137.4 5.41
95.5
3.76
104 4.09
QTY. PART NUMBER1 STM-CAR-01-CAR BODY1 STM-CAR-02-CRANK HOUSING2 STM-CAR-03-CRANK-AXLE SHAFT BEARING1 STM-CAR-04-BULKHEAD1 STM-CAR-05-FIREWALL1 STM-CAR-06-BOILER1 STM-CAR-07A-WATER FILLER NUT1 STM-CAR-07B-WATER FILLER SCREW CAP1 STM-CAR-08-STEAM DOME1 STM-CAR-09-SAFETY VALVE BODY1 STM-CAR-10-SAFETY VALVE ADJSUTING NUT1 STM-CAR-11-SAFETY VALVE STEM1 STM-CAR-12-SAFETY VALVE WASHER1 STM-CAR-13-SAFETY VALVE CORK DISK1 STM-CAR-14-SAFETY VALVE SPRING1 STM-CAR-15-CYLINDER MOUNTING BLOCK1 STM-CAR-16-CYLINDER PORT BRACKET1 STM-CAR-17-BURNER TRAY1 STM-CAR-18-BURNER LAMP WICKING
QTY. PART NUMBER1 STM-CAR-19-BURNER LAMP WICKING SCREENING2 STM-CAR-20-BURNER GUIDE BLOCK1 STM-CAR-21-CYLINDER1 STM-CAR-22-CYLINDER PIVOT SHAFT1 STM-CAR-23-CYLINDER PIVOT SHAFT SPRING1 STM-CAR-24-CYLINDER REAR COVER1 STM-CAR-25-PISTION AND CON ROD1 STM-CAR-26-CRANK SHAFT-REAR AXLE4 STM-CAR-27-WHEEL HUB AND TIRE1 STM-CAR-28-FRONT WHEEL AXLE1 STM-CAR-29-STEERING ROD2 STM-CAR-30-HEAD LIGHT2 STM-CAR-31-REAR LIGHT1 STM-CAR-32-DRIVER1 STM-CAR-33-FLOOR3 STM-CAR-M2.5 NUT1 STM-CAR-M2.5x5 PAN HEAD SCREW2 STM-CAR-M2.5x10 PAN HEAD SCREW1 STM-CAR-M2x5-WOOD SCREW1 STM-CAR-M3 NUT2 STM-CAR-M3 WASHER
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No 09A-17-00 PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].
JDW DRAUGHTING SERVICES
NOTES:
DATE
No: STM-CAR-01SHEET: 01 OF 03 JULY-2015GENERAL ARRANGEMENT,
ISOMETRIC VIEWS AND B.O.M.A MIDGET STEAM CAR USING A DOUBLE ACTING OSCILLATING ENGINE
JDWDS
R57
0.5
3
19
4 6
6
3
3
2
127
MAKE SEPARATELY
BRSBRS
69.5
25 31.5
R16
R16
R57
R57
76
76
88
88
183
3.5
44.5
16
8.5
13
2.5
2.5
2.5
32
32
5
37.5
4
FLAT PATTERN0.5mm THICK SCALE 1:1.5
FOLD LINES
FOLD UP
FOLD UP
FOLD
UP
SOLDER ALL
8.5 2
BRS
11
R16 R51
17
46
0.5
ALL 05mm PLATE
BRZ
2.5
4
5
SCALE 2:1
BRS 64
56
R2
15.5
12
0.5mm THICK SCALE 1:1.5
BRS 0.5
6.5
9.5
19
6.5
76
1
5
3
4
9.5
22
31.5
76
1
BRS R10.3
25.5
26
R10.3
59
59
0.7mm THICK PLATE
SOLDER ALL AROUND
M5 NUT
BRS07
BRS
SYN
1
5
8
5
15
R2.5
GASKET SEAL
1.5mm THICK
BRS
11
13
3
7 11
R60
SOLDER
BRS
0.5
5
3 4
7 SCALE 2:1
M2 NUT
10BRS
SCALE 2:1
3.4 4
3
11.5
1.2 0.3
1.2
M2 SCALE 2:1
0.2
2
4
SCALE 2:1CORK orGASKET MATERIAL
1
2
4
SCALE 2:1
SPS 3.4
SCALE 2:15 COILS
3.1
3.9
WOOD
26
5.5
7
30° 30°
4
4
13
2.5 2.5
CU
BRS
3
13 3 3 13.5
R2
2.5
1.5 4PL
2.5
4°
23 23
33
1.6
1.6 1.6
1.6
1mm THICKFOLD LINE
4
4 10.8
39
TUBE 3x2SOLDER
DETAIL-A
R10.5
36.5
BRS
2.4
4
1.5
4
3
DETAIL-A
MS or S/S 0.5
73
A
A
0.5mm THICK PLATE
5
26 3 3
7 7 7 6 6
4
6
6
11 3
SECTION A-AWICK MATERIAL or LAMP WICKING
72.5
26
4.5mm THICK
MESH SCREEN
72.5
26
0.5mm THICK
BRS
60
2.5
30°
2.3 5mm THICK
16.5 16.5
5.8
5.8
1.5 1.5 3x1.5DEEP
9.5
40
11.5
1.5
0.5
20 13 13
3
SOLDER
SOLDER
MS 6 2
13
M3
M3
SPS
5.5
7 COILS
3.5
4.5
BRS
9.5
1
3
9
6
BRZBRS
MS
15.5
9.5
10 71.7
88.5
2.5
6.5 3 SOLDER
MS
7.5 60.3 26.8
8
2.5
SYNALU
7
12
14
R2 R
1 R13
4.7
35
14
ALU
8
12
2
ALU 2
8
16
R57.5
01
02
03
04
05 06
08
09
12
11
13
14
15
16
17
1819
20
22 23
24
21
26
27
30
31
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No 09A-17-00 PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].
JDW DRAUGHTING SERVICES
NOTES:
DATE
No: STM-CAR-02SHEET: 02 OF 03 JULY-2015PARTS AND ASSEMBLIESA MIDGET STEAM CAR USING A DOUBLE
ACTING OSCILLATING ENGINEJDWDS
BRSBRSBRS
MS
MS
61.7
1 3
WOOD
2.5
R2.5
5 3 3 3.5
52 52
5.3
SOLDER
SOLDER 2.5
9
0.5 R1.5 5
.5
2
5
S 25
23.5
01
2015
16 05 04 0203
32
SA-101
27.5
13
44
0.5 0.5
40
12 0303
06
0807A
07BSA-103
SOLDER
SA-102
1012
13
09
11
14
SA-103
SA-101
SA-102
SA-105
SA-104
SA-105
1918
17
21
24
22 23LOCTITE
SA-106SOLDER
66.5
26
27 27
LOCTITE OR GLUE
SA-107 76
28
27 27
SWIVEL
AXLE FREE RUNNING IN SWIVEL
SA-108
SA-108SA-107
SA-104
SA-10625
SA-110
29
29
NOTES:0. ALL THE DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. INQUIRE AT THE APROPRIATE AUTHOROTIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST CERTIFICATE.6. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED. (IF STEAM PRESSURE IS LESS THAN 1.5BAR (22PSI) SOFT SOLDER CAN BE USED BUT NOT PREFERED)7. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.8. WHERE PREFERED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGHT GLUE, POXY RESIN, OR SOLDER.9. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.10. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODELMAKER.11. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSSIONS CAN BE RECTIFIED.
OTHER ABBREVIATIONSPF = PRESS FITPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDSA-xxxx = SUB ASSEMBLY-xxx
MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELSYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER
IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.
J.A.M. DE WAAL PAPAKURA NZ
PROJECT No 09A-17-00 PROJECTION
A3Copyright ©
TITLE
DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].
JDW DRAUGHTING SERVICES
NOTES:
DATE
No: STM-CAR-03SHEET: 03 OF 03 JULY-2015PARTS AND ASSEMBLIESA MIDGET STEAM CAR USING A DOUBLE
ACTING OSCILLATING ENGINEJDWDS
