WO 2014/146037 Al

(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT)

(19) World Intellectual PropertyOrganization

International Bureau(10) International Publication Number

(43) International Publication Date18 September 2014 (18.09.2014)

WO 2014/146037 AlP O P C T

(51) International Patent Classification: AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY,A23N 5/03 (2006.0 1) B26F 1/1 6 (2006.0 1) BZ, CA, CH, CL, CN, CO, CR, CU, CZ, DE, DK, DM,B26D 5/08 (2006.01) DO, DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT,

HN, HR, HU, ID, IL, IN, IR, IS, JP, KE, KG, KN, KP, KR,(21) International Application Number: KZ, LA, LC, LK, LR, LS, LT, LU, LY, MA, MD, ME,

PCT/US20 14/0309 10 MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ,

(22) International Filing Date: OM, PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA,

17 March 2014 (17.03.2014) SC, SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM,TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM,

(25) Filing Language: English ZW.

(26) Publication Language: English (84) Designated States (unless otherwise indicated, for every

(30) Priority Data: kind of regional protection available): ARIPO (BW, GH,

61/801,436 15 March 2013 (15.03.2013) US GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, SZ, TZ,UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, RU, TJ,

(72) Inventor; and TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, DK,(71) Applicant : DE POO, Paul [US/US]; 2932 Staples Aven EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, LV,

ue, Key West, FL 33040 (US). MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM,TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW,(74) Agent: SCHWAAB, Andrew, B.; DLA Piper LLP (US),KM, ML, MR, NE, SN, TD, TG).

2000 University Avenue, East Palo Alto, CA 94303 (US).Published:(81) Designated States (unless otherwise indicated, for every

kind of national protection available): AE, AG, AL, AM, — with international search report (Art. 21(3))

[Continued on next page]

(54) Title: VALVE FOR EXTRACTING COCONUT WATER

(57) Abstract: Systems and methods associd.1 .5 d.6 a .2 ated with installing a valve accessing and

removing liquid from within a coconut aredisclosed. In one illustrative implementation, the process involves aspects of installing a valve, wherein the valve may in

clude a plunger constructed and arranged topierce a coconut shell Among other things,innovations herein may involve aspects related to installation a valve with flangeand/or grommet type structures constructedand arranged to pierce a coconut husk andto stop insertion of the plunger into thecoconut at a predetermined point.

E d.3 d . 0d.4 d.1 1 FIG. 12

w o 2 0 1 4/1 4603 7 A l III 11 II II 11 I I 11 II III III 11 lllll 111 II 111 1 III II 11 II

before the expiration of the time limit for amending theclaims and to be republished in the event of receipt ofamendments (Rule 48.2(h))

VALVE FOR EXTRACTING COCONUT WATER

CROSS-REFERENCE TO RELATED APPLICATION INFORMATION

This application claims benefit/priority of provisional patent application No.

61/801 ,436, filed March 15, 2013, this is also a continuation-in-part of application

No. 13/839,516, filed March 15, 2013, published as US2014/0044848A1 , all of

which are incorporated herein by reference in entirety.

BACKGROUND

Field

Aspects herein are directed to valves and systems and methods

associated with such valves, such as innovations for safely, easily, and

sustainably tapping coconuts for drinking.

Description of Related Information:

Freshly tapping young coconuts is the best way to enjoy the health

benefits, nutrients, and pure taste of coconut water. Yet, few coconut water

drinkers have ever had the pleasure of drinking coconut water straight from the

coconut — an experience thought only as a novelty while on vacation. In

coconut-indigenous regions, creating a hole in the shell and inserting a straw is

how coconut water is usually enjoyed. No pasteurization is needed because the

coconut water is naturally sterile from being housed in the fruit and shell — its

natural packaging.

It is impossible to open a coconut without tools. Conventionally, the tools

used to access the coconut water and flesh are dangerous, inefficient, and too

difficult for everyday supermarket consumers to adopt — even as they adopt the

taste for coconut water. There is also a significant labor shortage in the prime

coconut producing areas such as Vietnam and Thailand and it has become

increasingly difficult to find skilled laborers that can correctly open the coconuts.

l

It is a trade and skill that is passed along generation to generation and is not

something that is easily picked up. There are several methods to extract coconut

water from both brown and green coconuts. These include, for example, cracking

the coconut on a hard, sharp object such as a rock, the drain before opening

method, the tap and rotate method using a heavy knife, and the machete method

for young coconuts. All of these methods are practiced in coconut-indigenous

areas. While each of these methods accomplishes the harvesting of coconut for

drinking, they require special skills and tools to that increase the time and money

spent tapping coconuts for consumption.

Typically, coconut water drinkers buy industrially packaged, pasteurized

coconut water — trading eco-consciousness (and some argue taste and

nutrition) for convenience. This convenience and portability has driven coconut

water's growth in popularity as a natural sports beverage. Consumers in non-

indigenous regions can purchase coconut water in glass bottles, cans, and

plastic bottles — all of which increase environmental impact. Unfortunately, the

environmental impact of global canning, processing, and distribution systems

involved in providing convenient access to coconut water can be substantial. And

this impact is increasing as both global beverage giants seek to claim an

increasing share of the coconut water market.

Processing coconut water for packaging diminishes taste and nutrition.

Processed coconut water is pasteurized through heating (or cooking), which

degrades the taste and nutritional potency of the coconut. This is a necessary

step once the water and flesh of the coconut are exposed to oxygen.

Furthermore, concentration and packaging alters taste. Most consumers

consider freshly tapped coconut water from young coconuts to be the tastiest.

Yet, some producers of "processed" coconut water evaporate the water to create

a concentrate in order to lower cost in shipping and increase margins.

Concentrating coconut water is a heat-intensive processing step - more heat

intense than pasteurization (something done by all brands of packaged coconut

water). This processing step further removes coconut water from its original

natural state, which degrades its taste and nutritional value.

The best industrial methods for processing coconut water still fall short.

High Pressure Pasteurization (HPP), which is the best way to kill bacteria while

preserving the flavor, is still too expensive and limited a technology for mass

adoption in the beverage industry. Currently, HPP coconut water struggles for

profitability in coconut beverage category, since they are often two or three times

the price per volume than traditionally pasteurized competitors. Even though

HPP coconut water delivers close to fresh taste and nutrition it contributes to the

production waste with its bottling and packaging process. HHP processing of

liquids requires durable plastic bottles to withstand the high pressure

environment. These plastics do not biodegrade.

OVERVIEW OF SOME ASPECTS

Among other things, various systems and methods consistent with

aspects of the present inventions may address the aforementioned limitations

and/or other limitations associated with methods for extracting coconut water.

The valve and the systems and methods associated with using the

coconut valve described herein may allow coconut water drinkers to safely tap

young coconuts in a matter of seconds, with no environmental waste. The

coconut valve, which may be made entirely of cornstarch or some other

biodegradable material, may be set into a young coconut during coconut

packaging or processing. The consumer then punctures the flesh of the coconut

with the valve to tap the coconut and drink the pure young coconut water.

It is to be understood that both the foregoing general description and the

following detailed description are exemplary and explanatory only and are not

restrictive of the invention, as described. Further features and/or variations may

be provided in addition to those set forth herein. For example, the present

invention may be directed to various combinations and subcombinations of the

disclosed features and/or combinations and subcombinations of several further

features disclosed below in the detailed description.

DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which constitute a part of this specification,

illustrate various implementations and aspects of the innovations herein and,

together with the description, help illustrate the principles of the present

inventions. In the drawings:

FIG. A are sectional and perspective views of a coconut valve consistent

with certain aspects related to the innovations herein.

FIG. 1B is a sectional view of a coconut valve consistent with certain

aspects related to the innovations herein.

FIGs. 2A-2C are perspective views of a coconut valve consistent with

certain aspects related to the innovations herein.



FIGs. 4A-4D are side views of a coconut valve consistent with certain


FIG. 5 is a side view of a coconut valve consistent with certain aspects

related to the innovations herein.

FIG. 6A-6D are cross-sectional schematic views of a coconut valve

consistent with certain aspects related to the innovations herein.

FIG. 7 is a perspective view of a coconut valve mold consistent with


FIG. 8 is a cross-sectional view of a coconut valve consistent with certain


FIG. 9 is a side and cross-sectional view of a coconut and coconut valve

of a coconut valve consistent with certain aspects related to the innovations

herein.

FIG. 0 is a schematic view of a drill consistent with certain aspects

related to the innovations herein.

FIG. 11 is a perspective view of a coconut valve installation system








DETAILED DESCRIPTION OF ILLUSTRATIVE IMPLEMENTATIONS

Reference will now be made in detail to the inventions herein, examples of

which are illustrated in the accompanying drawings. The implementations set

forth in the following description do not represent all implementations consistent

with the claimed inventions. Instead, they are merely some examples consistent

with certain aspects related to the present innovations. Wherever possible, the

same reference numbers will be used throughout the drawings to refer to the

same or like parts.

The systems, methods, valve, and installation process disclosed herein

efficiently enables everyone to enjoy the freshest, tastiest, and most nutritious

coconut water possible. The disclosed coconut valve will bring freshly tapped

coconut water to the masses while minimizing the environmental impact of global

distribution.

The success of coconut water should not have such a high environmental

cost, and coconut water is tastiest and most nutritious when enjoyed directly from

the coconut itself. Accordingly, a compostable valve is disclosed that enables the

enjoyment of freshly tapped coconut water worldwide while minimizing the

environmental impact of global distribution.

In certain embodiments of the present disclosure, a compostable valve

may be used to sustainably enable one-step access to the coconut water inside

fresh coconuts. In certain embodiments, the user may simply press the valve and

drink freshly tapped coconut water straight from the coconut. The user may also

compost the coconut and the compostable valve, which results in a reduced

amount of waste from that presently associated with many other methods and

systems currently used to extract coconut water from coconuts.

It is contemplated that coconuts are selected, shaved, and dipped in

fungicide per industry standards.

Certain embodiments disclose a coconut valve that may be set into the

freshly picked and shaved coconut, allowing the user to directly consume

coconut water from its natural packaging, the coconut itself. In this way, the

coconut valve system or method avoids the processing steps typically used in

today's coconut water extraction and distribution business. By employing certain

embodiments, producers no longer have to harvest coconut water in large

batches for pasteurization, packaging, and distribution.

Certain embodiments of the disclosed coconut valve dramatically reduce

the environmental footprint of the industrial supply chain for coconut water, by

providing a more sustainable method of harvesting, packaging, and distributing

coconut water for mass consumption.

Nature's packaging (i.e. the coconut itself) preserves the coconut water

better and longer than even the best industrial methods. A fresh coconut kept in

a cool environment can have a shelf life of up to 90 days. This exceeds the shelf

life of industrially package alternatives by 30 to 60 days, depending on the

manufacturer. Certain embodiments of the disclosed valve remove the industrial

bottling processes and the factories from the supply chain.

Coconut water is naturally sterile inside the coconut. Therefore,

pasteurization is not a necessary step when drinking freshly tapped coconut

water. Moreover, via certain embodiments of the disclosed coconut valve,

consumers do not have to settle for diminished nutrition and taste to safely drink

coconut water. They can enjoy the raw coconut water safely from its source

(assuming coconuts are selected, shaved, and dipped in fungicide per industry

standards).

Certain embodiments of the disclosed valve enable the pure taste and

nutritional value of coconut water to be preserved in nature's packaging. Utilizing

the coconut itself as a drinkable container reduces the cost of production and the

carbon footprint in satisfying the growing demand for coconut water worldwide.

Certain embodiments of the disclosed valve offer a relatively simple

method for tapping fresh, young coconuts. Consumers may press the valve into

the coconut to puncture the coconut flesh bladder and drink from the coconut like

a bottle. No other equipment or skills are required. The above-described

embodiments may allow easy access to unprocessed coconut water for many

consumers, including mainstream shoppers who otherwise would not buy a

whole, fresh coconut.

In certain embodiments, the coconut valve is made from compostable

bioplastics, which allows for a 100% compostable finished product to provide

access to unprocessed, mass-market coconut water. The coconut husk and

valve can biodegrade, reducing the amount of ongoing pollution of the

environment. There is little-to-no environmental waste when consuming coconut

water using the compostable coconut valve.

Certain embodiments of the coconut valve enable the use of the coconut

itself as the container for convenient consumption. Using the natural package for

coconut water greatly reduces the industrial packaging necessary in producing

mass-market coconut water. With these embodiments, there is no need for

canning, bottling, or printing that is typically associated with today's conventional

processes and systems for packaging coconut water.

In certain embodiments, branding can be achieved through the use of a

laser etching or other marking on the husk of the coconut, which may reduce or

eliminate environmental waste associated with the branding process.

Certain embodiments of the coconut valve provide safe ways to tap a

coconut. These embodiments eliminate the use of large knives in tapping fresh

coconuts, as are often used today. With the safer methods afforded by certain

embodiments of the coconut valve, more consumers may feel comfortable

tapping coconuts themselves.

Coconut valves such as those described in greater detail below may be

inserted into coconuts during processing for later use by consumers. A coconut

may have an aperture placed within the coconut wall having a predetermined

diameter so that a valve plug seats within said aperture with a valve plug collar

substantially engaging the wall of the aperture. The valve plug may include a

valve plug bore for receiving a plunger sleeve having a plunger sleeve bore with

a based positioned plunger sleeve membrane that seals the coconut's contents

until a plunger stopper having a plunger-stopper lance and plunger-stopper lance

tip is used to puncture a plunger sleeve membrane, thereby providing access to

the coconut water contained within the coconut. The plunger-stopper may be

tethered to the plunger sleeve. The plunger-stopper may provide access to the

coconut's contents and also serve as a stopper to seal any remaining coconut

contents for future use, as the plunger-stopper may seal the plunger sleeve bore.

A coconut may be provided with a tooled aperture placed through the

seed wall having a predetermined diameter so that a valve plug can be pressed

into said aperture so that the valve plug collar engages the top periphery wall of

said coconut aperture while the valve plug flange engages the interior periphery

wall of said coconut aperture. A plunger sleeve may be seated within the valve

plug bore having a base positioned plunger sleeve membrane that seals the

coconut's contents.

The coconut water can be selectively accessed by a user once the

membrane has been punctured using the plunger-stopper tip. The plunger-

stopper may also provide a collar having a similar diameter as the plunger sleeve

bore so that the bore spout can be resealed to preserve any remaining coconut

water for future consumption.

FIGS. 1A-9 illustrate coconut valves which may be used as described

above. The illustrated embodiments may provide disposable valves for safely,

easily, and sustainably tapping coconuts for drinking.

FIG. A are sectional and perspective views of a coconut valve consistent

with certain aspects related to the innovations herein. As set forth in FIG. 1A ,

various dimensions A 1, B 1 , C 1 , D 1 , E 1 , F 1 , G 1 , H 1 , 11 , J 1 , K 1 of the plunger,

hinge and cap of valve may be equal or approximately equal to the values shown

in FIG. 1 (e.g., A1=22 mm, B 1= 11.7 mm, C1=10 mm, etc.). Perspective views of

the valve L 1 , M 1 illustrate the plunger, cap and grommet of the valve. A 1 , B 1 ,

C 1 , H 1 illustrate dimensions of the cap, K 1 is a dimension of a hinge portion

connecting the cap and plunger, and D 1 , E 1 , F 1 , G 1 , 11 , and J 1 are dimensions

of the plunger portion of the valve.

FIG. 1B is a sectional view of a coconut valve consistent with certain

aspects related to the innovations herein. As set forth in FIG. 1B, various

dimensions N 1 , 0 1, P 1 , Q 1 , R 1 , S 1 , T 1 , U 1, V 1, of a grommet of a valve may be

equal or approximately equal to the values shown in FIG. 1 (e.g., N1=19.5 mm,

0 1=12.7 mm, P1=24 mm, etc.).


certain aspects related to the innovations herein. As set forth in FIGS. 2A,

various dimensions, D2, E2, J2, K2 of a plunger of a valve may be equal to or

approximately equal to the values shown in FIG. 2A (e.g., D2=28 mm,

E2=1 5.6mm, J2=10.4 mm, etc.). As set forth in FIG. 2B and 2C, various

dimensions, P2, N2, R2, Q2, X2, Y2, Z2 of a plunger and grommet of a valve

may be equal to or approximately equal to the values shown in FIGs. 2B-2C

(e.g., P2=24.1 mm, N2=18.3 mm, X2=15.8 mm, etc.)


certain aspects related to the innovations herein. FIGs. 3A-3C show different

possible perspectives and configurations of the plunger A3, hinge B3, and

grommet C3. In FIG. 3A, elements A3, B3 and C3 are separated. In FIG. 3B, the

plunger A3 is aligned over the grommet C3. In FIG. 3C, the plunger A3 is

inserted through the hole in the grommet C3.

FIGs. 4A-4D are side views of a coconut valve consistent with certain

aspects related to the innovations herein. Similar to FIGs. 3A-3C, different

possible perspectives and configurations of the valve are illustrated in FIGs. 4A-

4D. FIG. 4A shows a separated position. The grommet C4 may include a thin

membrane that is pierced by the plunger and lies flat on a coconut surface. The

thin membrane (e.g., 0.2 mm) of the grommet may be pierced and pushed aside

on insertion of the plunger. FIG. 4B shows the plunger aligned over the grommet.

In FIG. 4C, the plunger A4 is pushed downwards, breaking the seal of the thin

membrane. The plunger may act as a cap, also resealing the coconut when

inserted again. In FIG. 4D, D4 illustrates that the membrane is pierced and

pushed aside on insertion of the plunger. The hinge tab B4 may remain attached

to the grommet and plunger without any torn away parts or creation of waste.

FIG. 5 is a side view of a coconut valve consistent with certain aspects

related to the innovations herein. The valve may include a ledge A5 to help the

valve lock in place and ensure a snug fit against the coconut once inserted into

the coconut husk.

FIG. 6A-6D are cross-sectional schematic views of a coconut valve

consistent with certain aspects related to the innovations herein. FIG. 6A

illustrates the plunger A6, hinge B6, and grommet C6. Illustrative dimensions are

provided in FIG. 6B, where a hinge length D6 of 4 1 mm and plunger length E6 of

33 mm are depicted. In FIG. 6C, a plan view of the plunger inserted into grommet

is illustrated. FIG. 6D illustrates illustrative dimensions where a diameter G6 of

16.4 mm and a thin membrane F6 of 0.6 mm are provided.

FIG. 7 is a perspective view of a coconut valve mold A7 consistent with

certain aspects related to the innovations herein. Material may be placed in the

mold and formed into a coconut valve consistent with the descriptions provided

herein. For example, a liquid may be poured into the mold and allowed to cool or

cure into a coconut valve.

FIG. 8 is a cross-sectional view of a coconut valve consistent with certain

aspects related to the innovations herein. A coconut valve A8 is illustrated as

piercing the husk B8 and shell C8 to allow access to the coconut meat D8 within.

A 5/8w countersunk hole E8 may be drilled into the husk B8 by the valve, and a

5/8w hole may be drilled through the shell as well.

FIG. 9 is a side and cross-sectional view of a coconut and coconut valve

of a coconut valve consistent with certain aspects related to the innovations

herein. C9 is a cross-sectional view of the plunger through the grommet and

membrane. A9 points to the plunger hole where a user may push a straw

through, and B9 illustrates that the membrane is pierced with the plunger so that

the plunger remains inserted to hold the straw.

Next, the systems and methods associated with installation of a coconut

valve are discussed herein below. The installation methods and systems remove

all the otherwise necessary processing steps employed by global canning and

distribution giants in the coconut water business. Accordingly, producers no

longer have to harvest coconut water in large batches for pasteurization,

packaging, and distribution.

The disclosed systems and method of installation of a coconut valve can

dramatically reduce the environmental footprint of the industrial supply chain for

coconut water by providing a more sustainable method of harvesting, packaging,

and distributing coconut water for mass consumption. The valve may fit snuggly

into the coconut husk when installed such that every installed coconut valve

forms an airtight seal with the coconut. This may prevent oxygen from fermenting

the coconut water and flesh. Achieving a snug fit ensures quality.

The highest quality of fresh coconut water is achieved because boring the

hole in the husk compliments the design of the valve. The valve may include a

double ribbed lip and the drilling process ensures that the valley of this lip fits

snuggly against the hard shell, creating an air tight seal above and below the

hard shell that protects the coconut flesh for oxygen and other contaminants.

FIG. 0 is a schematic view of a drill consistent with certain aspects

related to the innovations herein. Example drill A is illustrated and has a length of

8 inches. A2 illustrates a cross-sectional view of the bottom of the drill. A ledge

a.1 is provided to allow the cap B to be placed onto the end of the drill A . Cap B

is placed over the drill A up to the ledge a.1 and allows the valve to be placed

within the recess b.2. The ledge a.1 may protrude 1/8 inch from the drill. A cross-

sectional view of the cap is shown in b.1 . Below the drill is shown the Morse

Taper and corresponding illustrative dimensions. The taper is 1:19.922, OA is

23.825 mm., B2 is a maximum of 94 mm., C2 is a maximum of 99 mm., D2 is a

maximum of 20 mm., E is a maximum of 18.5 mm., F is 7 mm., G is 2 mm., H is

5 mm., J is 7.9 mm., and K is 1° 26' 16".


consistent with certain aspects related to the innovations herein. The system may

include a coconut vise, drill, and valve placement system. In FIG. 11, a

schematic illustrating an exemplary system that facilitates installing a valve is

provided according to an embodiment. The system in FIG. 11 may be configured

to bore a hole through the inner shell (endocarp) of a partially husked coconut (a

coconut from which part of the exocarp has been cut away), suck away the

debris from such drilling, and install the above-described valve into the hole

drilled in the surface of the coconut shell.

In one implementation, the system may include a two-flute step drill A

(which may be made of stainless steel, for example) which can bore through the

outer husk (mesocarp) and inner shell of the coconut, but not through the meat

(solid endosperm) inside of the coconut. The drill A may have a lip a.1 above the

fluting to limit the vertical travel of cap B.

A stainless steel cap B may be placed over the drill A , to depress the

inventive valve into the endocarp of the coconut. The valve may fit into and

partially over the endocarp of the coconut, sealing the inner contents (solid and

liquid endosperm) of the coconut from outside contaminants.

A stainless steel vise C may be adjustable on four axes. In one aspect, the

vise C includes a tray c.4 with one static rounded stainless steel plate and an

opposing rounded stainless steel plate on a threaded pole, the rotation of which

by a handle c.2 causes horizontal travel across the tray. The entire tray c.4 may

be rotated around its base by turning a handle c . , which may operate in either a

free or a locked position.

In the handle's locked position the tray may be held stable, and in the

handle's free position the tray may be allowed to rotate on its base axis. The tray

c.4 may be fixed to an arm extending from a brace which connects to the main

pillar d.3. This arm may be adjusted on its vertical and horizontal axis by freeing

a locked handle c.3 which is fitted to the main pillar by a bracket. Freeing this

handle may loosen the bracket and thus allows adjustment of the arm. Thus, the

height of the tray c.4 relative to the drill A is adjustable via the handle c.3.

A drill press D may include, for example, stainless steel inner components

including a stainless steel housing for the pulleys and motor d.1 of the drill press,

a stainless steel lever d.2 controlling the vertical travel of drill A , a stainless steel

pillar d.3 supporting the upper portion of the drill press, and a base d.4 that

supports and stabilizes the pillar and upper portion of the drill press.

A debris collector E, may comprise a vacuum that collects debris and

includes a motor e.3, a debris repository e.2, and a flexible hose e.1 to be

mounted/provided close to vice C and drill A during operation. The debris

collector E may operate simultaneously with the drill press A to collect the debris

created during drilling of the coconut.

The coconut valve itself can be re-sealable, sanitary, eco-friendly, easy-to-

install, and easy-to-drink. In an aspect, the valve is sealed against the coconut

with plastic wrap to keep it in place and to keep it sterilized.

The metal cap B may be placed over the drill bit A after drilling. The valve

fits into the cap B, the cap B slides over the drill bit A , and then the lever d.2 is

pulled. In this manner, the valve can be placed precisely where the hole is drilled.

An exemplary installation method may thus include the following acts. A

coconut is placed on tray C and adjusted as necessary. The drill motor d.1 is

activated. Lever d.2 is pulled and drill A drills a hole into the coconut. The drill

motor d.1 is deactivated when the desired depth is reached. A valve is placed

over cap B and the cap B is placed over drill bit A . Lever d.2 is pulled to lower the

valve into place into the coconut. The finished coconut is removed from tray C.

In the installation methods and systems disclosed herein, a person solely

for capping each coconut may not be needed. Furthermore, the process may

also reduce breakage when inserting the valve, as the valve can go in at the

same angle as the drill bit every time.


consistent with certain aspects related to the innovations herein. The system may

include a motor d.1 , pillar d.3, base d.4, bletbox d.5, head drill d.6, foot switch

d.7, support regulator d .8 , d.9, support cylinder d.1 0 , twin rod cylinder d.1 1, gear

box d.1 2 , switch d.1 3m head drill a .2 , and drill A . The vacuum E may include a

hose e.1 and arm e.4.


consistent with certain aspects related to the innovations herein. A table F may

be provided including a table base f.1 , table support f.2, and table leg f.3. A

coconut and cap can be placed on a coconut support c.5. Foot switch d.7 may be

provided for control. The system may include a pillar d.3, base d.4, hinge d.15,

cylinder a .3 , and arm d.16.


consistent with certain aspects related to the innovations herein with a drill A , drill

press D, and vise C.

Unless the context clearly requires otherwise, throughout the description

and the claims, the words "comprise," "comprising," and the like are to be

construed in an inclusive sense as opposed to an exclusive or exhaustive sense;

that is to say, in a sense of "including, but not limited to." Words using the

singular or plural number also include the plural or singular number respectively.

Additionally, the words "herein," "hereunder," "above," "below," and words of

similar import refer to this application as a whole and not to any particular

portions of this application. When the word "or" is used in reference to a list of

two or more items, that word covers all of the following interpretations of the

word: any of the items in the list, all of the items in the list and any combination of

the items in the list.

Although certain presently preferred implementations of the invention have

been specifically described herein, it will be apparent to those skilled in the art to

which the inventions pertain that variations and modifications of the various

implementations shown and described herein may be made without departing

from the spirit and scope of the innovations herein. Accordingly, it is intended that

the inventions be limited only to the extent required by the applicable rules of law.

CLAIMS

. An apparatus for installing a valve for accessing and removing liquid within

a coconut, the apparatus comprising:

a drill including a lip above a fluting of the drill constructed and

arranged to limit vertical travel of a cap;

a drill press coupled to the drill; and

a vice coupled to the drill press to secure a coconut; wherein:

the drill press bores a hole into the secured coconut through an

outer husk and inner shell but not the solid endosperm; and

the drill inserts a coconut valve into the drilled hole of the coconut.

2 . The apparatus of claim 1 or any claim herein, wherein the drill has a

length A of 8 inches.

3 . The apparatus of claim 1 or any claim herein, wherein the lip protrudes 1/8

inch from the drill.

4 . The apparatus of claim 1 or any claim herein, wherein the lip protrudes

from the drill at a position 2 inches from an end of the drill.

5 . The apparatus of claim 1 or any claim herein, wherein the drill has a

Morse taper.

6 . The apparatus of claim 5 or any claim herein, wherein the Morse taper has

the following dimensions:

a taper of 1:19.922;

an angle K of 10 26' 16";

a maximum diameter ΘΑ of 23.825 mm;

a depth B2 from a gauge line to a base of 94 mm;

a depth C2 from a tip to the base of 99 mm;

a curve F of 7 mm;

a depth H from the tip to the gauge line of 5 mm; and

a base diameter J of 7.9 mm.

7 . The apparatus of claim 6 or any claim herein, wherein the drill press

comprises an attachment part for coupling to the drill, the attachment part

having the following dimensions:

a depth D2 of 20 mm;

a diameter E of 18.5 mm; and

a curve G of 2 mm.

8 . The apparatus of claim 1 or any claim herein, further comprising:

a cap placed over an end of the drill, wherein the cap couples to the

coconut valve.

9 . The apparatus of claim 8 or any claim herein, wherein the cap comprises:

a cap length of 2.5 inches;

an outer diameter of 1.25 inches;

a first recess of 2.25 inch depth for insertion of the drill; and

a second recess of 1/8 inch depth for insertion of the cap.

10. The apparatus of claim 8 or any claim herein, wherein the cap is placed

over the drill in a first recess up to the lip.

11.The apparatus of claim 8 or any claim herein, wherein the coconut valve is

placed into a second recess of the cap and drilled into the coconut such

that the valve fits into and partially over the endocarp of the coconut,

sealing solid and liquid endosperm of the coconut from outside

contaminants.

2 .The apparatus of claim 1 or any claim herein, wherein the drill comprises a

two-flute step drill.

13. The apparatus of claim 1 or any claim herein, wherein the vice is

adjustable on four axes.

14. The apparatus of claim 1 or any claim herein, wherein the drill comprises

stainless steel.

15. The apparatus of claim 1 or any claim herein, wherein the drill drills a 1

inch diameter hole in the coconut.

16. The apparatus of claim 1 or any claim herein, wherein the drill press

comprises a debris collector coupled to the coconut.

17. The apparatus of claim 16 or any claim herein, wherein the debris

collector comprises a motor, a debris repository and a pathway coupled to

the coconut for sucking away the debris from drilling.

18. The apparatus of claim 1 or any claim herein, wherein the drill press

comprises a motor, a pillar, a base, a bletbox, a head drill, a foot switch, a

support regulator, a support cylinder, a twin rod cylinder, a gear box, and a

switch.

19. The apparatus of claim 1 or any claim herein, wherein the drill bores a

hole through an inner shell (endocarp) of a partially husked coconut.

20. The apparatus of claim 1 or any claim herein, wherein the drill bores a

hole through a coconut sized to accommodate a coconut access

apparatus for accessing and removing liquid within a coconut, the coconut

access apparatus comprising:

a valve comprising:

a plunger constructed and arranged to pierce a coconut

shell; and

a grommet constructed and arranged to pierce a coconut

husk and to stop insertion of the plunger into the coconut at a

predetermined point.

2 1 .The apparatus of claim 20 or any claim herein, wherein the plunger

comprises:

a top lip having an outer diameter D 1 of 22 mm, a top inner

diameter F 1 of 12 mm, a bottom inner diameter G 1 of 10.5 mm, and a

depth of 2 mm;

a top tapering portion disposed below the top lip, the top tapering

portion having an outer diameter E 1 of 17.5 mm and a depth of 2 mm; and

a shaft extending below the top lip and the top tapering portion, the

shaft having an outer diameter J 1 of 12 mm.

22. The apparatus of claim 20 or any claim herein, wherein the plunger

comprises:

a top lip having an outer diameter D2 of 28 mm and a depth of 2

mm;

a second portion disposed below the top lip, the second portion

having an outer diameter E2 of 15.6 mm and a depth of 2.5 mm; and

a shaft extending below the top lip and the second portion, the shaft

having an outer diameter J2 of 10.4 mm;

wherein a total depth of the plunger is 32 mm.


comprises:

a top tab having a length of 27 mm and a depth of 2 mm;

a second portion disposed below the top lip; and


having an outer diameter of 10.4 mm;



comprises:

a top lip having an outer diameter of 28 mm;



having an outer diameter of 12 mm;

wherein a total depth E6 of the plunger is 33 mm.

25. The apparatus of claim 20 or any claim herein, wherein the plunger further

comprises a spike-tip constructed and arranged to enable insertion of the

plunger through the coconut meat into the coconut cavity.

26. The apparatus of claim 25 or any claim herein, wherein the spike tip has

an outer diameter J 1 of 12 mm and is tapered at a 30 degree angle 11 .


an outer diameter J2 of 10.4 mm and comprises:

a longest side having a depth of 6.5 mm; and

a shortest side having a depth of 2.0 mm.


an outer diameter of 10.4 mm.


an outer diameter of 12 mm.

30. The apparatus of claim 20 or any claim herein, wherein the grommet

further comprises a membrane constructed and arranged to prevent

tampering and contamination of the cavity prior to piercing by the plunger.

3 1 .The apparatus of claim 30 or any claim herein, wherein the membrane is

0.2 mm thick.

32. The apparatus of claim 30 or any claim herein, wherein the membrane is

0.6 mm thick.

33. The apparatus of claim 20 or any claim herein, wherein the valve further

comprises a plunger cover coupled to a top end of the plunger.

34. The apparatus of claim 33 or any claim herein, further comprising a hinge

coupling the plunger and the plunger cover.

35. The apparatus of claim 34 or any claim herein, wherein the hinge is 7 mm

long.

36. The apparatus of claim 33 or any claim herein, wherein the plunger cover

comprises:

a top surface having an outer diameter A 1 of 22 mm and a depth of

1.5 mm; and

an insert portion disposed below the top surface, the insert portion

having a top outer diameter B 1 of 11.7 mm and a bottom outer diameter

C 1 of 10 mm.


comprises:

a top portion having an outer diameter N 1 of 19.5 mm, a top inner

diameter 0 1 of 12.7 mm, and a depth of 6 mm;

a lip disposed below the top portion, the lip having an outer

diameter P 1 of 24 mm and a depth of 2 mm; and

a bottom portion disposed below the top portion and the lip, the

bottom portion having a depth of 7.5 mm, an outer diameter R 1 of 16 mm,

and a ledge at the bottom of the bottom portion having an outer diameter

Q 1 of 17.5 mm.

38. The apparatus of claim 37 or any claim herein, wherein the top portion

comprises an tapered portion that tapers from the outer diameter N 1 to the

inner diameter 0 1.


comprises:

a top portion having an outer diameter N2 of 18.3 mm;


diameter P2 of 24.1 mm; and


bottom portion having a depth of 9 mm, an outer diameter R2 of 15.9 mm,


Q2 of 16.5 mm.


comprises:

a top portion;

a lip disposed below the top portion, the lip having a depth of 2.5

mm; and


bottom portion having a depth of 7mm and a ledge at the bottom of the

bottom portion having a depth of 1.9 mm;

wherein a total depth of the grommet is 11.2 mm.

4 1 .The apparatus of claim 20 or any claim herein, wherein the grommet

comprises:

a top portion having an outer diameter of 20 mm;


diameter of 24.2 mm and a depth of 2.5 mm; and


bottom portion having an outer diameter of 16 mm, a ledge having an

outer diameter of 16.8 mm, and a portion below the ledge having an outer

diameter of 16.4 mm.

42. The apparatus of claim 20 or any claim herein, further comprising a hinge

coupling the plunger and the grommet.

43. The apparatus of claim 42, wherein the hinge is 50 mm long.

44. The apparatus of claim 42, wherein the hinge is 4.5 mm wide and 1.5 mm

thick.


further comprises a ledge constructed and arranged to lock the grommet

in place in the coconut.


defines a cavity for insertion of a straw.


defines a cavity for insertion of the plunger or a straw.

48. The apparatus of claim 20 or any claim herein, wherein the predetermined

point is a coconut shell.

49. A method for installing a valve for accessing and removing liquid within a

coconut, the method comprising:

placing a coconut on a vise;

drilling a hole into the coconut through an outer husk and inner

shell but not the solid endosperm;

placing a cap over the drill, up to a lip above a fluting of the drill, the

lip designed to limit vertical travel of the cap;

drilling the coconut valve into the cap to attach the coconut valve

into the drilled hole of the coconut.

50. The method of claim 49 or any claim herein, wherein the drill has a length

A of 8 inches.

5 1 .The method of claim 49 or any claim herein, wherein the lip protrudes 1/8

inch from the drill.

52. The method of claim 49 or any claim herein, wherein the lip protrudes from

the drill at a position 2 inches from an end of the drill.

53. The method of claim 49 or any claim herein, wherein the drill has a Morse

taper.

54. The method of claim 53 or any claim herein, wherein the Morse taper has

the following dimensions:

a taper of 1:19.922;

an angle K of 10 26' 16";

a maximum diameter ΘΑ of 23.825 mm;

a depth B2 from a gauge line to a base of 94 mm;

a depth C2 from a tip to the base of 99 mm;

a curve F of 7 mm;

a depth H from the tip to the gauge line of 5 mm; and

a base diameter J of 7.9 mm.

55. The method of claim 54 or any claim herein, wherein the drill press

comprises an attachment part for coupling to the drill, the attachment part

having the following dimensions:

a depth D2 of 20 mm;

a diameter E of 18.5 mm; and

a curve G of 2 mm.

56. The method of claim 49 or any claim herein, further comprising

placing a cap over an end of the drill, wherein the cap couples to the

coconut valve.

57. The method of claim 56 or any claim herein, wherein the cap comprises:

a cap length of 2.5 inches;

an outer diameter of 1.25 inches;

a first recess of 2.25 inch depth for insertion of the drill; and

a second recess of 1/8 inch depth for insertion of the cap.

58. The method of claim 56 or any claim herein, wherein the cap is placed

over the drill in a first recess up to the lip.

59. The method of claim 56 or any claim herein, further comprising placing the

coconut valve into a second recess of the cap and drilling the coconut

valve into the coconut such that the valve fits into and partially over the

endocarp of the coconut, sealing solid and liquid endosperm of the

coconut from outside contaminants.

60. The method of claim 49 or any claim herein, wherein the drill comprises a

two-flute step drill.

6 1 .The method of claim 49 or any claim herein, further comprising adjusting

the vice on at least one of four axes.

62. The method of claim 49 or any claim herein, wherein the drill comprises

stainless steel.

63. The method of claim 49 or any claim herein, wherein drilling the hole

comprises drilling a 1 inch diameter hole in the coconut with the drill.

64. The method of claim 49 or any claim herein, further comprising collecting

debris with a debris collector coupled to the coconut.

65. The method of claim 64 or any claim herein, wherein the debris collector

comprises a motor, a debris repository and a pathway coupled to the

coconut for sucking away the debris from drilling.

66. The method of claim 49 or any claim herein, wherein the drill press

comprises a motor, a pillar, a base, a bletbox, a head drill, a foot switch, a

support regulator, a support cylinder, a twin rod cylinder, a gear box, and a

switch.


comprises boring a hole with the drill through an inner shell (endocarp) of

a partially husked coconut.


comprises boring a hole with the drill through a coconut sized to

accommodate a coconut access apparatus for accessing and removing

liquid within a coconut, the coconut access apparatus comprising:

a valve comprising:

a plunger constructed and arranged to pierce a

coconut shell; and

a grommet constructed and arranged to pierce a

coconut husk and to stop insertion of the plunger into the coconut

at a predetermined point.

69. The method of claim 68 or any claim herein, wherein the plunger

comprises:

a top lip having an outer diameter D 1 of 22 mm, a top inner

diameter F 1 of 12 mm, a bottom inner diameter G 1 of 10.5 mm, and a

depth of 2 mm;

a top tapering portion disposed below the top lip, the top tapering

portion having an outer diameter E 1 of 17.5 mm and a depth of 2 mm; and

a shaft extending below the top lip and the top tapering portion, the

shaft having an outer diameter J 1 of 12 mm.


comprises:

a top lip having an outer diameter D2 of 28 mm and a depth of 2

mm;

a second portion disposed below the top lip, the second portion

having an outer diameter E2 of 15.6 mm and a depth of 2.5 mm; and


having an outer diameter J2 of 10.4 mm;


7 1 .The method of claim 68 or any claim herein, wherein the plunger

comprises:

a top tab having a length of 27 mm and a depth of 2 mm;



having an outer diameter of 10.4 mm;



comprises:

a top lip having an outer diameter of 28 mm;



having an outer diameter of 12 mm;

wherein a total depth E6 of the plunger is 33 mm.

73. The method of claim 68 or any claim herein, wherein the plunger further

comprises a spike-tip constructed and arranged to enable insertion of the

plunger through the coconut meat into the coconut cavity.

74. The method of claim 73 or any claim herein, wherein the spike tip has an

outer diameter J 1 of 12 mm and is tapered at a 30 degree angle 11 .


outer diameter J2 of 10.4 mm and comprises:

a longest side having a depth of 6.5 mm; and

a shortest side having a depth of 2.0 mm.


outer diameter of 10.4 mm.


outer diameter of 12 mm.

78. The method of claim 68 or any claim herein, wherein the grommet

comprises a membrane to prevent tampering and contamination of the

cavity prior to piercing by the plunger.

79. The method of claim 78 or any claim herein, wherein the membrane is 0.2

mm thick.

80. The method of claim 78 or any claim herein, wherein the membrane is 0.6

mm thick.

8 1 .The method of claim 68 or any claim herein, wherein the valve comprises

plunger cover coupled to a top end of the plunger.

82. The method of claim 8 1 or any claim herein, wherein a hinge couples the

plunger and the plunger cover.

83. The method of claim 82 or any claim herein, wherein the hinge is 7 mm

long.

84. The method of claim 8 1 or any claim herein, wherein the plunger cover

comprises:

a top surface having an outer diameter A 1 of 22 mm and a depth of

1.5 mm; and

an insert portion disposed below the top surface, the insert portion

having a top outer diameter B 1 of 11.7 mm and a bottom outer diameter

C 1 of 10 mm.


comprises:

a top portion having an outer diameter N 1 of 19.5 mm, a top inner

diameter 0 1 of 12.7 mm, and a depth of 6 mm;


diameter P 1 of 24 mm and a depth of 2 mm; and


bottom portion having a depth of 7.5 mm, an outer diameter R 1 of 16 mm,


Q 1 of 17.5 mm.

86. The method of claim 85 or any claim herein, wherein the top portion

comprises an tapered portion that tapers from the outer diameter N 1 to the

inner diameter 0 1.


comprises:

a top portion having an outer diameter N2 of 18.3 mm;


diameter P2 of 24.1 mm; and


bottom portion having a depth of 9 mm, an outer diameter R2 of 15.9 mm,


Q2 of 16.5 mm.


comprises:

a top portion;

a lip disposed below the top portion, the lip having a depth of 2.5

mm; and


bottom portion having a depth of 7mm and a ledge at the bottom of the

bottom portion having a depth of 1.9 mm;

wherein a total depth of the grommet is 11.2 mm.


comprises:

a top portion having an outer diameter of 20 mm;


diameter of 24.2 mm and a depth of 2.5 mm; and


bottom portion having an outer diameter of 16 mm, a ledge having an

outer diameter of 16.8 mm, and a portion below the ledge having an outer

diameter of 16.4 mm.

90. The method of claim 68 or any claim herein, wherein a hinge couples the

plunger and the grommet.

9 1 .The method of claim 90, wherein the hinge is 50 mm long.

92. The method of claim 90, wherein the hinge is 4.5 mm wide and 1.5 mm

thick.

93. The method of claim 68 or any claim herein, wherein the grommet further

comprises a ledge constructed and arranged to lock the grommet in place

in the coconut.

94. The method of claim 68 or any claim herein, wherein the plunger defines a

cavity for insertion of a straw.

95. The method of claim 68 or any claim herein, wherein the grommet defines

a cavity for insertion of the plunger or a straw.

96. The method of claim 68 or any claim herein, wherein the predetermined

point is a coconut shell.

INTERNATIONAL SEARCH REPORT International application No.

PCT/US14/30910

A . CLASSIFICATION O F SUBJECT MATTERIPC(8) - A23N 5/03; B26D 5/08; B26F 1/16 (2014.01)USPC - 426/617; 99/495; 83/821

According to International Patent Classification (IPC) or to both national classification and IPC

B. FIELDS SEARCHED

Minimum documentation searched (classification system followed by classification symbols)

IPC(8): A23N 5/03; B26D 5/08, 3/26; B26F 1/16 (2014.01 )USPC: 426/617, 489; 99/495, 506, 539; 83/821

Documentation searched other than minimum documentation to the extent that such documents are included in the fields searched

Electronic data base consulted during the international search (name of data base and, where practicable, search terms used)

MicroPatent (US-G, US-A, EP-A, EP-B, WO, JP-bib, DE-CB, DE-A, DE-T, DE-U, GB-A, FR-A); Google Patent; Google; Google Scholar;ProQuest; KEYWORDS: coconut, drill, hole, valve, install, insert, husk, shell, vice, clamp, drill press, spigot, cap, extract, insert

C. DOCUMENTS CONSIDERED TO BE RELEVANT

Category* Citation of document, with indication, where appropriate, of the relevant passages Relevant to claim No.

US 2010/0124595 A 1 (PATTENDEN, J ) 20 May 2010; figures 4A-D, 7, 8A-D; paragraphs 1, 49[001 1], [0025]-[0026], [0033]-[0034], [0047]; claim 1

WO 2013/022439 A 1 (DEPOO, P) 14 February 2013; page 3, paragraphs 2-3; page 9, 1, 49paragraph 2; page 10, paragraph 2 ; page 13, paragraph 4; figures 13, 16, 29

Y US 1,506,571 A (DEREMBERG, E) 26 August 1924; figures 1-3; page 1, lines 13-17, 40-1 10; 49page 2 , lines 1-1

A US 2009/0291 172 A 1 (SAEZ, LJ) 26 November 2009; entire document 1, 49

A US 2004/0071846 A 1 (DE LA MORA Y DE LA MORA, AE) 15 April 2004; entire document 1, 49

A US 5,1 19,559 A (SANABRIA, VM) 09 June 1992; entire document 1, 49

E, Y US 8,709,519 B 1 (DEPOO, P) 29 April 2014; entire document 1, 49

□ Further documents are listed in the continuation of Box C .

* Special categories of cited documents: T "

□later document published after the international filing date or priority

"A" document defining the general state of the art which is not considered date and not in conflict with the application but cited to understandto be of particular relevance the principle or theory underlying the invention

"E" earlier application or patent but published on or after the international 'X" document of particular relevance; the claimed invention cannot befiling date considered novel or cannot be considered to involve an inventive

"L" document which may throw doubts on priority claim(s) or which is step when the document is taken alonecited to establish the publication date of another citation or other Ύ " document of particular relevance; the claimed invention cannot bespecial reason (as specified) considered to involve an inventive step when the document is

"O" document referring to an oral disclosure, use, exhibition or other combined with one or more other such documents, such combinat ionmeans being obvious to a person skilled in the art

"P" document published prior to the international filing date but later than '&" document member of the same patent familythe priority date claimed

Date of the actual completion of the international search Date of mailing of the international search report

14 July 2014 (14.07.2014) 0 AUG2014

Name and mailing address of the ISA/US Authorized officer:

Mail Stop PCT, Attn: ISA/US, Commissioner for Patents Shane Thomas

P.O. Box 1450, Alexandria, Virginia 22313-1450

Facsimile No. 571-273-3201

Form PCT/ISA/210 (second sheet) (July 2009)

INTERNATIONAL SEARCH REPORT International application No.

PCT/US 14/30910

Box No. II Observations where certain claims were found unsearchable (Continuation of item 2 of first sheet)

This international search report has not been established in respect of certain claims under Article 17(2)(a) for the following reasons:

Claims Nos.:because they relate to subject matter not required to be searched by this Authority, namely:

Claims Nos.:because they relate to parts of the international application that do not comply with the prescribed requirements to such anextent that no meaningful international search can be carried out, specifically:

Claims Nos.: 2-48, 50-96because they are dependent claims and are not drafted in accordance with the second and third sentences of Rule 6.4(a).

Box No. Ill Observations where unity of invention is lacking (Continuation of item 3 of first sheet)

This International Searching Authority found multiple inventions in this international application, as follows:

1 As all required additional search fees were timely paid by the applicant, this international search report covers all searchableclaims.

2. As all searchable claims could be searched without effort justifying additional fees, this Authority did not invite payment ofadditional fees.

3 As only some of the required additional search fees were timely paid by the applicant, this international search report coversonly those claims for which fees were paid, specifically claims Nos.:

No required additional search fees were timely paid by the applicant. Consequently, this international search reportrestricted to the invention first mentioned in the claims; it is covered by claims Nos.:

The additional search fees were accompanied by the applicant's protest and, where applicable, thepayment of a protest fee.

The additional search fees were accompanied by the applicant's protest but the applicable protestfee was not paid within the time limit specified in the invitation.

No protest accompanied the payment of additional search fees.

Form PCT/ISA/210 (continuation of first sheet (2)) (July 2009)

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