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Automated Logic Corporation 1150 Roberts Blvd. Kennesaw, GA 30144 770/429-3000 770/429-3001 Fax www.automatedlogic.com Copyright 2002 Automated Logic Corporation. All rights reserved. Automated Logic, the Automated Logic logo, SuperVision, Eikon, Alert, InterOp, and WebCTRL are registered trademarks of Automated Logic Corporation. BACnet ® is a registered trademark of ASHRAE. All other brand and product names are trademarked by their respective companies. Technical Instructions S6104 Using the S6104 2 Specifications 3 Mounting 3 Addressing 3 Power Wiring 4 Network Communications 4 Using the S6104 on an ARC156 Segment 5 Using the S6104 on a Legacy CMnet 5 Connecting the S6104 to the Network 5 Communicating with the Workstation Using SuperVision 6 Communicating Through the LogiStat Port Using SuperVision 6 Communicating Through the Access Port Using SuperVision 7 Inputs 8 LogiStat Wiring 10 Digital Outputs 11 Analog Outputs 12 Writing GFBs for the S6104 12 Point Identifiers 13 Point Identifiers in WebCTRL 13 Channel Numbers in SuperVision 13 Transferring Memory 14 Transferring Memory in WebCTRL 14 Transferring Memory in SuperVision 15 Troubleshooting 15 Formatting the Module 15 LEDs 15 Protection 16 Production Date 16
Transcript

Automated Logic Corporation • 1150 Roberts Blvd. • Kennesaw, GA 30144 • 770/429-3000 • 770/429-3001 Fax •

Technical Instructions

S6104

Using the S6104 2

Specifications 3

Mounting 3

Addressing 3

Power Wiring 4

Network Communications 4

Using the S6104 on an ARC156 Segment 5

Using the S6104 on a Legacy CMnet 5

Connecting the S6104 to the Network 5

Communicating with the Workstation Using SuperVision 6

Communicating Through the LogiStat Port Using SuperVision 6

Communicating Through the Access Port Using SuperVision 7

Inputs 8

LogiStat Wiring 10

Digital Outputs 11

Analog Outputs 12

Writing GFBs for the S6104 12

Point Identifiers 13

Point Identifiers in WebCTRL 13

Channel Numbers in SuperVision 13

Transferring Memory 14

Transferring Memory in WebCTRL 14

Transferring Memory in SuperVision 15

Troubleshooting 15

Formatting the Module 15

LEDs 15

Protection 16

Production Date 16

www.automatedlogic.com • Copyright 2002 Automated Logic Corporation. All rights reserved. Automated Logic, the Automated Logic logo, SuperVision, Eikon, Alert, InterOp, and WebCTRL are registered trademarks of Automated Logic Corporation. BACnet® is a registered trademark of ASHRAE. All other brand and product names are trademarked by their respective companies.

Using the S6104

The S6104 is part of the S-Line, designed specifically for controlling rooftop Air Handling Units (AHUs). The module can be mounted directly in or on the rooftop equipment.

The table below outlines the limitations and requirements depending on whether you are using WebCTRL or SuperVision to communicate with your S6104.

For more information, see the appropriate module driver document on the Automated Logic website at www.automatedlogic.com.

The S6104 has:

• 6 digital outputs

• 10 universal inputs

• 4 analog outputs

A single board provides the power circuitry, microprocessor, and non-volatile memory (stores data even during a power failure). The Access Port allows communication with WebCTRL or SuperVision. The 4-pin LogiStat Port provides the interface for a LogiStat room sensor. With certain restrictions, the LogiStat Port can also be used to communicate with WebCTRL or SuperVision

(see Figure 1).

WebCTRL SuperVision

Module Driver DRV_S6104 SLM

Number of Function Blocks*

1 1

Number of BACnet Objects*

1000 1000

* depending on available memory

Figure 1. S6104 Dimensions and Layout

7 1 /2 "

1 9 cm

1 1 /8 "2 .858 cm

D u a l R o ta ryA dd re ss S w itches

D ig ita l O u tpu t M ode(H O A ) S w itch es

P ow e rS w itch

A ccessP ort

8 7 /8 "22 .5 43 cm

1 1 /4 "

1 /4 ".635 cm

M anu a l F o rm a tB u tto n

3 .1 75 cm

Lo g iS ta t P o rt

Revised 7/30/02 • S6104 2 © 2002 Automated Logic Corporation

CAUTION Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate equipment.

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Specifications

Power 24VAC ± 10%, 50-60Hz, 20VA (0.83A) maximum (single Class 2 source only, 100VA or less). (24VAC ± 10%, 60Hz when ordered for UUKL Smoke Control Systems.)

Inputs One LogiStat Port and 10 universal inputs, configurable for 0-5VDC, 0-20mA, or thermistor/dry contact.

NOTE Universal inputs 9 and 10 are inaccessible if using a LogiStat or a LogiStat Plus. Temperature and setpoint adjust inputs replace universal inputs 9 and 10 in this situation.

Input Resolution 10 bit A/D.

Digital Outputs 6 digital outputs (Form A), 3A max.

Analog Outputs 4 analog outputs (0 to 10VDC), 20mA source capability.

Output resolution 8 bit D/A.

Communication For WebCTRL, 156 kbps BACnet-over-ARCNET and 9600 bps or 38.4 kbps EIA-485 BACnet MS/TP.

For SuperVision, 156 kbps BACnet-over-ARCNET, 9600 bps or 38.4 kbps legacy Control Module network (CMnet). Access Port: 9600 bps or 38.4 kbps EIA-485.

Environmental Operating Range -20° to 150°F (-28.9° to 65.6°C); 10 to 90% relative humidity, non-condensing. When ordered for UUKL Smoke Control Systems, 32°-120.2°F (0°-49° C); 10 to 85% relative humidity, non-condensing.

Status Indication Visual (LED) status of communication, running, errors, and all outputs.

Memory 512KB Flash memory and 512KB non-volatile battery-backed SRAM, and 128 bytes of serial EEPROM.

Real Time Clock A battery-backed real time clock that keeps track of time in the event of a power failure.

Protection Built-in surge and transient protection circuitry.

Battery Seven-year lithium BR2325 battery provides a minimum of 10,000 hours of data retention during power outages.

Listed by UL 916 (PAZX), cUL C22.2 No. 205-M1983 (PAZX7), FCC Part - Subpart B - Class A.

Mounting

Screw the S6104 into an enclosed panel using the mounting holes provided on the cover plate. Be sure to leave about 2 inches (5 centimeters) on each side for wiring.

Addressing

Before setting or changing the address, make sure the S6104’s power is off. The S6104 only reads the address when the module is turned on. After changing the address, you must transfer memory to the module. Refer to “Transferring Memory” on page 14.

Revised 7/30/02 • S6104 3 © 2002 Automated Logic Corporation

The S6104 has two rotary switches for addressing:

• For WebCTRL systems, use the switches to assign the device’s MAC (medium access control) address on the BACnet-over-ARCNET network segment. The rotary switches define the MAC address portion of the device’s BACnet address which is composed of the network address and the MAC address.

• For SuperVision systems, use the switches to assign the device’s module number.

One switch corresponds to the tens digit and the other corresponds to the ones digit. For example, if the module’s address is three, set the tens switch to zero and the ones switch to three, as shown in Figure 2.

Power Wiring

CAUTION The S6104 module is a Class 2 device (less than 30VAC, 100VA maximum). Take appropriate isolation measures when mounting the S6104 module in a control panel where non-Class 2 devices (for example, 120VAC) or wiring are present.

You can power several modules from the same transformer if you maintain the same polarity.

The S6104 has an operating range of 21.6VAC to 26.4VAC. If voltage measured at the module’s power input terminals is outside this range, the module may not work properly.

1. Turn the module’s power off. This prevents the module from being powered up before the proper voltage is verified.

2. Make sure the 24VAC power source is off.

3. Connect the power wires to the module’s power terminals labeled Gnd and 24VAC (see Figure 1 on page 2 for location).

4. Apply power to the transformer.

5. Make sure that 24VAC is present at the module’s power input terminals.

6. Set the module’s address. Refer to “Addressing” on page 3 for details about setting the address.

7. Turn the S6104’s power switch on.

When the module turns on, the Run and Power LEDs turn on. The Run LED begins blinking and the Error LED turns off. See Table 9 on page 16 to troubleshoot the LEDs. If the module does not respond, call Technical Support at (770) 429-3002.

Network Communications

The S6104 module supports several communications options through its CMnet port.

On a SuperVision system, the S6104 module can connect to a legacy CMnet at 9600 bps or 38.4 kbps, or to a BACnet-over-ARCNET network segment at 156 kbps.

Figure 2. Setting the Module’s Address

10s 1s

Revised 7/30/02 • S6104 4 © 2002 Automated Logic Corporation

Using the S6104 on an ARC156 SegmentWhen communicating at 156 kbps, the network segment uses a unique implementation of the industry standard BACnet-over-ARCNET protocol called ARC156. For a summary of the differences between ARCNET and ARC156, please refer to ARC156 CMnet Wiring Technical Instructions.

Use the appropriate wire for network communications. When using an ARC156 network, use an A3ARC156 wire available from:

Magnum Cable CorporationCleveland, OH 44110-0500(800) 421-0820

When the CMnet Select jumper is set to ARC156, the CMnet port is connected to an ARCNET processor, enabling the S6104 to communicate on an ARC156 network segment. Communication speed is 156 kbps regardless of the Baud Select jumper setting (see Table 1).

Using the S6104 on a Legacy CMnetUse a dedicated 22AWG to 18AWG twisted pair wire for legacy CMnet (EIA-485) wiring. For more information about CMnet wiring, refer to the Technical Handbook.

When the CMnet Select jumper is set to Legacy, the module communicates on a legacy CMnet at the baud rate set by the Baud Select jumper (see Table 1). The Port Select jumper must also be set to Access.

NOTE Setting the CMnet jumper to Legacy disables the industry standard BACnet-over-ARCNET (ARC156) protocol for the network segment and enables the proprietary ALC CMnet protocol.

Connecting the S6104 to the NetworkBefore connecting the S6104 to the CMnet, be sure the S6104’s power is off.

1. Set the CMnet mode (ARC156 or legacy CMnet) using the CMnet Select jumper.

2. If communicating on a legacy CMnet, set the Baud Select jumper for either 9600 bps or 38.4 kbps.

NOTE All modules on the CMnet must use the same baud rate.

3. Set the Port Select jumper:

• On a legacy CMnet, set the Port Select jumper for Access.

• On an ARC156 CMnet on a WebcTRL system, set the Port Select jumper for LogiStat.

• On an ARC156 CMnet on a SuperVision system, set the Port Select jumper for either Access or LogiStat depending on which port will be used for serial communications (see “Communicating with the Workstation Using SuperVision” on page 6).

4. Check the network communication wiring for shorts and grounds.

5. Connect the CMnet wires to the module’s screw terminals as shown in Figure 3 on page 6. Be sure to follow the same polarity as the rest of the CMnet.

Table 1. Jumper positions

CMnet Type CMnet Select Port Select Baud Select

ARC156 ARC156 Access or LogiStat

Not Applicable

Legacy CMnet Legacy Access

9600 bps or 38.4 kbps

Revised 7/30/02 • S6104 5 © 2002 Automated Logic Corporation

Communicating with the

Workstation Using

SuperVision

The S6104 can communicate with SuperVision through the Access Port or the LogiStat Port. The CMnet type determines whether the Access Port or LogiStat Port can be used for workstation communications (see Table 2).

Although communication is slower through the LogiStat Port, the LogiStat sensor may be more accessible than the S6104 module.

NOTE The LogiStat Port can only be used for communications when the S6104 is on an ARC156 CMnet.

Communicating Through the LogiStat Port Using SuperVisionThe S6104 communicates with SuperVision through the LogiStat connected at the module’s LogiStat Port. While connected, the S6104 does not allow a restart, a memory transfer, or any other action that would break the pass-through connection.

To communicate through the LogiStat Port, the S6104 must:

• be on an ARC156 CMnet

• use module driver v6.01d or later.

Communication speed is fixed at 1200 baud.

1. Connect the computer’s serial port to the EIA-232 port of the APT using a standard straight-through cable.

2. Set the APT’s Mode Select switch to TTL (see Figure 4.)

If you are using a LogiStat Plus without supplemental power to the APT, make sure the LED on the LogiStat Plus is on indicating that it can provide power to the APT. If the LED is not on, you can provide power to the APT using the Supplemental Power +5V dc connection and the special power cable to a laptop keyboard jack or an external supply, such as a 5V dc transformer.

Figure 3. Wiring the CMnet

Table 2. Configuring Module/Workstation Communications

CMnet Type LogiStat Sensor Port Select Baud Rate

ARC156 Base and PlusBase, Plus, Pro

AccessLogiStat

9600/38.4 kbps1200 bps

Legacy Std and Plus Access 9600/38.4 kbps

N et +N et -Sh ie ld

ARC156 network segment

Figure 4. Using the LogiPort

CONTROLMODULE

LogiStatPort

LogiStat

LogiPort

E IA-232Port

9

Rx

6 1

2- Tx out3- Rx in5- Gnd1,6,8- +10V or floating

Tx +5V

APT5

Exec. 4 relay

Isolate Network

Mode Select

TTL 485

ACCESSPORT

M ode SelectSwitch

Exec. 4 RelaySwitch

AccessPort

LogiStat Adaptor C able

Revised 7/30/02 • S6104 6 © 2002 Automated Logic Corporation

3. Set the Port Select jumper for LogiStat to enable communications through the LogiStat Port.

4. In SuperVision, define the connection using Table 3 on page 8.

5. In SuperVision, set the baud rate at 1200 bps.

6. Attach the LogiStat Adaptor Cable (part number 235022) to the APT cable. Use this assembly to connect the APT’s Access Port to the LogiStat’s LogiPort.

While connected, the LogiStat Pro displays “LP” indicating that the LogiStat Pro will not respond to input from the keypad.

NOTE When the LogiStat Adaptor Cable is inserted into the LogiPort, the S6104 can no longer read the LogiStat Inputs. The S6104 will continue to use the last valid temperature and setpoint adjust readings obtained before the cable was inserted into the LogiPort. If the Occupancy Override Timer was active when the connection was made, it will continue to count down, but no new inputs can be made until the LogiStat Adaptor Cable is removed. See the Eikon Microblock Reference Guide for more information about the LogiStat microblock.

7. Disconnect the LogiStat Adaptor Cable from the LogiStat's LogiPort when finished to allow the S6104 to receive inputs from the LogiStat.

Communicating Through the Access Port Using SuperVisionWhen using SuperVision, you can connect a workstation or portable computer directly to the S6104 module using an APT and the module’s Access Port (see Figure 6). This type of connection can be used to troubleshoot the module or transfer memory. If you are using an ARC156 CMnet, you can receive colors while connected to a module’s Access Port if a gateway module is on the CMnet. You cannot receive alarms through the Access Port, however.

1. Connect the computer’s serial port to the APT’s EIA-232 port using a standard straight-through cable.

2. Set the APT’s Mode Select switch.

• On an ARC156 network segment, use the TTL setting.

• On a legacy CMnet, use the 485 setting.

3. Connect the APT’s Access Port to the module’s Access Port.

4. Set the Port Select jumper to Access to enable communications through the Access Port.

Figure 5. Port Select to LogiStat

Logi-Access Stat

Legacy

Port Select

ARC156

Access PortLogiStat PortTemp LS5v

Gnd Sw

Logi-StatAccess

Figure 6. Using the Access Port

EIA-232Port

9

R x

6 1

2- Tx o ut3- R x in5- G nd1,6,8- + 10V or floating

T x + 5V

APT5

Ex ec. 4 re lay

Iso la te N etw ork

M ode Selec t

TT L 485

A C C ESSP O R T

Mode Select Switch

Exec. 4 RelaySwitch

Access Port

CONTROLMODULE

AccessPort

Revised 7/30/02 • S6104 7 © 2002 Automated Logic Corporation

5. Check the Baud Select jumper on the S6104 for the communication speed of the Access Port (9600 or 38.4K). If the jumper needs to be changed, turn the module’s power off first. The baud rate change registers when the module is turned on.

6. In SuperVision, define the connection type using Table 3.

Inputs

The S6104 provides 10 universal inputs. If you are wiring the S6104 module to a LogiStat or LogiStat Plus sensor, inputs 9 and 10 can be disabled, allowing temperature and setpoint adjust inputs to be read through the LogiStat Port instead (see “LogiStat Wiring” on page 10). Refer to Table 4 for information

about wire length, gauge, and shielding.

NOTE On an ARC156 network segment, inputs can be read through a LogiStat, LogiStat Plus, or LogiStat Pro. However, on a legacy CMnet, inputs can only be read on a LogiStat or LogiStat Plus.

• Thermistor: Precon type 2 (10 kohm at 77°F). Input voltages should range

between 0.489V and 3.825V for

thermistors.

• 0 to 5VDC: The output impedance must not exceed 10 kohms. The input impedance of the S6104 is approximately 1Mohm.

• 0 to 20mA: The input resistance on the A input is 250 Ohms. The B terminal supplies a voltage source to power the 4-20mA transducer. The B terminal is capable of supplying 18 to 24VDC, but the total current of all B terminals must not exceed 200mA. If the voltage measured from the B terminal to Gnd is less than 18VDC, you need to use an additional external power supply.

• Dry Contact: A 5VDC wetting voltage is used to detect contact position. This results in a 0.5mA maximum sense

current when contacts are closed.

Figure 7. Port Select and Baud Selects

Table 3. Connection Types

SuperVisionVersion

Type ofCMnet

GatewayPresent?

Use Connection Type

3.0 any n/a Access Port

2.6 ARC156 yes Direct Connect

2.6 ARC156 no Direct Network

2.6 legacy n/a Direct Network

38.4K 9600

B au d S e le c t38.4K 9600

Logi-Access Stat

Legacy

P o rt S e le c t

ARC156

A cce ss Po rtL og iS ta t P o rtTemp LS5v

Gnd Sw

Logi-StatAccess

C M ne t S e le c t

P o rt S e le c t

B au d S e le c t

Table 4. Input wiring restrictions

InputMaximum Length

Minimum Gauge Shielding

0 to 5VDC 50 feet15 meters

24AWG shielded and grounded to module’s B or Gnd terminal

ThermistorDry contact

50 feet15 meters

24AWG shielded and grounded to module’s B or Gnd terminal

0 to 20 mA 150 feet46 meters

20AWG unshielded

LogiStat Sensors

100 feet30 meters

22AWG * unshielded

*Automated Logic Corporation recommends a specific wire to connect the S6104 to the LogiStat. This 22AWG solid copper wire is available from Magnum Cable Corporation (part number A3LOGISTAT).

Revised 7/30/02 • S6104 8 © 2002 Automated Logic Corporation

1. Be sure the S6104’s power is off before wiring any inputs or outputs.

2. Connect the input wiring to the screw terminals on the module as shown in Figure 8.

NOTE If a 4-20mA sensor uses an external 24VAC power supply, connect one leg of the 24VAC supply to the module ground.

3. If using inputs 9 and 10 when wiring the S6104 to a rooftop AHU, set the Input Select jumper to the IN9/IN10 position. See Figure 9. If using a LogiStat or LogiStat Plus, see “LogiStat Wiring” on page 10.

4. Set the Universal Input Mode Select jumper for each input to indicate the type of sensor used. Make sure the jumper is positioned correctly, and be sure to grip the jumper by the sides only. See Figure 10.

Figure 8. Input Wiring

15

16

17

18

20

19

14

13

12

11

10

9

8

7

6

5

4

3

2

1

IN -10

IN -9

IN -8

IN -7

IN -6

IN -5

IN -4

IN -3

IN -2

IN -1

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

IN10 Log iS ta t

Inpu t S e lect

B - G nd/Loop P owe rA - Inpu t S igna l

38 .4k 9 600

C M ne t S e lec t

0 -20 m A

0-5V dc

dry-co n tactT herm is to r/

M ode S e lectUn ive rsa l Inpu t

IN 9/

T x

RxB aud S e le ct

5 V M a x, 20m A M a xInp uts

T o M odu le G roun dIso la ted D CP owe r S up p ly

4 W ire4-2 0m A

Iso la ted D CP owe r S up p ly

2 W ire4-2 0m A

2 W ire4-20 m A

D ry Contact

2 W ire0-5V DC

4 W ire usingm od u le power

Figure 9. Input Select set to IN9/IN10

LogiStatIN9/IN10

IN10 LogiStat

Input Select

IN9/

E143900TYPE: 006104

88FO

R

Management EquipmentOpen Energy

Revised 7/30/02 • S6104 9 © 2002 Automated Logic Corporation

5. Turn the S6104’s power switch on.

6. For each input, enter the point identifiers.

• In WebCTRL, enter the point number and the point type on the Properties page. For linear inputs, set the minimum value and maximum value to scale the point to engineering units.

• In SuperVision, enter the channel number, offset, and gain using the Configure Points or Point Help feature. Valid channel numbers are listed in “Channel Numbers in SuperVision” on page 13.

7. To verify each input’s operation, have each sensor create a known value and compare it to the condition reported on the FB’s Properties page in WebCTRL or

Status page in SuperVision.

LogiStat WiringThe S6104’s LogiStat Port provides the connection for a LogiStat room sensor (see Figure 1 on page 2). The Input Select jumper must be set to the LogiStat position when using a LogiStat or LogiStat Plus. This allows the S6104 to obtain analog temperature readings from the LogiStat through pin 2 (Temp) of the LogiStat Port. The LogiStat Plus also provides the slidepot position and TLO inputs through pin 3 (Sw). The LogiStat Pro provides temperature, setpoint adjust, and TLO inputs through serial communications. See Table 4 for the wiring restrictions for the S6104.

Refer to the section “Writing GFBs for the S6104” on page 12 for more information about using a LogiStat sensor.

1. Be sure the S6104’s power is off before wiring a LogiStat to the LogiStat Port.

2. If using a LogiStat or LogiStat Plus, set the Input Select jumper to LogiStat (see Figure 11).

NOTE Setting the jumper to LogiStat disables universal inputs 9 and 10.

If using a LogiStat Pro, set the Input Select jumper to IN9/IN10 to make the inputs available for use.

3. If using a LogiStat Pro, set the Port Select jumper to LogiStat; this enables communications through the LogiStat port.

NOTE The S6104 must be on an ARC156 network segment using a LogiStat Pro.

Figure 10. Universal Input Mode Select

Griphere

0-20mA

0-5VDC

dry-contactThermistor/

Mode SelectUniversal Input

Figure 11. Input Select set to LogiStat

IN9/IN10 LogiStat

IN10 LogiStat

Input Select

IN9/

E143900TYPE: 006104

88FO

R

Management EquipmentOpen Energy

Revised 7/30/02 • S6104 10 © 2002 Automated Logic Corporation

4. Use Figure 12 to wire a LogiStat, LogiStat Plus, or LogiStat Pro to the S6104.

Strip 1/4 inch of the ends of the wires (see Figure 13).

5. Turn the S6104’s power switch on.

Digital Outputs

The S6104 has 6 digital outputs which can be connected to a maximum of 24 Volts AC/DC (see Figure 14). Each digital output is a dry contact (rated at 3A maximum).

Be sure the S6104’s power is off before wiring any inputs or outputs. Connect the output wiring to the screw terminals on the module.

To verify each output’s operation, lock the output to a known condition using the Function Block’s Properties page in WebCTRL or Parameter page in SuperVision. Be sure the equipment operates as specified.

Each digital output can be placed in Manual (on or off) or Auto mode by setting the HOA switches (see Figure 1 on page 2 for the switches’ location). Table 5 on page 12 shows the status of the digital output based on the output’s configuration and the HOA switch position.

You can monitor the status of the HOA switches through WebCTRL or SuperVision. In WebCTRL, assign each switch a digital input in the FB using the point number and the HOA Status Feedback point type.

In SuperVision, assign each switch a digital input in the FB using channel numbers 81 through 86. Channel 81 corresponds to HOA switch number one, channel 82 corresponds to HOA switch two, and so on.

An off status means the HOA switch is in Auto mode. An on status means the HOA switch is in Manual mode.

Figure 12. LogiStat Wiring

Figure 13. Flip Lever Wiring

Gn

dT

xR

xP

wr

1 2 3 4

LogiStat

S6104

LogiStat PortGnd Sw

Temp LS5v

1 2 3 4

1. Insert wireinto opening

2. Press blacktab down toconnect wire

Figure 14. Digital Outputs

Power

Auto Off On

1

2

3

4

5

6

7

8

9

10

11

12

DO-3

DO-1

DO-2

DO-4

DO-5

DO-6

Revised 7/30/02 • S6104 11 © 2002 Automated Logic Corporation

Analog Outputs

The S6104 module has 4 analog outputs that support voltage devices in the 0 to 10VDC range. The device that is being controlled must have at least 500 Ohms resistance measured from its input to ground and must share the same ground as the module.

Although the S6104’s analog outputs were not designed to output current, it is possible to use these outputs for current mode devices. To drive a 20mA device from the

module’s analog output, the total resistance of the load must be 500 Ohms. If necessary, wire a 1/2 watt resistor in series with the 20mA device as shown in Figure 15.

Example: To drive a 20mA device that has 100 Ohms of resistance, wire a 400 Ohm resistor in series with the 20mA device (100 Ohms + 400 Ohms = 500 Ohms total resistance).

Be sure the S6104’s power is off before wiring any inputs or outputs. Connect the output wiring to the screw terminals on the module.

To verify each output’s operation, lock the output to a known condition using the Function Block’s Properties page in WebCTRL or Parameter page in SuperVision. Be sure the equipment operates as specified.

Writing GFBs for the S6104

You must use Eikon v3.0a or later to create GFBs for the S6104. When using a LogiStat sensor with the S6104, include a LogiStat microblock in the module’s GFB (see Figure 16). The LogiStat microblock supports the LogiStat, LogiStat Plus, and LogiStat Pro sensors. You do not need to enter point numbers or point types in SuperVision or Eikon for WebCTRL. Likewise, you do not need to enter channel numbers for this microblock in SuperVision or Eikon. For more information, refer to the Eikon Microblock Reference Guide.

Table 5. HOA Switch Positions

Output Configuration On Off Auto

Normally open output

DO contacts closed

DO contacts open

determined by FB programming

Results on Properties page in WebCTRL* or Status page in SuperVision**

ON ON OFF

* use point type of HOA Status Feedback and point number

** use channel numbers 81 - 86

Figure 15. Analog Output Wiring

100

PowerOn Off 24 Vac

Gnd

Gnd

Gnd

+

Gnd

+

Gnd

+

+

8

6

5

4

3

1

2

7AO-4

AO-3

AO-2

AO-1

4-20mA

400 AO

AO

0-10V

Revised 7/30/02 • S6104 12 © 2002 Automated Logic Corporation

Point Identifiers

A point can be identified in WebCTRL by its point number and point type; in SuperVision, a point is identified by its channel number. On both systems, expander number zero represents I/O points on the S6104.

Point Identifiers in WebCTRLEnter the point identifiers in Eikon for WebCTRL before the FB is made or on the FB’s Properties page in WebCTRL. Set the type, number, and minimum and maximum present values for each point on the S6104. Select a physical point type from the point type field and enter the number of the input or output. To scale a linear signal type, enter the appropriate minimum and maximum present values on the microblock’s dialog box.

Channel Numbers in SuperVisionThe following tables show the valid channel numbers for each point on the S6104. The offset and gain values used depend on the type of sensor or actuator attached to the I/O point. You can select the channel number, offset, and gain using SuperVision’s Point Help feature or Configure Points utility. Alternatively, you can preconfigure the points by manually entering the channel number, offset, and gain in Eikon using the values shown in the following tables.

Figure 16. Sample GFB for the S6104

Table 6. Analog Output Channel Numbers

Point Signal TypeChannel Number Range Offset Gain

AO 1 Analog 41 0 to 10VDC 0.00 0.0625

AO 2 Analog 42 0 to 10VDC 0.00 0.0625

AO 3 Analog 43 0 to 10VDC 0.00 0.0625

AO 4 Analog 44 0 to 10VDC 0.00 0.0625

Table 7. Digital Output Channel Numbers

Point Signal TypeChannel Number

DO 1DigitalHOA Status

1181

DO 2DigitalHOA Status

1282

DO 3DigitalHOA Status

1383

DO 4DigitalHOA Status

1484

DO 5DigitalHOA Status

1585

DO 6DigitalHOA Status

1686

Table 8. Universal Input Channel Numbers

Point Signal TypeChannelNumber †Range Offset Gain

UI 1

Thermistor 31-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 310 to 20mA0 to 5V

§ §

Digital 21

Revised 7/30/02 • S6104 13 © 2002 Automated Logic Corporation

Transferring Memory

You should download memory whenever you make changes to your modules (for example, change the module number, upgrade the module driver, or change the FB).

The S6104 can store a single Function Block in addition to the module driver. If any problems occur during this procedure, contact Technical Support at (770) 429-3002.

NOTE A memory download should be performed with caution. When the module is automatically restarted before and after transferring memory, any equipment controlled by the module is shut down and restarted. Downloading memory also overwrites all Function Blocks in the module causing the module to lose any stored data.

Transferring Memory in WebCTRLIf you are using WebCTRL to transfer memory, you must use the DRV_S6104 module driver. You must be logged in to WebCTRL with the appropriate privilege to download memory. For more information about using WebCTRL, refer to the WebCTRL Configuration Guide.

1. Click the CFG button at the bottom of the navigation pane.

2. Click Download in the CFG tree control.

3. Click the Memory, Parameters, or Schedules boxes, depending on what you want to download.

NOTE A memory download includes a parameter and schedule download.

4. Expand the tree in the action pane, click the module you want to download to, then click Add. Click on and Add any other modules you want to download to.

5. Click the Execute Download button.

If any downloads failed, they are listed in the Failures section under the tree in the

UI 2

Thermistor 32-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 320 to 20mA0 to 5V

§ §

Digital 22

UI 3

Thermistor 33-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 330 to 20mA0 to 5V

§ §

Digital 23

UI 4

Thermistor 34-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 340 to 20mA0 to 5V

§ §

Digital 24

UI 5

Thermistor 35-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 350 to 20mA0 to 5V

§ §

Digital 25

UI 6

Thermistor 36-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 360 to 20mA0 to 5V

§ §

Digital 26

UI 7

Thermistor 37-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 370 to 20mA0 to 5V

§ §

Digital 27

UI 8

Thermistor 38-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 380 to 20mA0 to 5V

§ §

Digital 28

UI 9 *

Thermistor 39-17° to 213° F-27° to 100.6° C

0.000.00

15.8815.69

mA or Volts 390 to 20mA0 to 5V

§ §

Digital 29

UI 10 *

Thermistor 3A-17° to 213° F-27° to 100.6° C

0.0015.8815.69

mA or Volts 3A0 to 20mA0 to 5V

Digital 2A

* This input is not available when using a LogiStat or LogiStat Plus.† Celsius values can only be displayed in SuperVision when the Function Block is made in Eikon v2.0 or later with the Metric option enabled. Refer to the Eikon User’s Guide for more information.§ For ALC 0-20mA sensors, use the offset and gain printed on the sensor. Otherwise use the Point Configuration or Point Help feature in SuperVision v2.0 or later.

Table 8. Universal Input Channel Numbers

Point Signal TypeChannelNumber †Range Offset Gain

Revised 7/30/02 • S6104 14 © 2002 Automated Logic Corporation

action pane. To retry a failed download, click the module in the Failures list, click Add, and click the Execute Download button again. If you do not want to retry a failed download, click the Clear Failures button.

NOTE Since a failed download indicates a system problem, you should never clear a failure. Locate and resolve the problem, then retry the download.

6. Click the Properties button to refresh the screen. This removes the items from the Download Items list.

Transferring Memory in SuperVisionIf you are using SuperVision to transfer memory, you must use SuperVision v2.6b or later, FB Link v2.7a or later, and the SLM module driver. The S6104 module using the SLM module driver can store a single FB.

1. Log in to SuperVision on a workstation connected to the CMnet. You can also connect directly to the module using the Access Port or LogiStat Port; see “Communicating with the Workstation Using SuperVision” on page 6.

2. Navigate to the module driver and look at the module status report in SuperVision to make sure the module type and number agree with the module.

• To view the module status report in SuperVision v3.0, click Tools - Troubleshooting - Module Status.

• To view the module status report in SuperVision v2.6b or later, press the [ESC} key, type MO ,,module address,15

and press Enter.

3. Transfer memory to the module.

• In SuperVision v3.0, click Tools - Troubleshooting - Transfer Memory to Module.

• In SuperVision v2.6b, download memory for This Module.

4. When the memory transfer is finished, check the module status report again. Make sure the FB List on this page shows the FB you intended to transfer.

Troubleshooting

Formatting the ModuleIf you are unable to communicate with a module after transferring memory, you can, as a last resort, manually format the module to try to restore communication. Formatting the module erases all memory, so you need to transfer memory back to the module once it is formatted.

NOTE Since the module is automatically formatted when you transfer memory, you should only manually format the module if communication was not established after the memory transfer.

1. Turn the module’s power off. Make sure the address switches are not set to ‘0 0’.

2. Press and hold the Format button (see Figure 1 on page 2 for location). While continuing to hold the Format button, turn the module’s power on.

3. Continue to hold the button until the Error LED flashes three times in sync with the Run LED.

4. Release the Format button.

5. Transfer memory to the module. Refer to “Transferring Memory” on page 14.

LEDsThe S6104 module has several LED indicators to show the status of certain functions. Table 9 on page 16 explains the Run and Error LED signals in detail to assist troubleshooting.

See Figure 17 for location of LED signals.

Revised 7/30/02 • S6104 15 © 2002 Automated Logic Corporation

Power - indicates power is being supplied to the module.

CMnet Tx - lights when the module transmits data over the CMnet.

CMnet Rx - lights when the module receives data from the CMnet.

Digital Output Status - lights when the digital output is activated.

Analog Output Status - lights when the analog output is activated.

ProtectionThe S6104 module is protected by internal solid state Polyswitches on the incoming power and network connections. These Polyswitches are not replaceable and will reset themselves if the condition that caused the fault returns to normal.

Production DateTo determine when a module was manufactured, check the module status report for the module in WebCTRL or SuperVision. Refer to the appropriate user’s guide for more information about the module status report.

A sticker on the back of the module also shows the date the module was manufactured. The first three characters on the sticker indicate the type of module. The next two characters show the year and month (the month digit is in hexadecimal).

Figure 17. S6104 LED locations

Table 9. LED Signals

Run LED Error LED Condition

2 flashes per second

Off Normal

2 flashes per second

1 flash, then pause

Normal, but module is alone on the CMnet (this sequence doesn’t occur in WebCTRL)

2 flashes per second

2 flashes alternating with LED

Five minute auto-restart delay after system error

2 flashes per second

2 flashes in sync with LED, then pause

Module is configured for a different baud rate than the rest of the network segment

2 flashes per second

3 flashes, then off

Module has just been formatted

Digital OutputStatus

Run Error

CMnetTx

CMnetRx

Analog OutputStatus

Power

C O R P O R A T I O NOGICLU TO M A TE DA

1 1

1 2S6104Control Module

2 flashes per second

4 flashes, then pause

Two or more devices on this network have the same ARC156 network address

2 flashes per second

On Exec halted after frequent system errors or GFBs halted

5 flashes per second

On Exec start-up aborted, Boot is running

5 flashes per second

Off Firmware transfer in progress, Boot is running

7 flashes per second

7 flashes per second, alternating with LED

Ten second recovery period after brownout

14 flashes per second

14 flashes per second, alternating with LED

Brownout

Table 9. LED Signals (Continued)

Run LED Error LED Condition

Revised 7/30/02 • S6104 16 © 2002 Automated Logic Corporation


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