Catalogue for Portables
Applications
Portable Cutting Machines
Application/Type
Straigt Line Shape Hole Curved Line H-shapesteel
Varioussteel shape
Pipe Square pipe Verticalsurfaces
Beaver – – – – –
Handy Auto
Pla Handy
Handy Auto Plus
IK-92 Puma – – – – – –
IK-12 Beetle – – – – – –
IK-12 Max 3 – – – – – –
IK-54D – – – – –
IK-70 – – – – – – – –
IK-82 Series – – – – – – –
Cir-Cut II – – – – – – – –
Picle-1 – – – – – – – –
Auto Picle-S – – – – – – – –
Auto Picle-P – – – – – – – –
KHC-600D – – – – – – –
KHC-600P – – – – – – –
IK-72T – – – – – –
Mini-Mantis II – – – – – –
IK-05 Lug-Cut – – – – – – – –
Directory
Portable Cutting Machines 4
Beaver 4
Handy Auto 4
Pla Handy 5
Handy Auto Plus 5
IK-92 Puma 6
IK-12 Beetle 6
IK-12 Max 3 7
IK-54D 7
IK-70 8
IK-82 Series 8
Cir-Cut II 9
Picle-1 9
Auto Picle-S 10
Auto Picle-P 10
KHC-600D 11
KHC-600P 11
IK-72T 12
Mini-Mantis II 12
IK-05 Lug-Cut 13
Portable Welding Devices 14
Wel-Handy-Mini 14
Wel-Handy-Multi 14
Portable Cutting Machines
Beaver
The Beaver, developed based on practical experiences, is
an universal hand cutting machine for unsteady curved
cuts: Vertical and beveling cuts are effected by an angle
iron or a guide rail. The unique structure and the
changeable distance between guide wheel and drive axle
will achieve best cutting results. A long distance between
guide wheel and drive axle compasses accurate vertical
and beveling cuts, a short distance between guide wheel
and drive axle compasses exact scanning accuracy while
curved cutting.
n Best properties of straight and radial running characteristicsdue to the adjustable guide wheel
n Simple and easy operation (single hand control)n Auto-Stop function
Beaver
Cutting thickness 3-150 mm
Cutting speed 50-1000 mm/min
Type of drive IC control, continous adjustable
Power supply 42V /110V /220V AC selective
Total length 430 mm
Track width 100 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 9,0 kg
Handy Auto
The Handy Auto is a portable hand cutting machine with
integrated drive system. This allows cutting of all kind and
reaches the highest quality at the vertical, circular and
shape cutting as well as beveling.
Besides cutting of flat surfaces it is possible to perform
curved contours on vertical surfaces as H-beams, pipes
and bended plates.
Due to low weight of 2,7 kg only Handy Auto can be used
as simple as an ordinary hand cutting torch.
n Easy to operaten Outstanding quality of cut surfacesn Cutting works in any directionn High accuracy and efficiencyn Simple and fast accessory replacement
Handy Auto
Cutting thickness 3-30 mm
Cutting speed 200-700 mm/min
Type of drive Transistor control /friction drive
Power supply 110V /220V AC selective, DC 12V
Total length 500 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 2,7 kg
4
Portable Cutting Machines
Pla Handy
The Pla-Handy is a portable hand cutting machine for
plasma cutting with integrated drive for all kind of cutting
operations such as processing of straight and curved lines
in flat as well as bent plates, profiles and pipes.
Highest quality in straight and bevel cutting at circular and
shaped contours will be achieved.
Due to the low weight of 1.5 kg the Pla-Handy is as easy
to use as a simple plasma cutting machine.
n Precise cuts at all types of metal (steel, stainless steel,aluminum, etc.) due to plasma torch
n Simple handling (One hand operation)n Cutting in any positionn High accuracy and efficiencyn Easy and fast exchange of consumables
Pla Handy
Cutting thickness dependent on source of current
Cutting speed 100-2000 mm/min
Type of drive Transistor control, continous adjustable
Power supply 110V /220V AC selective, DC 12V
Total length 450 mm
Weight 1,5 kg
Handy Auto Plus
The Handy Auto is a portable hand cutting machine with
integrated drive system, ignition device and Start-Stop-
function for pre-heating flame. This allows cutting of all
kind and reaches the highest quality at the vertical, circular
and shape cutting as well as beveling.
Besides cutting of flat surfaces it is possible to perform
curved contours on vertical surfaces as H-beams, pipes
and bended plates.
Due to low weight of 3.5 kg Handy Auto can be used as
simple as an ordinary hand cutting torch.
n Auto ignitionn Start-Stop-function for pre-heating flamen Outstanding quality of cut surfacesn Cutting works in any direction High accuracy and efficiencyn High accuracy and efficiencyn Simple and fast accessory replacement
Handy Auto Plus
Cutting thickness 3-30 mm
Cutting speed 150-530 mm/min
Type of drive Transistor control /friction drive
Power supply 110V /220V AC selective, DC 12V
Total length 500 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 3,5 kg
5
Portable Cutting Machines
IK-92 Puma
The IK-92 Puma is a unique portable cutting machine for
precise vertical, bevel and circle cutting. The construction
is box-shaped and features a low point of gravity. This
guaranties a high stability and exact motion sequences.
The machine is equipped with a perfect heat protection
consisting of heat insulation and a circulating air blower
in the inside. Additionally a heat shield is installed near
the machine torch.
n Highest quality while automatic cutting by constant andprecise machine movements
n One hand operationn Perfect heat protectionn Easy positioning of the machine torch also while cuttingn Uncomplicated attendance by the simple structure of the
machine body
IK-92 Puma
Cutting thickness 3-100 mm
Cutting speed 100-1000 mm/min
Type of drive IC control, continous adjustable
Power supply 42V /110V /220V AC selective
Total length 480 mm
Track width 100 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 8,0 kg
IK-12 Beetle
The IK 12 Beetle is a high class motorized driven hand
cutting machine. The operator will perform all types of
cutting easily (vertical, circle and bevel cutting).
The drive with conus system (continuous mechanical feed
change) guarantees a constant and stable movement of
the machine. The direction functions (forwards,
backwards, Stop) are activated only by one operation
element. The clutch control assures a unproblematic
positioning of the machine.
By adjusting the torch holder bevel cuts at the bottom edge
of the plate are possible. A gear rack/bevel drive affords
an individual positioning of the machine torch (Y- and Z-
axis).
n The direction functions (forwards, backwards, Stop) areactivated only by one operation element.
n The drive with conus system (continuous mechanical feedchange) guarantees a constant and stable movement of themachine.
n Low weight of 9.5 kg (Easy handling and transport)n The equipment with two machine torches affords parallel- and
Y-bevel cutting.
IK-12 Beetle
Cutting thickness 3-150 mm
Cutting speed 150-880 mm/min
Type of drive Single cone speed ssystem, mechanicalregulation
Power supply 42V /110V /220V AC selective
Total length 480 mm
Track width 140 mm
Type of gas Acetylene, Propane, natural gas andmapp gas
Weight 9,5 kg
6
Portable Cutting Machines
IK-12 Max 3
The IK 12 Max 3 is the premium product of our assortment!
This motorized driven hand cutting machine allows –
besides torch cutting- also plasma cutting as well as
automated welding at top quality.
The three main devices (machine body, torch set and guide
rail) as well as the accessories were listed as independent
elements. So you can arrange the machine individually.
The drive with doubled conus system, developed by
ourselves, lets the motor stay at a constant rotational
speed range (1500 U/min).
n Outstanding operationn Unrivaled robust and heat-proofn Excellent tractionn Steady drive by a well balanced centre of gravityn Very high number of operation hours (more than 5000 h) due
to the doubled conus driven Feed (80-800 mm/min.) High Speed (240-2400 mm/min.) n Heat protection shield on the cutting side and the base plate n Gas and plasma cutting as well as automated weldingn Cutting area of 0,5 to 600 mmn Easy attendance
IK-12 Max 3
Cutting thickness 0,5-600 mm
Cutting speed (Standardtype)
80-800 mm/min
Cutting Speed (High speed) 240-2400 mm/min
Type of drive Double cone speed system, mechanicalregulation
Power supply 42V /110V /220V AC selective
Total length 430 mm
Track width 140 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 10,0 kg
IK-54D
The IK-54 D is a high quality and robust shape cutting
machine with high production accuracy. It is possible to
cut steel plates of a material thickness up to 100 mm. An
extreme powerful permanent magnet guarantees a
constant feed also while cutting difficult shapes. The
magnet rolls (sampling) have different diameter (8, 10, 15
and 20 mm). So it is possible to produce different cutting
pieces by exchanging the magnet roll. The low weight (33
kg) allows an easy transport of the machine from one site
of operation to another. These features else apply only to
considerably more expensive cutting machines.
n Cutting oxygen and feed get activated with one controlelement
n Extreme powerful permanent magnetn S.C.R. control system for constant feedn rotatable burner supportn Circle cutting (till 1700 mm) possible
IK-54D
Cutting thickness 3-100 mm
Cutting circle 30-700 mm, with device 600-1700 mm
Cutting Rectangle 30-60 mm, with device 500-1200 mm
Cutting speed 100-1000 mm/min
Type of drive SCR control
Power supply 100V AC
Type of gas Acetylene, propane, natural gas andmapp gas
Machine height 765 mm
Weight 33,0 kg
7
Portable Cutting Machines
IK-70
The IK-70 is a portable automatic circle cutting machine
which is developed for cutting circles, with or without bevel,
on even surfaces as well as in horizontal and vertical
position. It is possible to cut circles with a diameter of 30-
1000 mm.
The accordingly dimensioned base late rests upon four
movable balls and allows a fast positioning of the IK-70.
Another advantage is the compact and solid control
system which improves the speed stabilization especially
while extremely low feed.
n Central control adjustmentn Low weight and high stabilityn No entangling hoses due to the rotation jointn Simple positioning mechanismn Variable operation possibilities
IK-70
Cutting thickness 5-50 mm
Cutting diameter 30-1000 mm
Cutting speed 0,2-6 rpm or 0,04-1,5 rpm
Type of drive SCR Ward Leonard
Power supply 110V AC
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 55,0 kg
IK-82 Series
The IK-82 is a new and powerful mold cutting series of a
concentric tracing type. The simple design and
interchangeable construction have substantially reduced
the machine weight and permitted systematization for
easy use.
The model comes in three types - S, M, and L, classified
according to the effective cutting width. Types S and M
have an interchangeable arm pipe, while type L has a rail
pipe on the rail cart, and the length of the rail pipe can be
changed according to the size of the material to be cut.
n Rail carriage featuring adjustable rail length according toworkpiece (Type L).
n Easy tip replacementn Tracer head for handling ease and high-precision cutting.n Light-weight and rugged arm by stainless steel pipe structure
(Types S and M)n Magnetic roller selectable for your requirements
(Types S and M)
IK-82 S200
Cutting range 5-50 mm
Cutting range Circles up to 200 mm, ellipses up to 420x 160 mm
Magnet roller 25 mm Ø
Cutting speed 100-900 mm/min
Type of drive Transistor
Power supply 42V/110V AC
Type of gas Acetylene or propane
Weight 7,5 kg
8
Portable Cutting Machines
Cir-Cut II
Cir-Cut II is a portable automatic circle cutting machine
which is developed for circle cutting with or without bevel,
on even surfaces as well as in horizontal and vertical
position. A powerful electromagnet simplifies cutting in
any position. The revolute joint of the gas supplier prevents
entangling hoses and a reset of the machine to its home
position.
n Low weight (simple operation and transport)n Easy positioning for cutting by the use of centering pin (circle
diameter 40- 200 mm)n Bevel cuts up to 45° possible n No entangling hoses due to revolute joint
Cir-Cut II
Cutting thickness 5-50 mm
Cutting diameter 40-200 mm
Cutting speed 0,5-7 rpm
Type of drive SCR Ward Leonard
Power supply 110V AC
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 11,0 kg
Picle-1
The Picle-1 is a manual driven portable pipe cutting
machine for trimming and beveling pipes. The chain drive
is effected over a large worm and a worm wheel. The low
transmission ratio leads to an absolutely frictionless feed.
The transmission chain consists of simply constructed,
smoothly interlocking chain links. Due to the chain link’s
easy insertion and removal a fast exchange for varying
pipe diameter is guaranteed. The adjustments for bevel
cutting result from an angle scale at the torch bracket.
n Standard chain for cutting pipe diameter of 114 - 600 mmn Extension chain (1 m) for large pipe diametern The low transmission ratio leads to an absolutely frictionless
feed.n The torch adjustments for bevel cutting are effected over an
angle scale.n Easy operation and attendancen Low weight
Picle-1
Cutting thickness 5-50 mm
Type of drive manually
Height 400 mm
Track width 230 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 9,0 kg
9
Portable Cutting Machines
Auto Picle-S
Auto Picle-S is a motorized driven portable pipe cutting
machine with remote control. The special guiding system
with its fixed guiding rail guaranties a high cutting
accuracy, especially while cutting large pipe diameters. By
using the motorized drive for trimming and beveling pipes
highest quality will be achieved. The transmission chain
consists of simply constructed, smoothly interlocking
chain links. Due to the chain link’s easy insertion and
removal a fast exchange for varying pipe diameter is
guaranteed. The adjustments for bevel cutting result from
an angle scale at the torchbracket.
n Especially developed for pipe plasma cuttingn Guiding system with fixed guiding rail n Cutting of vertical pipes possible n Simple adjustment of varying pipe diametern Operation by remote control
Auto Picle-S
Cutting thickness 5-50 mm
Cutting speed 100-700 mm/min
Type of drive PWM with remote control
Power supply 42V /110V AC selective
Height 400 mm
Track width 230 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 15,0 kg
Auto Picle-P
Auto Picle-P is a motorized driven portable pipe cutting
machine with remote control for cutting with plasma. The
special guiding system with its fixed guiding rail guaranties
a high cutting accuracy, especially while cutting large pipe
diameters.
By using the motorized drive for trimming and beveling
pipes highest quality will be achieved. The transmission
chain consists of simply constructed, smoothly
interlocking chain links. Due to the chain link’s easy
insertion and removal a fast exchange for varying pipe
diameter is guaranteed. The adjustments for bevel cutting
result from an angle scale at the torchbracket.
n Especially developed for pipe plasma cuttingn Guiding system with fixed guiding rail n Cutting of vertical pipes possible n Simple adjustment of varying pipe diametern Operation by remote control
Auto Picle-P
Cutting thickness dependent on power source
Cutting speed 500-3000 mm/min
Type of drive S.C.R. control with remote control
Power supply 110V AC
Height 400 mm
Track width 230 mm
Weight 15,0 kg
10
Portable Cutting Machines
KHC-600D
The KHC-600D is a portable automatic pipe hole cutting
machine. The field of main application is the accurate
cutting of holes with or without bevel, through the casing
of the pipes, high-pressure storage tank and heat
exchanger.
An eccentric apparatus guarantees an exact adjustment
of the stroke (Up and down of the machine burner). The
rotation joint at the gas supplier prevents entangling hoses
and a repositioning of the machine to its home position.
n Compact Designn Suits for cutting inside as well as upon the pipen Easy positioning for cutting by the use of centering pin (circle
diameter 40- 200 mm)n Bevel cuts till 45° possible n No entangling hoses due to revolute joint
KHC-600D
Cutting thickness 5-50 mm
Cutting diameter 60-600 mm
Vertical torch stroke 0-100 mm
Type of drive SCR control
Cutting speed 0,12-1,2 rpm
Power supply 42V /110V AC selective
Machine dimensions(WxHxD)
500 mm x 760 mm x 1050 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 26,0 kg
KHC-600P
The KHC-600D is a portable automatic pipe hole cutting
machine. It can be equipped with plasma equipment and
a drilling unit. The field of main application is the accurate
cutting of holes with or without bevel, through the casing
of the pipes, high-pressure storage tank and heat
exchanger.
An eccentric apparatus guarantees an exact adjustment
of the stroke (Up and down of the machine burner).
n An eccentric shaft guarantees an exact adjustment of thestroke.
n Compact Design n Suits for cutting inside as well as upon the pipe n Easy positioning for cutting by the use of centering pin n Bevel cuts till 45° possible
KHC-600P
Cutting thickness dependent on the current source
Cutting diameter 120-600 mm
Vertical torch stroke 0-100 mm
Cutting speed 0,24-2,42 rpm
Type of drive SCR control
Power supply 42V AC
Machine dimensions(WxHxD)
500 mm x 980 mm x 1200 mm
Weight 52,0 kg
11
Portable Cutting Machines
IK-72T
The IK-72 is a portable automatic cutting machine for all
positions (Three dimensional). There are three different
types of rails. The 1 D rail made of aluminum allows cutting
of even surfaces. The cutting system 2 D/3 D made of hard
rubber with flexible steel pipes in the inside allows cuts in
the second and third dimension. All rails feature magnetic
holder which enable cuts in vertical and horizontal
position.
The low weight (4,5 kg) and the outstanding mechanics
(gear rack/bevel drive and lateral guide rolls) afford high
quality cutting accuracy.
n Three rail types for a substantial working arean Easy to operaten Outstanding mechanics n High quality of cutting accuracy
IK-72T
Cutting thickness 5-50 mm
Cutting speed 150-700 mm
Type of drive PWM
Power supply 42V /110V /220V AC selective
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 4,5 kg
Mini-Mantis II
The Mini-Mantis II is a portable automatic H-beam cutting
machine. It is possible to perform fast and clear bar and
flange cuts on beam profiles.
The machine features two drive motors: One for bar
cutting, the other for flange cutting. For cutting bars the
carriage drives along the guide rail as for cutting flanges
the torch is moved over a vertical gear rack. So indexing
and turning of the work piece is dispensed.
n Guide rail and main unit are connected (short installationtime)
n Low weight (It is more economic to transport the machine tothe work piece)
n Diagonal cuts at the bar and flange as well as beveling ispossible till 45°
n SCR control unit for steady feed
Mini-Mantis II
Cutting thickness 5-40 mm
Cutting dimensions see above
Cutting speed 100-700 mm/min
Type of drive SCR control
Power supply 110V AC
Machine dimensions(WxHxD)
500 mm x 760 mm x 1050 mm
Type of gas Acetylene, propane, natural gas andmapp gas
Weight 20,0 kg
12
Portable Cutting Machines
IK-05 Lug-Cut
The IK-05 Lug-Cut is a portable cutting machine for cutting
lifting brackets. The machine is used everywhere where
large plate- and construction parts are equipped with lifting
brackets for transportation (e.g. bridge and ship building).
The feed results from a unique spring drive so the machine
does not need any power supply. The curved cutting
nozzles allow a separating cut of the lifting brackets very
close to the work piece without hurting it. The separated
lifting brackets can be reused. Varying material
thicknesses can be cut with the same feed speed only by
changing the heating flame.
n Unique spring driven Constant feed (400mm/min)n Simple handling and low weight (5,9 kg)n Perfect quality of cuts (No compare to manual cutting)n Quick coupling device for burning gas, heating and cutting
oxygen
IK-05 Lug-Cut
Cutting thickness 20-30 mm
Cutting speed 400 mm/min
Drive system Spring drive method
Dimensions Length of 740 mm, effective cuttinglength of 380 mm
Type of gas Acetylene, propane
Weight 5,9 kg
13
Portable Welding Devices
Wel-Handy-Mini
The Wel-Handy Mini is a compact easy to use welding
portable with the best performance and functionality in its
class. Thanks to its outstanding traction force (16 kg)
horizontal fillet welds in the area of the vessel, bridge,
crane and steel building can be performed competitive
and in an extremely high quality. The Wel-Handy Mini can
be used perfectly at limited space. It enables automatic
welding in a working range of only 240 mm width. To as
many needs, the guiding roles can be adjusted at 12, 41,
57 or 81 mm in height. To ensure a vertical feed the guiding
roles are designed robust so carry the weight of the vehicle.
n Ultra-compact n 6 mm gap between base of carriage and plate being welded n 16 kg traction power n Perfect for working in tight placesn Also ideal for vertical welding (downward direction) n Travel direction switchable between left and right n Digital speed display
Wel-Handy-Mini
Cutting speed 100-1000 mm/min, left/right run
Control 4 wheel drive with magnetic attractionsystem
Traction power 16,0 kg
Burner support Vertical stroke and horizontal, 33 mmadjustable
Guide roller Scanning height adjustable to 12, 41, 57and 81 mm
Auto stop function End limit with electric arc interruption
Power supply 42V AC
Machine dimensions(WxHxD)
230 mm x 257 mm x 220 mm
Weight 7,0 kg
Wel-Handy-Multi
The Koike Wel Handy Multi welding carriage covers a wide
range of welding positions and applications, such as
horizontal, vertical, tack, weaving etc. The Wel Handy Multi
Model is light, compact and has a 4WD. The magnetic force
traction with low center of gravity achieves the highest
pulling power and stability in the market. The Wel Handy
Multi Standard can be used for flat and vertical welding.
The Twin Torch option can easily be mounted on the Wel
Handy Multi Standard to increase your productivity while
decreasing heat distortion.
n The 6.9 kg light weight unit gives better handling and set-up.n 30 kg magnetic force assures a stable motion and it can also
climb vertically.n Strong magnetic force is easily detached by a lever.n Maintenace free aluminum diecast bofy makes it lighter and
durable.n Maximum speed of 1500 mm/min can achieve high-speed
welding.n Low center of gravity gives constant motion.n Clearance is highest in the market (6 mm). It can run over wel
beads easily.n Twin Torch option.
Wel-Handy-Multi
Cutting speed 150-1500 mm/min, left/right run
Control 4 wheel drive with magnetic attractionsystem
Traction power 30,0 kg
Burner support Vertical stroke and horizontal, 45 mmadjustable
Guide roller Scanning height adjustable to 10, 20 and38 mm
Auto stop function End limit with electric arc interruption
Power supply 42V AC
Machine dimensions(WxHxD)
262 mm x 265 mm x 260 mm
Weight 6,9 kg (Standard) /6,8 kg (Advance)
14
Notes
15
KOIKE – the spirit of cutting.
Advanced technology combined with face to face relationship and an in-depth
understanding of customers cutting needs – that’s what KOIKE as a Japanese manufacturer
of oxy-fuel, plasma and laser cutting technology stands for.
Customers are companies active in shipbuilding, steel construction, vehicle manufacturing, fabrication
and other heavy metal industries - they all trust on more than 90 years of KOIKE’s cutting expertise.
KOIKE Engineering Germany GmbH Pappelweg 8 • 61169 Friedberg, GermanyPhone +49 (0) 6031 161571 -00Fax +49 (0) 6031 161571 -01www.koike-engineering.com • [email protected]
KOIKE EUROPE B.V.Grote Tocht 19 • 1507 CG Zaandam, NetherlandsPhone +31 (0) 75 6 12 72 27Fax +31 (0) 75 6 70 22 71www.koike.nl • [email protected]