a place where pe-

wise it may fall over. a kerosene heater, or near an open

that it is kept upright and that the fuel manual type). If it should lean over,

or, or allow gasoline to get into yourr skin or clothing, immediately wash

.


SA

1-6

a. The engine and exhaust system may be hot, therefore, parkdestrians or children are not likely to touch these hot areas.

b. Do not park the motorcycle on a slope or soft ground, otherc. Do not park the motorcycle near a flammable source (e.g.

flame), otherwise it could catch fire.4. When transporting the motorcycle in another vehicle, make sure

cock is turned to “ON” or “RES” (for vacuum type) / “OFF” (forgasoline may leak out of the carburetor or fuel tank.

5. If you should swallow any gasoline, inhale a lot of gasoline vapeyes, see your doctor immediately. If any gasoline spills on youthe affected area with soap and water and change your clothes

1

EAU02977

LoPle


SAFETY INFORMATION

1-7

cation of important labels ase read the following important labels carefully before operating this motorcycle.

FETY INFORMATION

1

1 ly


SA

1-8

1

2

3

4 California on

DESCRIPTION

2

Left view ............................................................................................. 2-1Right view........................................................................................... 2-2Controls and instruments ................................................................... 2-3


2

EAU00026


2-DE

Le

1.2.3.4.5.6.7.8.

2-1

SCRIPTION

ft view

Shift pedal (page 3-5)Fuel cock (page 3-8)Shock absorber assembly spring preload adjusting ring (page 3-14)Helmet holder (page 3-11)Storage compartment (page 3-11)Owner’s tool kit (page 6-1)Fuse box (page 6-29)Engine oil level check window (page 6-10)

DESCRIPTION

2

R

910111213


2-2

ight view

. Battery (page 6-28)

. Main fuse (page 6-30)

. Main switch/steering lock (page 3-1)

. Air filter element (page 6-14)

. Brake pedal (page 3-5)

DE

2

Co

1.2.3.4.5.6.7.8.


SCRIPTION

2-3

ntrols and instruments

Clutch lever (page 3-4)Left handlebar switches (page 3-3)Starter (choke) lever (page 3-9)Speedometer unit (page 3-3)Fuel tank cap (page 3-6)Right handlebar switches (page 3-4)Throttle grip (page 6-15)Brake lever (page 3-5)

INSTRUMENT AND CONTROL FUNCTIONS

3

Main switch/steering lock .................................................................. 3-1Indicator and warning lights .............................................................. 3-2Speedometer unit .............................................................................. 3-3Handlebar switches ........................................................................... 3-3Clutch lever ....................................................................................... 3-4Shift pedal ......................................................................................... 3-5Brake lever ........................................................................................ 3-5Brake pedal ....................................................................................... 3-5Fuel tank cap ..................................................................................... 3-6Fuel ................................................................................................... 3-7Fuel cock ........................................................................................... 3-8Starter (choke) lever........................................................................... 3-9Seats .................................................................................................. 3-9Helmet holder .................................................................................. 3-11Storage compartment ..................................................................... 3-11Adjusting the shock absorber assembly .......................................... 3-13Luggage strap holders .................................................................... 3-15Sidestand ........................................................................................ 3-16Ignition circuit cut-off system ........................................................... 3-16


3

EAU00027


3-IN

EW000016

ARNING turn the key to “OFF” orK” while the motorcycle isg, otherwise the electrical

ms will be switched off, whichresult in loss of control or anent. Make sure that the motor- is stopped before turning the “OFF” or “LOCK”.

..

MaThethe usepos

ONAll powing,on, key

OFAll can
3-1
STRUMENT AND CONTROL FUNCTIONS

EAU00029

in switch/steering lock main switch/steering lock controlsignition and lighting systems, and isd to lock the steering. The variousitions are described below.

EAU00032

electrical systems are supplied wither, and the headlight, meter light- taillight and position lights comeand the engine can be started. The cannot be removed.

EAU00038

Felectrical systems are off. The key be removed.

EAU00040

LOCKThe steering is locked, and all electricalsystems are off. The key can be re-moved.

To lock the steering1. Turn the handlebars all the way to

the left.2. Push the key in from the “OFF” po-

sition, and then turn it to “LOCK”while still pushing it.

3. Remove the key.

To unlock the steeringPush the key in, and then turn it to“OFF” while still pushing it.

W_

Never“LOCmovinsystemay accidcyclekey to_

1. Push2. Turn

NTROL FUNCTIONS

3

In

OThenThca“OIf foYacu

EAU04585

gine trouble warning light “ ” is warning light comes on or flashesen an electrical circuit monitoring

e engine is defective. When this oc-rs, have a Yamaha dealer check thelf-diagnosis system.e electrical circuit of the warning lightn be checked by turning the key toN”. If the warning light does notme on for a few seconds, then go off,ve a Yamaha dealer check the elec-

cal circuit.

EAU00063

gh beam indicator light “ ” is indicator light comes on when theh beam of the headlight is switched.

1.2.3.4.5.


INSTRUMENT AND CO

3-2

EAU03034

dicator and warning lights

EAU04877

il level warning light “ ” is warning light comes on when thegine oil level is low.e electrical circuit of the warning lightn be checked by turning the key toN”.the warning light does not come onr a few seconds, then go off, have amaha dealer check the electrical cir-it.

NOTE:_

Even if the oil level is sufficient, thewarning light may flicker when riding ona slope or during sudden accelerationor deceleration, but this is not a mal-function. _

EAU00061

Neutral indicator light “ ” This indicator light comes on when thetransmission is in the neutral position.

EAU00057

Turn signal indicator light “ ” This indicator light flashes when theturn signal switch is pushed to the leftor right.

EnThwhthcuseThca“Ocohatri

HiThhigon

Oil level warning light “ ”Neutral indicator light “ ”Turn signal indicator light “ ”Engine trouble warning light “ ”High beam indicator light “ ”

IN

3

SpThea dspeodoeletravPudis“OD

EAU00118

ndlebar switches

EAU03888

mer switch “ / ” this switch to “ ” for the highm and to “ ” for the low beam.

EAU00129

rn switch “ ” ss this switch to sound the horn.

1. “2. O

immer switch “ / ”orn switch “ ”urn signal switch “ / ”



3-3

EAU03193

eedometer unit speedometer unit is equipped with

igital odometer and a tripmeter. Theedometer shows riding speed. Themeter shows the total distance trav-

d. The tripmeter shows the distanceeled since it was last set to zero.

shing the “TRIP” button switches theplay between the odometer modeO” and the tripmeter mode “TRIP”.

To reset the tripmeter, select it bypushing the “TRIP” button, and thenpush the “TRIP” button again and holdit down for at least one second. Thetripmeter can be used to estimate thedistance that can be traveled with a fulltank of fuel. This information will enableyou to plan future fuel stops.

NOTE:_

This motorcycle is not equipped with atachometer; however, it has a built-inspeed limiter, which prevents the en-gine speed from exceeding approxi-mately 6,800 r/min and the vehiclespeed from exceeding approximately175 km/h (110 mi/h). _

Ha

DimSetbea

HoPre

TRIP” buttondometer/trip meter

1. D2. H3. T

NTROL FUNCTIONS

3

TuToswtureteSiseligcy(4oncaputu

N_

Thatthcate_

EAU00152

lutch lever e clutch lever is located at the leftndlebar grip. To disengage thetch, pull the lever toward the handle-r grip. To engage the clutch, release

e lever. The lever should be pulledpidly and released slowly for smoothtch operation.e clutch lever is equipped with atch switch, which is part of the ignitioncuit cut-off system. (See page 3-16r an explanation of the ignition circuitt-off system.)

Clutch lever


INSTRUMENT AND CO

3-4

EAU04218

rn signal switch “ / ” signal a right-hand turn, push thisitch to “ ”. To signal a left-hand

rn, push this switch to “ ”. Whenleased, the switch returns to the cen-r position.nce this model is equipped with alf-canceling system, the turn signalhts will self-cancel after the motor-cle has traveled both about 150 m90 ft) and for approximately 15 sec-ds. However, the turn signal lightsn also be canceled manually byshing the switch in after it has re-

rned to the center position.

OTE:e self-canceling system only oper-

es when the motorcycle is moving, soat the turn signal lights will not self-ncel while you are stopped at an in-rsection.

EAU03890

Engine stop switch “ / ” Set this switch to “ ” before startingthe engine. Set this switch to “ ” tostop the engine in case of an emergen-cy, such as when the motorcycle over-turns or when the throttle cable isstuck.

EAU00143

Start switch “ ” Push this switch to crank the enginewith the starter.

EC000005

CAUTION:_

See page 5-1 for starting instruc-tions prior to starting the engine. _

CThhaclubathracluThclucirfocu

1. Engine stop switch “ / ”2. Start switch “ ”

1.

IN

3

ShThesidbinshistathis

NO_

Usyou_

EAU00162

ake pedal brake pedal is on the right side of

motorcycle. To apply the rearke, press down on the brake pedal.

1. S rake pedal



3-5

EAU01215

ift pedal shift pedal is located on the left

e of the engine and is used in com-ation with the clutch lever whenfting the gears of the 5-speed con-nt-mesh transmission equipped on motorcycle.

TE:e your toes or heel to shift up andr toes to shift down.

EAU00158

Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the lever toward the handle-bar grip.

BrThethebra

hift pedal 1. Brake lever 1. B

NTROL FUNCTIONS

3

F

ToSlke1/lere

1.2.a.b.


INSTRUMENT AND CO

3-6

EAU02917

uel tank cap

remove the fuel tank capide the lock cover open, insert they into the lock, and then turn it4 turn clockwise. The lock will be re-ased and the fuel tank cap can bemoved.

To install the fuel tank cap1. Insert the fuel tank cap into the

tank opening with the key insertedin the lock and with the “ ” markfacing forward.

2. Turn the key counterclockwise tothe original position, remove it,and then close the lock cover.

NOTE:_

The fuel tank cap cannot be installedunless the key is in the lock. In addition,the key cannot be removed if the cap isnot properly installed and locked. _

EW000024

WARNING_

Make sure that the fuel tank cap isproperly installed before riding. _

Fuel tank cap lock cover“ ” markUnlock.Lock.

IN

3

FuMatheof t

_

�

�

_

r Yamaha engine has been de-ed to use regular unleaded gaso- with a pump octane number+M)/2] of 86 or higher, or a researchane number of 91 or higher. Ifcking (or pinging) occurs, use aoline of a different brand or premi- unleaded fuel. Use of unleaded fuel extend spark plug life and reduceintenance costs.

soholre are two types of gasohol: gaso-

containing ethanol and that contain- methanol. Gasohol containinganol can be used if the ethanol con-t does not exceed 10%. Gasoholtaining methanol is not recom-nded by Yamaha because it canse damage to the fuel system or ve-e performance problems.

1. F2. F



3-7

EAU03753

el ke sure that there is sufficient fuel in tank. Fill the fuel tank to the bottomhe filler tube as shown.

EW000130

WARNINGDo not overfill the fuel tank, oth-erwise it may overflow when thefuel warms up and expands. Avoid spilling fuel on the hotengine.

EAU00185

CAUTION:_

Immediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painted surfac-es or plastic parts. _

EAU04265

ECA00104

CAUTION:_

Use only unleaded gasoline. Theuse of leaded gasoline will cause se-vere damage to internal engineparts, such as the valves and pistonrings, as well as to the exhaust sys-tem. _

Yousignline[(Roctknogasumwillma

GaTheholingethtenconmecauhicl

uel tank filler tubeuel level

Recommended fuel:UNLEADED GASOLINE ONLY

Fuel tank capacity:Total amount:

17 L (3.74 Imp gal, 4.49 US gal)Reserve amount:

4.5 L (0.99 Imp gal, 1.19 US gal)

NTROL FUNCTIONS

3

FThtainThplillu

OWfucogi

Sis indicates reserve. With the fuelck lever in this position, the fuel re-rve is made available. Turn the fuelck lever to this position if you run out fuel while riding. When this occurs,fuel as soon as possible and be sure turn the fuel cock lever back to “ON”!

1. Pointed end positioned over “RES”

ES: reserve position


INSTRUMENT AND CO

3-8

EAU02969

uel cock e fuel cock supplies fuel from the

nk to the carburetors while also filter-g it.e fuel cock lever positions are ex-

ained as follows and shown in thestrations.

FFith the fuel cock lever in this position,el will not flow. Always turn the fuelck lever to this position when the en-

ne is not running.

ONWith the fuel cock lever in this position,fuel flows to the carburetors. Turn thefuel cock lever to this position whenstarting the engine and riding.

REThcosecoofreto

Pointed end positioned over “OFF”

OFF: closed position

1. Pointed end positioned over “ON”

ON: normal position

1.

R

IN

3

StStaair-theMotheMothe

EAU03202

ats

senger seat remove the passenger seat

ove the bolt, and then pull the pas-ger seat up.

1. S olt



3-9

EAU02973

arter (choke) lever “ ” rting a cold engine requires a richerfuel mixture, which is supplied by starter (choke).ve the lever in direction a to turn on starter (choke).ve the lever in direction b to turn off starter (choke).

ECA00038

CAUTION:_

Do not use the starter (choke) formore than 3 minutes as the exhaustpipe may discolor from excessiveheat. In addition, extended use ofthe starter (choke) will cause after-burning. If this occurs, turn off thestarter (choke). _

Se

PasTo Remsen

tarter (choke) lever “ ” 1. B

NTROL FUNCTIONS

3

ToInpashpo

install the rider seat. Insert the projections on the front

of the rider seat into the holders asshown, place the seat in the origi-nal position, and then install thebolt.

. Install the passenger seat.

TE:ake sure that the seats are properlycured before riding.

1.2.

Projection (× 2)Seat holder (× 2)


INSTRUMENT AND CO

3-10

install the passenger seatsert the projection on the front of thessenger seat into the holder asown, place the seat in the originalsition, and then install the bolt.

Rider seat To remove the rider seat

1. Remove the passenger seat.2. Remove the bolt, and then pull the

rider seat up.

To1

2

NO_

Mse_

ProjectionSeat holder

1. Bolt 1.2.

IN

3

HeTo keyas To thethe

_

Nethemacon_

open the storage compartmentSlide the lock cover open, insertthe key into the lock, and then turnit clockwise.

1. H torage compartment lock



3-11

EAU00260

lmet holder open the helmet holder, insert the into the lock, and then turn the keyshown.lock the helmet holder, place it in original position, and then remove key.

EW000030

WARNINGver ride with a helmet attached to helmet holder, since the helmety hit objects, causing loss oftrol and possibly an accident.

EAU01869

Storage compartment The storage compartment is located onthe left side of the motorcycle.

To 1.

elmet holder 1. Storage compartment cover2. Storage compartment lock cover

1. S

NTROL FUNCTIONS

3

2

1.


INSTRUMENT AND CO

3-12

. Pull the storage compartment cov-er out as shown.

To close the storage compartment1. Place the storage compartment

cover in its original position asshown.

2. Turn the key counterclockwise, re-move it, and then close the lockcover.

Storage compartment cover 1. Storage compartment cover

IN

3

AdasTheed wit

CA_

Nemeor _

Ad1.

Pull the ignitor unit panel out to theright.

nitor unit panel



3-13

EAU03194

justing the shock absorber sembly shock absorber assembly is locat-

under the rider seat and is equippedh a spring preload adjusting ring.

EC000015

UTION:ver attempt to turn an adjustingchanism beyond the maximumminimum settings.

just the spring preload as follows.Remove the rider seat. (Seepage 3-10 for rider seat removaland installation procedures.)

2. Remove each quick fastener fromthe ignitor unit panel by pushingthe center in with a screwdriver,then pulling the fastener out.

3.

1. Quick fastener (× 3) 1. Ig

NTROL FUNCTIONS

3

4

0E

. Install the mudguard and ignitorunit panel by installing the quickfasteners.

1.2.

Setting

Minimum (soft) 1

Standard 4

Maximum (hard) 9


INSTRUMENT AND CO

3-14

. Remove the mudguard by remov-ing each quick fastener. 5. To increase the spring preload

and thereby harden the suspen-sion, turn the adjusting ring in di-rection a. To decrease the springpreload and thereby soften thesuspension, turn the adjusting ringin direction b.

NOTE:_

� Align the appropriate notch in theadjusting ring with the position in-dicator on the shock absorber.

� Use the special wrench included inthe owner’s tool kit to make theadjustment.

_

CI-1

6

Quick fastener (× 3)Mudguard

1. Position indicator2. Spring preload adjusting ring3. Special wrench

IN

3

NO_

To bacfastentil i_

7.

EAU01172

ggage strap holders re is a luggage strap holder onh passenger footrest.

1. Q2. P

A

uggage strap holder (× 2)



3-15

TE:install a quick fastener, push the pink so that it will protrude from the

tener head, and then insert the fas-er and push the protruding pin in un-t is flush with the fastener head.

Install the rider seat.

EAU00315

WARNING_

This shock absorber contains high-ly pressurized nitrogen gas. Forproper handling, read and under-stand the following information be-fore handling the shock absorber.The manufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimproper handling.

� Do not tamper with or attempt toopen the gas cylinder.

� Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to excessivegas pressure.

� Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.

� Always have a Yamaha dealerservice the shock absorber.

_

LuTheeac

uick fastenerin

fter removal Before installation

1. L

NTROL FUNCTIONS

3

SThoflom

N_

Ththcu(Sth_

EAU03720

nition circuit cut-off system e ignition circuit cut-off system (com-

ising the sidestand switch, clutchitch and neutral switch) has the fol-ing functions.

� It prevents starting when the trans-mission is in gear and the side-stand is up, but the clutch lever isnot pulled.

� It prevents starting when the trans-mission is in gear and the clutchlever is pulled, but the sidestand isstill down.

� It cuts the running engine whenthe transmission is in gear and thesidestand is moved down.

riodically check the operation of theition circuit cut-off system according

the following procedure.EW000045

WARNINGa malfunction is noted, have amaha dealer check the systemfore riding.


INSTRUMENT AND CO

3-16

EAU00330

idestand e sidestand is located on the left side

the frame. Raise the sidestand orwer it with your foot while holding theotorcycle upright.

OTE:e built-in sidestand switch is part of

e ignition circuit cut-off system, whichts the ignition in certain situations.ee further down for an explanation ofe ignition circuit cut-off system.)

EW000044

WARNING_

The motorcycle must not be riddenwith the sidestand down, or if thesidestand cannot be properlymoved up (or does not stay up), oth-erwise the sidestand could contactthe ground and distract the opera-tor, resulting in a possible loss ofcontrol. Yamaha’s ignition circuitcut-off system has been designed toassist the operator in fulfilling theresponsibility of raising the side-stand before starting off. Therefore,check this system regularly as de-scribed below and have a Yamahadealer repair it if it does not functionproperly. _

IgThprswlow

Peignto

_

If Yabe_

IN

3

CD-01E

itch may be defective.le should not be ridden until

Yamaha dealer.

switch may be defective.le should not be ridden until

Yamaha dealer.

itch may be defective.le should not be ridden until

Yamaha dealer.

ost reliable if performed withengine.



3-17

With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “ ”.3. Turn the key to “ON”. 4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

The neutral swThe motorcycchecked by a

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

The sidestandThe motorcycchecked by a

The clutch swThe motorcycchecked by a

NO

NOTE:This check is ma warmed-up

YES

YES NO

The system is OK. The motorcycle can be ridden.

YES NO

PRE-OPERATION CHECKS

4

Pre-operation check list ..................................................................... 4-1


4

EAU01114

teriorate quickly and unexpectedly,). Any damage, fluid leakage or lossddition to a thorough visual inspec-


4-PR

Theeveof ti

EAU03439

PAGE

3-7

6-10

6-12–6-13

6-19–6-20, 6-22–6-23

6-21–6-23

6-19

tion

Fu

En

Fin

Fro

Re

Clu

4-1

E-OPERATION CHECKS

condition of a vehicle is the owner’s responsibility. Vital components can start to den if the vehicle remains unused (for example, as a result of exposure to the elementsre air pressure could have serious consequences. Therefore, it is very important, in a, to check the following points before each ride.

Pre-operation check list

ITEM CHECKS

el• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.

gine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

al gear oil • Check vehicle for oil leakage.

nt brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check lever free play.• Adjust if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

ar brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

tch

• Check operation.• Lubricate cable if necessary.• Check lever free play.• Adjust if necessary.

PERATION CHECKS

4

T te cable and 6-15, 6-24

C 6-24

W 6-15–6-17

B 6-25

B 6-25

S 6-25

C —

Ina —

S 3-16

PAGE


PRE-O

4-2

hrottle grip

• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubrica

grip housing.

ontrol cables • Make sure that operation is smooth.• Lubricate if necessary.

heels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

rake and shift pedals • Make sure that operation is smooth.• Lubricate pedal pivoting points if necessary.

rake and clutch levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary.

idestand • Make sure that operation is smooth.• Lubricate pivot if necessary.

hassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary.

struments, lights, signals nd switches

• Check operation. • Correct if necessary.

idestand switch • Check operation of ignition circuit cut-off system.• If system is defective, have Yamaha dealer check vehicle.

ITEM CHECKS

PR

4

NO_

Pre ction can be accomplished in a verysho_

EWA00033

_

If a ed and repaired before operatingthe_


E-OPERATION CHECKS

4-3

TE:-operation checks should be made each time the motorcycle is used. Such an inspert time; and the added safety it assures is more than worth the time involved.

WARNINGny item in the Pre-operation check list is not working properly, have it inspect motorcycle.

OPERATION AND IMPORTANT RIDING POINTS

5

Starting and warming up a cold engine ............................................. 5-1Starting a warm engine ..................................................................... 5-3Shifting .............................................................................................. 5-3Engine break-in ................................................................................. 5-5Parking .............................................................................................. 5-6


5

EAU00372

EAU04722

rting and warming up a ld engine


5-OP

_

�

order for the ignition circuit cut-offtem to enable starting, one of thewing conditions must be met:The transmission is in the neutralposition.The transmission is in gear withthe clutch lever pulled and thesidestand up.

EW000054

WARNINGBefore starting the engine,check the function of the igni-tion circuit cut-off system ac-cording to the proceduredescribed on page 3-17. Never ride with the sidestanddown.

�

�

_

5-1

ERATION AND IMPORTANT RIDING POINTSEAU00373

WARNINGBecome thoroughly familiarwith all operating controls andtheir functions before riding.Consult a Yamaha dealer re-garding any control or functionthat you do not thoroughly un-derstand.Never start the engine or oper-ate it in a closed area for anylength of time. Exhaust fumesare poisonous, and inhalingthem can cause loss of con-sciousness and death within ashort time. Always make surethat there is adequate ventila-tion.Before starting out, make surethat the sidestand is up. If thesidestand is not raised com-pletely, it could contact theground and distract the opera-tor, resulting in a possible lossof control.

EAU00376

CAUTION:_

� Make sure not to store personalitems near the air cleaner in-take, otherwise air intake will beblocked and performance willsuffer.

� Make sure not to put anythingnear the battery and its termi-nals, otherwise electrical failureand acid corrosion may result.

_

StacoIn sysfollo

�

�

_

�

�

_

NT RIDING POINTS

5

12

3

N_

WposhYacu_

ECA00103

TION:The oil level warning lightshould come on when the key isturned to “ON”, and then go offafter two to three seconds. If theoil level warning light flickers orremains on after starting, imme-diately stop the engine, andthen check the engine oil leveland the vehicle for oil leakage. Ifnecessary, add engine oil, andthen check the warning lightagain. If the warning light doesnot come on when turning thekey to “ON”, or if it does not gooff after starting the engine withsufficient engine oil, have aYamaha dealer check the elec-trical circuit. The engine trouble warninglight should also come on whenthe key is turned to “ON”. If thewarning light does not come onwhen the key is turned to “ON”,flashes or remains on afterstarting the engine, have aYamaha dealer check the elec-trical circuit.


OPERATION AND IMPORTA

5-2

. Turn the fuel cock lever to “ON”.

. Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.

. Shift the transmission into the neu-tral position.

OTE:hen the transmission is in the neutralsition, the neutral indicator lightould be on, otherwise have amaha dealer check the electrical cir-it.

4. Turn the starter (choke) on andcompletely close the throttle. (Seepage 3-9 for starter (choke) opera-tion.)

5. Start the engine by pushing thestart switch.

NOTE:_

If the engine fails to start, release thestart switch, wait a few seconds, andthen try again. Each starting attemptshould be as short as possible to pre-serve the battery. Do not crank the en-gine more than 10 seconds on any oneattempt. _

CAU_

�

�

_

O

5

6.

CA_

Fowaoffeng_

7.

NO_

Thenor(chbilinever tfor theture7 stemqui(chutewa_

EAU00423

fting ting gears lets you control theunt of engine power available foring off, accelerating, climbing hills,

gear positions are shown in thetration.

E:hift the transmission into the neu-osition, press the shift pedal downatedly until it reaches the end of itsl, and then slightly raise it.

ift pedalutral position


PERATION AND IMPORTANT RIDING POINTS

5-3

After starting the engine, move thestarter (choke) back halfway.

ECA00055

UTION:r maximum engine life, alwaysrm the engine up before starting. Never accelerate hard when theine is cold!

When the engine is warm, turn thestarter (choke) off.

TE: engine is warm when it responds

mally to the throttle with the starteroke) turned off. To avoid the possi-ty of excessive exhaust emissions,er leave the starter (choke) on long-han necessary. The time necessarystarter (choke) use depends upon ambient temperature. Tempera-s above 10 °C (50 °F) require abouteconds of starter (choke) use andperatures below 10 °C (50 °F) re-

re about 35 seconds with the starteroke) turned on, then about 2.5 min-s with the starter (choke) in the half-y position.

EAU01258

Starting a warm engine Follow the same procedure as for start-ing a cold engine with the exceptionthat the starter (choke) is not requiredwhen the engine is warm.

ShiShifamostartetc.Theillus

NOT_

To stral prepetrave_

1. ShN. Ne

ANT RIDING POINTS

5

C_

_

EAU00427

decelerate . Apply both the front and the rear

brakes to slow the motorcycle.. Shift the transmission into first

gear when the motorcycle reaches25 km/h (15.5 mi/h). If the engineis about to stall or runs very rough-ly, pull the clutch lever in and usethe brakes to stop the motorcycle.

. Shift the transmission into the neu-tral position when the motorcycleis almost completely stopped. Theneutral indicator light should comeon.


OPERATION AND IMPORT

5-4

EC000048

AUTION:� Even with the transmission in

the neutral position, do notcoast for long periods of timewith the engine off, and do nottow the motorcycle for long dis-tances. The transmission isproperly lubricated only whenthe engine is running. Inade-quate lubrication may damagethe transmission.

� Always use the clutch whilechanging gears to avoid dam-aging the engine, transmission,and drive train, which are notdesigned to withstand theshock of forced shifting.

EAU02988

To start out and accelerate 1. Pull the clutch lever to disengage

the clutch.2. Shift the transmission into first

gear. The neutral indicator lightshould go out.

3. Open the throttle gradually, and atthe same time, release the clutchlever slowly.

4. At the recommended shift pointsshown in the table on page 5-5,close the throttle, and at the sametime, quickly pull the clutch leverin.

5. Shift the transmission into secondgear. (Make sure not to shift thetransmission into the neutral posi-tion.)

6. Open the throttle part way andgradually release the clutch lever.

7. Follow the same procedure whenshifting to the next higher gear.

NOTE:_

Always shift gears at the recommend-ed shift points. _

To1

2

3

O

5

ReTheaccshoCF-04

EAU01171*

,000 km (0–600 mi)id prolonged operation abovethrottle.

00–1,600 km (600–1,000 mi)id prolonged operation abovethrottle.

EC000056*

UTION:er 1,000 km (600 mi) of operation, engine oil and final gear oil mustchanged, and the oil filter ele-nt replaced.

00 km (1,000 mi) and beyond vehicle can now be operated

mally.EC000049

UTION:ny engine trouble should occuring the engine break-in period,ediately have a Yamaha dealer

ck the vehicle.

1234


PERATION AND IMPORTANT RIDING POINTS

5-5

EAU02974

commended shift points recommended shift points duringeleration and deceleration arewn in the table below.

E

EAU01128

Engine break-in There is never a more important periodin the life of your engine than the periodbetween 0 and 1,600 km (1,000 mi).For this reason, you should read thefollowing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1,600 km (1,000 mi). The various partsin the engine wear and polish them-selves to the correct operating clear-ances. During this period, prolongedfull-throttle operation or any conditionthat might result in engine overheatingmust be avoided.

0–1Avo1/3

1,0Avo1/2

CA_

Aftthebe me_

1,6Thenor

CA_

If adurimmche_

Acceleration shift point

km/h (mi/h)

Deceleration shift point

km/h (mi/h)

st → 2ndnd → 3rdrd → 4thth → 5th

20 (12.4)30 (18.6)40 (24.9)50 (31.1)

—25 (15.5)25 (15.5)25 (15.5)

ANT RIDING POINTS

5

PWman“O

_

_


OPERATION AND IMPORT

5-6

EAU00457

arking hen parking, stop the engine, re-ove the key from the main switch,d then turn the fuel cock lever toFF”.

EW000058

WARNING� Since the engine and exhaust

system can become very hot,park in a place where pedestri-ans or children are not likely totouch them.

� Do not park on a slope or onsoft ground, otherwise themotorcycle may overturn.

6

PERIODIC MAINTENANCE AND MINOR REPAIR

Periodic maintenance ..........................................6-1Owner’s tool kit ....................................................6-1Periodic maintenance chart for the emission

control system ...................................................6-3General maintenance and lubrication chart .........6-4Removing and installing the panel .......................6-7Checking the spark plugs ....................................6-8Canister (for California only) ................................6-9Engine oil ...........................................................6-10Final gear oil ......................................................6-12Cleaning the air filter element ............................6-13Adjusting the carburetors ...................................6-14Adjusting the throttle cable free play ..................6-15Adjusting the valve clearance ............................6-15Tires ...................................................................6-15Cast wheels .......................................................6-17Accessories and replacement parts ..................6-18Adjusting the clutch lever free play ....................6-19Adjusting the brake lever free play .....................6-19Adjusting the brake pedal position .....................6-21Adjusting the rear brake light switch ..................6-21Checking the front and rear brake pads .............6-22

Checking the brake fluid level ............................ 6-23Changing the brake fluid ................................... 6-24Checking and lubricating the cables ................. 6-24Checking and lubricating the throttle grip and

cable ............................................................... 6-24Checking and lubricating the brake and

shift pedals ...................................................... 6-25Checking and lubricating the brake and

clutch levers .................................................... 6-25Checking and lubricating the sidestand ............ 6-25Lubricating the rear suspension ........................ 6-26Checking the front fork ...................................... 6-26Checking the steering ....................................... 6-27Checking the wheel bearings ............................ 6-27Battery ............................................................... 6-28Replacing the fuses .......................................... 6-29Replacing the headlight bulb ............................. 6-31Replacing a turn signal light bulb or

the tail/brake light bulb .................................... 6-33Supporting the motorcycle ................................ 6-33Troubleshooting ................................................. 6-34Troubleshooting chart ........................................ 6-35


6

EAU00462


6-PE

SafPer

EAU04220

ner’s tool kit owner’s tool kit is located inside

storage compartment. (Seee 3-12 for storage compartmentning procedures.) service information included in this

nual and the tools provided in theer’s tool kit are intended to assist in the performance of preventiveintenance and minor repairs. How-r, additional tools such as a torquench may be necessary to performtain maintenance work correctly.

wner’s tool kit

bricsafesiblmolubring Maof tsysreptha

_

If ycycYam_

6-1

RIODIC MAINTENANCE AND MINOR REPAIR EAU01790

ety is an obligation of the owner.iodic inspection, adjustment and lu-ation will keep your vehicle in thest and most efficient condition pos-

e. The most important points oftorcycle inspection, adjustment, andication are explained on the follow-pages.intenance, replacement, or repairhe emission control devices andtems may be performed by anyair establishment or individualt is certified (if applicable).

EW000060

WARNINGou are not familiar with motor-le maintenance work, have aaha dealer do it for you.

EAU00467

PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCEOF YOUR MOTORCYCLE IS IMPOR-TANT IN ORDER TO ENJOY LONG,PLEASURABLE SERVICE. ESPE-CIALLY IMPORTANT ARE THEMAINTENANCE SERVICES RELAT-ED TO EMISSIONS CONTROL.THESE CONTROLS NOT ONLYFUNCTION TO ENSURE CLEANERAIR, BUT ARE ALSO VITAL TOPROPER ENGINE OPERATION ANDMAXIMUM PERFORMANCE. IN THEFOLLOWING PERIODIC MAINTE-NANCE CHARTS, THE SERVICESRELATED TO EMISSIONS CON-TROL ARE GROUPED SEPARATE-LY. THESE SERVICES REQUIRESPECIALIZED DATA, KNOWLEDGE,AND EQUIPMENT. YAMAHA DEAL-ERS ARE TRAINED AND EQUIPPEDTO PERFORM THESE PARTICULARSERVICES.

OwThethepagopeThemaownyoumaevewrecer

1. O

AND MINOR REPAIR

6

N_

If ena _

_

MYamreCte_


PERIODIC MAINTENANCE

6-2

OTE:you do not have the tools or experi-ce required for a particular job, have

Yamaha dealer perform it for you.

EW000062

WARNINGodifications not approved bymaha may cause loss of perfor-

ance, excessive emissions, andnder the vehicle unsafe for use.onsult a Yamaha dealer before at-mpting any changes.

PE

6

EAU00471

ol system

* ce.**

No

DOMETER READINGS

im)

hs

12,000 mi(19,000 km)

or18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or30 months

1 √ √ √

2 . √ Replace. √

3 √ √ √

4 √ √ √

5 √

6 √ √ √

7 √ √ √

8 √ √ √

9 √ √


RIODIC MAINTENANCE AND MINOR REPAIR

6-3

Periodic maintenance chart for the emission contr

Since these items require special tools, data and technical skills, have a Yamaha dealer perform the serviCalifornia only.

. ITEM REMARKS

INITIAL O

600 mi(1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 m(13,000 k

or12 mont

* Valve clearance • Check and adjust valve clearance when engine is cold. √ √ √

Spark plugs

• Check condition. • Adjust gap and clean. • Replace at 8,000 mi (13,000 km) or

12 months and thereafter every 8,000 mi (13,000 km) or 12 months.

√ Replace

*Crankcase ventilation system

• Check ventilation hose for cracks or damage.

• Replace if necessary.√ √

* Fuel line • Check fuel hoses for cracks or damage.• Replace if necessary. √ √

* Fuel filter • Replace initial 20,000 mi (31,000 km) and thereafter every 20,000 mi (31,000 km).

* Exhaust system• Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary.

√ √

*Carburetor synchronization • Adjust synchronization of carburetors. √ √ √

* Idle speed • Check and adjust engine idle speed. • Adjust cable free play. √ √

*Evaporative emission control system**

• Check control system for damage.• Replace if necessary.

AND MINOR REPAIR

6

EAU00472

rt

N

ODOMETER READINGS

mi0 km)rnths

12,000 mi(19,000 km)

or 18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or 30 months

1 √ √ √

2 √

3 √ √ √

4 √ √ √

5 √ √ √

6 ck. √

7 √ √ √

8 Repack.

9 √

1 √ √ √



6-4

General maintenance and lubrication cha

o. ITEM REMARKS

INITIAL

600 mi(1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000(13,00

o12 mo

Engine oil • Replace.• Warm engine before draining. √ √ √

*Engine oil filter element • Replace. √ √

Air filter element • Clean or replace if necessary. √ √

* Brake system

• Check operation, fluid level, and fluid leakage.

• Correct accordingly.• Replace pads if necessary.

√ √ √

* Clutch • Check operation.• Adjust or replace cable. √ √ √

* Final gear oil

• Check oil level and leakage.• Replace at initial 600 mi (1,000 km) or

1 month and thereafter every 16,000 mi (25,000 km) or 24 months.

• Hypoid gear oil SAE 80 (API GL4)

Replace. Che

*Control and meter cables

• Apply chain lube thoroughly.• Yamaha Chain and Cable Lube or engine

oil SAE10W-30 (API SE)√ √ √

* Swingarm pivot shaft

• Check swingarm pivot for play.• Correct if necessary.• Moderately repack every 16,000 mi

(25,000 km) or 24 months with lithium-soap-based grease.

*Rear suspension link pivots

• Check operation.• Correct if necessary. √

0 Brake and clutch lever pivot shafts

• Apply chain lube thoroughly.• Lithium-soap-based grease √ √

PE

6

* Si .

11 √ √ √

12 √ √ √

13 √ √ √

14 √ Repack. √

15 √ √ √

16 √ √ √

17 √ √ √

18 √ √ √

19 √ √ √

20 √ √ √

21 √ √ √

No

ODOMETER READINGS

mikm)

ths

12,000 mi(19,000 km)

or 18 months

16,000 mi(25,000 km)

or24 months

20,000 mi(31,000 km)

or 30 months



6-5

nce these items require special tools, data and technical skills, have a Yamaha dealer perform the service

Brake pedal and shift pedal shafts

• Apply chain lube thoroughly.• Lithium-soap-based grease √ √

Sidestand pivot• Check operation.• Lubricate and repair if necessary.• Lithium-soap-based grease

√ √

* Front fork • Check operation and for oil leakage.• Correct accordingly. √ √

* Steering bearings

• Check bearing play and steering for smooth operation.

• Correct if necessary.• Moderately repack every 16,000 mi

(25,000 km) or 24 months with lithium-soap-based grease.

√ √

* Wheel bearings • Check bearings for looseness and damage.• Replace if necessary. √ √

* Wheels • Check runout and for damage. √ √

* Sidestand switch • Check operation.• Replace if necessary. √ √ √

* Tires • Check tire tread wear and for damage.• Replace if necessary. √ √

* Shock absorber assembly

• Check operation and for oil leakage.• Replace if necessary. √ √

* Chassis fasteners• Make sure that all nuts, bolts and screws

are properly tightened.• Tighten if necessary.

√ √

* Throttle grip housing and cable

• Check operation and free play.• Adjust the throttle cable free play if

necessary.• Lubricate the throttle grip housing and

cable.

√ √ √

. ITEM REMARKS

INITIAL

600 mi(1,000 km)

or1 month

4,000 mi(7,000 km)

or6 months

8,000 (13,000

or12 mon

AND MINOR REPAIR

6

EAU03907

N_

Fr om 4,000 mi (7,000 km) or 6 months. _

EAU04249

N_

y areas.

fluid. Regularly check the brake fluid

and calipers, and change the brake

_



6-6

OTE:om 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting fr

OTE:� The air filter needs more frequent service if you are riding in unusually wet or dust� Hydraulic brake service

• After disassembling the brake master cylinders and calipers, always change thelevels and fill the reservoirs as required.

• Every two years replace the internal components of the brake master cylindersfluid.

• Replace the brake hoses every four years and if cracked or damaged.

PE

6

RepaTheremtenReel n

install the panelce the panel in the original position, then install the bolt.

1. P



6-7

EAU01777

moving and installing the nel panel shown above needs to beoved to perform some of the main-

ance jobs described in this chapter.fer to this section each time the pan-eeds to be removed and installed.

EAU00491

Panel ATo remove the panelRemove the bolt, and then pull the pan-el off as shown.

To Plaand

anel A 1. Bolt

AND MINOR REPAIR

6

CThcoSispplinnathve

To1

2

TE:any spark plug shows a distinctly dif-rent color, the engine could be defec-e. Do not attempt to diagnose suchoblems yourself. Instead, have amaha dealer check the motorcycle.

. Check each spark plug for elec-trode erosion and excessive car-bon or other deposits, and replaceit if necessary.

1.

Specified spark plug:BPR7ES (NGK) or W22EPR-U (DENSO)



6-8

EAU01673

hecking the spark plugs e spark plugs are important enginemponents, which are easy to check.nce heat and deposits will cause anyark plug to slowly erode, the spark

ugs should be removed and checked accordance with the periodic mainte-nce and lubrication chart. In addition,e condition of the spark plugs can re-al the condition of the engine.

remove a spark plug. Remove the appropriate spark

plug cover (rear right or front left)by pulling it off as shown.

. Remove the spark plug cap.

3. Remove the spark plug as shown,with the spark plug wrench includ-ed in the owner’s tool kit.

To check the spark plugs1. Check that the porcelain insulator

around the center electrode oneach spark plug is a medium-to-light tan (the ideal color when themotorcycle is ridden normally).

2. Check that all spark plugs installedin the engine have the same color.

NO_

If fetivprYa_

3

Spark plug cover 1. Spark plug wrench

PE

6

To1.

2.

3.

EAU01796

nister (for California only) s model is equipped with a canisterrevent the discharging of fuel vapor the atmosphere.Check each hose connection.Check each hose and canister forcracks or damage. Replace ifdamaged.Make sure the vent hose is notblocked. Clean it if necessary.

a. S

S



6-9

install a spark plugMeasure the spark plug gap with awire thickness gauge and, if nec-essary, adjust the gap to specifica-tion.

Clean the surface of the sparkplug gasket and its mating sur-face, and then wipe off any grimefrom the spark plug threads.Install the spark plug with thespark plug wrench, and then tight-en it to the specified torque.

NOTE:_

If a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-fied torque as soon as possible. _

4. Install the spark plug cap.5. Place the spark plug cover in the

original position.

CaThito pinto

�

�

�

park plug gap

park plug gap:0.7–0.8 mm (0.02–0.03 in)

Tightening torque:Spark plug:

20 Nm (2.0 m·kgf, 14.5 ft·lbf)

AND MINOR REPAIR

6

EThbemminca

To1

N_

Mtiolea _

2

change the engine oil. Start the engine, warm it up for

several minutes, and then turn itoff.

. Place an oil pan under the engineto collect the used oil.

. Remove the engine oil filler capand drain bolt to drain the oil fromthe crankcase.

Engine oil filler cap



6-10

EAU04618

ngine oil e engine oil level should be checkedfore each ride. In addition, the oilust be changed and the oil filter ele-ent replaced at the intervals specified the periodic maintenance and lubri-tion chart.

check the engine oil level. Place the motorcycle on a level

surface and hold it in an uprightposition.

OTE:ake sure that the motorcycle is posi-ned straight up when checking the oilvel. A slight tilt to the side can result infalse reading.

. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Wait a few minutes until the oil set-tles, and then check the oil levelthrough the check window locatedat the bottom-left side of the crank-case.

NOTE:_

The engine oil should be between theminimum and maximum level marks. _

4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

To1

2

3

1. Engine oil level check window2. Maximum level mark3. Minimum level mark

1.

PE

6

4.

5.

ECA00133

UTION:In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of ahigher quality than specified. Inaddition, do not use oils labeled“ENERGY CONSERVING II” orhigher.Make sure that no foreign mate-rial enters the crankcase.

Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking,immediately turn the engine offand check for the cause.

TE:r the engine is started, the engine

evel warning light should go off if theevel is sufficient.

1. E

T



6-11

Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.

Add the specified amount of therecommended engine oil, andthen install and tighten the oil fillercap.

CA_

�

�

_

6.

NO_

Afteoil loil l_

ngine oil drain bolt

ightening torque:Engine oil drain bolt:

43 Nm (4.3 m·kgf, 31 ft·lbf)

Recommended engine oil:See page 8-1.

Oil quantity:Periodic oil change:

3.0 L (2.64 Imp qt, 3.17 US qt)Total amount (dry engine):

3.6 L (3.17 Imp qt, 3.81 US qt)

ND MINOR REPAIR

6

C_

If orener_

7

N_

Hfil_

eck the final gear oil levellace the motorcycle on a levelurface and hold it in an uprightosition.

:he final gear oil level must behecked on a cold engine. ake sure that the motorcycle isositioned straight up whenhecking the oil level. A slight tilt tohe side can result in a false read-ng.

emove the oil filler bolt, and thenheck the oil level in the final gearase.

l gear oil drain boltl gear oil filler bolt

rect oil level


PERIODIC MAINTENANCE A

6-12

EC000067

AUTION:the oil level warning light flickers remains on, immediately turn thegine off and have a Yamaha deal- check the vehicle.

. Turn the engine off, and thencheck the oil level and correct it ifnecessary.

OTE:ave a Yamaha dealer replace the oilter element when necessary.

EAU04083

Final gear oil The final gear case must be checkedfor oil leakage before each ride. If anyleakage is found, have a Yamaha deal-er check and repair the motorcycle. Inaddition, the final gear oil level must bechecked and the oil changed as followsat the intervals specified in the periodicmaintenance and lubrication chart.

EW000066

WARNING_

� Make sure that no foreign mate-rial enters the final gear case.

� Make sure that no oil gets onthe tire or wheel.

_

To ch1. P

sp

NOTE_

� Tc

� Mpcti

_

2. Rcc

1. Fina2. Fina3. Cor

PE

6

NO_

Thethe_

3.

To1.

2.

3.

4.

EAU03195*

aning the air filter element air filter element should be cleanedfollows at the intervals specified in periodic maintenance and lubrica- chart. Clean the air filter elementre frequently if you are riding in un-ally wet or dusty areas.Remove the air filter case cover byremoving the screws.Pull the air filter element out.

T

ir filter case covercrew (× 3)



6-13

TE: oil level should be at the brim of

filler hole.

If the oil is below the brim of the fill-er hole, add sufficient oil of the rec-ommended type to raise it to thecorrect level.

change the final gear oilPlace an oil pan under the finalgear case to collect the used oil.Remove the oil filler bolt and drainbolt to drain the oil from the finalgear case.Install the final gear oil drain bolt,and then tighten it to the specifiedtorque.

Add the recommended final gearoil to the brim of the filler hole.

NOTE:_

GL4 is a quality rating. Hypoid gear oilsrated GL5 or GL6 may also be used. _

5. Install and tighten the oil filler bolt.6. Check the final gear case for oil

leakage. If oil is leaking, check forthe cause.

CleTheas thetionmousu

1.

2.

ightening torque:Final gear oil drain bolt:

23 Nm (2.3 m·kgf, 16.5 ft·lbf)

Recommended final gear oil:Hypoid gear oil SAE 80 (API GL4)or multi-grade hypoid gear oil SAE 80W-90

Oil quantity:0.2 L (0.18 Imp qt, 0.21 US qt)

1. A2. S

AND MINOR REPAIR

6

3

EAU00628

djusting the carburetors e carburetors are important parts of

e engine and emission control sys-m, which require very sophisticatedjustment. Therefore, all carburetorjustments should be left to amaha dealer, who has the neces-ry professional knowledge and expe-nce.



6-14

. Lightly tap the air filter element toremove most of the dust and dirt,and then blow the remaining dirtout with compressed air as shown.If the air filter element is damaged,replace it.

4. Insert the air filter element into theair filter case as shown.

EC000082*

CAUTION:_

� Make sure that the air filter ele-ment is properly seated in theair filter case.

� The engine should never be op-erated without the air filter ele-ment installed, otherwise thepistons and/or cylinders maybecome excessively worn.

_

5. Install the air filter case cover byinstalling the screws.

AThthteadadYasarie1. Air filter element

2. Projection (× 3)3. Slot (× 3)

PE

6

AdfreThemethrothrosar

EAU04855*

es maximize the performance, durabil-and safe operation of your motor-le, note the following pointsarding the specified tires.

air pressure tire air pressure should becked and, if necessary, adjustedore each ride.

EW000082

WARNINGThe tire air pressure must bechecked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature). The tire air pressure must beadjusted in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approvedfor this model.

a. T



6-15

EAU00635

justing the throttle cable e play throttle cable free play should

asure 4–6 mm (0.16–0.24 in) at thettle grip. Periodically check thettle cable free play and, if neces-

y, have a Yamaha dealer adjust it.

EAU00637

Adjusting the valve clearance The valve clearance changes with use,resulting in improper air-fuel mixtureand/or engine noise. To prevent thisfrom occurring, the valve clearancemust be adjusted by a Yamaha dealerat the intervals specified in the periodicmaintenance and lubrication chart.

TirTo ity, cycreg

TireThechebef

_

�

�

_

hrottle cable free play

AND MINOR REPAIR

6

re inspectionways check the tires before operatinge motorcycle. If a tire tread showsosswise lines (minimum tread depth),the tire has a nail or glass fragmentsit, or if the sidewall is cracked, con-

ct a Yamaha dealer immediately andve the tire replaced.

L

U

9m

M

* Ta

Tire sidewallTire wear indicatorTire tread depth



6-16

EW000083

WARNING_

Proper loading of your motorcycleis important for several characteris-tics of your motorcycle, such ashandling, braking, performance andsafety. Do not carry loosely packeditems that can shift. Securely packyour heaviest items close to thecenter of the motorcycle, and dis-tribute the weight evenly from sideto side. Properly adjust the suspen-sion for your load, and check thecondition and pressure of your tires.NEVER OVERLOAD YOUR MOTOR-CYCLE. Make sure that the totalweight of the cargo, rider, passen-ger, and accessories (cowling, sad-dlebags, etc. if approved for thismodel) does not exceed the maxi-mum load of the motorcycle. Opera-tion of an overloaded motorcyclecould cause tire damage, an acci-dent, or even injury. _

TiAlthcrif in taha

Tire air pressure(measured on cold tires)

oad* Front Rear

p to 90 kg (198 lb)225 kPa(2.25 kgf/cm2,33 psi)

250 kPa(2.50 kgf/cm2,36 psi)

0 kg (198 lb)–aximum

225 kPa(2.25 kgf/cm2,33 psi)

250 kPa(2.50 kgf/cm2,36 psi)

aximum load* 203 kg (448 lb)

otal weight of rider, passenger, cargo and ccessories

1.2.a.

PE

6

_

�

�

_

CE-10

CE-11

EAU03773

st wheels maximize the performance, durabil-and safe operation of your motor-le, note the following pointsarding the specified wheels.

The wheel rims should be checkedfor cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.

FRO

Ma

Bri

Du

REA

Ma

Bri

Du

Mi(fr



6-17

EW000078

WARNINGThe front and rear tires shouldbe of the same make and de-sign, otherwise the handlingcharacteristics of the motor-cycle cannot be guaranteed.After extensive tests, only thetires listed below have been ap-proved for this model byYamaha Motor Co., Ltd.

E

E

EAU00682

WARNING_

� It is dangerous to ride with aworn-out tire. When a tire treadbegins to show crosswise lines,have a Yamaha dealer replacethe tire immediately.

� The replacement of all wheel-and brake-related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.

_

CaTo ity, cycreg

�

�

�

NT

nufacturer Size Model

dgestone 130/90-16 M/C 67S EXEDRA G703

nlop 130/90-16 M/C 67S D404F

R

nufacturer Size Model

dgestone 170/80-15 M/C 77S EXEDRA G702

nlop 170/80-15 M/C 77S D404G

nimum tire tread depth ont and rear)

1.0 mm (0.04 in)

AND MINOR REPAIR

6

Ap

_

Thpusimmcimtainanteminbenoorlosatrpapabl



6-18

EAU00691

ccessories and replacement arts

EW000098

WARNINGis motorcycle is not designed toll a trailer or to be attached to a

decar. The accessories or replace-ent parts you choose for yourotorcycle should be designed spe-fically for this model, and theyust be securely mounted to main-in the inherent stability of the orig-al design. Genuine Yamaha Partsd Accessories are designed andsted to be compatible with yourotorcycle. Please consider Genu-e Yamaha Parts and Accessoriesfore making a purchase. Use ofn-Yamaha-approved accessories replacement parts may causess of handling stability and ridingfety. Since Yamaha cannot con-

ol the quality of accessories orrts manufactured by other com-nies, Yamaha cannot be held lia-e for any consequences caused

by the use of items which have notbeen approved by Yamaha. _

PE

6

AdplaThesurPeplafoll

1.

2.

EAU00696

justing the brake lever free y brake lever free play should mea-

e 5–8 mm (0.2–0.3 in) as shown.iodically check the brake lever freey and, if necessary, adjust it asws.

1. L2. Cc. C

rake lever free play



6-19

EAU00692

justing the clutch lever free y clutch lever free play should mea-

e 5–10 mm (0.2–0.4 in) as shown.riodically check the clutch lever freey and, if necessary, adjust it asows.

Loosen the locknut at the clutchlever.To increase the clutch lever freeplay, turn the adjusting bolt in di-rection a. To decrease the clutchlever free play, turn the adjustingbolt in direction b.

3. Tighten the locknut.

NOTE:_

If the specified free play cannot be ob-tained as described above or if theclutch does not operate correctly, havea Yamaha dealer check the internalclutch mechanism. _

AdplaThesurPerplafollo

ocknutlutch lever free play adjusting boltlutch lever free play

a. B

AND MINOR REPAIR

6

1

2

3

1.2.



6-20

. Loosen the locknut at the brakelever.

. To increase the brake lever freeplay, turn the adjusting bolt in di-rection a. To decrease the brakelever free play, turn the adjustingbolt in direction b.

. Tighten the locknut.

EW000099

WARNING_

� After adjusting the brake leverfree play, check the free playand make sure that the brake isworking properly.

� A soft or spongy feeling in thebrake lever can indicate thepresence of air in the hydraulicsystem. If there is air in the hy-draulic system, have a Yamahadealer bleed the system beforeoperating the motorcycle. Air inthe hydraulic system will dimin-ish the braking performance,which may result in loss of con-trol and an accident.

_

LocknutBrake lever free play adjusting bolt

PE

6

AdpoThepos(3.9shopeda Y

EAU00713

justing the rear brake light itch rear brake light switch, which is ac-ted by the brake pedal, is properlyusted when the brake light comesjust before braking takes effect. Ifessary, adjust the brake light switchfollows.n the adjusting nut while holding ther brake light switch in place. Toke the brake light come on earlier, the adjusting nut in direction a. To

ke the brake light come on later, the adjusting nut in direction b.

a. D ear brake light switchear brake light switch adjusting nut



6-21

EAU01746

justing the brake pedal sition top of the brake pedal should beitioned approximately 99 mmin) above the top of the footrest as

wn. Periodically check the brakeal position and, if necessary, haveamaha dealer adjust it.

EW000109

WARNING_

A soft or spongy feeling in the brakepedal can indicate the presence ofair in the hydraulic system. If thereis air in the hydraulic system, have aYamaha dealer bleed the system be-fore operating the motorcycle. Air inthe hydraulic system will diminishthe braking performance, whichmay result in loss of control and anaccident. _

AdswThetivaadjon necas Turreamaturnmaturn

istance between brake pedal and footrest 1. R2. R

ND MINOR REPAIR

6

CbThchifiluprwpabl

1.

F


PERIODIC MAINTENANCE A

6-22

EAU01314

hecking the front and rear rake pads e front and rear brake pads must beecked for wear at the intervals spec-

ed in the periodic maintenance andbrication chart. Each brake pad isovided with a wear indicator groove,hich allows you to check the braked wear without having to disassem-

e the brake.

To check the brake pad wear, checkthe wear indicator grooves. If a brakepad has worn to the point that the wearindicator groove has almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

Brake pad wear indicator groove

ront

1. Brake pad wear indicator groove

Rear

PE

6

ChInsentingBeis arepid landbrathesysOb

�

Be careful that water does not en-ter the brake fluid reservoir whenrefilling. Water will significantlylower the boiling point of the fluidand may result in vapor lock.Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.As the brake pads wear, it is nor-mal for the brake fluid level togradually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.

1. M2. B

F



6-23

EAU04856

ecking the brake fluid level ufficient brake fluid may allow air toer the brake system, possibly caus- it to become ineffective.fore riding, check that the brake fluidbove the minimum level mark andlenish if necessary. A low brake flu-evel may indicate worn brake pads/or brake system leakage. If theke fluid level is low, be sure to check brake pads for wear and the braketem for leakage.serve these precautions:

When checking the fluid level,make sure that the top of the brakefluid reservoir is level.

� Use only the recommended quali-ty brake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking perfor-mance.

� Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking performance.

�

�

�inimum level markrake fluid reservoir

ront brake

1. Minimum level mark2. Brake fluid reservoir

Recommended brake fluid: DOT 4

Rear brake

AND MINOR REPAIR

6

CHbrthnahadehobeor

EAU04034

hecking and lubricating the rottle grip and cable e operation of the throttle grip should checked before each ride. In addi-n, the cable should be lubricated orplaced at the intervals specified ine periodic maintenance chart.



6-24

EAU03976

hanging the brake fluid ave a Yamaha dealer change theake fluid at the intervals specified ine NOTE after the periodic mainte-nce and lubrication chart. In addition,ve the oil seals of the master cylin-rs and calipers as well as the brakeses replaced at the intervals listedlow or whenever they are damaged leaking.� Oil seals: Replace every two

years.� Brake hoses: Replace every four

years.

EAU03297

Checking and lubricating the cables The operation of all control cables andthe condition of the cables should bechecked before each ride, and the ca-bles and cable ends should be lubricat-ed if necessary. If a cable is damagedor does not move smoothly, have aYamaha dealer check or replace it.

EW000111

WARNING_

Damage to the outer housing of ca-bles may result in internal rustingand cause interference with cablemovement. Replace damaged ca-bles as soon as possible to preventunsafe conditions. _

CthThbetioreth

Recommended lubricant:Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

PE

6

ChbrThepedridebric

EAU03165

king and lubricating the tand

peration of the sidestand shouldcked before each ride, and thend pivot and metal-to-metalt surfaces should be lubricated ifsary.

EW000113

ARNINGsidestand does not move up

own smoothly, have a Yamaha check or repair it.

R

ommended lubricant:ithium-soap-based grease ll-purpose grease)



6-25

EAU03370

ecking and lubricating the ake and shift pedals operation of the brake and shiftals should be checked before each, and the pedal pivots should be lu-ated if necessary.

EAU03164

Checking and lubricating the brake and clutch levers The operation of the brake and clutchlevers should be checked before eachride, and the lever pivots should be lu-bricated if necessary.

ChecsidesThe obe chesidestacontacneces

W_

If the and ddealer_

ecommended lubricant:Lithium-soap-based grease (all-purpose grease)

Recommended lubricant:Lithium-soap-based grease (all-purpose grease)

RecL(a

AND MINOR REPAIR

6

LsuThsispan

check the operation. Place the motorcycle on a level

surface and hold it in an uprightposition.

. While applying the front brake,push down hard on the handle-bars several times to check if thefront fork compresses and re-bounds smoothly.

EC000098

AUTION:any damage is found or the frontrk does not operate smoothly,ve a Yamaha dealer check or re-ir it.



6-26

EAU04282

ubricating the rear spension e pivoting points of the rear suspen-

on must be lubricated at the intervalsecified in the periodic maintenanced lubrication chart.

EAU02939

Checking the front fork The condition and operation of the frontfork must be checked as follows at theintervals specified in the periodic main-tenance and lubrication chart.

To check the conditionEW000115

WARNING_

Securely support the motorcycle sothat there is no danger of it fallingover. _

Check the inner tubes for scratches,damage and excessive oil leakage.

To1

2

C_

If fohapa_

Recommended lubricant:Lithium-soap-based grease

PE

6

ChWocauof tlowriodcha

1.

_

Sethaove_

EAU01144

ecking the wheel bearings front and rear wheel bearings must

checked at the intervals specified in periodic maintenance and lubrica- chart. If there is play in the wheel or if the wheel does not turn

oothly, have a Yamaha dealerck the wheel bearings.



6-27

EAU00794

ecking the steering rn or loose steering bearings mayse danger. Therefore, the operationhe steering must be checked as fol-s at the intervals specified in the pe-ic maintenance and lubricationrt.Place a stand under the engine toraise the front wheel off theground.

EW000115

WARNINGcurely support the motorcycle sot there is no danger of it fallingr.

2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steer-ing.

ChThebe thetionhubsmche

AND MINOR REPAIR

6

BTh(SinThsenonoad

C_

Ncely_

_

store the battery. If the motorcycle will not be used

for more than one month, removethe battery, fully charge it, andthen place it in a cool, dry place.

. If the battery will be stored formore than two months, check it atleast once a month and fullycharge it if necessary.

. Fully charge the battery before in-stallation.



6-28

EAU04242

attery e battery is located behind panel A.ee page 6-7 for panel removal andstallation procedures.)is motorcycle is equipped with aaled-type (MF) battery, which doest require any maintenance. There is need to check the electrolyte or tod distilled water.

EC000101

AUTION:ever attempt to remove the batteryll seals, as this would permanent-

damage the battery.

EW000116

WARNING� Electrolyte is poisonous and

dangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.

• EXTERNAL: Flush with plentyof water.

• INTERNAL: Drink large quan-tities of water or milk and im-mediately call a physician.

• EYES: Flush with water for15 minutes and seek promptmedical attention.

� Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

� KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.

_

To charge the batteryHave a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave discharged. Keep in mind that thebattery tends to discharge more quicklyif the motorcycle is equipped with op-tional electrical accessories.

To1

2

3

PE

6

4.

EAU04210

placing the fuses main fuse is located under the igni-

unit panel. fuse box, which contains the fusesthe individual circuits, is located in- the storage compartment. (Seee 3-11 for storage compartmenter removal and installation proce-es.)

1. P2. N

use boxeadlight fuseignaling system fusenition fusearburetor heater fuseackup fuse (odometer)pare fuse (× 3)



6-29

After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.

EC000102

CAUTION:_

� Always keep the batterycharged. Storing a dischargedbattery can cause permanentbattery damage.

� To charge a sealed-type (MF)battery, a special (constant-voltage) battery charger is re-quired. Using a conventionalbattery charger will damage thebattery. If you do not have ac-cess to a sealed-type (MF) bat-tery charger, have a Yamahadealer charge your battery.

_ ReThetor Thefor sidepagcovdur

ositive terminalegative terminal

1. F2. H3. S4. Ig5. C6. B7. S

AND MINOR REPAIR

6

If

N_

Inm_

1

2

EC000103

AUTION: not use a fuse of a higher amper-e rating than recommended tooid causing extensive damage toe electrical system and possibly ae.

. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.

. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

. Install the storage compartmentcover.

1.

Specified fuses:Main fuse: 30 ABackup fuse (odometer): 5 AIgnition fuse: 10 AHeadlight fuse: 15 ACarburetor heater fuse: 15 ASignaling system fuse : 10 A



6-30

a fuse is blown, replace it as follows.

OTE:clude steps 1–3 and 9–10 only for theain fuse.

. Remove the rider seat. (Seepage 3-10 for rider seat removaland installation procedures.)

. Remove the quick fastenersshown by pushing the center inwith a screwdriver, then pulling thefastener out.

3. Pull the ignitor unit panel outwardto the right.

4. Turn the key to “OFF” and turn offthe electrical circuit in question.

5. Remove the blown fuse, and theninstall a new fuse of the specifiedamperage.

C_

Doagavthfir_

6

7

8

Quick fastener (× 3) 1. Ignitor unit panel2. Spare main fuse3. Main fuse

PE

6

9.

NO_

To bacfasandflus_

10.

Unhook the headlight bulb holder,and then remove the defectivebulb.

EW000119

WARNINGdlight bulbs get very hot. There-

e, keep flammable products awaym a lit headlight bulb, and do notch the bulb until it has cooledn.

Place a new headlight bulb intoposition, and then secure it withthe bulb holder.

1. Q2. P

A

eadlight bulb holder



6-31

Place the ignitor unit panel in theoriginal position and install thequick fasteners.

TE:install a quick fastener, push its pink so that it will protrude from the

tener head, then insert the fastener push the protruding pin in until it ish with the fastener head.

Install the rider seat.

EAU04189

Replacing the headlight bulb This motorcycle is equipped with aquartz bulb headlight. If the headlightbulb burns out, replace it as follows.

1. Remove the headlight unit by re-moving the screws.

2. Disconnect the headlight coupler,and then remove the bulb cover.

3.

_

Heaforfrotoudow_

4.

uick fastenerin

fter removal Before installation

1. Screw (× 2) 1. H

AND MINOR REPAIR

6

C_

Dheoithanfeanbual_

1.



6-32

EC000105

AUTION:o not touch the glass part of theadlight bulb to keep it free from

l, otherwise the transparency ofe glass, the luminosity of the bulb,d the bulb life will be adversely af-

cted. Thoroughly clean off any dirtd fingerprints on the headlightlb using a cloth moistened with

cohol or thinner.

5. Install the headlight bulb cover,and then connect the coupler.

6. Install the headlight unit by install-ing the screws.

7. Have a Yamaha dealer adjust theheadlight beam if necessary.

Do not touch the glass part of the bulb.

PE

6

Rebubu

1.

2.

EAU01579

pporting the motorcycle ce this model is not equipped with aterstand, follow these precautionsn removing the front and rearel or performing other mainte-ce requiring the motorcycle to

nd upright. Check that the motor-le is in a stable and level positionore starting any maintenance. Ang wooden box can be placed un- the engine for added stability.

service the front wheelStabilize the rear of the motorcycleby using a motorcycle stand or, ifan additional motorcycle stand isnot available, by placing a jack un-der the frame in front of the rearwheel.Raise the front wheel off theground by using a motorcyclestand.

1. S



6-33

EAU00855

placing a turn signal light lb or the tail/brake light lb

Remove the lens by removing thescrews.Remove the defective bulb bypushing it in and turning it counter-clockwise.

3. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

4. Install the lens by installing thescrews.

EC000108

CAUTION:_

Do not overtighten the screws, oth-erwise the lens may break. _

SuSincenwhewhenanstacycbefstroder

To 1.

2.

crew (× 2) 1. Screw (× 3)

AND MINOR REPAIR

6

ToRuscya fraea



6-34

service the rear wheelaise the rear wheel off the ground bying a motorcycle stand or, if a motor-cle stand is not available, by placingjack either under each side of theme in front of the rear wheel or underch side of the swingarm.

EAU01008

Troubleshooting Although Yamaha motorcycles receivea thorough inspection before shipmentfrom the factory, trouble may occur dur-ing operation. Any problem in the fuel,compression, or ignition systems, forexample, can cause poor starting andloss of power.The following troubleshooting chartrepresents a quick and easy procedurefor checking these vital systems your-self. However, should your motorcyclerequire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the motorcycleproperly.Use only genuine Yamaha replace-ment parts. Imitation parts may looklike Yamaha parts, but they are ofteninferior, have a shorter service life andcan lead to expensive repair bills.

PERIODIC

6

EAU01297

TroubleshootEW000125

WARNING_

Keep away open ystem._

1. Fu

not start. ression.

The engine does not start.Have a Yamaha dealercheck the vehicle.

engine does not start.ck the battery.

n the throttle halfway and operateelectric starter.


Check the fuethe fuel tank.

Operate the e

2. Comp

Remove the sand check the

3. Ignitio

Operate the e

4. Batter

MAINTENANCE AND MINOR REPAIR

6-35

ing chart

flames and do not smoke while checking or working on the fuel s

l level in

elThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine doesCheck the comp

lectric starter.

ressionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

park plugs electrodes.

n Wipe off with a dry cloth and correct thespark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle. TheChe

lectric starter.

yThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

Dry

WetOpethe

MOTORCYCLE CARE AND STORAGE

7

Care .................................................................................................. 7-1Storage .............................................................................................. 7-4


7

EAU03412

aningECA00010

UTION:


7-MO

CaWhreve

Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply acorrosion protection spray.Improper cleaning can damagewindshields, cowlings, panelsand other plastic parts. Useonly a soft, clean cloth orsponge with mild detergent andwater to clean plastic.

noloble.eveusenotifrommodoethe moand

7-1

TORCYCLE CARE AND STORAGE

re ile the open design of a motorcycleals the attractiveness of the tech-gy, it also makes it more vulnera- Rust and corrosion can developn if high-quality components ared. A rusty exhaust pipe may go un-ced on a car, however, it detracts the overall appearance of a

torcycle. Frequent and proper cares not only comply with the terms ofwarranty, but it will also keep your

torcycle looking good, extend its life optimize its performance.

Before cleaning1. Cover the muffler outlets with plas-

tic bags after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-ucts onto seals, gaskets andwheel axles. Always rinse the dirtand degreaser off with water.

Cle

CA_

�

�

ARE AND STORAGE

7

ter riding in the rain, near the sea or salt-sprayed roadsnce sea salt or salt sprayed on roadsring winter are extremely corrosive inmbination with water, carry out thellowing steps after each ride in thein, near the sea or on salt-sprayedads.

TE:lt sprayed on roads in the winter may

main well into spring.

. Clean the motorcycle with coldwater and a mild detergent, afterthe engine has cooled down.

ECA00012

AUTION: not use warm water since it in-

eases the corrosive action of thelt.

. After drying the motorcycle, applya corrosion protection spray on allmetal, including chrome- and nick-el-plated, surfaces to preventcorrosion.


MOTORCYCLE C

7-2

� Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent orthinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.

� Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),electric components (couplers,connectors, instruments, switch-es and lights), breather hosesand vents.

� For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaningcompounds for plastic mayleave scratches on the wind-shield. Test the product on asmall hidden part of the wind-shield to make sure that it doesnot leave any marks. If the wind-shield is scratched, use a quali-ty plastic polishing compoundafter washing.

_

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

AfonSiducoforaro

NO_

Sare_

1

C_

Docrsa_

2

M

7

Aft1.

2.

3.

4.

5.

6.7.

TE:sult a Yamaha dealer for advice ont products to use.


OTORCYCLE CARE AND STORAGE

7-3

er cleaningDry the motorcycle with a chamoisor an absorbing cloth.Use a chrome polish to shinechrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.Use spray oil as a universal clean-er to remove any remaining dirt.Touch up minor paint damagecaused by stones, etc.Wax all painted surfaces.Let the motorcycle dry completelybefore storing or covering it.

EWA00031

WARNING_

� Make sure that there is no oil orwax on the brakes or tires.

� If necessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent. Before riding at higherspeeds, test the motorcycle’sbraking performance and cor-nering behavior.

_

ECA00013

CAUTION:_

� Apply spray oil and wax spar-ingly and make sure to wipe offany excess.

� Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

� Avoid using abrasive polishingcompounds as they will wearaway the paint.

_

NO_

Conwha_

ARE AND STORAGE

7

S

ShAldrag

C_

_

c. Install the spark plug caps ontothe spark plugs, and then placethe spark plugs on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder walls with oil.)

e. Remove the spark plug capsfrom the spark plugs, and theninstall the spark plugs and thespark plug caps.

EWA00003

WARNING prevent damage or injury fromarking, make sure to ground theark plug electrodes while turninge engine over.

. Lubricate all control cables andthe pivoting points of all levers andpedals as well as of the sidestand/centerstand.


MOTORCYCLE C

7-4

torage

ort-termways store your motorcycle in a cool,y place and, if necessary, protect itainst dust with a porous cover.

ECA00014

AUTION:� Storing the motorcycle in a

poorly ventilated room or cover-ing it with a tarp, while it is stillwet, will allow water and humid-ity to seep in and cause rust.

� To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

Long-termBefore storing your motorcycle for sev-eral months:

1. Follow all the instructions in the“Care” section of this chapter.

2. For motorcycles equipped with afuel cock that has an “OFF” posi-tion: Turn the fuel cock lever to“OFF”.

3. Drain the carburetor float cham-bers by loosening the drain bolts;this will prevent fuel deposits frombuilding up. Pour the drained fuelinto the fuel tank.

4. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

5. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.a. Remove the spark plug caps

and spark plugs.b. Pour a teaspoonful of engine

oil into each spark plug bore.

_

Tospspth_

6

M

7

7.

8.


OTORCYCLE CARE AND STORAGE

7-5

Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.Cover the muffler outlets with plas-tic bags to prevent moisture fromentering them.

9. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place (lessthan 0 °C [30 °F] or more than30 °C [90 °F] ). For more informa-tion on storing the battery, seepage 6-28.

NOTE:_

Make any necessary repairs beforestoring the motorcycle. _

SPECIFICATIONS

8

Specifications .................................................................................... 8-1


8

EAU01038


8-SP

SpCS-01

M

oil API Service SE, SF, SG or higher

ent 3.0 L (2.64 Imp qt, 3.17 US qt)

t 3.1 L (2.73 Imp qt, 3.28 US qt)

gine) 3.6 L (3.17 Imp qt, 3.81 US qt)

0 10 30 50 70 90 110 130 ˚F

YAMALUBE 4 (20W-40)or SAE 20W-40

-20 -10 0 10 20 30 40 50 ˚C

YAMALUBE 4 (10W-30)or SAE 10W-30

clutch slippage (since the engine oil alsoh), do not mix any chemical additives. Do diesel specification of “CD” or oils of a specified. In addition, do not use oils la-NSERVING II” or higher.

D

Bf

E

8-1

ECIFICATIONS

ecifications E

odel XVS1100AW/XVS1100AT

imensions

Overall length 2,460 mm (96.9 in)

Overall width 945 mm (37.2 in)

Overall height 1,095 mm (43.1 in)

Seat height 710 mm (28 in)

Wheelbase 1,645 mm (64.8 in)

Ground clearance 140 mm (5.5 in)

Minimum turning radius 3,400 mm (133.9 in)

asic weight (with oil and full uel tank) 285 kg (628 lb)

ngine

Engine type Air-cooled 4-stroke, SOHC

Cylinder arrangement V type 2-cylinder

Displacement 1,063 cm3

Bore × stroke 95.0 × 75.0 mm (3.74 × 2.95 in)

Compression ratio 8.3:1

Starting system Electric starter

Lubrication system Wet sump

Engine oil

Type

Recommended engine classification

Quantity

Without oil filter elemreplacement

With oil filter elemenreplacement

Total amount (dry en

CAUTION:

In order to prevent lubricates the clutcnot use oils with ahigher quality thanbeled “ENERGY CO

SPECIFICATIONS

8

1st 2.353

2nd 1.667

3rd 1.286

4th 1.032

5th 0.853

Double cradle

33°

132 mm (5.2 in)

Tubeless tire

130/90-16 M/C 67S

er/Bridgestone / EXEDRA G703

Dunlop / D404F

Tubeless tire

170/80-15 M/C 77S

er/Bridgestone / EXEDRA G702

Dunlop / D404G


8-2

Final gear oil

Type Hypoid gear oil SAE 80 (API GL4) or multi-grade hypoid gear oil SAE 80W-90

Quantity 0.2 L (0.18 Imp qt, 0.21 US qt)

Air filter Dry element

Fuel

Type UNLEADED GASOLINE ONLY

Fuel tank capacity 17 L (3.74 Imp gal, 4.49 US gal)

Fuel reserve amount 4.5 L (0.99 Imp gal, 1.19 US gal)

Carburetor

Manufacturer MIKUNI

Model × quantity BSR37 × 2

Spark plug

Manufacturer/model NGK / BPR7ES or DENSO / W22EPR-U

Gap 0.7–0.8 mm (0.02–0.03 in)

Clutch type Wet, multiple-disc

Transmission

Primary reduction system Spur gear

Primary reduction ratio 1.660

Secondary reduction system Shaft drive

Secondary reduction ratio 2.875

Transmission type Constant-mesh 5-speed

Operation Left foot

Gear ratio

Chassis

Frame type

Caster angle

Trail

Tires

Front

Type

Size

Manufacturmodel

Rear

Type

Size

Manufacturmodel

SP

8

Single disc brake

Right foot

DOT 4

Telescopic fork

Swingarm (link suspension)

Coil spring / oil damper

Coil spring / gas-oil damper

140 mm (5.51 in)

113 mm (4.45 in)

T.C.I. (digital)

A.C. magneto

put 14 V, 305 W @ 5,000 r/min

GT14B-4

acity 12 V, 12 Ah

Halogen bulb


ECIFICATIONS

8-3

Maximum load* 203 kg (448 lb)

Tire air pressure (measured or cold tires)

Up to 90 kg (198 lb)*

Front 225 kPa (2.25 kgf/cm2, 33 psi)

Rear 250 kPa (2.50 kgf/cm2, 36 psi)

90 kg (198 lb)-maximum*

Front 225 kPa (2.25 kgf/cm2, 33 psi)

Rear 250 kPa (2.50 kgf/cm2, 36 psi)

* Total weight of rider, passenger, cargo and accessories

Wheels

Front

Type Cast wheel

Size 16 M/C × MT 3.00

Rear

Type Cast wheel

Size 15 M/C × MT 4.50

Brakes

Front

Type Dual disc brake

Operation Right hand

Fluid DOT 4

Rear

Type

Operation

Fluid

Suspension

Front

Rear

Spring/shock absorber

Front

Rear

Wheel travel

Front

Rear

Electrical

Ignition system

Charging system

Type

Standard out

Battery

Model

Voltage, cap

Headlight type

SPECIFICATIONS

8


8-4

Bulb voltage, wattage × quantity

Headlight 12 V, 60/55 W × 1

Tail/brake light 12 V, 8/27 W × 1

Front turn signal/position light 12 V, 27/8 W × 2

Rear turn signal light 12 V, 27 W × 2

Meter lighting 14 V, 1.4 W × 2

Oil level warning light 12 V, 1.7 W × 1

Neutral indicator light 12 V, 1.7 W × 1

Turn signal indicator light 12 V, 1.7 W × 1

Engine trouble warning light 12 V, 1.7 W × 1

High beam indicator light 12 V, 1.7 W × 1

Fuses

Main fuse 30 A

Signaling system fuse 10 A

Backup fuse (odometer) 5 A

Ignition fuse 10 A

Headlight fuse 15 A

Carburetor heater fuse 15 A

CONSUMER INFORMATION

9

Identification numbers ....................................................................... 9-1Key identification number .................................................................. 9-1Vehicle identification number ............................................................. 9-1Model label ........................................................................................ 9-2Reporting safety defects ................................................................... 9-3Motorcycle noise regulation .............................................................. 9-4Maintenance record .......................................................................... 9-5STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .... 9-7YAMAHA EXTENDED SERVICE (Y.E.S.) ......................................... 9-9


9

EAU01039


9-CO

IdeRec

EAU01043

hicle identification number vehicle identification number is

mped into the steering head pipe.ord this number in the space

vided.

TE: vehicle identification number isd to identify your motorcycle andy be used to register your motor-le with the licensing authority inr area.

ehicle identification number

vehel lavideorddeacle

1.CA-02

2.

CA-02

3.CA-01

9-1

NSUMER INFORMATIONEAU02944

ntification numbers ord the key identification number,icle identification number and mod-bel information in the spaces pro-d below for assistance when

ering spare parts from a Yamahaler or for reference in case the vehi-is stolen.

KEY IDENTIFICATION NUMBER:E

VEHICLE IDENTIFICATIONNUMBER:

E

MODEL LABEL INFORMATION:E

EAU01041

Key identification number The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.

VeThestaRecpro

NO_

Theusemacycyou_

1. Key identification number 1. V

MER INFORMATION

9

MThunfoprthfosp

1.


CONSU

9-2

EAU01804

odel label e model label is affixed to the frameder the rider seat. (See page 3-10

r rider seat removal and installationocedures.) Record the information onis label in the space provided. This in-rmation will be needed when orderingare parts from a Yamaha dealer.

Model label

CO

9

EAU01051

ReIf y injury or death, you should immedi-ate otifying Yamaha Motor Corporation,U.S that a safety defect exists in a groupof v me involved in individual problemsbet

To 3 (or 366-0123 in Washington, D.C.are . You can also obtain other informa-tion


NSUMER INFORMATION

9-3

porting safety defects ou believe that your vehicle has a defect which could cause a crash or could cause ly inform the National Highway Traffic Safety Administration (NHTSA) in addition to n.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds ehicles, it may order a recall and remedy campaign. However, NHTSA cannot becoween you, your dealer, or Yamaha Motor Corporation, U.S.A.

contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-939a) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590 about motor vehicle safety from the Hotline.

MER INFORMATION

9

EAU01053

MTAFe ering inoperative by any person otherth design incorporated into any new ve-hi r or while it is in use or (2) the use ofth erative by any person.

“A S LISTED BELOW”.

Th tc.CL-


CONSU

9-4

otorcycle noise regulation MPERING WITH NOISE CONTROL SYSTEM PROHIBITED:deral law prohibits the following acts or the causing thereof: (1) The removal or rend

an for purposes of maintenance, repair, or replacement of any device or element of cle for the purpose of noise control prior to its sale or delivery to the ultimate purchasee vehicle after such device or element of design has been removed or rendered inop

MONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACT

ese acts include tampering with the following systems; i.e., modification, removal, e01E

Exhaust systemMufflerExhaust pipeSilencer

Intake systemAir cleaner caseAir cleaner elementIntake duct

CO

9

EAU01874

MaCo cle will be required to document thatma t below is printed only as a reminderthaCL-04

leress

Remarks


NSUMER INFORMATION

9-5

intenance record pies of work orders and/or receipts for parts purchased and installed on your motorcyintenance has been completed in accordance with the emissions warranty. The chart maintenance work is required. It is not acceptable proof of maintenance work.E

Maintenanceinterval

Date ofservice

MileageServicing dea

name and addr

600 mi(1,000 km) or

1 month

4,000 mi( 7,000 km) or

6 months

8,000 mi(13,000 km) or

12 months

12,000 mi(19,000 km) or

18 months

16,000 mi(25,000 km) or

24 months

20,000 mi(31,000 km) or

30 months

24,000 mi(37,000 km) or

36 months

MER INFORMATION

9

alerress

Remarks


CONSU

9-6

28,000 mi(43,000 km) or

42 months

32,000 mi(49,000 km) or

48 months

36,000 mi(55,000 km) or

54 months

40,000 mi(61,000 km) or

60 months

Maintenanceinterval

Date ofservice

MileageServicing de

name and add

CO

9

EAU02918

. ARRANTY


NSUMER INFORMATION

9-7

YAMAHA MOTOR CORPORATION, U.S.ASTREET AND ENDURO MOTORCYCLE LIMITED W

MER INFORMATION

9


CONSU

9-8

CO

9

EAU04965

ecreation Interruption Protection extra cost. TRIP gives you up to r occurrence for any reasonable ecause your Yamaha needs ment vehicle rental, emergency

n food and lodging when you are uperb coverage goes into effect S., so it applies to any warranty ered repairs during your entire

red at any authorized Yamaha

sferable to a new owner if you make your Yamaha much more

coverage is only available to d only while your Yamaha is still

Warranty period. So visit your o get all the facts. He can show ct your investment with Yamaha

E_5ks_Consumer.fm Page 9 Wednesday, November 6, 2002 2:46 PM

NSUMER INFORMATION

9-9

YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).

Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.

Y.E.S. is flexible. You choose the plan that’s right foryou: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.

Y.E.S. is designed and administered by the same Yamaha people who handle your warranty – and itshows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isn’t limited to “moving parts” or the “drive train” like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamahadealer to see how comforting uninterrupted factory-backed protection can be.

You don’t have to pay anything for covered repairs. There’s no deductible to pay, and repairs aren’t“pro-rated.” You don’t have any “out-of-pocket” expenses for covered repairs.

In addition, Travel and R(TRIP) is included at no $150 reimbursement peexpenses you incur bcovered service: replacetowing, phone calls, eveaway from home. This swhen you purchase Y.E.repairs as well as covY.E.S. plan period.

Y.E.S. coverage is honodealer nationwide.

Y.E.S. coverage is transell or trade-in. That canvaluable!

This excellent Y.E.S. plan Yamaha owners like you, anwithin the Yamaha Limitedauthorized Yamaha dealer tyou how easy it is to proteExtended Service.

MER INFORMATION

9

E_5ks_Consumer.fm Page 10 Wednesday, November 6, 2002 2:46 PM

CONSU

9-10

We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires.

A special note:If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.

Yamaha Service MarketingP.O. Box 6555Cypress, CA 906301-(866)-YES-EXTD (1-866-937-3983)

D

ce f

ttakb

akb

akakakakakakakak

bnrbrett

gggg

eutral indicator light ...............................3-2oise regulation .......................................9-4

il level warning light ...............................3-2

anel, removing and installing..................6-7arking.....................................................5-6art locations ...........................................2-1re-operation check list............................4-1

ear suspension, lubricating ..................6-26

afety defects, reporting ..........................9-3afety information ....................................1-1eats .......................................................3-9

Passenger seat...................................3-9Rider seat .........................................3-10

hifting.....................................................5-3Decelerating .......................................5-4Shift points..........................................5-5Starting out and accelerating ..............5-4

hift pedal................................................3-5hock absorber assembly, adjusting......3-13idestand...............................................3-16idestand, checking and lubricating .......6-25park plugs, checking ..............................6-8pecifications...........................................8-1peedometer unit.....................................3-3tarter (choke) lever.................................3-9tarting and warming up a cold engine ....5-1


IN

AAcAir

BBaBr

luBr

luBrBrBrBrBrBrBrBr

CCaCaCaCaCluClu

DDim

EEnEnEnEn

e pads, checking.............................6-22e pedal..............................................3-5e pedal position, adjusting ..............6-21

les, checking and lubricating............6-24ister (for California only).....................6-9uretors, adjusting............................6-14.........................................................7-1

ch lever..............................................3-4ch lever free play, adjusting .............6-19

mer switch .........................................3-3

ine break-in........................................5-5ine oil ...............................................6-10ine stop switch ...................................3-4ine trouble warning light .....................3-2

Identification numbers ............................. 9-1Ignition circuit cut-off system.................. 3-16Indicator and warning lights ..................... 3-2

KKey identification number ........................ 9-1

LLabels, location ....................................... 1-7Luggage strap holders........................... 3-15

MMain switch/steering lock......................... 3-1Maintenance and lubrication, periodic...... 6-4Maintenance, emission control system .... 6-3Maintenance, periodic ............................. 6-1Maintenance record................................. 9-5Model label .............................................. 9-2

SSS

S

SSSSSSSSS

EX

ssories and replacement parts .......6-18ilter element, cleaning......................6-13

ery ...................................................6-28e and clutch levers, checking and ricating ............................................6-25e and shift pedals, checking and ricating ............................................6-25e fluid, changing .............................6-24e fluid level, checking......................6-23e lever...............................................3-5e lever free play, adjusting ..............6-19e light switch (rear), adjusting .........6-21

FFinal gear oil.......................................... 6-12Front fork, checking ............................... 6-26Fuel ......................................................... 3-7Fuel cock................................................. 3-8Fuel tank cap........................................... 3-6Fuses, replacing .................................... 6-29

HHandlebar switches ................................. 3-3Headlight bulb, replacing ....................... 6-31Helmet holder ........................................ 3-11High beam indicator light ......................... 3-2Horn switch ............................................. 3-3

I

NNN

OO

PPPPP

RR

S

INDEX

StaStaSteStoStoSu

TThTh

luTirToTroTroTuTu

reTu

VVaVe

WWaWaWhWh


rn signal indicator light ......................... 3-2rn signal light or tail/brake light bulb, placing ............................................. 6-33

rn signal switch.................................... 3-4

lve clearance, adjusting..................... 6-15hicle identification number ................... 9-1

rranty, extended ................................. 9-9rranty limited....................................... 9-7eel bearings, checking...................... 6-27eels .................................................. 6-17

rting a warm engine............................ 5-3rt switch.............................................. 3-4ering, checking ................................. 6-27rage.................................................... 7-4rage compartment ............................ 3-11pporting the motorcycle ..................... 6-33

rottle cable free play, adjusting .......... 6-15rottle grip and cable, checking and bricating............................................ 6-24es ...................................................... 6-15ol kit..................................................... 6-1ubleshooting..................................... 6-34ubleshooting chart ............................ 6-35

PRINTED IN JAPAN2002.11-2.7×1 CR

(E)

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

5KS-28199-10LIT-11626-16-46

XVS1100AWR(C)XVS1100ATR(C)

OWNER’S MANUAL

Date post:	18-Jan-2016
Category:	Documents
Upload:	norma-claudia-calderon-rosas
View:	108 times
Download:	3 times

Yamaha Xvs1100 Manual

Documents