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Zanussi Metallurgica S.p.A.

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Zanussi Metallurgica S.p.A. VCP MAJORITY SHAREHOLDERS. Firm specializing in management of private equity funds Established in 1988 VCP has completed 50 investments, totaling over 13 billion dollars Today running funds over 4 billion dollars 18 companies in portfolio - PowerPoint PPT Presentation
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Zanussi Metallurgica S.p.A. Zanussi Metallurgica S.p.A.
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Page 1: Zanussi Metallurgica S.p.A.

Zanussi Metallurgica S.p.A.Zanussi Metallurgica S.p.A.

Page 2: Zanussi Metallurgica S.p.A.

VCPMAJORITY SHAREHOLDERS

Firm specializing in management of private equity funds

Established in 1988 VCP has completed 50 investments, totaling over 13 billion dollars

Today running funds over 4 billion dollars 18 companies in portfolio

Fund named “VCP IV” active for new investments with a subscribed capital of 2,5 billion dollars

Page 3: Zanussi Metallurgica S.p.A.

VCP MAININVESTMENTS SECTORS

• Aircraft components

• Foods/Beverages

• Retail/Apparel/Textile

• Consumer products

• Industrial Products • Healthcare

• Media/ Communications

• Specialty Chemicals• Packaging

Page 4: Zanussi Metallurgica S.p.A.

MAIN INVESTORS INVCP EQUITY

• Public Pensions

• Corporate Pensions

• Financial Institutions

• Endowments and

foundations• Foreign

Investors

Page 5: Zanussi Metallurgica S.p.A.

VCP CRITERIAFOR INVESTING

• Old Economy Sectors

• Leadership in the Market

• Growth Potentiality

• Partnership with Management

Page 6: Zanussi Metallurgica S.p.A.

MISSION ZML

Zanussi Metallurgica wants to keep a stable Leadership position on the European Market supplying Cast Iron and Aluminum Die casted components as well as Enameled Copper Wires, having reliable relationship with customers and using best practices.

Everybody has to cooperate reaching excellent performances in: Customer Satisfaction Quality Production and Service Efficiency Profitability Environmental Concern

“People make the difference” at ZML and achievement of our goals is based on:Involvement, Cooperation, Responsibility and Membership Pride

Page 7: Zanussi Metallurgica S.p.A.

Managing DirectorA. OLIMPI

Cast Iron DivisionG. STEFFENATO

Aluminum DivisionG SARTORI

Copper DivisionG. SARTORI

Administration -I.T. & ControlP. GASPARDO

HR & TQMG. TONELLOTTO

Industrial AreaM. PITTERI

Material AreaG. DRUSIAN

Resources AnalysisL. OTTOGALLI

Quality AssuranceS. NOTARO

Industrial AreaT. ANZIUTTI

Materials area L. RIGO

Quality AssuranceR. MILLIN

Resourses AnalysisF. ROSSITTI

Industrial AreaF. FIGINI

Materials AreaN. SARTORI

Quality AssuranceP. BONAVOLTA

Resources AnalysisV. NICODEMO

ManufactoringProduction planningMaintenanceQuality ControlEngineeringProduct Development

PurchasingLogisticsSales

ManufactoringProduction planningMaintenanceQuality ControlEngineeringProduct Development

PurchasingLogisticsSales

ManufactoringProduction planningMaintenanceQuality ControlEngineeringProduct Development

PurchasingLogisticsSales

ZML ORGANIZATION CHART

Page 8: Zanussi Metallurgica S.p.A.

ZML STRATEGIC ISSUES

Products range wideningAdded Value IncreasingNew Materials and

Technologies Co-makership

Page 9: Zanussi Metallurgica S.p.A.

ZML STRATEGYIMPLEMENTATION

Internal Growth Merger and Acquisitions Joint-venturesCommercial Partnerships

Page 10: Zanussi Metallurgica S.p.A.

3,9

14,3

12,3

8,1

11,5

3,7 3,5 3,8

0

2

4

6

8

10

12

14

16

1994 1995 1996 1997 1998 1999 2000 2001

EURO

MIL

LION

S

INVESTMENTS

Page 11: Zanussi Metallurgica S.p.A.

PLANT LAY-OUT

Maniago Plant

CSSE URM

CAST IRON

ALUMINIUM

COPPER

S.G.M.

COPPERWAREHOUSE

Tooling Dept.

ALUMINIUMWAREHOUSE

CARMO

Offi

ces

Cant

een

Serv

ices

Porter’s Lodge

Aviano PlantCopper

Page 12: Zanussi Metallurgica S.p.A.

CAST IRON

MELTING CENTER

Page 13: Zanussi Metallurgica S.p.A.

CAST IRON

MOULDING AM 49

DISAMATIC 1

Page 14: Zanussi Metallurgica S.p.A.

CAST IRON

SAND BLASTING EQUIPMENTS

Page 15: Zanussi Metallurgica S.p.A.

ALUMINUM

MELTING OVEN

Page 16: Zanussi Metallurgica S.p.A.

ALUMINUM

DIE CASTING PRESSES

Page 17: Zanussi Metallurgica S.p.A.

ALUMINUM

2000 TONS PRESS BAY

Page 18: Zanussi Metallurgica S.p.A.

COPPER

DRAWING MACHINE

Page 19: Zanussi Metallurgica S.p.A.

COPPER

ENAMELLING LINE

Page 20: Zanussi Metallurgica S.p.A.

COPPER

ENAMELLING LINE

Page 21: Zanussi Metallurgica S.p.A.

GENERAL FIGURES

Number of employees 634 - (avg. 627)

Main Products Rough/Machined Castings in Grey IronDie Cast AluminumEnameled Copper Wire

Technologies Cast Iron Green SandAluminum Cold chamber pressure

die-castingCopper Drawing, annealing and

enameling of wire

Total Area 348.232 m2

Covered Area 110.159 m2

Page 22: Zanussi Metallurgica S.p.A.

PRODUCTION FACILITIESAND RANGE

Components Production FacilitiesCapacity

Cast Iron 0.10 to 10 Kg 70000 tons/year in 1 horizontal moulding3 shifts per day line (flasks)

975x675x230+2302 vertical mouldinglines (Disamatic)moulds 600x480x120-330

Aluminium 0.05 to 19 Kg 11000 tons/year 31 horizontal in 3 shifts per day cold-chamber

presses from 400to 2000 tons

Copper 0.2 to 3,55 mm 24000 tons/year 29 ovens consisting ofEnamelled Wire in 3 shifts per day 316 lines made of Class F (155°C) 188 horizontal linesClass H (180°C) 128 vertical linesClass C (200°C)

Page 23: Zanussi Metallurgica S.p.A.

BLACK MINERALEBLACK MINERALE

CAST IRON DIVISION PRODUCTION FLOW

MELTING CUPOLA 24 T / HMELTING CUPOLA 24 T / H

RECEIVER 30 TRECEIVER 30 T

MOULDINGMOULDING

FISCHERFISCHER

DISA 2DISA 2

DISA 1DISA 1

POURINGPOURING

FISCHER

FISCHERDISA 2DISA 2

DISA 1DISA 1

DELIVERYDELIVERY

SHAKINGOUT

FINISHING

ON LINEON LINE

SHAKING - OUT

SHOT-BLASTING

FINISHING

SANDSAND BENTONITEBENTONITE

WATERWATER

RECEIVER 50 TRECEIVER 50 T

SHOTBLASTING

SHAKINGOUT

FINISHING

SHOTBLASTING

SHELLSSHELLSSHELLSSHELLSCORESCORES

Page 24: Zanussi Metallurgica S.p.A.

Aluminum Die CastingAluminum Die Casting

TrimmingTrimming

INGOTS( 60 % )

MELTING FOURNACES

FOUNDRY RETURNS ( 40 % )

Transportationladdles

ALLOYS

WAREHOUSEWAREHOUSE

Prod

uctio

n Isla

nds

DELIVERYSUPERFICIAL FINISHINGSUPERFICIAL FINISHING

ALUMINUM DIE CASTING DIVISION PRODUCTION FLOW

Page 25: Zanussi Metallurgica S.p.A.

COPPER DIVISION PRODUCTION FLOW

ROUGHING1,00 mm - 2,60 mm

COPPER ROD

8 mm

ENAMELLING DRAWING

ENAMELLING

WAREHOUSE

PALLETTED SPOOLS FROM 100 - 200 - 400 Kg

Page 26: Zanussi Metallurgica S.p.A.

75,8

111,3 113,7127,3

143,8 139,5152,6

140,3

0

20

40

60

80

100

120

140

160EU

RO M

ILLI

ONS

1994 1995 1996 1997 1998 1999 2000 2001

ZAMET TURNOVER TREND

Page 27: Zanussi Metallurgica S.p.A.

33

43,8 4550,2

56,754,1

53,8 52,3

0

10

20

30

40

50

60EU

RO M

ILLI

ONS

1994 1995 1996 1997 1998 1999 2000 2001

CAST IRON DIVISIONTURNOVER TREND

Page 28: Zanussi Metallurgica S.p.A.

45,1

55,4 55,4

62,567,6 68,8 68,9 66,9

0

10

20

30

40

50

60

70TO

N ( x

100

0 )

1994 1995 1996 1997 1998 1999 2000 2001

CAST IRON DIVISIONVOLUME TREND

Page 29: Zanussi Metallurgica S.p.A.

13.5

22.7 22.9

29.6

34.435.8

40.1 39.8

0

5

10

15

20

25

30

35

40EU

RO M

ILLI

ONS

1994 1995 1996 1997 1998 1999 2000 2001

ALUMINUM DIE CASTINGDIVISION TURNOVER TREND

Page 30: Zanussi Metallurgica S.p.A.

4,5

6,4

7,2

8,48,8

9,4 9,38,9

0

1

2

3

4

5

6

7

8

9

10TO

N ( x

100

0 )

1994 1995 1996 1997 1998 1999 2000 2001

ALUMINUM DIE CASTINGDIVISION VOLUME TREND

Page 31: Zanussi Metallurgica S.p.A.

25,4

40,4 40,243,8

52,2 49,0

58,1

47,1

0

10

20

30

40

50

60EU

RO M

ILLI

ONS

1994 1995 1996 1997 1998 1999 2000 2001

COPPER DIVISIONTURNOVER TREND

Page 32: Zanussi Metallurgica S.p.A.

12,714,8 15,3

19,3

22,2 22,9 22,821,0

0

5

10

15

20

TON

( x 1

000

)

1994 1995 1996 1997 1998 1999 2000 2001

COPPER DIVISIONVOLUME TREND

Page 33: Zanussi Metallurgica S.p.A.

NET SALES FOR EACH DIVISIONACT 2001 (Euro Millions/%)

47.10

39.80

52.33

34%

29%

37%

Cast Iron Aluminum Copper

Page 34: Zanussi Metallurgica S.p.A.

SALES BY CUSTOMERSACT 2001

EMBRACO3%

IVECO6%

OTH21%

PIERBURG7%

ZF1%

SIEMENS2%

R. BOSCH1%

BITZER1%

ACC5%

EHP12%

ECC33%

DAYCO2%

TECUMSEH4%

AMETEK1%

KHD1%

Page 35: Zanussi Metallurgica S.p.A.

VOLUMES BY CUSTOMERS CAST IRON – ACT 2001

TECUMSEH9%

VW2%

DAYCO7%

BREMBO3%

EHP13%

SKF2%

METALDYNE3%

ECC45%

SATA2%

OTH9%

EMBRACO5%

Page 36: Zanussi Metallurgica S.p.A.

VOLUMES BY CUSTOMERSALUMINUM – ACT 2001

ECC5%

BLOMBERG2%

STEYER4%

GRUENER2%OTH

7%

IVECO21%

DENSO2%

PIERBURG26%

EHP16%

ACC12%

APRILIA3%

Page 37: Zanussi Metallurgica S.p.A.

VOLUMES BY CUSTOMERSCOPPER WIRE – ACT 2001

EMERSON2%

ACC13%

ECC37%

AMETEK3%

G.C.E.6%

UNIELETRIC2%

ATB3%

OTH19%

SIEMENS13%

ELETTROGAMMA2%

Page 38: Zanussi Metallurgica S.p.A.

47357

16031

3498 31265650

84

13666

1485 5878

0

10000

20000

30000

40000

50000

Cast Iron Aluminum Copper wire

HOUSEHOLD APPLIANCES AUTOMOTIVE ET/EM

VOLUMES SEGMENT SPLITACT 2001

TON

/00

0

Page 39: Zanussi Metallurgica S.p.A.

NET SALES SEGMENT SPLITACT 2001

Household Appliances Automotive ET/EM

Copper Wire

Cast Iron

Aluminum

Page 40: Zanussi Metallurgica S.p.A.

HOUSEHOLD APPLIANCESINDUSTRY

CUSTOMER Products Division

AEG washing machine components GG - AlElectrolux Zanussi washing machine components GG - Al

Cubigel Unidad Hermetica compressors castings, copper wire GG - Al - CuVerdichter compressors castings, copper wire GG - Al - CuZanussi Elettromeccanica compressors castings, copper wire GG - Al - CuSole motor shields, copper wire Cu - AlEmbraco Europe compressors castings, copper wire GG - Al - CuTecumseh Europe compressors castings GG Bitzer compressors castings GG

Siemens copper wire CuEmerson group copper wire CuAmetek Italia copper wire CuBlomberg washing machine components AlFlender - ATB copper wire CuCeset copper wire Cu

Page 41: Zanussi Metallurgica S.p.A.

AUTOMOTIVE INDUSTRY

CUSTOMER END USER ProductsGruener ZF Steering AlVolkswagen VW Group automatic gearbox components, GG - AlIveco gear box cover, supports, GG - Al

housings, dampers,water pumps, shifting forks, covers

Daimler Crysler Mercedes water pumps GGAudi motor-shaft cover GGDayco Fiat, OEM D/F dampers pulley GG - AlSimpson Peugeot, Renault

OEM D dampers pulley GG - AlPierburg Fiat, Peugeot, BMW water pumps, oil pumps, pulley GG - Al

Renault, GM, FordRobert Bosch Fiat, Iveco, OEM D master cylinders, wheel cylinders GGSata Fiat flywheels GGBrembo Spare parts for OEM solid and ventilated brake discs GGZahnrad Fabrik OEM D oil pumps, steering boxes GG - AlTitan Case New Holland, clutch components GG

Massey FergusonVM Motori oil pans AlDeutz Motor diesel engine covers AlSteyer - Puch Audi, VW transmissions AlMeccanica 2C Aprilia carters AlSiemens AG-A&D copper wire CuGate copper wire CuFIAMM copper wire CuDenso Manufacturing Fiat, Mercedes alternator supports, copper wire Al - CuIskra copper wire Cu

Page 42: Zanussi Metallurgica S.p.A.

ELECTROTECHNICAL – ELECTRO MECHANICAL INDUSTRY

CUSTOMER Products DivisionSKF ball bearing housing GGLafert motor flanges, copper wire GG - CuIngersoll Rand cylinder liners GGMab Masellis doors lockers GGDAB (Grunfoss) copper wire CuLowara (ITT) copper wire CuEbara copper wire CuElectroadda copper wire CuMecc-Alte copper wire CuMarelli Motori copper wire CuSisme copper wire CuElco copper wire CuSiemens AG-A&D copper wire CuElettrogamma copper wire CuT.M.A. copper wire CuCAME copper wire CuUnielectric copper wire Cu

Page 43: Zanussi Metallurgica S.p.A.

CAST IRON PRODUCTS

Audi

Magneti Marelli

VW ZF

Page 44: Zanussi Metallurgica S.p.A.

CAST IRON PRODUCTS

Robert Bosch

Fiat Group

Brembo

ZF

Page 45: Zanussi Metallurgica S.p.A.

CAST IRON PRODUCTS

Fiat - Peugeot - RenaultFiat Group

Bitzer

Electrolux

Page 46: Zanussi Metallurgica S.p.A.

Tecumseh Europe

Electrolux Embraco

CAST IRON PRODUCTS

Page 47: Zanussi Metallurgica S.p.A.

ALUMINUM DIE CASTINGPRODUCTS

Steyer Powertrain KHD

Pierburg Sarl (F) Iveco

Page 48: Zanussi Metallurgica S.p.A.

ALUMINUM DIE CASTINGPRODUCTS

Aprilia

Page 49: Zanussi Metallurgica S.p.A.

ALUMINUM DIE CASTINGPRODUCTS

Gruener

Iveco Sofim

Iveco

Iveco

Page 50: Zanussi Metallurgica S.p.A.

ALUMINUM DIE CASTINGPRODUCTS

Pierburg Lanciano

Page 51: Zanussi Metallurgica S.p.A.

ENAMELLED COPPER WIRE

Page 52: Zanussi Metallurgica S.p.A.

Zanussi Metallurgica S.p.A.

www.zml.itZona Industriale

33085 Maniago (PN)ITALY

Tel. 0039.0427.708111Fax. 0039.0427.708285


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