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Yaskawa V1000 Instuction Manuel

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YASKAWA AC Drive V1000 Compact Vector Control Drive Technical Manual MANUAL NO. SIEP C710606 16B To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. Type: CIMR-VA , CIMR-VB CIMR-VT Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW 200 V Class, Single-Phase Input: 0.1 to 3.7 kW 400 V Class, Three-Phase Input: 0.2 to 18.5 kW Quick Reference Sheet E Receiving 1 Mechanical Installation 2 Electrical Installation 3 Start-Up Programming & Operation 4 Parameter Details 5 Troubleshooting 6 Periodic Inspection & Maintenance 7 Peripheral Devices & Options 8 Specifications A Parameter List B MEMOBUS/Modbus Communications C Standards Compliance D
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  • YASKAWA AC Drive V1000Compact Vector Control Drive

    Technical Manual

    MANUAL NO. SIEP C710606 16B

    To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

    Type: CIMR-VA , CIMR-VB CIMR-VTModels: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

    200 V Class, Single-Phase Input: 0.1 to 3.7 kW400 V Class, Three-Phase Input: 0.2 to 18.5 kW

    Quick Reference Sheet E

    Receiving 1

    Mechanical Installation 2

    Electrical Installation 3Start-Up Programming &

    Operation 4

    Parameter Details 5

    Troubleshooting 6Periodic Inspection &

    Maintenance 7Peripheral Devices &

    Options 8

    Specifications A

    Parameter List BMEMOBUS/Modbus

    Communications C

    Standards Compliance D

  • This Page Intentionally Blank

    2 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

    Copyright 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any formor by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission ofYaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, becauseYaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject tochange without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes noresponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informationcontained in this publication.

  • Table of Contentsi. PREFACE & GENERAL SAFETY..............................................................11

    i.1 Preface .................................................................................................................. 12Applicable Documentation..................................................................................................12Symbols..............................................................................................................................12Terms and Abbreviations ...................................................................................................12

    i.2 General Safety ...................................................................................................... 13Supplemental Safety Information .......................................................................................13Safety Messages................................................................................................................13Drive Label Warnings .........................................................................................................16Warranty Information..........................................................................................................16Quick Reference.................................................................................................................17

    i.3 Application Precautions ...................................................................................... 19General Application Precautions ........................................................................................19Installation Environment .....................................................................................................20Settings ..............................................................................................................................20Compliance with Harmonic Suppression Guidelines..........................................................20General Handling ...............................................................................................................20Notes on Motor Operation ..................................................................................................21

    1. RECEIVING ................................................................................................251.1 Section Safety....................................................................................................... 261.2 Model Number and Nameplate Check ................................................................ 27

    Nameplate ..........................................................................................................................271.3 Drive Models and Enclosure Types.................................................................... 291.4 Component Names............................................................................................... 30

    IP20/Open-Chassis ............................................................................................................30IP00/Open-Chassis ............................................................................................................32IP20/NEMA Type 1 Enclosure............................................................................................33Front Views ........................................................................................................................34

    2. MECHANICAL INSTALLATION.................................................................352.1 Section Safety....................................................................................................... 362.2 Mechanical Installation ........................................................................................ 38

    Installation Environment .....................................................................................................38Installation Orientation and Spacing...................................................................................38Removing and Attaching the Protective Covers.................................................................40Exterior and Mounting Dimensions ....................................................................................40

    3. ELECTRICAL INSTALLATION ..................................................................453.1 Section Safety....................................................................................................... 463.2 Standard Connection Diagram............................................................................ 48

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 3

  • 3.3 Main Circuit Connection Diagram................................................................................ 50Single-Phase 200 V Class (CIMR-VoBA0001 ~ 0018) ...............................................................50Three-Phase 200 V Class (CIMR-Vo2A0001 ~ 0069);Three-Phase 400 V Class (CIMR-Vo4A0001 ~ 0038) ...............................................................50

    3.4 Terminal Block Configuration ...................................................................................... 513.5 Protective Covers.......................................................................................................... 52

    IP20 Front and Bottom Cover Removal and Installation ..............................................................52IP20/NEMA Type 1 Front and Bottom Cover Removal and Installation.......................................53IP20/NEMA Type 1 Top Cover Removal and Installation ............................................................54

    3.6 Main Circuit Wiring........................................................................................................ 55Main Circuit Terminal Functions...................................................................................................55Wire Gauges and Tightening Torque ...........................................................................................55Main Circuit Terminal Power Supply and Motor Wiring................................................................59

    3.7 Control Circuit Wiring ................................................................................................... 61Control Circuit Terminal Block Functions .....................................................................................62Terminal Configuration .................................................................................................................63Wiring Procedure..........................................................................................................................64

    3.8 I/O Connections............................................................................................................. 66Sinking/Sourcing Mode Switch.....................................................................................................66

    3.9 Main Frequency Reference........................................................................................... 68DIP Switch S1 Analog Input Signal Selection ..............................................................................68

    3.10 MEMOBUS/Modbus Termination ................................................................................. 693.11 Braking Resistor............................................................................................................ 70

    Installation ....................................................................................................................................703.12 Wiring Checklist ............................................................................................................ 72

    4. START-UP PROGRAMMING & OPERATION...................................................734.1 Section Safety................................................................................................................ 744.2 Using the Digital LED Operator.................................................................................... 76

    Keys, Displays, and LEDs ............................................................................................................76Digital Text Display.......................................................................................................................77LED Screen Displays ...................................................................................................................77LO/RE LED and RUN LED Indications.........................................................................................78Menu Structure for Digital LED Operator .....................................................................................79

    4.3 The Drive and Programming Modes............................................................................ 80Navigating the Drive and Programming Modes............................................................................81Changing Parameter Settings or Values ......................................................................................83Verifying Parameter Changes: Verify Menu .................................................................................84Switching Between LOCAL and REMOTE...................................................................................84Parameters Available in the Setup Group ....................................................................................85

    4.4 Start-up Flowcharts....................................................................................................... 86Flowchart A: Basic Start-up and Motor Tuning.............................................................................87Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode.........88Subchart A2: High Performance Operation Using Open Loop Vector Motor Control...................89Subchart A3: Operation with Permanent Magnet Motors.............................................................90

    4.5 Powering Up the Drive .................................................................................................. 91Powering Up the Drive and Operation Status Display..................................................................91

    4.6 Application Selection.................................................................................................... 92Setting 1: Water Supply Pump Application...................................................................................92Setting 2: Conveyor Application ...................................................................................................93Setting 3: Exhaust Fan Application ..............................................................................................93

    Table of Contents

    4 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • Setting 4: HVAC Fan Application .................................................................................................93Setting 5: Compressor Application ...............................................................................................94Setting 6: Hoist Application ..........................................................................................................94Notes on Controlling the Brake when Using the Hoist Application Preset ...................................95Setting 7: Traveling Application....................................................................................................96Setting 8: Conveyor Application 2 ................................................................................................97

    4.7 Auto-Tuning ................................................................................................................... 98Types of Auto-Tuning ...................................................................................................................98Before Auto-Tuning the Drive.......................................................................................................98Auto-Tuning Interruption and Fault Codes ...................................................................................99Performing Auto-Tuning ...............................................................................................................99Auto-Tuning Example.................................................................................................................100Input Data for Auto-Tuning .........................................................................................................102

    4.8 No-Load Operation Test Run...................................................................................... 104No-Load Operation Test Run .....................................................................................................104

    4.9 Test Run with Load Connected.................................................................................. 105Test Run with the Load Connected ............................................................................................105

    4.10 Verifying Parameter Settings and Backing Up Changes......................................... 106Backing Up Parameter Values: o2-03 ........................................................................................106Parameter Access Level: A1-01.................................................................................................106Password Settings: A1-04, A1-05 ..............................................................................................106Copy Function (Optional) ...........................................................................................................107

    4.11 Test Run Checklist ...................................................................................................... 108

    5. PARAMETER DETAILS ...................................................................................1095.1 A: Initialization............................................................................................................. 110

    A1: Initialization ..........................................................................................................................110A2: User Parameters..................................................................................................................113

    5.2 b: Application............................................................................................................... 115b1: Mode of Operation................................................................................................................115b2: DC Injection Braking.............................................................................................................121b3: Speed Search.......................................................................................................................123b4: Delay Timers ........................................................................................................................128b5: PID Control...........................................................................................................................128b6: Dwell Function......................................................................................................................137b8: Energy Saving ......................................................................................................................138

    5.3 C: Tuning...................................................................................................................... 140C1: Acceleration and Deceleration Times ..................................................................................140C2: S-Curve Characteristics.......................................................................................................143C3: Slip Compensation...............................................................................................................144C4: Torque Compensation .........................................................................................................145C5: Automatic Speed Regulator (ASR) ......................................................................................146C6: Carrier Frequency................................................................................................................148

    5.4 d: Reference Settings ................................................................................................. 151d1: Frequency Reference...........................................................................................................152d2: Frequency Upper/Lower Limits ............................................................................................153d3: Jump Frequency...................................................................................................................154d4: Frequency Hold and Up/Down 2 Function ...........................................................................154d7: Offset Frequencies ...............................................................................................................159

    5.5 E: Motor Parameters ................................................................................................... 160E1: V/f Characteristics................................................................................................................160E2: Motor 1 Parameters .............................................................................................................163E3: V/f Characteristics for Motor 2 .............................................................................................165

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    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 5

  • E4: Motor 2 Parameters .............................................................................................................166E5: PM Motor Settings ...............................................................................................................168

    5.6 F: Option Settings ....................................................................................................... 171F1: Error Detection for V/f Control with PG ................................................................................171F6: Serial Communications Option Card Settings......................................................................172CC-Link Parameters...................................................................................................................173MECHATROLINK Parameters ...................................................................................................173PROFIBUS-DP Parameters .......................................................................................................173CANopen Parameters ................................................................................................................173CompoNet Parameters...............................................................................................................173DeviceNet Parameters ...............................................................................................................173

    5.7 H: Terminal Functions................................................................................................. 174H1: Multi-Function Digital Inputs ................................................................................................174H2: Multi-Function Output ..........................................................................................................184H3: Multi-Function Analog Input Terminals ................................................................................193H4: Multi-Function Analog Output Terminals .............................................................................198H5: MEMOBUS/Modbus Serial Communication ........................................................................199H6: Pulse Train Input/Output......................................................................................................199

    5.8 L: Protection Functions .............................................................................................. 201L1: Motor Protection Functions ..................................................................................................201L2: Momentary Power Loss Ride-Thru.......................................................................................205L3: Stall Prevention ....................................................................................................................208L4: Speed Agree/Frequency Reference Loss Detection ............................................................214L5: Fault Restart.........................................................................................................................218L6: Torque Detection..................................................................................................................219L7: Torque Limit .........................................................................................................................221L8: Hardware Protection.............................................................................................................222

    5.9 n: Special Adjustments............................................................................................... 227n1: Hunting Prevention...............................................................................................................227n2: Automatic Frequency Regulator (AFR) Tuning ....................................................................227n3: High Slip Braking (HSB)/Overexcitation Deceleration..........................................................228n6: Motor Line-to-Line Resistance Online Tuning ......................................................................229n8: PM Motor Control .................................................................................................................230

    5.10 o: Operator Related Settings...................................................................................... 233o1: Display Settings and Selections ...........................................................................................233o2: Operator Key Selections ......................................................................................................234o3: Copy Function ......................................................................................................................236o4: Maintenance Monitor Settings..............................................................................................236q: DriveWorksEZ Parameters.....................................................................................................238r: DriveWorksEZ Connection Parameters ..................................................................................238T: Motor Tuning ..........................................................................................................................238

    5.11 U: Monitor Parameters................................................................................................ 239U1: Operation Status Monitors ...................................................................................................239U2: Fault Trace...........................................................................................................................239U3: Fault History.........................................................................................................................239U4: Maintenance Monitors .........................................................................................................239U5: PID Monitors ........................................................................................................................239U6: Control Monitors ..................................................................................................................239U8: DriveWorksEZ Monitors.......................................................................................................239

    6. TROUBLESHOOTING......................................................................................2416.1 Section Safety.............................................................................................................. 2426.2 Motor Performance Fine Tuning ................................................................................ 244

    V/f Motor Control Method Tuning ...............................................................................................244

    Table of Contents

    6 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • Open Loop Vector (OLV) Motor Control Method Tuning............................................................245Motor Hunting and Oscillation Control Parameters ....................................................................246

    6.3 Drive Alarms, Faults, and Errors ............................................................................... 247Types of Alarms, Faults, and Errors...........................................................................................247Alarm and Error Displays ...........................................................................................................247

    6.4 Fault Detection ............................................................................................................ 251Fault Displays, Causes, and Possible Solutions ........................................................................251

    6.5 Alarm Detection........................................................................................................... 264Alarm Codes, Causes, and Possible Solutions ..........................................................................264

    6.6 Operator Programming Errors ................................................................................... 272oPE Codes, Causes, and Possible Solutions.............................................................................272

    6.7 Auto-Tuning Fault Detection ...................................................................................... 275Auto-Tuning Codes, Causes, and Possible Solutions................................................................275

    6.8 Diagnosing and Resetting Faults............................................................................... 277Fault Occurs Simultaneously with Power Loss ..........................................................................277If the Drive Still has Power After a Fault Occurs ........................................................................277Viewing Fault Trace Data After Fault .........................................................................................277Fault Reset Methods ..................................................................................................................277

    6.9 Troubleshooting without Fault Display..................................................................... 278Cannot Change Parameter Settings ..........................................................................................278Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External RunCommand .................................................................................................................................278

    7. PERIODIC INSPECTION & MAINTENANCE ..................................................2877.1 Section Safety.............................................................................................................. 2887.2 Inspection .................................................................................................................... 290

    Recommended Daily Inspection.................................................................................................290Recommended Periodic Inspection............................................................................................290

    7.3 Periodic Maintenance ................................................................................................. 292Replacement Parts.....................................................................................................................292

    7.4 Drive Cooling Fans...................................................................................................... 294Number of Cooling Fans ............................................................................................................294Cooling Fan Replacement..........................................................................................................295

    7.5 Drive Replacement ...................................................................................................... 297Serviceable Parts .......................................................................................................................297Terminal Board Overview...........................................................................................................297Dismantling the Removable Terminal Block...............................................................................297

    8. PERIPHERAL DEVICES & OPTIONS ............................................................3018.1 Section Safety.............................................................................................................. 3028.2 Drive Options and Peripheral Devices ...................................................................... 3038.3 Connecting Peripheral Devices ................................................................................. 3058.4 Installing Peripheral Devices ..................................................................................... 306

    Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit Breaker (ELCB)..................................................................................................................................................306

    Installing a Leakage Breaker......................................................................................................306Installing a Magnetic Contactor ..................................................................................................306Connecting an AC or DC Reactor ..............................................................................................307Connecting a Surge Absorber ....................................................................................................307Connecting a Noise Filter ...........................................................................................................308EMC Filter Installation ................................................................................................................309

    Table of Contents

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 7

  • Zero-Phase Reactor ...................................................................................................................310Installing Fuses on the Input Side ..............................................................................................310Attachment for External Heatsink...............................................................................................311Noise Filter Installation ...............................................................................................................311Installing a Motor Thermal Overload (oL) Relay on the Drive Output ........................................311

    8.5 Communication Options............................................................................................. 3128.6 Connecting an Option Card........................................................................................ 313

    Verifying the Option Card and Product Type..............................................................................313Connecting the Option Card.......................................................................................................313

    A. SPECIFICATIONS ............................................................................................315A.1 Heavy Duty and Normal Duty Ratings....................................................................... 316A.2 Single/Three-Phase 200 V Class Drive ...................................................................... 317A.3 Three-Phase 400 V Class Drives................................................................................ 319A.4 Drive Specifications .................................................................................................... 321A.5 Drive Watt Loss Data .................................................................................................. 324A.6 Drive Derating Data ..................................................................................................... 325

    Carrier Frequency Derating........................................................................................................325Temperature Derating ................................................................................................................325Altitude Derating.........................................................................................................................325

    B. PARAMETER LIST...........................................................................................327B.1 Parameter Groups ....................................................................................................... 328B.2 Parameter Table .......................................................................................................... 329

    A: Initialization Parameters.........................................................................................................329b: Application..............................................................................................................................330C: Tuning....................................................................................................................................335d: References .............................................................................................................................338E: Motor Parameters ..................................................................................................................340F: Options...................................................................................................................................343H Parameters: Multi-Function Terminals....................................................................................347L: Protection Function ................................................................................................................354n: Advanced Performance Set-Up..............................................................................................362o: Operator Related Parameters ................................................................................................364q: DWEZ Parameters .................................................................................................................366r: DWEZ Connection Parameters...............................................................................................366T: Motor Tuning ..........................................................................................................................367U: Monitors .................................................................................................................................368

    B.3 Control Mode Dependent Parameter Default Values ............................................... 375A1-02 (Motor 1 Control Mode) Dependent Parameters .............................................................375E3-01 (Motor 2 Control Mode) Dependent Parameters .............................................................376

    B.4 V/f Pattern Default Values........................................................................................... 377B.5 China Localized Drive Default Values ....................................................................... 378B.6 Defaults by Drive Model and Duty Rating (ND/HD) .................................................. 379B.7 Parameters that Change with the Motor Code Selection ....................................... 387

    Yaskawa SMRA Series SPM Motor ...........................................................................................387SS5 Motor: Yaskawa SSR1 Series IPM Motor...........................................................................388

    C. MEMOBUS/MODBUS COMMUNICATIONS....................................................401C.1 Section Safety.............................................................................................................. 402C.2 MEMOBUS/Modbus Configuration ............................................................................ 403C.3 Communication Specifications.................................................................................. 404

    Table of Contents

    8 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • C.4 Connecting to a Network ............................................................................................ 405Network Cable Connection.........................................................................................................405Wiring Diagram for Multiple Connections ...................................................................................405Network Termination ..................................................................................................................406

    C.5 MEMOBUS/Modbus Setup Parameters ..................................................................... 407MEMOBUS/Modbus Serial Communication...............................................................................407

    C.6 Drive Operations by MEMOBUS/Modbus.................................................................. 410Observing the Drive Operation...................................................................................................410Controlling the Drive...................................................................................................................410

    C.7 Communications Timing............................................................................................. 411Command Messages from Master to Drive................................................................................411Response Messages from Drive to Master ................................................................................411

    C.8 Message Format .......................................................................................................... 412Message Content .......................................................................................................................412Slave Address ............................................................................................................................412Function Code ............................................................................................................................412Data............................................................................................................................................412Error Check ................................................................................................................................412

    C.9 Message Examples ..................................................................................................... 414Reading Drive MEMOBUS/Modbus Register Contents .............................................................414Loopback Test............................................................................................................................414Writing to Multiple Registers.......................................................................................................415

    C.10 MEMOBUS/Modbus Data Table.................................................................................. 416Command Data ..........................................................................................................................416Monitor Data...............................................................................................................................417Broadcast Messages..................................................................................................................423Fault Trace Contents..................................................................................................................424Alarm Register Contents ............................................................................................................425

    C.11 Enter Command........................................................................................................... 426Enter Command Types ..............................................................................................................426Enter Command Settings when Upgrading the Drive.................................................................426

    C.12 Communication Errors ............................................................................................... 427MEMOBUS/Modbus Error Codes...............................................................................................427Slave Not Responding................................................................................................................427

    C.13 Self-Diagnostics .......................................................................................................... 428

    D. STANDARDS COMPLIANCE ..........................................................................429D.1 Section Safety.............................................................................................................. 430D.2 European Standards ................................................................................................... 432

    CE Low Voltage Directive Compliance.......................................................................................432EMC Guidelines Compliance .....................................................................................................432

    D.3 UL Standards ............................................................................................................... 437UL Standards Compliance .........................................................................................................437Drive Motor Overload Protection ................................................................................................444

    D.4 Precautions for Korean Radio Waves Act ................................................................ 446D.5 ........................................................................................ 447D.6 Safe Disable Input Precautions.................................................................................. 448

    Safe Disable Function Description .............................................................................................448Installation .................................................................................................................................448

    E. QUICK REFERENCE SHEET ..........................................................................449

    Table of Contents

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 9

  • E.1 Drive and Motor Specifications.................................................................................. 450Drive ...........................................................................................................................................450Motor ..........................................................................................................................................450

    E.2 Basic Parameter Settings ........................................................................................... 451Basic Setup ................................................................................................................................451V/f Pattern Setup ........................................................................................................................451Motor Setup................................................................................................................................451Multi-Function Digital Outputs (SC Common) ............................................................................451Pulse Train Input/Analog Inputs (AC Common) .........................................................................452Multi-Function Digital Outputs (MC Common)............................................................................452Multi-Function Photocoupler Outputs (PC Common) .................................................................452Monitor Outputs (AC Common)..................................................................................................452

    E.3 User Setting Table....................................................................................................... 453INDEX ...............................................................................................................459

    Table of Contents

    10 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result infatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequencesof ignoring these instructions.

    i.1 PREFACE..........................................................................................................12i.2 GENERAL SAFETY..........................................................................................13i.3 APPLICATION PRECAUTIONS.......................................................................19

    i

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 11

  • i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selectionand application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa acceptsno responsibility for the way its products are incorporated into the final system design. Under no circumstances shouldany Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception,all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems orequipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriatewarnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptlyprovided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming tostandards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, ISOFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising frommisapplication of its products.This manual is designed to ensure correct and suitable application of Variable V1000-Series drives. Read this manualbefore attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for futurereference. Be sure you understand all precautions and safety information before attempting application.

    u Applicable DocumentationThe following manuals are available for V1000 series drives:

    V1000 Series AC Drive Quick Start GuideRead this manual first. This guide is packaged together with the product. It contains basicinformation required to install and wire the drive. This guide provides basic programming andsimple setup and adjustment.V1000 Series AC Drive Technical ManualThis manual describes installation, wiring, operation procedures, functions, troubleshooting,maintenance, and inspections to perform before operation.

    u SymbolsNote: Indicates a supplement or precaution that does not cause drive damage.

    TERMSTERMS Indicates a term or definition used in this manual.

    u Terms and AbbreviationsTERMSTERMS Drive: Yaskawa V1000 Series Drive

    PM motor: Permanent Magnet Synchronous Motor (an abbreviation for IPM motor or SPM motor) IPM motor: Interior Permanent Magnet Motor (e.g., Yaskawa SSR1 Series motor) SPM motor: Surface Mounted Permanent Magnet Motor (e.g., Yaskawa SMRA Series SPM motor) PG: Pulse Generator r/min: Revolutions per Minute V/f: V/f Control OLV: Open Loop Vector Control OLV/PM: Open Loop Vector Control for PM

    i.1 Preface

    12 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • i.2 General Safety

    u Supplemental Safety InformationGeneral Precautions

    The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields beforeoperating the drive and run the drive according to the instructions described in this manual.

    Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all productsto which this manual is applicable.

    The products and specifications described in this manual or the content and presentation of the manual may be changed withoutnotice to improve the product and/or the manual.

    When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa salesoffice and provide the manual number shown on the front cover.

    If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa salesoffice.

    WARNINGRead and understand this manual before installing, operating or servicing this drive. The drive must be installed accordingto this manual and local codes.The following conventions are used to indicate safety messages in this manual. Failure to heed these messages couldresult in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

    DANGERIndicates a hazardous situation, which, if not avoided, will result in death or serious injury.

    WARNINGIndicates a hazardous situation, which, if not avoided, could result in death or serious injury.

    WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

    CAUTIONIndicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

    CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

    NOTICEIndicates a property damage message.

    NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

    u Safety Messages

    DANGERHeed the safety messages in this manual.Failure to comply will result in death or serious injury.The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warningsin this manual.

    i.2 General Safety

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 13

  • DANGERElectrical Shock Hazard

    Do not connect or disconnect wiring while the power is on.Failure to comply will result in death or serious injury.Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the powersupply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To preventelectric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirmsafe level.

    WARNINGSudden Movement Hazard

    System may start unexpectedly upon application of power, resulting in death or serious injury.Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keysand machine loads before applying power to the drive.When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factorysettings and the drive will not perform as outlined in this manual.Unpredictable equipment operation may result in death or serious injury.Take special note of custom I/O programming in the drive before attempting to operate equipment.

    Electrical Shock HazardDo not attempt to modify or alter the drive in any way not explained in this manual.Failure to comply could result in death or serious injury.Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.Do not allow unqualified personnel to use equipment.Failure to comply could result in death or serious injury.Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar withinstallation, adjustment and maintenance of AC drives.Do not remove covers or touch circuit boards while the power is on.Failure to comply could result in death or serious injury.

    Fire HazardDo not use an improper voltage source.Failure to comply could result in death or serious injury by fire.Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

    Crush HazardDo not use this drive in lifting applications without installing external safety circuitry to prevent accidentaldropping of the load.The drive does not possess built-in load drop protection for lifting applications.Failure to comply could result in death or serious injury from falling loads.Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

    CAUTIONCrush Hazard

    Do not carry the drive by the front cover.Failure to comply may result in minor or moderate injury from the main body of the drive falling.

    i.2 General Safety

    14 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to the drive circuitry.Never connect or disconnect the motor from the drive while the drive is outputting voltage.Improper equipment sequencing could result in damage to the drive.Do not perform a withstand voltage test on any part of the drive.Failure to comply could result in damage to the sensitive devices within the drive.Do not operate damaged equipment.Failure to comply could result in further damage to the equipment.Do not connect or operate any equipment with visible damage or missing parts.Install adequate branch circuit short circuit protection per applicable codes.Failure to comply could result in damage to the drive.The drive is suitable for circuits capable of delivering not more than 31,000 RMS symmetrical Amperes, 240 Vacmaximum (200 V Class) and 480 Vac maximum (400 V Class).Do not expose the drive to halogen group disinfectants.Failure to comply may cause damage to the electrical components in the drive.Do not pack the drive in wooden materials that have been fumigated or sterilized.Do not sterilize the entire package after the product is packed.

    i.2 General Safety

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 15

  • u Drive Label WarningsAlways heed the warning information listed in Figure i.1 in the position shown in Figure i.2 .

    Risk of electric shock.WARNINGRead manual before installing.Wait 5 minutes for capacitor discharge afterdisconnecting power supply.To conform to requirements, make sureto ground the supply neutral for 400V class.

    Figure i.1 Warning Information

    WarningLabel

    Figure i.2 Warning Information Position

    u Warranty Information

    n Warranty PeriodThis drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipmentfrom the Yaskawa factory, whichever comes first.

    n Scope of WarrantyInspectionsCustomers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative will inspect thedrive for a fee. If the Yaskawa representative finds the drive to be defective due to Yaskawa workmanship or materialsand the defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free ofcharge.

    RepairsIf a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during thewarranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from thesite free of charge.However, if the Yaskawa Authorized Service Center determines that the problem with the drive is not due to defectiveworkmanship or materials, the customer will be responsible for the cost of any necessary repairs. Some problems that areoutside the scope of this warranty are:Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined tobe responsible.Problems due to additions or modifications made to a Yaskawa product without Yaskawa's understanding.Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications.Problems caused by natural disaster or fire.After the free warranty period elapses.Replenishment or replacement of consumables or expendables.Defective products due to packaging or fumigation.

    i.2 General Safety

    16 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • Malfunctions or problems caused by programs made by customers using DriveWorksEZ.Other problems not due to defects in Yaskawa workmanship or materials.Warranty service is only applicable within Japan. However, after-sales service is available for customers outside of Japanfor a reasonable fee.Contact your local Yaskawa representative for more information.

    ExceptionsAny inconvenience to the customer or damage to non-Yaskawa products due to Yaskawas defective products whetherwithin or outside of the warranty period are NOT covered by warranty.

    n RestrictionsThe drive was not designed or manufactured for use in devices or systems that may directly affect or threaten human livesor health.Customers who intend to use the product described in this manual for devices or systems relating to transportation, healthcare, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawarepresentatives or the nearest Yaskawa sales office.This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed inany location where failure of this product could involve or result in a life-and-death situation or loss of human life or in afacility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize thelikelihood of any accident.

    u Quick ReferenceEasily Set Application-Specific Parameters

    Preset parameter defaults are available for many applications. Refer to Application Selection on page 92.

    Run a Motor of One-Frame Larger CapacityWhen using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used. Refer to C6-01: Drive Duty Selection on page 148

    Know the Details of Safety MeasuresThe functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.Operation of digital outputs during Auto-tuning. Rotational Auto-tuning allows for normal digital output operation. Non-rotational Auto-tuningdoes not allow for normal digital output operation.Safe operations. Run by power on. Parameter setting b1-17.LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.LED operator stop key priority selection. Parameter o2-02.Enter press required after changing the keypad frequency reference. Parameter o2-05.Operation interlock when program mode is selected. Parameter b1-08.

    Replace the Drive

    The removable terminal block with parameter backup function allows the transfer of parametersettings after drive replacement. Refer to Dismantling the Removable Terminal Block on page 297.

    Drive a Synchronous PM Motor

    The V1000 drive can operate synchronous PM motors. Refer to Subchart A3: Operation with Permanent Magnet Motors on page 90.

    i.2 General Safety

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 17

  • Perform Auto-TuningAutomatic tuning sets motor parameters. Refer to Auto-Tuning on page 98.

    Check the Maintenance Period Using Drive MonitorsThe maintenance period of fans and capacitors can be checked with drive monitors. Refer to Performance Life Monitors on page 292

    Drive or Motor Faults are Displayed on a Digital OperatorRefer to Fault Displays, Causes, and Possible Solutions on page 251 and Refer to Alarm Codes, Causes, and Possible Solutions on page 264.

    Standards Compliance

    Refer to European Standards on page 432, Refer to UL Standards on page 437, and Refer to Precautions for Korean Radio Waves Act on page 446.

    i.2 General Safety

    18 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • i.3 Application Precautions

    u General Application Precautions

    n Selecting a ReactorAn AC or DC reactor can be used for the following: to suppress harmonic current. to smooth peak current that results from capacitor switching. when the power supply is above 600 kVA. when the drive is running from a power supply system with thyristor converters.

    Note: A DC reactor is built in to 200 V and 400 V class models with a capacity of 22 kW and higher (HD rating).

    4000

    600

    0 60 400Drive Capacity (kVA)

    Power SupplyCapacity (kVA)

    Power supply harmonics reactor required

    Reactor unnecessary

    Figure i.3 Installing a Reactor

    n Drive CapacityMake sure that the motor rated current is less than the rated nameplate output current of the drive. When running morethan one motor in parallel from a single drive, the drive rated current should 1.1 times larger than the total motor ratedcurrent for all connected motors or nuisance drive faults may occur.

    n Starting TorqueThe overload rating of the drive determines the starting and accelerating characteristics of the motor. Expect lower runningtorque than when running the motor from line power. To get more starting torque, use a larger drive or increase both themotor and drive capacity.

    n Emergency/Fast StopDuring a drive fault condition, a protective circuit is activated and drive output is shut off. The motor may coast to a stopor attempt to decelerate depending on parameter settings. If the emergency/fast stop cannot stop the load as fast as desired,a customer-supplied mechanical brake may be required. Test emergency stop circuitry before putting drive into operation.

    n OptionsThe B1, B2, +1, +2, and +3 terminals are used to connect optional power devices. Connect only devices compatible withthe drive.

    n Repetitive Starting/StoppingApplications with frequent starts and stops often exceed 150% of their rated current values. Heat stress generated fromrepetitive high current can shorten the life span of the IGBTs. The expected lifesaving for the IGBTs is about 8 millionstart and stop cycles with a 4 kHz carrier frequency and a 150% peak current.Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. The user can alsochoose to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive. This will help keeppeak current levels under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during theinitial test run, and make adjustments accordingly.For crane-type applications using the inching function in which the motor is quickly started and stopped, Yaskawarecommends the following to ensure motor torque levels: Select a large enough drive so that peak current levels remain below 150% of the drive rated current. The drive should be one frame size larger than the motor.

    i.3 Application Precautions

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 19

  • u Installation Environment

    n Enclosure PanelsKeep the drive in a clean environment by either selecting an area free of airborne dust, lint, and oil mist, or install the drivein an enclosure panel. Be sure to leave the required space between drives to provide for cooling, and that proper measuresare taken so that the ambient temperature remains within allowable limits. Keep flammable materials away from the drive.If the drive must be used in an area where it is subjected to oil mist and excessive vibration, protective designs are available.Contact Yaskawa or your Yaskawa agent for details.

    n Installation DirectionThe drive should be installed upright as specified in the manual.

    u Settings

    n Motor CodeIf using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that the proper motor code is set inparameter E5-01 before performing a trial run.

    n Upper LimitsThe drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally operating the motor at highspeed, be sure to set the upper frequency limit. The default setting for the maximum output frequency is 60 Hz.

    n DC Injection BrakingMotor overheat can result if there is too much current used during DC Injection Braking, or if the DC Injection Brakingtime is too long.

    n Acceleration/Deceleration TimesAcceleration and deceleration times are affected by how much torque the motor generates, the load torque, and the inertiamoment ((GD2)/4). Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthenedfor as long as the Stall Prevention function is operating. For faster acceleration and deceleration, install a braking optionor increase the capacity of the drive.

    u Compliance with Harmonic Suppression GuidelinesThe drive conforms to strict guidelines in Japan covering harmonic suppression for power conversion devices. Defined inJEM-TR201 and JEM-TR226 and published by the Japan Electrical Manufacturers Association, these guidelines definethe amount of harmonic current output acceptable for new installation. Instructions on calculation harmonic output areavailable at www.e-mechatronics.com.

    u General HandlingNOTICE: Wiring Check. Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive.Be sure to perform a final check of all control wiring and other connections before applying line power. Make sure there are no shortcircuits on the control terminals (+V, AC, etc.), as this could damage the drive.

    n Selecting a Circuit Breaker or Leakage Circuit BreakerYaskawa recommends installing an Earth leakage Circuit Breaker (ELCB) to the power supply side to protect drive wiringand prevent other damage in the event of component failure. A Molded Case Circuit Breaker (MCCB) may also be usedif permitted by the power system.The ELCB should be designed for use with an AC drive (i.e., protected against harmonics). MCCB selection depends onthe power factor for the drive, determined by the power supply voltage, output frequency, and load. Refer to Installing Peripheral Devices on page 306 for more information on breaker installation. Note that a larger capacity is needed whenusing a fully electromagnetic MCCB, as operation characteristics vary with harmonic current.

    n Magnetic Contactor (MC) InstallationUse an MC to ensure that line power to the drive can be completely shut off when necessary. The MC should be wired sothat it opens when the drive fault output is triggered.Avoid switching the MC on the power supply side more frequently than once every 30 minutes. Frequent switching cancause damage to the drive.

    i.3 Application Precautions

    20 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • n Inspection and MaintenanceDANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death orserious injury. Disconnect all power to the drive, wait at least five minutes after all indicators are OFF, measure the DC bus voltage toconfirm safe level, and check for unsafe voltages before servicing to prevent electrical shock. The internal capacitor remains chargedeven after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.

    CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate injury. Shut off the powerto the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes and make sure the heatsink has cooled to a safelevel.

    WARNING! Electrical Shock Hazard. Wait for at least the time specified on the drive warning label after opening the load switch on theoutput side before any inspection or maintenance of permanent magnet (PM) motors. Failure to comply could result in death or seriousinjury.

    WARNING! Sudden Movement Hazard. Install a switch disconnect between the motor and the drive in applications where the machinecan still rotate even though the drive has fully stopped. Unpredictable equipment operation may result in death or serious injury.

    WARNING! Sudden Movement Hazard. Do not attempt to move a load that could potentially rotate the motor faster than the maximumallowable r/min when the drive has been shut off. Unpredictable equipment operation may result in death or serious injury.

    NOTICE: Do not open and close the motor disconnect switch while the motor is running, as this may damage the drive.

    NOTICE: If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped beforeclosing the load switch.

    n WiringAll wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminalmanufacturer for crimping.

    n Transporting the DriveNOTICE: Prevent the drive from contact with salts, fluorine, bromine, phthalate ester, and other such harmful chemicals. Never steamclean the drive. Failure to comply may cause damage to the drive components.

    u Notes on Motor Operation

    n Using a Standard Motor

    Low Speed RangeThe cooling fan of a standard motor is usually designed to sufficiently cool the motor at the rated speed. As the self-coolingcapability of such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. Toprevent motor damage from overheat, reduce the load torque as the motor slows. Figure i.4 shows the allowable loadcharacteristics for a Yaskawa standard motor. A motor designed specifically for operation with a drive should be usedwhen 100% continuous torque is needed at low speeds.

    50

    3 6 60

    60708090

    100

    25% ED (or 15 min)40% ED (or 20 min)

    60% ED (or 40 min)

    Frequency (Hz)

    Continuous operation

    Torque(%)

    20

    Figure i.4 Allowable Load Characteristics for a Yaskawa Motor

    Insulation ToleranceConsider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V orparticularly long wiring distances. Contact Yaskawa or your Yaskawa agent for consultation.

    High Speed OperationProblems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its ratedspeed. Contact the motor or machine manufacturer.

    i.3 Application Precautions

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 21

  • Torque CharacteristicsTorque characteristics differ compared to operating the motor directly from line power. The user should have a fullunderstanding of the load torque characteristics for the application.

    Vibration and ShockThe drive settings allow the user to choose between high carrier PWM control and low carrier PWM. Selecting high carrierPWM can help reduce motor oscillation.Take particular caution when using a variable speed drive for an application that is conventionally run from line power ata constant speed. If mechanical resonance occurs, install shock-absorbing rubber around the base of the motor and enablethe Jump frequency selection parameter to prevent continuous operation in the resonant frequency range.

    Audible NoiseNoise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise fromthe motor is comparable to the motor noise generated when running from line power. Operating above the rated r/min,however, can create unpleasant motor noise.

    n Using a Synchronous Motor Contact Yaskawa or your Yaskawa agent if you plan to use a synchronous motor not endorsed by Yaskawa. Synchronous motors cannot be started directly from line power. Applications requiring line power to start should use

    an induction motor with the drive. A single drive is not capable of running multiple synchronous motors at the same time. Use a standard induction motor

    for such setups. At start, a synchronous motor may rotate slightly in the opposite direction of the Run command depending on parameter

    settings and motor type. The amount of starting torque that can be generated differs by each control mode and by the type of motor being used.

    Set up the motor with the drive after verifying the starting torque, allowable load characteristics, impact load tolerance,and speed control range.Contact Yaskawa or your Yaskawa agent if you plan to use a motor that does not fall within these specifications.

    Braking Torque: In Open Loop Vector Control for PM motors, braking torque is less than 125% when running between20% to 100% speed, even with a braking resistor. Braking torque drops to less than half when running at less than 20%speed.

    Load Inertia: In Open Loop Vector Control for PM motors, the allowable load inertia moment is approximately 50 timeshigher than the motor inertia moment or less. Contact Yaskawa or your Yaskawa agent concerning applications with alarger inertia moment.

    Holding Brake: When using a holding brake in Open Loop Vector Control for PM motors, release the brake prior tostarting the motor. Failure to set the proper timing can result in speed loss. Not for use with conveyor, transport, or hoisttype applications.

    Restarting a Coasting Motor: To restart a coasting motor rotating at over 200 Hz while in the V/f control mode, use theShort Circuit Braking function to first bring the motor to a stop. Short Circuit Braking requires a special braking resistor.Contact Yaskawa or your Yaskawa agent for details.Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If the motor cable is relatively long,however, the motor should instead be stopped using Short Circuit Braking, which forces the motor to stop by creatinga short-circuit in the motor windings.

    n Applications with Specialized Motors

    Multi-Pole MotorBecause the rated current will differ from a standard motor, be sure to check the maximum current when selecting a drive.Always stop the motor before switching between the number of motor poles. If a regen overvoltage (oV) fault occurs orif overcurrent protection (oC) is triggered, the motor will coast to stop.

    Submersible MotorBecause motor rated current is greater than a standard motor, select the drive capacity accordingly. Be sure to use a largeenough gauge motor cable to avoid decreasing the maximum torque level on account of voltage drop caused by a longmotor cable.

    Explosion-Proof MotorBoth the motor and drive need to be tested together to be certified as explosion-proof. The drive is not designed for explosionproof areas.Furthermore, if an encoder is attached to an explosion-proof motor make sure the encoder is also explosion-proof. Use aninsulating signal converter for connecting the encoder signal lines to the drives speed feedback option card.

    i.3 Application Precautions

    22 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • Geared MotorTo avoid gear damage when operating at low speeds or very high speeds, make sure that both the gear and lubricant arerated for the desired speed range. Consult with the manufacturer for applications that require operation outside the ratedspeed range of the motor or gear box.

    Single-Phase MotorVariable speed AC drives are not designed for operation with single phase motors. Using capacitors to start the motorcauses excessive current to flow and can damage drive components. A split-phase start or a repulsion start can end upburning out the starter coils because the internal centrifugal switch is not activated. The drive is for use with 3-phase motorsonly.

    Uras VibratorUras vibrator is a vibration motor that gets power from centrifugal force by rotating unbalanced weights on both ends ofthe shaft. After considering the points below, consult with a your Yaskawa representative to determine the best solutionfor the application. Uras vibrator should be used within the drive rated frequency. Use V/f Control. Increase the acceleration time five to fifteen times longer than would normally be used due to the high amount of load

    inertia of an Uras vibrator. Increase drive capacity for applications that require an acceleration time of less than 5 s. Drive may have trouble starting due to undertorque that results from erratic torque (static friction torque at start).

    Motor with BrakeCaution should be taken when using a drive to operate a motor with a built-in holding brake. If the brake is connected tothe output side of the drive, it may not release at start due to low voltage levels. A separate power supply should be installedfor the motor brake. Motors with a built-in brake tend to generate a fair amount of noise when running at low speeds.

    n Power Driven Machinery (decelerators, belts, chains, etc.)Continuous operation at low speeds wears on the lubricating material used in gear box type systems to accelerate anddecelerate power driven machinery. Caution should also be taken when operating at speeds above the rated machine speeddue to noise and shortened performance life.

    i.3 Application Precautions

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 23

  • i.3 Application Precautions

    This Page Intentionally Blank

    24 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • ReceivingThis chapter describes the proper inspections to perform after receiving the drive and illustratesthe different enclosure types and components.

    1.1 SECTION SAFETY............................................................................................261.2 MODEL NUMBER AND NAMEPLATE CHECK...............................................271.3 DRIVE MODELS AND ENCLOSURE TYPES..................................................291.4 COMPONENT NAMES......................................................................................30

    1

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 25

  • 1.1 Section Safety CAUTION

    Do not carry the drive by the front cover.Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.

    NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to the drive circuitry.A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operatingspeed range may reduce motor cooling capacity.Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additionalheating with the intended operating conditions.

    1.1 Section Safety

    26 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • 1.2 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive: Inspect the drive for damage.

    If the drive appears damaged upon receipt, contact the shipper immediately. Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model or the drive does not function properly, contact your supplier.

    u Nameplate

    PRG : 1010

    IP20

    IND.CONT.EQ.7J48 B

    CIMR-VT2A0006BAA

    YASKAWA ELECTRIC CORPORATION 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

    MADE IN JAPAN

    :

    : AC3PH 200-240V 50/60Hz 7.3A/5.8A: AC3PH 0-240V 0-400Hz 6.0A/5.0A: 1.1 kg: :

    : E131457 PASS

    MODEL MAX APPLI. MOTOR : 1.1kW / 0.75kW REV : AINPUTOUTPUTMASSO / NS / N

    FILE NO KCC - REM - Yec- CIMR - V1000- XXX

    AC drive model

    Input specificationsOutput specifications

    Lot numberSerial number

    Software version

    Normal Duty Amps / Heavy Duty Amps

    Figure 1.1 Nameplate Information

    Drive models CIMR-VToooooo bearing the mark conform to the Korean Radio Waves Act and aredesignated for use in Asia (Region code: T).

    (: CIMR-VToooooo).

    CIMR - V A 2 A 0001 B A A Drive V1000

    Series No.CustomizedSpecifications

    A Standard model

    No. Environmental Specification A

    M

    NS

    Standard

    Humidity- and dust-resistantOil-resistant Vibration-resistant

    Design Revision Order

    No. Region CodeA Japan

    No. Voltage ClassB 1-phase, 200-240 Vac

    3-phase, 380-480 Vac

    3-phase, 200-240 Vac 2

    4

    B China

    C Europe

    T Asia

    U USA

    B

    Humidity- anddust-resistant (Standard for China)

    Drives with these specifications do not guarantee complete protection for the specified environmental condition. The specification is for Japan and Asia localized drives only: CIMR-VA and CIMR-VT . The specification is for China localized drives only: CIMR-VB .

    No. Enclosure Type

    IP00/Open-Chassis

    B

    A

    IP20/Open-Chassis

    F IP20/NEMA Type 1

    n Single-Phase 200 VNormal Duty Heavy Duty

    No. Max. Motor CapacitykWRated Output

    Current A No.Max. Motor Capacity

    kWRated Output

    Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60003 0.75 3.3 0003 0.4 3.00006 1.1 6.0 0006 0.75 5.00010 2.2 9.6 0010 1.5 8.00012 3.0 12.0 0012 2.2 11.0

    0018 3.7 17.5

    Note: CIMR-VoBA0018 is available with a Heavy Duty rating only.

    1.2 Model Number and Nameplate Check

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 27

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  • n Three-Phase 200 VNormal Duty Heavy Duty

    No. Max Motor CapacitykWRated Output

    Current A No.Max Motor Capacity

    kWRated Output

    Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60004 0.75 3.5 0004 0.4 3.00006 1.1 6.0 0006 0.75 5.0

    0008 1.5 8.0 0008 1.1 6.90010 2.2 9.6 0010 1.5 8.00012 3.0 12.0 0012 2.2 11.0

    0018 3.7 17.5 0018 3.0 14.00020 5.5 19.6 0020 3.7 17.50030 7.5 30.0 0030 5.5 25.00040 11 40.0 0040 7.5 33.00056 15 56.0 0056 11 47.00069 18.5 69.0 0069 15 60.0

    Models 2A0008 and 2A0018 are available for Japan localized drives only (CIMR-VAo).

    n Three-Phase 400 VNormal Duty Heavy Duty

    No. Max. Motor CapacitykWRated Output

    Current A No.Max. Motor Capacity

    kWRated Output

    Current A0001 0.4 1.2 0001 0.2 1.20002 0.75 2.1 0002 0.4 1.80004 1.5 4.1 0004 0.75 3.40005 2.2 5.4 0005 1.5 4.80007 3.0 6.9 0007 2.2 5.50009 3.7 8.8 0009 3.0 7.20011 5.5 11.1 0011 3.7 9.20018 7.5 17.5 0018 5.5 14.80023 11 23.0 0023 7.5 18.00031 15 31.0 0031 11 24.00038 18.5 38.0 0038 15 31.0

    Note: Refer to Component Names on page 30 for differences regarding enclosure protection types and component descriptions.

    1.2 Model Number and Nameplate Check

    28 YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual

  • 1.3 Drive Models and Enclosure TypesThe following table describes drive enclosures and models.

    Table 1.1 Drive Models and Enclosure Types

    Voltage ClassEnclosure Type

    IP20/Open-ChassisCIMR-Vo

    IP00/Open-ChassisCIMR-Vo

    IP20/NEMA Type 1CIMR-Vo

    Single-Phase200 V Class

    BA0001B

    BA0002B BA0003B BA0006B BA0010B BA0012B BA0018B

    Three-Phase200 V Class

    2A0001B 2A0002B 2A0004B 2A0006B 2A0008B 2A0010B 2A0012B 2A0018B 2A0020B

    2A0030F 2A0040F 2A0056F 2A0069F

    Three-Phase400 V Class

    4A0001B

    4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B

    4A0018F 4A0023F 4A0031F 4A0038F

    Models in this capacity range have IP20/Open-Chassis enclosures. Customers may convert these models to IP20/NEMA Type 1 enclosuresusing an IP20/NEMA Type 1 Kit (EZZ020564o).

    Models in this capacity range have IP20/NEMA Type 1 enclosures. Customers may convert these models to IP00/Open-Chassis enclosures byremoving the top and bottom covers. Refer to IP00/Open-Chassis on page 32 for details.

    Two types of enclosures are offered for V1000 drives. IP20/Open-Chassis and IP00/Open-Chassis models are often placed inside a large enclosure panel where the front of

    the drive is covered to prevent someone from accidentally touching charged components. IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.

    Note: Drive models and protective enclosures referenced by footnotes 1 and 2 should specify the enclosure method using parameter L8-35.Refer to Temperature Derating on page 325 for more information.

    1.3 Drive Models and Enclosure Types

    YASKAWA ELECTRIC SIEP C710606 16B YASKAWA AC Drive V1000 Technical Manual 29

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  • 1.4 Component NamesThis section illustrates the drive components as they are mentioned in this manual.

    u IP20/Open-Chassis

    n Single-Phase AC200 V CIMR-VoBA0001B ~ 0003BThree-Phase AC200 V CIMR-Vo2A0001B ~ 0006B

    A

    B

    C

    D

    EFG

    H I

    J

    L

    K

    A Fan cover B Mounting holeC HeatsinkD Optional 24 V DC power supply

    connector coverE Terminal board Refer to Control

    Circuit Terminal Block Functions on page 62

    F Terminal cover

    G Front cover screwH Front coverI Comm portJ LED operator Refer to Using the

    Digital LED Op


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