Assembly Instructions Assembly instructions for earthquake proof battery racks Two tier / 1-row, 2-row and 2-stepp
Assembling stands (uprights) Firstly assemble and align supports and supporting stands (uprights). In this connection, use screw M8x100, M8x25, washer 9/28, toothed lock washer and 2-hole and 3-hole plate. Assembling the parts in the packet in this way will produce a pair of left and right stands. The diagram shows a right stand with 2-stepped support. The left stand mirrors the right stand. The screws M8x25 and 3-hole plates aren't needed for 1- and 2-row racks.
The order and sequence of assembly is the same for 1- or 2-row stands as it is for a 2-stepped stands.
Engl
ish
NOTE
• Before you start with the as-sembly of the rack, check thepackages delivered to ensureyou have received the correctnumber and items.
• It is not possible to insertmissing pieces at a later date.
• The rack system and the or-der of assembly is illustrated in the diagrams.
NOTE
• All screws must be tightenedto a torque of 20 Nm [27 ft⋅lb].
• Do not over tighten.
NOTE
Screw M8x25 Plate, 3-hole Screw M8X100
Toothed Lock Washer
Plate, 2-hole
Was
her 9
/28
Toot
hed
Lock
Was
her
Nut
M8
HANDLE WITH CARE
• In case of coating damage, repair surface immediately
Supporting Stand Support
2-Step/2-Tier Seismic Rack
2-Tier Seismic Rack
For seismic 2-Tier or 2-Step/2-Tier battery racks with welded uprights
NOTES:
NOTES:EPOXY POWDER COATED FRAMES1.STANDARD RAILS AND SEISMIC BRACES ARE GALVANIZED.2.REFER TO PAGE 2 FOR FRAME TO FRAME DIMENSIONS DEPENDING3.ON THE LENGTH OF RACK.BRACES USED ARE DEPENDENT ON DIMENSIONS BETWEEN FRAMES.4.
TYP END VIEW
OF BRACES DEPENDING ON THE BRACE'S LENGTHS.REFERENCE PAGE 2 AND BRACE TABLES TO DETERMINE LOCATION
REVISIONS
REV. DESCRIPTION DATE APPROVED
A INITIAL RELEASE 7-23-10 RNA
B UPDATE PER CERTIFICATIONS SPECS 4/25/2011 RNA
SCALE: 1:8
D
C
B
A
B
C
D
12345678
8 7 6 5 4 3 2 1
E
F
E
F
A
B
2 TIER/1 ROW, ZONE 4 RACKSRNA
SHEET 1 OF 2
UNLESS OTHERWISE SPECIFIED:
SEE NOTE 2WEIGHT:
REVDWG. NO.
CSIZE
TITLE:NAME DATE
Q.A.
MFG APPR.
ENG APPR.
CHECKED
7-22-10
SEE NOTE 1FINISH
MATERIAL
PROJECTION:
WR275-2T1R Z4-SPEC
DRAWN
.5 BEND
DO NOT SCALE DRAWING
.005THREE PLACE DECIMAL .01TWO PLACE DECIMAL
1
DIMENSIONS ARE IN INCHESTOLERANCES:
ANGULAR: MACH
STT2V SERIES 1100-1200
2 HOLES
BOTTOM BRACKETS
TYP. ON ALL UPRIGHTSGROUND PROVISION
9 10
PER FRAME
TOP BRACKET
.688,
B
17.37
8.00
59.50
21.50
5.69
5
DETAIL A SCALE 1 : 4
CROSS BRACE
4
12 5DETAIL B
DETAIL IS TYP ON ALL RAILS/BRACESSCALE 3 : 8
3
4
62
5
ITEM NO. PART NUMBER DESCRIPTION 4 ' 5 ' 6 ' 7 ' 8 ' 9 ' 10 ' 11 ' 12 ' 13 ' 14 ' 15 ' 16 ' 17 ' 18 ' 19 ' 20 '1 FRM-024500 FRAME, 2 TIER, ZONE 4, OPzS 1100-1500 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 62 BTR-000300 RAIL, BATTERY, 1.625 X 1.625 X "L" 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 83 MIS-000300 PLASTIC COVER, BATT. RAIL, "L" 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 84 HEXBOLT3/8-16X1-1/4ZINC HBOLT 3/8-16 X 1-1/4", Z.P. 56 56 56 68 68 68 68 80 80 80 80 92 92 92 92 104 1045 EXTTOOTHWASHER3/8ZC WASHER, EXTERNAL TOOTH, 3/8, ZC 64 64 64 80 80 80 80 96 96 96 96 112 112 112 112 128 1286 P1008 STRUT NUT, 3/8-16 48 48 48 56 56 56 56 64 64 64 64 72 72 72 72 80 807 BKT-000901 BRACKET, END, TOP, WCR, 3/8" HDWR 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 88 BKT-002101 BRACKET, END, BOTTOM, WCR, 3/8" HDWR 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 89 MIS-002100 PLASTIC COVER, BATT. RAIL, 10.6" LONG 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 410 BRC-002600 END BRACE, WET CELL RACK, Z4, 10.6" 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 411 SEE BRACE TABLE BRACE, CROSS12 HEXNUT3/8-16ZINC HEX NUT, 1/2-13, ZINC 8 8 8 12 12 12 12 16 16 16 16 20 20 20 20 24 2413 KIT-003616 KIT, INTERMEDIATE SUPPORT, 16" 0 0 0 1 1 1 1 2 3 3 3 4 4 4 4 5 5
PARTS LIST
REFERENCE BRACE TABLE FOR BRACE TYPE AND QTY.
PAR NUMBERRACK LENGTH DIM "L" (FT)
DIM "A" (IN)
DIM "B" (IN)
DIM "C" (IN)
WEIGHT
WR275‐2T1R‐48‐Z4 4 6 36 N/A TBDWR275‐2T1R‐60‐Z4 5 12 36 N/A TBDWR275‐2T1R‐72‐Z4 6 12 48 N/A TBDWR275‐2T1R‐84‐Z4 7 6 36 N/A TBDWR275‐2T1R‐96‐Z4 8 12 36 N/A TBDWR275‐2T1R‐108‐Z4 9 6 48 N/A TBDWR275‐2T1R‐120‐Z4 10 12 48 N/A TBDWR275‐2T1R‐132‐Z4 11 12 36 36 TBDWR275‐2T1R‐144‐Z4 12 12 48 36 TBDWR275‐2T1R‐156‐Z4 13 6 48 48 TBDWR275‐2T1R‐168‐Z4 14 12 48 48 TBDWR275‐2T1R‐180‐Z4 15 6 48 36 TBDWR275‐2T1R‐192‐Z4 16 12 48 36 TBDWR275‐2T1R‐204‐Z4 17 6 48 48 TBDWR275‐2T1R‐216‐Z4 18 12 48 48 TBDWR275‐2T1R‐228‐Z4 19 6 48 36 TBDWR275‐2T1R‐240‐Z4 20 12 48 36 TBD
RACK DIMENSIONS AND OTHER SPECS
RACK MODELRACK
LENGTH (FT)BRC‐001500 BRC‐003800
WR275‐2T1R‐48‐Z4 4 4 N/AWR275‐2T1R‐60‐Z4 5 4 N/AWR275‐2T1R‐72‐Z4 6 N/A 4WR275‐2T1R‐84‐Z4 7 8 N/AWR275‐2T1R‐96‐Z4 8 8 N/AWR275‐2T1R‐108‐Z4 9 N/A 8WR275‐2T1R‐120‐Z4 10 N/A 8WR275‐2T1R‐132‐Z4 11 12 NAWR275‐2T1R‐144‐Z4 12 8 4WR275‐2T1R‐156‐Z4 13 N/A 12WR275‐2T1R‐168‐Z4 14 N/A 12WR275‐2T1R‐180‐Z4 15 8 8WR275‐2T1R‐192‐Z4 16 8 8WR275‐2T1R‐204‐Z4 17 N/A 16WR275‐2T1R‐216‐Z4 18 N/A 16WR275‐2T1R‐228‐Z4 19 8 12WR275‐2T1R‐240‐Z4 20 8 12
BRACE TABLEBRACE P/N
• Before you start with the assembly of the rack, check the packages delivered against rack parts list to ensure you have received the correct items and quantity.• It is not possible to insert missing pieces at a later date.
NOTE
• The rack system and the order of assembly is illustrated in the diagrams.
NOTE
• All screws must be tightened to a torque of 20 Nm [ 27 ft lb ].• Do not over tighten.
NOTE
Storage Battery Systems, LLC • N56 W16665 Ridgewood Dr. • Menomonee Falls, WI 53051www.sbsbattery.com • [email protected] • Toll Free: 800-554-2243
09-15-SRM2TR
Parts Description55
2.17
”
401.
57”
451.77”
401.
57”
451.77”
60023.62”
75029.53”
90035.43”
120047.24”
150059.06”
60023.62”
75029.53”
90035.43”
120047.24”
150059.06”
“h” type rails
Bottom and Side Rails
EB0714EB0974
ET0072ET0102
EB0064
EB0034 EB0714EB0974
ET0072ET0102
EB0064
EB0034
End Holder Part# EB0064 Cross Brace Part# EB0974
552.
17”
401.
57”
451.77”
401.
57”
451.77”
60023.62”
75029.53”
90035.43”
120047.24”
150059.06”
60023.62”
75029.53”
90035.43”
120047.24”
150059.06”
“C” type rails
End Holder Part# EB0034
Part# 904=Qty.4 900mm (35.43in.) "h" type rails0.5 904=Qty.2 900mm (35.43in.) "h" type rails
Part# 904C=Qty.4 900mm (35.43in.) "C" type rails0.5 904C=Qty.2 900mm (35.43in.) "C" type rails
Rack Frames/Uprights
2-Step/2-Tier Frame Part# EQ-E-SGX2 2-Tier Frame Part# EQ-E-PGX1
09-15-SRM2TR
Available Online
Note: If you need a rack information data sheet, please contact SBS at: [email protected], or visit www.sbsbattery.com/seismic-racks. Please have your rack part number ready.
09-15-SRM2TR
Hole Battery Height STT Battery Type
A 23.1 - 29" STT2V600
B 17.1 - 23" STT2V350 - STT2V490
C 10.6 - 17" STT12V50 - STT2V300
D 8 - 10.5"
Rack 2-step
battery height Gap H form the
front part of support - 153 [ 6.0“] (1.hole)
220-280 [ 8.7“-11.0“] 228 [ 9.0“] (2.hole) 280-370 [11.0“-14.6“] 303 [12.0“] (3.hole) 370-520 [14.6“-20.5“] 378 [14.9“] (4.hole) 520-670 [20.5“-26.4“] 453 [17.8“] (5.hole)
Brace For assembling each brace, use 2 screws M8x20, 4 toothed lock washer and 2 nuts M8. Length L is determined by the distance between the uprights. Measure-ments are listed in the table. Center distance A of supports Length L of brace
600 mm [23.62“] 710 mm [27.95“] 750 mm [29.52“] 841 mm [33.11“] 900 mm [35.43“] 977 mm [38.46“] 1050 mm [41.34“] 1117 mm [43.98“] 1200 mm [47.24“] 1259 mm [49.57“] 1350 mm [53.15”] 1403 mm [55.24”] 1500 mm [59.06”] 1548 mm [60.94”]
• Gap H see table
NOTE
• Length L see table
NOTE
• All screws must be tightenedto a torque of 20 Nm [27 ft⋅lb].
• Do not over tighten.
NOTE
• Length L see specific rack drawing
• All bolts must be tightened to a torque of 20 Nm [27 ft lb]• Do not over tighten.
Center distance A of supports Length L of brace C/C
600 mm [ 23.62"] 1218 mm [ 47.95"]
750 mm [ 29.52"] 1299 mm [ 51.14"]
900 mm [ 35.43"] 1391 mm [ 54.76"]
1050 mm [ 41.34"] 1492 mm [ 58.74"]
1200 mm [ 47.24"] 1601 mm [ 63.03"]
1350 mm [ 53.15"] 1717 mm [ 67.60"]
1500 mm [ 59.06"] 1837 mm [ 72.32"]
Length L is determined by the distance between the uprights.Measurements are listed in the table. Reference your specific rack footprint drawing.
NOTE
NOTE
ABCD
X Brace
X Brace
■ Step 1 - Determine side rail location and move side rail connectors to correct location
ABCD
X Brace
X Brace
■ Step 2 - Assemble Cross Braces using 2 bolts M8x20, 4 toothed lock washers and 2 nuts M8.
09-15-SRM2TR
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective distances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“] Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
Assembly with a 1-row frame • h-profiles are mounted in the
center of the support, with a gap the width of the battery.
Assembly with a 2-tier or 2-stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end railsto a torque of 20 Nm [27 ft⋅lb]
• Do not over tighten
A A A
90°
1 2 3
100
[4“]
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly
Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective dis-tances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“]. Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27 ft⋅ lb]
• Do not over tighten
100
[4“]
A
A A A
90°
1 2 3
100
[4“]
Assembly with 2-
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective distances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“] Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
Assembly with a 1-row frame • h-profiles are mounted in the
center of the support, with a gap the width of the battery.
Assembly with a 2-tier or 2-stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end railsto a torque of 20 Nm [27 ft⋅lb]
• Do not over tighten
A A A
90°
1 2 3
100
[4“]
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective distances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“] Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
Assembly with a 1-row frame • h-profiles are mounted in the
center of the support, with a gap the width of the battery.
Assembly with a 2-tier or 2-stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end railsto a torque of 20 Nm [27 ft⋅lb]
• Do not over tighten
A A A
90°
1 2 3
100
[4“]
■ Step 3 - Rack Assembly
• Tighten all bolts in upper lengthways and end rails to a torque of 20 Nm [27 ft -lb]• Do not over tighten
NOTE
Place uprights in a vertical position and mount the cross braces according to the distance between uprights, as defined in the specific rack drawing. Ensure rack is square.
• Assemble near final installation location.
NOTE
If an SBS spill containment system is ordered the rack will be installed inside the polypropylene spill pans. Polypropylene is extremely strong and acid resistant and can support up to 15,000 lbs per square inch without degradation of the material.
SBS supplies different size spill pans that are butted together in different combinations to form different spill containment system lengths and widths. Flexible connectors are supplied to ‘connect’ the pans together.
Arrange the pans so that the spill containment “joints” do not line up with the rack uprights/frames.If the rack and spill containment is to be anchored to the floor you must assemble and place the spill containment system under the rack before marking the anchor holes. After the anchor holes are marked drill through the pans with an appropriate sized standard drill bit and then drill into the concrete floor with a masonry bit. Insert anchor bolts (supplied by others) and tighten.
If desired caulk hole/bolt with silicon (supplied by others) to create a 100% leak proof spill containment system.
Optional acid absorbing/neutralizing pillows can be placed in the spill system after the battery installation is complete.
■ Optional: SBS Spill Containment System Installation
09-15-SRM2TR
• Tighten all bolts to a torque of 8 Nm [11 ft-lb]• Do not over tighten.
NOTE
• Pay attention to the battery width.
NOTE
■ Step 5 - Assembling Rails
Attention:• Uprights must be at a right angle to the longitudinal axis of the frame.
NOTE
• Pay attention to torque rating floor anchor bolts.
NOTE
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly
Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective dis-tances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“]. Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27 ft⋅ lb]
• Do not over tighten
100
[4“]
A
A A A
90°
1 2 3
100
[4“]
Assembly with 2-
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly
Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective dis-tances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“]. Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27 ft⋅ lb]
• Do not over tighten
100
[4“]
A
A A A
90°
1 2 3
100
[4“]
Assembly with 2-
We recommend the following procedure:
1. Place the battery rack in the final resting place, paying attention to other equipment and walls. We recommend 4" of spacing from any equipment and walls.
2. Mark the holes and drill. Frames can accept anchor up to 3/4" (supplied by others). Move rack if needed to insert anchors.
3. Drive the anchor into the drilled hole, tapping it lightly with a hammer while keeping the nut flush with end of bolt.
4. Tighten nut, ensuring that the washer rests against the foot profile. Torque according to anchor instructions.
■ Step 4 - Mounting Frame to Floor
Place assembled frame in position and align.
Use chalk line if necessary.
Assembly with 2-Step frame• First arrange two c-profiles close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
Assembly with a 1-Tier frame• h-profiles are mounted in the center of the support, with a gap the width of the battery.
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly
Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective dis-tances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“]. Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27 ft⋅ lb]
• Do not over tighten
100
[4“]
A
A A A
90°
1 2 3
100
[4“]
Assembly with 2-
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly
Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective dis-tances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“]. Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27 ft⋅ lb]
• Do not over tighten
100
[4“]
A
A A A
90°
1 2 3
100
[4“]
Assembly with 2-
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective distances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“] Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
Assembly with a 1-row frame • h-profiles are mounted in the
center of the support, with a gap the width of the battery.
Assembly with a 2-tier or 2-stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end railsto a torque of 20 Nm [27 ft⋅lb]
• Do not over tighten
A A A
90°
1 2 3
100
[4“]
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:
1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.
2. Mark the holes and drill it.
3. Clean the drilled holes.
4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the
nut flush with edge of thread.
5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.
The right is reserved to make changes in material and specifications without notice. 11/04
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly
Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective dis-tances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“]. Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27 ft⋅ lb]
• Do not over tighten
100
[4“]
A
A A A
90°
1 2 3
100
[4“]
Assembly with 2-
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective distances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“] Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
Assembly with a 1-row frame • h-profiles are mounted in the
center of the support, with a gap the width of the battery.
Assembly with a 2-tier or 2-stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end railsto a torque of 20 Nm [27 ft⋅lb]
• Do not over tighten
A A A
90°
1 2 3
100
[4“]
NOTE
Attention: • Uprights must be at a right
angle to the longitudinal axis of the frame.
Rack assembly Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective distances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.
Place frame in room and align.
The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“] Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails
Assembly with a 1-row frame • h-profiles are mounted in the
center of the support, with a gap the width of the battery.
Assembly with a 2-tier or 2-stepped frame • Firstly arrange two c-profiles
close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.
NOTE
• Paying attention to the batterywidth.
NOTE
• Paying attention to torque forfloor anchore bolts.
NOTE
• Tighten all screws in upperlengthways and end railsto a torque of 20 Nm [27 ft⋅lb]
• Do not over tighten
A A A
90°
1 2 3
100
[4“]
"h" type rails
"C" type rails
"C" type rails
"h" type rails
09-15-SRM2TR
Mounting rails Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate
Inserting battery in rack Insert batteries, cells and/or blocks. Elements must be placed closely to one another. The rails (h-profiles) must support the elements lengthways on the frame without room to maneuver. If necessary adjust the position of the h-profiles. Inserting upper lengthways rails
Insert upper lengthways rails and screw down tightly at intersections.
Inserting top end rails
Pre-assemble holder. To this end use bolt M8x20 toothed lock washer and anchor plate. Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram. Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no room for maneuver. If neces-sary, re-adjust end rails.
NOTIZ
• All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb]
• Do not over tighten.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27⋅ft lb]
• Do not over tighten • Finally cover all screws with
the plastic caps and close allopenings in the stands withplastic stoppers
NOTE
• For frames which consist ofmore than one field, a connec-tion plate must be used at theintersection of two rails.
Illustrations, descriptions, and technical data are not binding and may change without notice. Edition 04/2003
Anchor Plate Washer Screw M8x16
Connecting Plate Washer Screw M8x16
Pla
stic
Cap
Pl
astic
Sto
pper
s
• For racks which consist of more than two uprights, a connection plate must be used at the intersection of two rails.
NOTE
■ Mount Bottom Rails
Guide bolt M8x16 with washer from below through the longitudinal hole in upright, and screw it into the anchor plate.Note: "C" type rails can be tightened however "h" type rails should beinstalled loosely to allow width adjustment.
Insert side rails and screw down lightly at intersections.
■ Step 6 - Inserting Side Rails
Mounting rails Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate
Inserting battery in rack Insert batteries, cells and/or blocks. Elements must be placed closely to one another. The rails (h-profiles) must support the elements lengthways on the frame without room to maneuver. If necessary adjust the position of the h-profiles. Inserting upper lengthways rails
Insert upper lengthways rails and screw down tightly at intersections.
Inserting top end rails
Pre-assemble holder. To this end use bolt M8x20 toothed lock washer and anchor plate. Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram. Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no room for maneuver. If neces-sary, re-adjust end rails.
NOTIZ
• All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb]
• Do not over tighten.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27⋅ft lb]
• Do not over tighten • Finally cover all screws with
the plastic caps and close allopenings in the stands withplastic stoppers
NOTE
• For frames which consist ofmore than one field, a connec-tion plate must be used at theintersection of two rails.
Illustrations, descriptions, and technical data are not binding and may change without notice. Edition 04/2003
Anchor Plate Washer Screw M8x16
Connecting Plate Washer Screw M8x16
Pla
stic
Cap
Pl
astic
Sto
pper
s
09-15-SRM2TR
Mounting rails Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate
Inserting battery in rack Insert batteries, cells and/or blocks. Elements must be placed closely to one another. The rails (h-profiles) must support the elements lengthways on the frame without room to maneuver. If necessary adjust the position of the h-profiles. Inserting upper lengthways rails
Insert upper lengthways rails and screw down tightly at intersections.
Inserting top end rails
Pre-assemble holder. To this end use bolt M8x20 toothed lock washer and anchor plate. Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram. Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no room for maneuver. If neces-sary, re-adjust end rails.
NOTIZ
• All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb]
• Do not over tighten.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27⋅ft lb]
• Do not over tighten • Finally cover all screws with
the plastic caps and close allopenings in the stands withplastic stoppers
NOTE
• For frames which consist ofmore than one field, a connec-tion plate must be used at theintersection of two rails.
Illustrations, descriptions, and technical data are not binding and may change without notice. Edition 04/2003
Anchor Plate Washer Screw M8x16
Connecting Plate Washer Screw M8x16
Pla
stic
Cap
Pl
astic
Sto
pper
s
■ Step 9 - Inserting Top End Rails
Pre-assemble holder. To this end use bolt M8x20, toothed lock washer and anchor plate.
Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram.
Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no room to move. If necessary, re-adjust end rails.
• Tighten all screws in upper lengthways and end rails to a torque of 20 Nm [27 ft-lb]• Do not over tighten
• Finally cover all screws with plastic caps and close all openings in the stands with plastic stoppers.
NOTE
Insert batteries, (cells and/or blocks).
Batteries must be placed closely to one another.
SBS recommends 1/2" spacing between batteries. Using a 1/2" spacer helps while loading batteries.
■ Step 8 - Inserting Battery in Rack
Mounting rails Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate
Inserting battery in rack Insert batteries, cells and/or blocks. Elements must be placed closely to one another. The rails (h-profiles) must support the elements lengthways on the frame without room to maneuver. If necessary adjust the position of the h-profiles. Inserting upper lengthways rails
Insert upper lengthways rails and screw down tightly at intersections.
Inserting top end rails
Pre-assemble holder. To this end use bolt M8x20 toothed lock washer and anchor plate. Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram. Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no room for maneuver. If neces-sary, re-adjust end rails.
NOTIZ
• All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb]
• Do not over tighten.
NOTE
• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27⋅ft lb]
• Do not over tighten • Finally cover all screws with
the plastic caps and close allopenings in the stands withplastic stoppers
NOTE
• For frames which consist ofmore than one field, a connec-tion plate must be used at theintersection of two rails.
Illustrations, descriptions, and technical data are not binding and may change without notice. Edition 04/2003
Anchor Plate Washer Screw M8x16
Connecting Plate Washer Screw M8x16
Pla
stic
Cap
Pl
astic
Sto
pper
s
We recommend using 1 or 2 batteries to help align bottom rails and to ensure proper spacing.
The rails (h-profiles) must support the elements depth on the frame without room to maneuver. if necessary adjust the position of the h-profiles.
Once aligned, torque bottom "h" type rails to 8Nm (11ft - lbs)
■ Step 7 - Aligning and Tightening Bottom Rails
09-15-SRM2TR