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Yaskawa V1000 Manual En

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    Installation & Start-Up Manual

    YASKAWA AC Drive V1000

    Type: CIMR-VA , CIMR-VT

    Compact Vector Control Drive

    To properly use the product, read this manual thoroughly

    and retain for easy reference, inspection, and maintenance.Ensure the end user receives this manual.

    Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW200 V Class, Single-Phase Input: 0.1 to 3.0 kW400 V Class, Three-Phase Input: 0.2 to 18.5 kW

    MANUAL NO. TOEP C710606 09A

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    2 YASKAWATOEP C710606 09A

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    YASKAWA TOEP C710606 09A V1000 Drive Installation and Start-up Manual 3

    Table of

    Contents

    TABLE OF CONTENTS.......................................... 3

    i. PREFACE & GENERAL SAFETY........................ 11

    i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . .12

    Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

    Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . .12

    i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Supplemental Safety Information . . . . . . . . . . . . . . . . . . . .13Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

    Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

    Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

    Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

    1. RECEIVING........................................................... 23

    1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    1.2 Model Number and Nameplate Check . . . . . . . . . 25

    Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

    1.3 Drive Models and Enclosure Types . . . . . . . . . . . 28

    1.4 Component Names . . . . . . . . . . . . . . . . . . . . . . . . 30

    IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

    IP20/NEMA Type 1 Enclosure . . . . . . . . . . . . . . . . . . . . . .32

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    4 YASKAWATOEP C710606 09A V1000 Drive Installation and Start-up Manual

    Front Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

    2. MECHANICAL INSTALLATION........................... 37

    2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

    2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 41

    Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

    Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . 42

    Removing and Attaching the Protective Covers . . . . . . . . . 44

    Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . .44

    3. ELECTRICAL INSTALLATION ............................ 51

    3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    3.2 Standard Connection Diagram . . . . . . . . . . . . . . . 55

    3.3 Main Circuit Connection Diagram . . . . . . . . . . . . 58

    Single-Phase 200 V Class (CIMR-VBA0001 ~ 0012) . . . 58

    Three-Phase 200 V Class (CIMR-V2A0001 ~ 0069)

    Three-Phase 400 V Class (CIMR-V4A0001 ~ 0038) . . . 58

    3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . 59

    3.5 Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . 60

    IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60IP20/NEMA Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

    3.6 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 63

    Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 63

    Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . .63

    Main Circuit Terminal Power Supply and Motor Wiring . . . 66

    3.7 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . 69

    Control Circuit Terminal Block Functions . . . . . . . . . . . . . .70

    Removable Terminal Block Configuration . . . . . . . . . . . . . 72Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

    3.8 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

    Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . . 76

    3.9 Main Frequency Reference . . . . . . . . . . . . . . . . . . 78

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    YASKAWA TOEP C710606 09A V1000 Drive Installation and Start-up Manual 5

    Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

    3.10 MEMOBUS/Modbus Termination. . . . . . . . . . . . .80

    3.11 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . .81

    Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

    3.12 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .83

    4. START-UP PROGRAMMING & OPERATION .... 85

    4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

    4.2 Using the Digital LED Operator . . . . . . . . . . . . . . .89

    Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 89

    Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

    LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . 92

    Menu Structure for Digital LED Operator . . . . . . . . . . . . . 94

    4.3 The Drive and Programming Modes . . . . . . . . . . . 95

    Navigating the Drive and Programming Modes . . . . . . . . 96

    Changing Parameter Settings or Values . . . . . . . . . . . . . 100

    Verifying Parameter Changes: Verify Menu . . . . . . . . . . 100

    Switching Between LOCAL and REMOTE . . . . . . . . . . . 101

    Parameters Available in the Setup Group . . . . . . . . . . . . 102

    4.4 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . .104

    Flowchart A: Basic Start-Up and Motor Tuning . . . . . . . . 105

    Subchart A1: Simple Motor Set-Up with Energy

    Savings or Speed Search using V/f Mode . . . . . . . . . . . 106

    Subchart A2: High Performance Operation Using

    Open Loop Vector Motor Control . . . . . . . . . . . . . . . . . . 107

    Subchart A3: Operation with Permanent Magnet Motors 108

    4.5 Application Presets . . . . . . . . . . . . . . . . . . . . . . . 109

    Application Preset Function (APPL) . . . . . . . . . . . . . . . . 109Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . 109

    User Parameters: A2-01 to A2-32 . . . . . . . . . . . . . . . . . . 118

    User Parameter Automatic Selection: A2-33 . . . . . . . . . 118

    4.6 Basic Drive Setup Adjustments. . . . . . . . . . . . . . 120

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    6 YASKAWATOEP C710606 09A V1000 Drive Installation and Start-up Manual

    Control Mode Selection: A1-02 . . . . . . . . . . . . . . . . . . . . 120

    Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . . 120

    Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 121

    DWEZ Function Selection: A1-07 . . . . . . . . . . . . . . . . . . . 122

    Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . . 122Run Command Input Selection: b1-02 . . . . . . . . . . . . . . .125

    Stopping Method Selection: b1-03 . . . . . . . . . . . . . . . . . . 127

    Acceleration/Deceleration: C1-01 to C1-11 . . . . . . . . . . .130

    Drive Duty Mode and Carrier Frequency Selection:

    C6-01 and C6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

    Drive Input Voltage Setting: E1-01 . . . . . . . . . . . . . . . . . .136

    V/f Pattern Selection: E1-03 . . . . . . . . . . . . . . . . . . . . . . . 137

    Motor Parameters: E2-01 through E2-12

    (Manually Entering Parameter Settings) . . . . . . . . . . . . . 140Digital Outputs H2-01 to H2-03 . . . . . . . . . . . . . . . . . . . . 142

    Analog Outputs: H4-01 to H4-03 . . . . . . . . . . . . . . . . . . .142

    Motor Protection: L1-01 and L1-02 . . . . . . . . . . . . . . . . . . 144

    Drive Status Monitors: U1-01 to U6-19 . . . . . . . . . . . . . . 148

    4.7 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

    Powering Up the Drive and Operation Status Display . . . 151

    Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151

    No-Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

    Operating with the Load Connected . . . . . . . . . . . . . . . . .161Verifying Parameter Settings and Backing Up Changes . 161

    Jog Operation: FJOG/RJOG . . . . . . . . . . . . . . . . . . . . . . 164

    Multi-Step Speed Operation (4-Step Speed) . . . . . . . . . . 166

    4.8 Test Run Checklist. . . . . . . . . . . . . . . . . . . . . . . . 169

    5. TROUBLESHOOTING........................................ 171

    5.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

    5.2 Motor Performance Fine Tuning. . . . . . . . . . . . . 175V/f Motor Control Method Tuning . . . . . . . . . . . . . . . . . . . 175

    Open Loop Vector (OLV) Motor Control Method Tuning . 176

    Motor Hunting and Oscillation Control Parameters . . . . . 178

    5.3 Drive Alarms, Faults, and Errors . . . . . . . . . . . . 179

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    YASKAWA TOEP C710606 09A V1000 Drive Installation and Start-up Manual 7

    Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . 179

    Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . 180

    5.4 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . .185

    Fault Displays, Causes, and Possible Solutions . . . . . . . 185

    5.5 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 202

    Alarm Codes, Causes, and Possible Solutions . . . . . . . . 202

    5.6 Operator Programming Errors. . . . . . . . . . . . . . .212

    oPE Codes, Causes, and Possible Solutions . . . . . . . . . 212

    5.7 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . .217

    Auto-Tuning Codes, Causes, and Possible Solutions . . 217

    5.8 Diagnosing and Resetting Faults . . . . . . . . . . . .220

    Fault Occurs Simultaneously with Power Loss . . . . . . . . 220If the drive still has power after a fault occurs . . . . . . . . . 220

    Viewing Fault Trace Data after Fault . . . . . . . . . . . . . . . 221

    Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

    5.9 Troubleshooting without Fault Display . . . . . . . 222

    Cannot Change Parameter Settings . . . . . . . . . . . . . . . . 222

    Motor Does Not Rotate Properly after Pressing RUN

    Button or After Entering External Run Command . . . . . . 222

    6. PERIODIC INSPECTION & MAINTENANCE .. 237

    6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .238

    6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241

    Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . 242

    Recommended Periodic Inspection . . . . . . . . . . . . . . . . 243

    6.3 Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . .246

    Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

    6.4 Drive Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . .248Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . 248

    6.5 Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . .252

    Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

    Terminal Board Overview . . . . . . . . . . . . . . . . . . . . . . . . 252

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    8 YASKAWATOEP C710606 09A V1000 Drive Installation and Start-up Manual

    Replacing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253

    7. PERIPHERAL DEVICES & OPTIONS ............... 257

    7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 258

    7.2 Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . 261

    7.3 Connecting Peripheral Devices . . . . . . . . . . . . . 263

    7.4 Installing Peripheral Devices . . . . . . . . . . . . . . . 264

    Installing a Molded Case Circuit Breaker (MCCB) . . . . . . 264

    Installing a Leakage Breaker . . . . . . . . . . . . . . . . . . . . . . 265

    Installing a Magnetic Contactor . . . . . . . . . . . . . . . . . . . . 265

    Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . .266

    Connecting a Surge Protector . . . . . . . . . . . . . . . . . . . . .267

    Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . .267EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .271

    Installing a Thermal Overload Relay (Drive Output) . . . . . 275

    7.5 Communication Options . . . . . . . . . . . . . . . . . . . 277

    7.6 Connecting an Option Card . . . . . . . . . . . . . . . . 278

    Verifying Option Card and Product Type . . . . . . . . . . . . . 278

    Connecting the Option Card . . . . . . . . . . . . . . . . . . . . . . .278

    A. SPECIFICATIONS .............................................. 281A.1 Heavy Duty and Normal Duty Ratings. . . . . . . . 282

    A.2 Single/Three-Phase 200 V Class Drive . . . . . . . 283

    A.3 Three-Phase 400 V Class Drives . . . . . . . . . . . . 286

    A.4 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . 288

    A.5 Drive Watts Loss Data . . . . . . . . . . . . . . . . . . . . 291

    A.6 Drive Derating Data. . . . . . . . . . . . . . . . . . . . . . . 294

    Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . . 294Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . .294

    Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295

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    YASKAWA TOEP C710606 09A V1000 Drive Installation and Start-up Manual 9

    B. PARAMETER LIST............................................. 297

    B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . .298

    B.2 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . .299

    A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . 299b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

    C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

    d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

    E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

    F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

    H Parameters: Multi-Function Terminals . . . . . . . . . . . . 329

    L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

    n: Advanced Performance Set-Up . . . . . . . . . . . . . . . . . 354

    o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . 358r: DWEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361

    T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

    U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364

    Control Mode Dependent Parameter Default Values . . . 376

    V/f Pattern Default Values . . . . . . . . . . . . . . . . . . . . . . . . 377

    Default Settings Determined by Drive Capacity

    (o2-04) and ND/HD Selection (C6-01) . . . . . . . . . . . . . . 379

    Parameters that Change with the Motor Code Selection 389

    B.3 User Setting Table . . . . . . . . . . . . . . . . . . . . . . . . 395

    C. NETWORK COMMUNICATIONS ....................... 405

    C.1 MEMOBUS/Modbus Basic Set-Up. . . . . . . . . . . .406

    MEMOBUS/Modbus Communication Configuration . . . . 406

    Communication Specifications . . . . . . . . . . . . . . . . . . . . 407

    Communication Connection Terminal . . . . . . . . . . . . . . . 407

    Communication Set-Up Procedure . . . . . . . . . . . . . . . . . 409

    D. STANDARDS COMPLIANCE............................. 413

    D.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . 414

    D.2 European Standards . . . . . . . . . . . . . . . . . . . . . .417

    CE Low Voltage Directive Compliance . . . . . . . . . . . . . . 417

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    10 YASKAWATOEP C710606 09A V1000 Drive Installation and Start-up Manual

    EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . 419

    D.3 UL Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 424

    UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . 424

    Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 427

    D.4 Safe Disable Input Precautions . . . . . . . . . . . . . 430

    Safe Disable Function Description . . . . . . . . . . . . . . . . . .430

    Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .430

    INDEX ................................................................. 433

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 11

    iPreface &

    General Safety

    This section provides safety messages pertinent to this product,that, if not heeded, may result in fatality, personal injury, orequipment damage. Yaskawa is not responsible for theconsequences of ignoring these instructions.

    I.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    I.2 GENERAL SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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    12 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    i.1 Preface

    i.1 Preface

    This manual is designed to ensure correct and suitable application of Variable V1000-SeriesInverters. Read this manual before attempting to install, operate, maintain, or inspect an

    Inverter and keep it in a safe, convenient location for future reference. Be sure youunderstand all precautions and safety information before attempting application.

    Applicable Documentation

    The following manuals are available for V1000 series drives:

    Symbols

    NOTE: indicates a supplement or precaution that does not cause drive damage.

    Terms and Abbreviations

    V1000 Series AC Drive Installation & Start-Up Manual

    Read this manual first.This manual describes installation, wiring, operation procedures, functions,

    troubleshooting, maintenance, and inspections to perform before operatingthe drive.

    V1000 Series AC Drive Technical Manual

    Read this manual for detailed information about parameter usage. Contact aYaskawa representative to order this manual.

    V1000 Series AC Drive Quick Start Guide

    This guide is packaged together with the product. It contains basicinformation required to install and wire the drive. This compact guideprovides basic programming and simple set-up and adjustment. Refere to theV1000 Technical Manual for complete descriptions of drive features and

    functions.

    TERMSERMSTERMS Indicates a term or definition used in this manual.

    TERMSERMSTERMS Drive: Yaskawa V1000 Series DrivePM motor: Synchronous motor (an abbreviation for IPM motor or SPM motor)IPM motor: SSR1 SeriesSPM motor: Pico motor (SMRA Series)

    STOP

    (Hz)

    (Hz)

    (A)

    (V)

    V1000

    5

    400V

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 13

    i.2 General Safety

    i.2 General Safety

    Supplemental Safety Information

    General Precautions

    The diagrams in this manual may be indicated without covers or safety shields to show details.

    Restore covers or shields before operating the drive and run the drive according to the instructions

    described in this manual.

    Any illustrations, photographs, or examples used in this manual are provided as examples only and

    may not apply to all products to which this manual is applicable.

    The products and specifications described in this manual or the content and presentation of the

    manual may be changed without notice to improve the product and/or the manual.

    When ordering a new copy of the manual due to damage or loss, contact your Yaskawa

    representative or the nearest Yaskawa sales office and provide the manual number shown on the

    front cover.

    If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or

    the nearest Yaskawa sales office.

    WARNING

    Read and understand this manual before installing, operating or servicing

    this drive. The drive must be installed according to this manual and localcodes.

    The following conventions are used to indicate safety messages in this

    manual. Failure to heed these messages could result in serious or possibly

    even fatal injury or damage to the products or to related equipment and

    systems.

    DANGER

    Indicates a hazardous situation, which, if not avoided, will result in

    death or serious injury.

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    i.2 General Safety

    14 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safetymessage.

    CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safetymessage.

    NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safetymessage.

    WARNING

    Indicates a hazardous situation, which, if not avoided, could result in

    death or serious injury.

    CAUTION

    Indicates a hazardous situation, which, if not avoided, could result in

    minor or moderate injury.

    NOTICE

    Indicates a property damage message.

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 15

    Safety Messages

    DANGER

    Heed the safety messages in this manual.

    Failure to comply will result in death or serious injury.

    The operating company is responsible for any injuries or equipment

    damage resulting from failure to heed the warnings in this manual.

    Electrical Shock Hazard

    Do not connect or disconnect wiring while the power is on.

    Failure to comply will result in death or serious injury.

    Before servicing, disconnect all power to the equipment. The internal

    capacitor remains charged even after the power supply is turned off. The

    charge indicator LED will extinguish when the DC bus voltage is below 50

    Vdc. To prevent electric shock, wait at least five minutes after all indicators

    are OFF and measure the DC bus voltage level to confirm safe level.

    WARNING

    Sudden Movement Hazard

    System may start unexpectedly upon application of power, resulting in

    death or serious injury.

    Clear all personnel from the drive, motor and machine area before applying

    power. Secure covers, couplings, shaft keys and machine loads before

    applying power to the drive.

    When using DriveWorksEZ to create custom programming, the drive

    I/O terminal functions change from factory settings and the drive willnot perform as outlined in this manual.

    Unpredictable equipment operation may result in death or serious injury.

    Take special note of custom I/O programming in the drive before

    attempting to operate equipment.

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    16 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Electrical Shock Hazard

    Do not attempt to modify or alter the drive in any way not explained inthis manual.

    Failure to comply could result in death or serious injury.

    Yaskawa is not responsible for any modification of the product made by the

    user. This product must not be modified.

    Do not allow unqualified personnel to use equipment.

    Failure to comply could result in death or serious injury.

    Maintenance, inspection, and replacement of parts must be performed only

    by authorized personnel familiar with installation, adjustment and

    maintenance of AC drives.

    Do not remove covers or touch circuit boards while the power is on.

    Failure to comply could result in death or serious injury.

    Fire Hazard

    Do not use an improper voltage source.

    Failure to comply could result in death or serious injury by fire.Verify that the rated voltage of the drive matches the voltage of the

    incoming power supply before applying power.

    CAUTION

    Crush Hazard

    Do not carry the drive by the front cover.

    Failure to comply may result in minor or moderate injury from the main

    body of the drive falling.

    WARNING

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 17

    NOTICE

    Observe proper electrostatic discharge procedures (ESD) when

    handling the drive and circuit boards.

    Failure to comply may result in ESD damage to the drive circuitry.

    Never connect or disconnect the motor from the drive while the drive

    is outputting voltage.

    Improper equipment sequencing could result in damage to the drive.

    Do not perform a withstand voltage test on any part of the drive.

    Failure to comply could result in damage to the sensitive devices within the

    drive.

    Do not operate damaged equipment.

    Failure to comply could result in further damage to the equipment.

    Do not connect or operate any equipment with visible damage or missing

    parts.

    Install adequate branch circuit short circuit protection per applicable

    codes.

    Failure to comply could result in damage to the drive.The drive is suitable for circuits capable of delivering not more than

    100,000 RMS symmetrical Amperes, 240 Vac maximum

    (200V Class) and 480 Vac maximum (400V Class).

    Do not expose the drive to halogen group disinfectants.

    Failure to comply may cause damage to the electrical components in the

    drive.

    Do not pack the drive in wooden materials that have been fumigated or

    sterilized.

    Do not sterilize the entire package after the product is packed.

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    18 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Drive Label Warnings

    Always heed the warning information listed in Figure i.1 in the position shown inFigure i.2.Figurei.1

    Figure i.1 Warning Information

    Figurei.2

    Figure i.2 Warning Information Position

    Warranty Information

    Warranty Period

    This drive is warranted for 12 months from the date of delivery to the customer or 18 monthsfrom the date of shipment from the Yaskawa factory, whichever comes first.

    Risk of electric shock.WARNING

    Read manual before installing.

    Wait 5 minutes for capacitor discharge after

    disconnecting power supply.

    To conform to requirements, make sure

    to ground the supply neutral for 400V class.

    STOP

    (Hz)

    (Hz)

    (A)

    (V)

    V1000

    5

    400V

    Warning

    Display

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 19

    Scope of Warranty

    Inspections

    Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawarepresentative will inspect the drive for a fee. If the Yaskawa representative finds the drive to

    be defective due to Yaskawa workmanship or materials and the defect occurs during thewarranty period, this inspection fee will be waived and the problem remedied free of charge.

    Repairs

    If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials andthe defect occurs during the warranty period, Yaskawa will provide a replacement, repair thedefective product, and provide shipping to and from the site free of charge.

    However, if the Yaskawa Authorized Service Center determines that the problem with thedrive is not due to defective workmanship or materials, the customer will be responsible forthe cost of any necessary repairs. Some problems that are outside the scope of this warrantyare:

    Problems due to improper maintenance or handling, carelessness, or other reasons where thecustomer is determined to be responsible.

    Problems due to additions or modifications made to a Yaskawa product without Yaskawa'sunderstanding.

    Problems due to the use of a Yaskawa product under conditions that do not meet therecommended specifications.

    Problems caused by natural disaster or fire.

    After the free warranty period elapses.

    Replenishment or replacement of consumables or expendables.

    Defective products due to packaging or fumigation.

    Malfunction or problems caused by program that has been made by customers usingDriveWorksEZ.

    Other problems not due to defects in Yaskawa workmanship or materials.

    Warranty service is only applicable within Japan. However, after-sales service is availablefor customers outside of Japan for a reasonable fee.

    Contact your local Yaskawa representative for more information.

    Exceptions

    Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawasdefective products whether within or outside of the warranty period are NOT covered bywarranty.

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    20 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Restrictions

    The V1000 was not designed or manufactured for use in devices or systems that maydirectly affect or threaten human lives or health.

    Customers who intend to use the product described in this manual for devices or systems

    relating to transportation, health care, space aviation, atomic power, electric power, or inunderwater applications must first contact their Yaskawa representatives or the nearestYaskawa sales office.

    This product has been manufactured under strict quality-control guidelines. However, if thisproduct is to be installed in any location where failure of this product could involve or resultin a life-and-death situation or loss of human life or in a facility where failure may cause aserious accident or physical injury, safety devices must be installed to minimize thelikelihood of any accident.

    Quick Reference

    Easily Set Application-Specific Parameters

    Preset parameter defaults are available for many applications.Refer toApplication Presets on page 109

    Run a Motor of One-Frame Larger Capacity

    When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.Refer to Drive Duty Mode Selection: C6-01 on page 132

    Know the Details of Safety Measures

    The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application

    requirements prior to operation.

    Operation of digital outputs during Auto-tuning. Rotational Auto-tuning allows for normal digital outputoperation, while non-rotational Auto-tuning does not allow for normal digital output operation.

    Safe operations. Run by power on. Parameter setting b1-17.

    LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.

    LED operator stop key priority selection. Parameter o2-02.

    Enter press required after changing the keypad frequency refrence. Parameter o2-05.

    Operation interlock when program mode is selected. Parameter b1-08.

    %QPXG[QT(CP

    2WOR

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 21

    Replace the Drive

    The removable terminal block with parameter backup function allows thetransfer of parameter settings after drive replacement.Refer to Replacing thedrive on page 253

    Drive a Synchronous PM Motor

    The V1000 drive can opertate synchronous PM motors.Refer to Subchart A3:

    Operation with Permanent Magnet Motors on page 108.

    Perform Auto-tuning

    Automatic tuning sets motor parameters.Refer to Auto-Tuning on page 151

    Check the Maintenance Period Using Drive Monitors

    The maintenance period of fans and capacitors can be checked drive monitors.Refer to Performance Life Monitorson page 246.

    Drive or Motor Faults are Displayed on a Digital Operator

    Refer to Fault Displays, Causes, and Possible Solutions on page 185 andRefer to Alarm Codes, Causes, andPossible Solutions on page 202.

    Standards Compliance

    Refer to CE Low Voltage Directive Compliance on page 417andRefer to ULStandards Compliance on page 426.

    ULC R US

    LISTED

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 23

    1

    Receiving

    This chapter describes the proper inspections to perform afterreceiving the drive and illustrates the different enclosure typesand components.

    1.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    1.2 MODEL NUMBER AND NAMEPLATE CHECK. . . . . . . . . 25

    1.3 DRIVE MODELS AND ENCLOSURE TYPES . . . . . . . . . . 28

    1.4 COMPONENT NAMES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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    24 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    1.1 Section Safety

    1.1 Section Safety

    CAUTION

    Do not carry the drive by the front cover.

    Failure to comply may cause the main body of the drive to fall, resulting in

    minor or moderate injury.

    NOTICE

    Observe proper electrostatic discharge procedures (ESD) when

    handling the drive and circuit boards.

    Failure to comply may result in ESD damage to the drive circuitry.

    A motor connected to a PWM drive may operate at a higher

    temperature than a utility-fed motor and the operating speed range

    may reduce motor cooling capacity.

    Ensure that the motor is suitable for inverter duty and/or the motor service

    factor is adequate to accommodate the additional heating with the intended

    operating conditions.

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 25

    1.2 Model Number and Nameplate Check

    1.2 Model Number and Nameplate Check

    Please perform the following tasks after receiving the drive:

    Inspect the drive for damage.

    If the drive appears damaged upon receipt, contact the shipper immediately. Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model or the drive does not function properly, contact

    your supplier.

    NameplateFigure1.1

    Figure 1.1 Nameplate Information

    %+/48##$##

    #%2*8*\##%2*8*\##

    /#&'+0,#2#0

    +056#..#6+10%#6')14;+++RoHSoHS

    PASS

    /#:#22.+/1614M9M94'8#AC drive model

    Input specifications

    Output specifications

    Lot number

    Serial numberSoftware version

    Normal Duty Amps/Heavy Duty Amps

    Enclosure Type

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    1.2 Model Number and Nameplate Check

    26 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Single-Phase 200 V

    Three-Phase 200 V

    Normal Duty Heavy Duty

    No.Max. MotorCapacity kW

    Rated OutputCurrent A

    No.Max. MotorCapacity kW

    Rated OutputCurrent A

    0001 0.2 1.2 0001 0.1 0.8

    0002 0.4 1.9 0002 0.2 1.6

    0003 0.75 3.3 0003 0.4 3

    0006 1.1 6 0006 0.75 5

    0010 2.2 9.6 0010 1.5 8

    0012 3.0 12 0012 2.2 11

    Normal Duty Heavy Duty

    No.Max. MotorCapacity kW

    Rated OutputCurrent A

    No.Max. MotorCapacity kW

    Rated OutputCurrent A

    0001 0.2 1.2 0001 0.1 0.8

    0002 0.4 1.9 0002 0.2 1.6

    0004 0.75 3.5 0004 0.4 3

    C I M R -

    Drive V1000

    Series

    No. RegionCode

    U USA

    No. Voltage Class

    B 1-phase, 200-240 Vac

    No.

    Voltage

    Class

    A IP00

    No.EnvironmentalSpecification *

    AM

    N

    S

    StandardHumidity- anddust-resistantOil-resistant

    Vibration-resistant

    DesignRevisionOrder

    No.

    Customized

    Specifications

    A Standard model

    IP20

    F NEMA 1

    B

    3-phase, 380-480 Vac3-phase, 200-240 Vac2

    4

    V A 2 A 0 0 0 1 B A A

    A Japan

    C Europe

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 27

    Three-Phase 400 V

    * Drives with these specifications do not guarantee complete protection for the specifiedenvironmental condition.

    Note: Refer to Component Names on page 30 for differences regarding enclosure protection types andcomponent descriptions.

    0006 1.1 6 0006 0.75 5

    0008 1.5 8.0 0008 1.1 6.9

    0010 2.2 9.6 0010 1.5 8

    0012 3.0 12 0012 2.2 110018 3.7 17.5 0018 3.0 14.0

    0020 5.5 19.6 0020 3.7 17.5

    0030 7.5 30 0030 5.5 25

    0040 11 40 0040 7.5 33

    0056 15 56 0056 11 47

    0069 18.5 69 0069 15 60

    Normal Duty Heavy Duty

    No.Max. MotorCapacity kW

    Rated OutputCurrent A

    No.Max. MotorCapacity kW

    Rated OutputCurrent A

    0001 0.4 1.2 0001 0.2 1.2

    0002 0.75 2.1 0002 0.4 1.8

    0003 1.5 4.1 0003 0.75 3.4

    0004 2.2 5.4 0004 1.5 4.8

    0005 3.0 6.9 0005 2.2 5.5

    0007 3.7 8.8 0007 3.0 7.2

    0011 5.5 11.1 0011 3.7 9.2

    0018 7.5 17.5 0018 5.5 14.8

    0023 11 23 0023 7.5 18

    0031 15 31 0031 11 24

    0038 18.5 38 0038 15 31

    Normal Duty Heavy Duty

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    28 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    1.3 Drive Models and Enclosure Types

    1.3 Drive Models and Enclosure Types

    The following table describes drive enclosures and models.

    Table 1.1 Drive Models and Enclosure Types

    Voltage Class

    Enclosure Type

    IP20/Open-ChassisCIMR-V

    IP20/ NEMA Type1)CIMR-V

    Single-Phase200 V Class

    BA0001B BA0001F

    BA0002B BA0002F

    BA0003B BA0003F

    BA0006B BA0006F

    BA0010B BA0010F

    BA0012B BA0012F

    Three-Phase200 V Class

    2A0001B 2A0001F

    2A0002B 2A0002F

    2A0004B 2A0004F

    2A0006B 2A0006F

    2A0008B 2A0008F

    2A0010B 2A0010F

    2A0012B 2A0012F

    2A0018B 2A0018F2A0020B 2A0020F

    2A0030B 2A0030F

    2A0040B 2A0040F

    2A0056B 2A0056F

    2A0069B 2A0069F

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    1.3 Drive Models and Enclosure Types

    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 29

    Three-Phase200 V Class

    4A0001B 4A0001F

    4A0002B 4A0002F4A0004B 4A0004F

    4A0005B 4A0005F

    4A0007B 4A0007F

    4A0009B 4A0009F

    4A0011B 4A0011F

    4A0018B 4A0018F

    4A0023B 4A0023F

    4A0031B 4A0031F4A0038B 4A0038F

    TERMSERMSTERMS Two types of enclosures are offered for V1000 drives. IP20/Open-Chassis models are often placed inside a large enclosure panel where the front of thedrive is covered to prevent someone from accidentally touching charged components.

    IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.

    Voltage Class

    Enclosure Type

    IP20/Open-ChassisCIMR-V

    IP20/ NEMA Type1)CIMR-V

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    30 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    1.4 Component Names

    1.4 Component Names

    This section illustrates the drive components as they are mentioned in this manual.

    Note: For a detailed description of digital operator functions, refer to XREF digital operator. The

    digital LED operator is not removable.Note: The number of drive cooling fans varies depending on drive model.

    IP20/Open-Chassis

    Single-phase AC200 V CIMR-VBA0001B ~ 00003BThree-phase AC200 V CIMR-V2A0001B ~ 0006B

    Figure1.2

    Figure 1.2 Exploded View of IP20/Open-Chassis Type ComponentsThree-Phase AC200 V CIMR-V2A0006B

    A Fan cover G Front cover screwB Mounting hole H Front cover

    C Heatsink I Comm portRefer to Network Communicationson page 405

    D Optional 24 V DC power supplyconnector cover

    J LED operatorRefer to Using the Digital LEDOperator on page 89

    E Terminal boardRefer to Table 3.6on page 70

    K Drive case

    F Terminal cover L Cooling fanRefer to Drive Cooling Fans onpage 248

    A

    B

    C

    D

    E

    FG

    HI

    J

    L

    K

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    1.4 Component Names

    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 31

    Single-Phase AC200 V CIMR-VBA0006B ~ 0012BThree-Phase AC200 V CIMR-V2A0010B ~ 0020BThree-Phase AC400 V CIMR-V4A0001B ~ 0011B

    Figure1.3

    Figure 1.3 Exploded view of IP20/Open-Chassis Type ComponentsThree-Phase AC200 V CIMR-V2A0012B

    A Fan cover H Front cover B Mounting hole I Terminal cover

    C Heatsink J Bottom cover

    D Optional 24 V DC power supplyconnector cover

    K LED operatorRefer to Using the Digital LEDOperator on page 89

    E Comm portRefer to Network Communicationson page 405

    L Case

    F Terminal boardRefer to Table 3.6on page 70

    M Cooling fanRefer to Drive Cooling Fans on

    page 248G Front cover screw

    A

    B

    C

    D

    E

    F

    G

    H

    IJ

    M

    K

    L

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    32 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    IP20/NEMA Type 1 Enclosure

    Single-phase AC200 V CIMR-VBA0001F ~ 0003FThree-phase AC200 V CIMR-V2A0001F ~ 0006F

    Figure1.4

    Figure 1.4 Exploded View of IP20/NEMA Type 1 ComponentsThree-phase AC200 V CIMR-V2A00062F

    A Fan cover I Front cover screws

    B Mounting hole J Front cover

    C Heatsink K Comm portRefer to Network Communications

    on page 405

    D Optional 24 V DC power supplyconnector cover

    L LED operatorRefer to Using the Digital LEDOperator on page 89

    E Terminal boardRefer to Table 3.6on page 70

    M Case

    F Bottom cover screws N Top cover

    G Rubber bushing O Cooling fanRefer to Drive Cooling Fans onpage 248

    H Bottom front cover

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    N

    O

    M

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    1.4 Component Names

    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 33

    Single-phase AC200 V CIMR-VBA0006F ~ 0012FThree-phase AC200 V CIMR-V2A0010F ~ 0020FThree-phase AC400 V CIMR-V4A0001F ~ 0011F

    Figure1.5

    Figure 1.5 Exploded view of IP20/NEMA Type 1 ComponentsThree-phase AC200 V CIMR-V2A0012F

    A Fan cover I Front cover screws

    B Mounting hole J Front cover

    C Heatsink K Terminal cover

    D Cable cover L Comm portRefer to Network Communicationson page 405

    E Terminal boardRefer to Table 3.6on page 70

    M LED operatorRefer to Using the Digital LEDOperator on page 89

    F Cover screws N Case

    G Rubber bushing O Top cover

    H Bottom cover P Cooling fanRefer to Drive Cooling Fans onpage 248

    A

    B

    C

    D

    EF

    H

    GI

    J

    KL

    M

    O

    P

    N

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    1.4 Component Names

    34 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Three-phase AC200 V CIMR-V2A0030F ~ 0069FThree-phase AC400 V CIMR-V4A00018F ~ 0038F

    Figure1.6

    Figure 1.6 Exploded view of IP20/NEMA Type 1 ComponentsThree-phase AC400 V CIMR-V4A0018F

    A Fan cover G Front cover

    B Cooling fanRefer to Drive Cooling Fans onpage 248

    H Terminal boardRefer to Table 3.6on page 70

    C Mounting Hole I Terminal cover

    D Heatsink J Comm portRefer to Network Communicationson page 405

    E Cable cover K LED operator Refer to Using the Digital LEDOperator on page 89

    F Front cover screws L Case

    C

    B

    A

    D

    E

    F

    G

    L

    H

    J

    K

    I

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    1.4 Component Names

    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 35

    Front ViewsFigure1.7

    Figure 1.7 Front Views of Drives

    A Terminal board connector F Ground terminal

    B DIP switch S1Refer to Terminal A2 Switch onpage 78

    G Terminal cover

    C DIP switch S3Refer to Sinking/Sourcing ModeSwitch on page 76

    H Option card connectorRefer to Connecting the OptionCard on page 278

    D Control circuit terminalRefer to Control Circuit Wiring onpage 69

    I DIP switch S2Refer to MEMOBUS/ModbusTermination on page 80

    E Main circuit terminalRefer to Wiring the Main Circuit Terminal on page 68

    I

    H

    F

    A

    B

    C

    D

    EG

    I A

    B

    C

    D

    E

    F

    G

    H

    CIMR-V 2A0006B CIMR-V 2A0012B

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    36 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 37

    2Mechanical

    Installation

    This chapter explains how to properly mount and install thedrive.

    2.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

    2.2 MECHANICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . 41

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    38 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    2.1 Section Safety

    2.1 Section Safety

    WARNING

    Fire Hazard

    Provide sufficient cooling when installing the drive inside an enclosed

    panel or cabinet.

    Failure to comply could result in overheating and fire.

    When multiple drives are placed inside the same enclosure panel, install

    proper cooling to ensure air entering the enclosure does not exceed 40 C.

    CAUTION

    Crush Hazard

    Do not carry the drive by the front cover.

    Failure to comply may result in minor or moderate injury from the main

    body of the drive falling.

    NOTICE

    Observe proper electrostatic discharge (ESD) procedures when

    handling the drive.

    Failure to comply could result in ESD damage to the drive circuitry.

    It may be difficult to perform maintenance on the cooling fans of

    drives installed in a vertical row inside an enclosure.

    Ensure adequate spacing at the top of the drive to perform cooling fan

    replacement when required.

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    2.1 Section Safety

    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 39

    Operating the drive in the low-speed range diminishes the cooling

    effects, increases motor temperature, and may lead to motor damage

    by overheating.

    Reduce the motor torque in the low-speed range whenever using a non-

    Yaskawa motor. If 100% torque is required continuously at low speed,

    consider using a special drive or vector motor. Select a motor that is

    compatible with the required load torque and operating speed range.

    Do not operate motors above the maximum rated RPM.

    Failure to comply may lead to bearing or other mechanical motor failures.

    The speed range for continuous operation differs according to the

    lubrication method and motor manufacturer.

    If the motor is to be operated at a speed higher than 60 Hz, consult with the

    manufacturer.

    Continuously operating an oil-lubricated motor in the low-speed range may

    result in burning.

    When the input voltage is 480 V or higher or the wiring distance is

    greater than 100 meters, pay special attention to the motor insulation

    voltage or use a drive-rated motor.

    Failure to comply could lead to motor winding failure.

    Motor vibration may increase when operating a machine in variable-

    speed mode, if that machine previously operated at a constant speed.

    Install vibration-proof rubber on the motor base or use the frequency jump

    function to skip a frequency resonating the machine.

    The motor may require more acceleration torque with drive operation

    than with a commercial power supply.

    Set a proper V/f pattern by checking the load torque characteristics of the

    machine to be used with the motor.

    NOTICE

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    The rated input current of submersible motors is higher than the rated

    input current of standard motors.

    Select an appropriate drive according to its rated output current. When the

    distance between the motor and drive is long, use a cable thick enough to

    connect the motor to the drive to prevent motor torque reduction.

    When an using an explosion-proof motor, it must be subject to an

    explosion-proof test in conjunction with the drive.

    This is also applicable when an existing explosion-proof motor is to be

    operated with the drive. Since the drive itself is not explosion-proof,

    always install it in a safe place.

    Do not use a drive for a single phase motor.

    Replace the motor with a three phase motor.

    If an oil-lubricated gearbox or speed reducer is used in the power

    transmission mechanism, oil lubrication will be affected when the

    motor operates only in the low speed range.

    The power transmission mechanism will make noise and experience

    problems with service life and durability if the motor is operated at a speed

    higher than 60 Hz.

    NOTICE

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 41

    2.2 Mechanical Installation

    2.2 Mechanical Installation

    This section outlines specifications, procedures, and environment for proper mechanicalinstallation of the drive.

    Installation Environment

    To help prolong the optimum performance life of the drive, install the drive in the properenvironment. The table below provides description of the appropriate environment for thedrive.

    Table 2.1 Installation Environment

    NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive duringinstallation and project construction. Failure to comply could result in damage to the drive. Place atemporary cover over the top of the drive during installation. Remove the temporary cover before start-up, asthe cover will reduce ventilation and cause the drive to overheat.

    Environment Conditions

    Installation Area Indoors

    Ambient

    Temperature

    -10 C to +40 C (IP20/NEMA Type 1) -10 C to +50 C (IP20/Open-Chassis)Drive reliability improves in enviroments without wide temperature fluctuations.When using an enclosure panel, install a cooling fan or air conditioner in the area to ensurethat the air temperature inside the enclosure does not exceed the specified levels.Do not allow ice to develop on the drive.

    Humidity 95% RH or less and free of condensation

    Storage Temperature -20 C to +60 C

    Surrounding Area

    Install the drive in an area free from: oil mist and dust metal shavings, oil, water or other foreign materials

    radioactive materials combustible materials (e.g., wood) harmful gases and liquids excessive vibration chlorides direct sunlight.

    Altitude 1000 m or lower

    Vibration10 to 20 Hz at 9.8 m/s2

    20 to 55 Hz at 5.9 m/s2

    Orientation Install the drive vertically to maintain maximum cooling effects.

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    Installation Orientation and Spacing

    Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.Figure2.1

    Figure 2.1 Correct Installation Orientation

    Single Drive Installation

    To maintain sufficient space for airflow and wiring, refer to Figure 2.2. Install the heatsinkagainst a closed surface to avoid diverting cooling air around the heatsink.Figure2.2

    Figure 2.2 Correct Installation Spacing

    Note: IP20/NEMA Type 1 and IP20/Open-Chassis models require the same amount of space aboveand below the drive for installation.

    A Correct B Incorrect

    A 30 mm minimum C 100 mm minimumB Airflow direction D

    A BB

    Side Clearance

    A A

    Top/Bottom Clearance

    B

    C

    C

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    Multiple Drive Installation

    When installing multiple drives into the same enclosure panel, mount the drives according toFigure 2.2. When mounting drives with a minimum side-by-side clearance of 2 mmaccording to Figure 2.3, derating must be considered and parameter L8-35 must be set.

    Refer to Parameter List on page 297.Figure2.3

    Figure 2.3 Space Between Drives (Side-by-Side Mounting)

    Note: When installing drives of different sizes into the same enclosure panel, the tops of the drivesshould line up. Leave space between the top and bottom of stacked drives for cooling fanreplacement if required. Using this method, it is possible to replace the cooling fans later.

    NOTICE: When drives with IP20/NEMA Type 1 enclosure are mounted side by side, the top covers of allunits must be removed as shown in the figure below.

    Figure2.4

    Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure

    A Line up the tops of the drives. C 100 mm minimum

    B 30 mm minimum D Airflow direction

    2 mmA B B

    C

    D

    C

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    Removing and Attaching the Protective Covers

    Refer to Electrical Installation on page 51, for information regarding the removal andreattachment of protective covers.

    Exterior and Mounting Dimensions

    The table below matches each drive model with its appropriate drawing.

    Table 2.2 Drive Models and Types

    Note: For information on the amount of heat generated by the drive and appropriate cooling methods,refer toSpecifications on page 281.

    Protective Design

    Drive Model CIMR-V

    PageSingle-Phase200 V Class

    Three-Phase200 V Class

    Three-Phase400 V Class

    IP20/Open-Chassis

    B0001B

    B0002BB0003B

    20001B20002B20004B20006B

    45

    B0006BB0010BB0012B

    20008B20010B20012B20018B20020B

    40001B

    40002B40004B40005B40007B40009B40011B

    46

    IP20/NEMA Type 1

    B0001FB0002F

    B0003F

    20001F20002F

    20004F20006F

    47

    B0006FB0010FB0012F

    20008F

    20010F20012F20018F20020F

    40001F40002F

    40004F40005F40007F40009F40011F

    48

    20030F20040F20056F

    20069F

    40018F40023F40031F

    40038F

    49

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    IP20/Open-Chassis Drives

    Table 2.3 IP20/Open-Chassis (without an EMC filter)

    Voltage ClassDrive Model

    CIMR-V

    Dimensions (mm)

    W1 H1 W H D t1 H2 D1Weight

    (kg)

    Single-Phase

    200 V Class

    BA0001B 56 118 68 128 76 3 5 6.5 0.6

    BA0002B 56 118 68 128 76 3 5 6.5 0.6

    BA0003B 56 118 68 128 118 5 5 38.5 1.0

    Three-Phase

    200 V Class

    2A0001B 56 118 68 128 76 3 5 6.5 0.6

    2A0002B 56 118 68 128 76 3 5 6.5 0.6

    2A0004B 56 118 68 128 108 5 5 38.5 0.9

    2A0006B 56 118 68 128 128 5 5 58.5 1.1

    D1

    t1

    D

    2-M4W1

    H1

    H2

    W

    H

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    Table 2.4 IP20/Open-Chassis (without an EMC filter)

    Voltage ClassDrive Model

    CIMR-V

    Dimensions (mm)

    W1 H1 W H D t1 H2 D1Weight

    (kg)

    Single-Phase

    200 V Class

    BA0006B 96 118 108 128 137.5 5 5 58 1.5

    BA0010B 96 118 108 128 154 5 5 58 1.5

    BA0012B 128 118 140 128 163 5 5 65 2.1

    2A0008B 96 118 108 128 129 5 5 58 1.3

    Three-Phase 2A0010B 96 118 108 128 129 5 5 58 1.3

    200 V Class 2A0012B 96 118 108 128 137.5 5 5 58 1.4

    2A0018B 128 118 140 128 143 5 5 65 2.1

    2A0020B 128 118 140 128 143 5 5 65 2.1

    Three-Phase

    400 V Class

    4A0001B 96 118 108 128 81 5 5 10 0.8

    4A0002B 96 118 108 128 99 5 5 28 1.0

    4A0004B 96 118 108 128 137.5 5 5 58 1.4

    4A0005B 96 118 108 128 154 5 5 58 1.5

    4A0007B 96 118 108 128 154 5 5 58 1.5

    4A0009B 96 118 108 128 154 5 5 58 1.5

    4A0011B 128 118 140 128 143 5 5 65 2.1

    t1

    D

    D1

    4-M4

    H

    W1

    W H2

    H1

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    IP20/NEMA Type 1 Drives

    Table 2.5 IP20/NEMA Type 1 (without an EMC filter)

    Voltage ClassDrive Model

    CIMR-V

    Dimensions (mm)

    W1 H2 W H1 D t1 H5 D1 H H4 H3 H6Weight

    (kg)

    Single-Phase

    200 V Class

    BA0001F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 0.7

    BA0002F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 0.8

    BA0003F 56 118 68 129.5 118 5 5 39 149.5 20 4 1.5 1.1

    Three-Phase

    200 V Class

    2A0001F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 1.7

    2A0002F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 1.7

    2A0004F 56 118 68 129.5 108 5 5 39 149.5 20 4 1.5 1.0

    2A0006F 56 118 68 129.5 128 5 5 59 149.5 20 4 1.5 1.2

    W

    W1

    H1

    H4

    H5

    H2 H

    H3

    D1

    D

    2-M4 t1H6

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    Table 2.6 IP20/NEMA Type 1 (without an EMC filter)

    Voltage ClassDrive Model

    CIMR-V

    Dimensions (mm)

    W1 H2 W H1 D t1 H5 D1 H H4 H3 H6Weight

    (kg)

    Single-Phase

    200 V Class

    BA0006F 96 118 108 129.5 137.5 5 5 58 149.5 20 4 1.5 1.7

    BA0010F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7

    BA0012F 128 118 140 133 163 5 5 65 153 20 4.8 5 2.4

    2A0008F 96 118 108 129.5 129 5 5 58 149.5 20 4 1.5 1.5

    Three-Phase 2A0010F 96 118 108 129.5 129 5 5 58 149.5 20 4 1.5 1.5

    200 V Class 2A0012F 96 118 108 129.5 137.5 5 5 58 149.5 20 4 1.5 1.6

    2A0018F 128 118 140 133 143 5 5 65 153 20 4.8 5 2.4

    2A0020F 128 118 140 133 143 5 5 65 153 20 4.8 5 2.4

    Three-Phase

    400 V Class

    4A0001F 96 118 108 129.5 81 5 5 10 149.5 20 4 1.5 1.0

    4A0002F 96 118 108 129.5 99 5 5 28 149.5 20 4 1.5 1.2

    4A0004F 96 118 108 129.5 137.5 5 5 58 149.5 20 4 1.5 1.6

    4A0005F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7

    4A0007F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7

    4A0009F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7

    4A0011F 128 118 140 133 143 5 5 65 153 20 4.8 5 2.4

    H64-M4W1

    W

    H5

    H2

    H4

    H

    H3

    D1

    D

    H1

    t1

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    Table 2.7 IP20/NEMA Type 1 (without an EMC filter)

    Voltage ClassDrive Model

    CIMR-V

    Dimensions (mm)

    W1 H2 W H1 D t1 H5 D1 H H4 H3 H6 dWeight

    (kg)

    Three-Phase

    200 V Class

    2A0030B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8

    2A0040B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8

    2A0056B 160 284 180 284 163 5 13 75 290 15 6 1.5 M5 5.5

    2A0069B 192 336 220 336 187 5 22 78 350 15 7 1.5 M6 9.2

    Three-Phase

    400 V Class

    4A0018B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8

    4A0023B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8

    4A0031B 160 284 180 284 143 5 13 55 290 15 6 1.5 M5 5.2

    4A0038B 160 284 180 284 163 5 13 75 290 13 6 1.5 M5 5.5

    W1

    W H5

    H2

    H4

    H

    H3 D1

    t1

    D

    H1

    4-d

    H6

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 51

    3Electrical

    Installation

    This chapter explains proper procedures for wiring the controlcircuit terminals, motor and power supply.

    3.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    3.2 STANDARD CONNECTION DIAGRAM. . . . . . . . . . . . . . . 55

    3.3 MAIN CIRCUIT CONNECTION DIAGRAM . . . . . . . . . . . . 58

    3.4 TERMINAL BLOCK CONFIGURATION. . . . . . . . . . . . . . . 59

    3.5 PROTECTIVE COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

    3.6 MAIN CIRCUIT WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . 63

    3.7 CONTROL CIRCUIT WIRING. . . . . . . . . . . . . . . . . . . . . . . 69

    3.8 I/O CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

    3.9 MAIN FREQUENCY REFERENCE . . . . . . . . . . . . . . . . . . 78

    3.10 MEMOBUS/MODBUS TERMINATION. . . . . . . . . . . . . . . 80

    3.11 BRAKING RESISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

    3.12 WIRING CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

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    3.1 Section Safety

    3.1 Section Safety

    DANGER

    Electrical Shock Hazard

    Do not connect or disconnect wiring while the power is on.

    Failure to comply will result in death or serious injury.

    WARNING

    Electrical Shock Hazard

    Do not operate equipment with covers removed.

    Failure to comply could result in death or serious injury.

    The diagrams in this section may show drives without covers or safety

    shields to show details. Be sure to reinstall covers or shields before

    operating the drives and run the drives according to the instructions

    described in this manual.

    Always ground the motor-side grounding terminal.

    Improper equipment grounding could result in death or serious injury by

    contacting the motor case.

    Do not perform work on the drive while wearing loose clothing,

    jewelry or without eye protection.

    Failure to comply could result in death or serious injury.

    Remove all metal objects such as watches and rings, secure loose clothing,

    and wear eye protection before beginning work on the drive.

    Do not remove covers or touch circuit boards while the power is on.

    Failure to comply could result in death or serious injury.

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    3.1 Section Safety

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    Do not allow unqualified personnel to perform work on the drive.

    Failure to comply could result in death or serious injury.Installation, maintenance, inspection, and servicing must be performed

    only by authorized personnel familiar with installation, adjustment, and

    maintenance of AC drives.

    Do not touch any terminals before the capacitors have fully

    discharged.

    Failure to comply could result in death or serious injury.

    Before wiring terminals, disconnect all power to the equipment. The

    internal capacitor remains charged even after the power supply is turnedoff. The charge indicator LED will extinguish when the DC bus voltage is

    below 50 Vdc. To prevent electric shock, wait at least five minutes after all

    indicators are off and measure the DC bus voltage level to confirm safe

    level.

    Fire Hazard

    Tighten all terminal screws to the specified tightening torque.

    Loose electrical connections could result in death or serious injury by fire

    due to overheating of electrical connections.

    Do not use improper combustible materials.

    Failure to comply could result in death or serious injury by fire.

    Attach the drive to metal or other noncombustible material.

    Do not use an improper voltage source.

    Failure to comply could result in death or serious injury by fire.

    Verify that the rated voltage of the drive matches the voltage of theincoming power supply before applying power.

    WARNING

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    NOTICE

    Observe proper electrostatic discharge procedures (ESD) when

    handling the drive and circuit boards.

    Failure to comply may result in ESD damage to the drive circuitry.

    Never connect or disconnect the motor from the drive while the drive

    is outputting voltage.

    Improper equipment sequencing could result in damage to the drive.

    Do not use unshielded cable for control wiring.

    Failure to comply may cause electrical interference resulting in poor

    system performance. Use shielded, twisted-pair wires and ground theshield to the ground terminal of the drive.

    Check all the wiring to ensure that all connections are correct after

    installing the drive and connecting any other devices.

    Failure to comply could result in damage to the drive

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 55

    3.2 Standard Connection Diagram

    3.2 Standard Connection Diagram

    Connect the drive and peripheral devices as shown in Figure 3.1. It is possible to run thedrive via the digital operator without connecting digital I/O wiring. This section does not

    discuss drive operation;Refer to Start-Up Programming & Operation on page 85 forinstructions on operating the drive.

    NOTICE: Inadequate branch short circuit protection could result in damage to the drive. Install adequatebranch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable ofdelivering not more than 18,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vacmaximum (400 V Class).

    NOTICE: When the input voltage is 480 V or higher or the wiring distance is greater than 100 meters, payspecial attention to the motor insulation voltage or use an inverter duty motor. Failure to comply could leadto motor insulation breakdown.

    NOTICE: Do not connect the AC control circuit ground to the drive enclosure. Improper drive grounding cancause the control circuit to malfunction.

    NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires lessthan 10 mA, connect it to a photocoupler output (P1, P2, PC). Improper application of peripheral devicescould result in damage to the photocoupler output of the drive.

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    Figure3.1

    Figure 3.1 Drive Standard Connection Diagram

    SA

    Motor

    Cooling fan

    Forward run/stop

    Reverse run/stop

    External fault

    Fault reset

    Multi-stepspeed 2

    Jog reference

    0 to +10 Vdc(2 mA)

    DIPswitch S3

    DC reactor(option)

    Digital inputs(default setting)

    Comm.connector

    Safe DisableInput

    Safety switch

    Fault

    V1000

    Shield groundterminal

    Thermal relay(option) Braking resistor

    (option)

    Main circuit

    Control circuit

    Thermal relay formotor cooling fan

    Fault relay

    1 MCCB MC

    2 MCCB

    r1

    s1

    t1

    R/L1

    S/L2

    T/L3

    S1

    S2

    S3

    S4

    S5

    S6

    S7

    *3

    *1 *2

    - B1+1+2 B2

    *4

    R/L1

    S/L2

    T/L3

    MCTHRX

    TRX

    MC

    TRX

    M C M A

    U/T1

    V/T2

    W/T3

    24V

    0V

    MA

    P1

    MB

    MC

    V I

    +24V 8mA

    *5

    M

    M

    r1

    s1

    t1

    FU

    FV

    FW

    U

    V

    W

    SC

    P2

    MP

    AM

    AC

    PC

    IG

    R+

    R-

    S+

    S-

    +

    -

    AM

    HC

    H1

    RP

    +V

    A1

    A2

    AC

    2 kW

    *6

    Pulse train input

    (max. 32 kHz)

    Ground10 W or less (400 V class)100 W or less (200 V class)

    0 to +10 V (20 kW)

    Setting power supply+10.5 max. 20 mA

    0 to +10 V (20 kW)(0)4 to 20 mA (250 W)

    For single phase 200 Vpower supply, useR/L1 and S/L2.

    During Run(photocoupler 1)

    Frequency agree(photocoupler 2)

    Photocoupleroutput common

    Digital output5 ~ 48 Vdc2 to 50 mA(default setting)

    Pulse train output0 to 32 kHz

    Analog monitoroutput

    Digital output250 Vac, 10 mA to 1 A30 Vdc, 10 mA to 1 A

    (default setting)

    MEMOBUS/Modbus comm.RS-485/422

    Main speedfrequencyreference.Multi-functionprogrammable

    Multi-stepspeed 1

    main/aux switch

    2 MCCB THRX OFF ON MC

    SA

    SA

    Three phasepower supply200 to 240 V

    Jumper

    DIP switch S1

    Sink

    Source

    Terminationresistor120 W, 1/2 W

    Terminals +1, +2, , B1, and B2are for connecting options.Never connect power supplylines to these terminals.

    _

    Monitoroutput

    *7Jumper

    Option cardconnector

    DIPswitchS2

    main circuit terminal

    shielded line twisted-pair shielded line

    control terminal

    Cable shield ground

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    3.2 Standard Connection Diagram

    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 57

    * 1. Remove the jumper when installing an optional DC reactor.* 2. The MC on the input side of the main circuit should open when the thermal relay is triggered.* 3. Self-cooled motors do not require separate cooling fan motor wiring.* 4. Connected using sequence input signal (S1 to S7) from NPN transistor; Default: sink mode ( 0 V com)* 5. Use only a +24 V internal power supply in sinking mode; the source mode requires an external power

    supply. Refer to I/O Connections on page 76.

    * 6. Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters andwattmeters; they are intended for use as a feedback-type of signal.

    * 7. Disconnect the wire jumper between HC and H1 when utilizing the Safe Disable Input.

    WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless themultifunction input terminal parameter is properly set (S5 for 3-wire; H1-05 = 0). Improper sequencing ofrun/stop circuitry could result in death or serious injury from moving equipment.

    WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in thecorrect state before energizing the drive. Failure to comply could result in death or serious injury frommoving equipment. When programmed for 3-wire control, a momentary closure on terminal S1 may causethe drive to start.

    WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the controlterminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up(default)). If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameterb1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction atpower up of the drive and may cause injury.

    WARNING! When the application preset funcion is executed (or A1-06 is set to any value other than 0) thedrive I/O terminal funcitons change. This may cause unexpected operation and potential damage toequipment or injury.

    Figure 3.2 illustrates an example of a 3-wire sequence.Figure3.2

    Figure 3.2 3-Wire Sequence

    Drive

    Sequence input common

    Run relay (N.O.)Stop relay (N.C.)

    Run command (run on momentary close)

    Stop command (stop on momentary open)

    Foward/reverse command

    (multi-function input: H1-05 = 0)

    S1

    S2

    S5

    SC

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    3.3 Main Circuit Connection Diagram

    3.3 Main Circuit Connection Diagram

    Refer to Figure 3.3 and Figure 3.4 for standard drive connection diagrams. Connectionsmay vary based on drive capacity. The main circuit DC power supply powers the control

    circuit.NOTICE: Do not use the negative DC bus terminal - as a ground terminal. This terminal is at high voltageDC potential. Improper wiring connections could result in damage to the drive.

    Single-Phase 200 V Class (CIMR-VBA0001 ~ 0012)Figure3.3

    Figure 3.3 Connecting Main Circuit Terminals

    NOTICE: Do not connect T/L3 terminal when using single-phase power supply input. Incorrect wiring maydamage the drive.

    Three-Phase 200 V Class (CIMR-V2A0001 ~ 0069)Three-Phase 400 V Class (CIMR-V4A0001 ~ 0038)

    Figure3.4

    Figure 3.4 Connecting Main Circuit Terminals

    Drive

    Jumper

    Single-phase

    200 Vac

    Motor

    DC reactor

    (option) Braking Resistor

    Unit (option)

    R/L1

    S/L2

    12

    B1 B2

    U/T1

    V/T2

    W/T3

    Drive

    Motor

    Three phase 200 Vac

    (400 Vac)

    Braking

    Resistor Unit(option)

    R/L1

    S/L2

    T/L3

    U/T1

    V/T2

    W/T3

    B1 B2

    Jumper

    DC reactor

    (option)

    12

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 59

    3.4 Terminal Block Configuration

    3.4 Terminal Block Configuration

    The figures in this section provide quick reference detailed illustrations of the main andcontrol circuit terminal block configurations.Figure3.5

    Figure 3.5 Main Circuit Terminal Block Configurations

    Models CIMR-V BA0006, 0010, 0012

    CIMR-V 2A0010, 0012, 0020

    CIMR-V 4A0001, 0002, 0004, 0005,

    0007, 0009, 0011

    Models CIMR-V BA0001,

    CIMR-V 2A0001, 0002,

    0004, 0006

    0002, 0003

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    60 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    3.5 Protective Covers

    3.5 Protective Covers

    Follow the procedure below to remove the protective covers before wiring the drive and toreattach the covers after wiring is complete.

    IP20/Open-Chassis

    Removing the Protective Covers

    1. Loosen the screw that locks the front cover in place to remove.Figure3.6

    Figure 3.6 Remove the Front Cover on an IP20/Open-Chassis Drive

    2. Apply pressure to the tabs on each side of the terminal cover. Pull the terminal coveraway from the drive while pushing in on the tabs to pull the cover free.

    Figure3.7

    Figure 3.7 Remove the Terminal Cover on an IP20/Open-Chassis Drive

    Reattaching the Protective Covers

    Properly connect all wiring and route power wiring away from control signal wiring.Reattach all protective covers when wiring is complete. Apply only a small amount of

    pressure to lock the cover back into place.

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    3.5 Protective Covers

    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 61

    Figure3.8

    Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive

    IP20/NEMA Type 1

    Removing the Protective Covers on an IP20/NEMA Type 1 design

    1. Loosen the screw on the front cover to remove the front cover.Figure3.9

    Figure 3.9 Remove the Front Cover on an IP20/NEMA Type 1 Drive

    2. Loosen the screw on the terminal cover (Figure 3.10, B) to remove the terminalcover and expose the conduit bracket (Figure 3.10, A).

    Figure3.10

    Figure 3.10 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive

    3. Loosen two screws attaching the conduit bracket (Figure 3.11,A) to remove.

    A

    B

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    3.5 Protective Covers

    62 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Figure3.11

    Figure 3.11 Remove the Conduit Bracket on an IP20/Open-Chassis Drive

    Reattaching the Protective Covers

    Pass power wiring and control signal wiring through the exit holes on the bottom of theconduit bracket of the drive. Place power wiring and control signal wiring in separateconduits. Properly connect all wiring after installing the drive and connecting other devices.

    Reattach all protective covers when wiring is complete.Figure3.12

    Figure 3.12 Reattach the Protective Covers andConduit Bracket on an IP20/NEMA Type 1 Drive

    A Pass power wiring and control signal wiring through differentexit holes at the bottom of the drive.

    A

    A

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 63

    3.6 Main Circuit Wiring

    3.6 Main Circuit Wiring

    This section describes the functions, specifications, and procedures required to safely andproperly wire the main circuit of the drive.

    NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosenover time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

    Main Circuit Terminal Functions

    Table 3.1 Main Circuit Terminal Functions

    Wire Gauges and Tightening Torque

    Select the appropriate wires and crimp terminals from Table 3.2 through Table 3.5.

    Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75C 600 Vac vinyl-sheathed wire assuming ambient temperature within 30C and wiring distance less than 100 m.

    2. Terminals +1, +2, , B1 and B2 are for connecting optional devices such as a DC reactor or brakingresistor. Do not connect other non-specified devices to these terminals.

    Consider the amount of voltage drop when selecting wire gauges.Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage.Ensure the wire gauge is suitable for the terminal block. Use the following formula tocalculate the amount of voltage drop:

    Line drop voltage (V) = 3 x wire resistance (/km) xwire length (m) x current (A) x10-3

    Terminal Type Function Reference

    R/L1Main circuit powersupply input

    Connects line power to the drive.Drives with single phase 200 V input power use terminals R/L1and S/L2 only (T/L3 must not be used).

    58S/L2

    T/L3U/T1

    Drive output Connects to the motor. 67V/T2

    W/T3

    B1Braking resistor

    Available for connecting a braking resistor or the braking resistorunit option.

    81B2

    +1 DC reactorconnection

    These terminals are shorted at shipment. Remove the shorting barbetween +1 and +2 when connecting to this terminal.

    267+2

    +1 DC power supply

    input

    For connecting a DC power supply. -

    (2 terminals)Ground

    Grounding TerminalFor 200 V class: 100 or lessFor 400 V class: 10 or less

    67

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    3.6 Main Circuit Wiring

    64 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Refer to instruction manual TOBPC72060000 for braking unit or braking resistor unitwire gauges.

    Refer to Standards Compliance on page 413 for information on UL compliance.

    Single-Phase 200 V Class

    Table 3.2 Wire Gauge and Torque Specifications

    Three-Phase 200 V Class

    Table 3.3 Wire Gauge and Torque Specifications

    ModelCIMR-VBA

    TerminalScrewSize

    TighteningTorque

    Nm (lb.in.)

    ApplicableGauge

    mm2 (AWG)

    RecommendedGauge

    mm2 (AWG)

    LineType

    000100020003

    R/L1, S/L2, U/T1, V/T2, W/

    T3, , +1, +2, B1, B2,M3.5

    0.8 to 1.0(7.1 to 8.9)

    0.75 to 2.0(18 to 14)

    2(14)

    Note: 1.

    0006R/L1, S/L2, U/T1, V/T2, W/

    T3, , +1, +2, B1, B2,M4

    1.2 to 1.5(10.6 to 13.3)

    2.0 to 5.5(14 to 10)

    2(14)

    Note: 1.

    0010

    R/L1, S/L2, U/T1, V/T2, W/

    T3,

    M41.2 to 1.5

    (10.6 to 13.3)

    2.0 to 5.5

    (14 to 10)

    3.5

    (12)

    Note: 1.

    , +1, +2, B1, B2, M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    5.5(10)

    Note: 1.

    0012R/L1, S/L2, U/T1, V/T2, W/

    T3, , +1, +2, B1, B2,M4

    1.2 to 1.5(10.6 to 13.3)

    2.0 to 5.5(14 to 10)

    5.5(10)

    Note: 1.

    ModelCIMR-

    V2A

    TerminalScrewSize

    TighteningTorque

    Nm (lb.in.)

    ApplicableGauge

    mm2 (AWG)

    RecommendedGauge

    mm2 (AWG)

    LineType

    0001000200040006

    R/L1, S/L2, T/L3, U/T1, V/T2,

    W/T3, , +1, +2, B1, B2,M3.5

    0.8 to 1.0(7.1 to 8.9)

    0.75 to 2.0(18 to 14)

    2(14)

    Note: 1.

    0010

    R/L1, S/L2, T/L3, U/T1, V/T2,W/T3, , +1, +2, B1, B2

    M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    2(14)

    Note: 1.

    M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    3.5(12)

    Note: 1.

    0012R/L1, S/L2, T/L3, U/T1, V/T2,

    W/T3, , +1, +2, B1, B2,M4

    1.2 to 1.5(10.6 to 13.3)

    2.0 to 5.5(14 to 10)

    3.5(12)

    Note: 1.

    0020R/L1, S/L2, T/L3, U/T1, V/T2,

    W/T3, , +1, +2, B1, B2,M4

    1.2 to 1.5(10.6 to 13.3)

    2.0 to 5.5(14 to 10)

    5.5(10)

    Note: 1.

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    YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 65

    Three-Phase 400 V Class

    Table 3.4 Wire Gauge and Torque Specifications

    0030

    R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2

    M41.2 to 1.5

    (10.6 to 13.3)5.5 to 14(10 to 6)

    8(8)

    Note: 1.

    B1,B2 M4 1.2 to 1.5(10.6 to 13.3)

    2.0 to 5.5(14 to 10)

    5.5(10)

    Note: 1.

    M52 to 2.5

    (17.7 to 22.1)5.5 to 14(10 to 6)

    8(8)

    Note: 1.

    0040

    R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2

    M41.2 to 1.5

    (10.6 to 13.3)5.5 to 14(10 to 6)

    14(6)

    Note: 1.

    B1,B2 M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    5.5(10)

    Note: 1.

    M52 to 2.5

    (17.7 to 22.1)5.5 to 14(10 to 6)

    8(8)

    Note: 1.

    0056

    R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2 M6

    4 to 6(35.4 to 53.1)

    14 to 22(6 to 4)

    22(4) Note: 1.

    B1,B2 M52 to 2.5

    (17.7 to 22.1)5.5 to 8(10 to 8)

    8(8)

    Note: 1.

    M64 to 6

    (35.4 to 53.1)14 to 22(6 to 4)

    22(4)

    Note: 1.

    0069

    R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2

    M89 to 11

    (79.7 to 11.0)8 to 38(8 to 2)

    38(2)

    Note: 1.

    B1,B2 M52 to 2.5

    (17.7 to 22.1)

    8 to 14

    (8 to 6)

    14

    (6)Note: 1.

    M64 to 6

    (35.4 to 53.1)

    8 to 22

    (8 to 4)

    22

    (4)Note: 1.

    ModelCIMR-V4A

    TerminalScrewSize

    TighteningTorque

    Nm (lb.in.)

    ApplicableGauge

    mm2 (AWG)

    RecommendedGauge

    mm2 (AWG)

    LineType

    0001000200040005

    0007

    R/L1, S/L2, T/L3, U/T1, V/T2,

    W/T3, , +1, +2, B1, B2,M4

    1.2 to 1.5(10.6 to 13.3)

    2.0 to 5.5(14 to 10)

    2(14)

    Note: 1.

    0009

    R/L1, S/L2, T/L3, U/T1, V/T2,W/T3, , +1, +2, B1, B2

    M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    2(14)

    Note: 1.

    M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    3.5(12)

    Note: 1.

    ModelCIMR-V2A

    TerminalScrewSize

    TighteningTorque

    Nm (lb.in.)

    ApplicableGauge

    mm2 (AWG)

    RecommendedGauge

    mm2 (AWG)

    LineType

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    3.6 Main Circuit Wiring

    66 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual

    Main Circuit Terminal Power Supply and Motor Wiring

    This section outlines the various steps, precautions, and checkpoints for wiring the maincircuit terminals and motor terminals.

    NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase orderfor the drive and motor should match. Failure to comply with proper wiring practices may cause the motor torun in reverse if the phase order is backward.

    NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improperapplication of noise filters could result in damage to the drive.

    NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to complycould result in death or serious injury by fire as a result of drive damage from line voltage application to

    0011

    R/L1, S/L2, T/L3, U/T1, V/T2,W/T3, , +1, +2, B1, B2

    M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    2(14)

    Note: 1.

    M4 1.2 to 1.5(10.6 to 13.3)

    2.0 to 5.5(14 to 10)

    3.5(12)

    Note: 1.

    0018

    R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2

    M41.2 to 1.5

    (10.6 to 13.3)2.0 to 5.5(14 to 10)

    5.5(10)

    Note: 1.


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