M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-2011________
CHAPTER 9 ALTERNATIVES (TECHNOLOGY & SITE)
[9-1]
p
9.1 ALTERNATIVES
During the scoping period, no necessity for the alternative analysis of the technology was observed as
the technology/process mentioned for manufacturing of the proposed product are best suitable.
Moreover the unit is already running production of the existing product has enough space for expansion
so the proposed site is best suitable for the manufacturing of the proposed product.
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-2011_ ____
CHAPTER 10 ENVIRONMENTAL COST BENEFIT
[10-1]
10.1 ENVIRONMENTAL COST BENEFIT
During the study period it was revealed that the environmental cost benefit can’t be recommended at the
scoping stage.
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-1]
11.1 INTRODUCTION & PROJECT JUSTIFICATION
M/s. T. J. Agro Fertilizers Pvt. Ltd. is a private limited company formed in 1986. The
promoters are highly qualified and have global experience. M/s. T. J. Agro Fertilizers Pvt.
Ltd. is one of the renowned fertilizers trading and manufacturing Organizations.
The unit is located at S. No: 378/379, N.H. No. 8, Village-Khadsupa, Taluka-Navsari,
District-Navsari of Gujarat State, where expansion will be carried out.
M/s. T. J. Agro fertilizers Pvt. Ltd. has started production of NPK fertilizers at Navsari in
1996 and in 2003, it has started manufacturing Single Super phosphate fertilizer. The
company has created good demand for its products in the market due to improved quality
and market strategy. Hence after assessing the requirement of NPK & Single Super
Phosphate fertilizers in future, company has decided to expand its production capacity to
cater the market demand.
For expansion of existing production capacity, company has applied for the Environmental
Clearance of the project under the latest Notification for EC. Form 1 was submitted to the
State Level Expert Appraisal Committee on dated 03.06.2010.
First Presentation for the Terms of Reference was conducted on the 28.09.2010 following
which the terms of reference were issued to us.
This report has been prepared based on the Terms of Reference vide the letter Project No.
EIA-10-2010-699-E, 63216 Dated: 16.11.2010 issued to us by the SEAC committee. The
Total Investment for the proposed project will be 1.0 Crore.
11.2 PURPOSE OF STUDY
Environmental Impact Assessment Report & Environmental Management Plan have been
prepared for obtaining Environmental Clearance for T. J. Agro Fertilizers Pvt. Ltd. for the
proposed project for expansion of existing Products- NPK Granulated Mixed Fertilizers,
Single Super Phosphate Powder & Single Super Phosphate Granulated &
Fluorosilisilic Acid (by product).
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-2]
11.3 EXTENT OF STUDY AND AREA COVERED
The baseline status of environmental quality in the vicinity of project site serves as the basis
for identification, prediction and evaluation of impacts. The baseline environmental quality
is assessed through field studies within the impact zone for various components of the
environment, viz. air, noise, water, land and socio-economic. The baseline environmental
quality has been assessed in the winter season (December 2010 – February 2011) in a study
area of 10 km radial distance from the project site.
11.4 METHOD OF STUDY
The study is based on guidelines of MoEF and identifies the nature of activities involved
and their impacts caused on various environmental parameters. It subsequently suggests
mitigation measures to be executed for safeguarding against any environmental degradation.
Finally, it suggests methods of implementing the environmental management plan.
11.5 PROJECT DETAILS
The product proposed to be manufactured along with their capacities is shown in following
Table 11.1.
TABLE 11.1 PROPOSED PRODUCT LIST
Sr.
No. Name of Product
Existing
Quantity
(MT/Month)
Proposed
Quantity
(MT/Month)
Total
Quantity
(MT/Month)
1. NPK Granulated Mixed Fertilizers 1000 1000 2000
2. Single Super Phosphate Powder 2000 1000 3000
3. Single Super Phosphate
Granulated
1000 1000 2000
4. Fluorosilisilic Acid (by product)
Total : 68 Total : 34 Total : 102
Reuse : 44 Reuse : 22 Reuse : 66
Sell : 24 Sell : 12 Sell : 36
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-3]
The Raw material proposed to be used along with their consumptions is shown in following
Table 11.2.
TABLE 11.2 PROPOSED RAW MATERIAL LIST
Sr.
No. Name of Raw Material
Existing
Quantity
(MT/Month)
Proposed
Quantity
(MT/Month)
Total
Quantity
(MT/Month)
(A) NPK Granulated Mixed Fertilizers
1. Urea 460 460 920
2. DAP 60 60 120
3. SSP (Single Super Phosphate) 80 80 160
4. MOP (Potash) 271 271 542
5. Filler 300 300 600
(B) Single Super Phosphate Powder
6. Fluorosilisilic Acid 44 22 66
7. Rock phosphate 1200 600 1800
8. Diluted sulphuric acid (70%) 1000 500 1500
(C) Single Super Phosphate Granulated
9. Single Super Phosphate Powder 1000 1000 2000
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-4]
11.6 ENVIRONMENTAL SETTING
11.6.1 Landuse of the study area:
Land use within 10 km radius of the study area is determined with the help of satellite image.
Land use of study area can broadly be classified in to categories such as habitation, habitation
with dense vegetation, water body, vegetation, land with shrub, land without shrub, industrial
area, sandy area and agricultural land etc.
11.6.2 Climate of the Study Area:
The general agro-climatic zone of the study area is Semi- arid.
11.6.3 Wind:
The predominant wind direction during the study period is observed to be from NW
direction.
11.6.4 Rainfall:
The average annual rainfall is 1220-1782 mm and rainy day varies within 1 to 23.
11.6.5 Cloud Cover:
The area remains cloudy between June-Septembers, which are the active period of the
monsoon season.
11.6.6 Humidity:
Most humid conditions are found in the monsoon, followed by post monsoon, winter and
summer in the order. Mornings are more humid than evenings and humidity ranges from a
high of 75-100% in monsoon mornings to a low of 5-61% in summer evenings. During post
monsoon season, in morning humidity remains between 61-99 % and in the evening it
remains between 19-82 %.
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-5]
11.7 FUEL/ENERGY REQUIREMENTS
The main sources of power of M/s. T. J. Agro Fertilizers Pvt. Ltd. will be utilized energy
from existing provider M/s. Dakshin Gujarat Vij Company Limited. The total existing
connected load of the energy is about 492 KWH.
Additional 75 KWH will require for expansion project which would be applied to
DGVCL as & when required.
Fuel for Hot air Generator 1 & 2 : Bio Coal @ 5 MT/day (Proposed)
Fuel for Proposed Stand By D. G. Set (Capacity: 125 KVA): HSD – 15 Lit/hr
11.8 WATER REQUIREMENT
Total Water Requirement : 10.0 KL/day
Source: Borewell
Wastewater Generation : Domestic: 2.5 KL/day
Industrial: Nil
TABLE 11.3 (A) TOTAL WATER REQUIREMENTS FOR THE PROJECT:
Categories Existing
(KL/day)
Proposed
(KL/day)
Total
(KL/day)
(A) Domestic 2.5 2.5 5.0
(B) Industrial
(i) Process 2.0 2.0 4.0
(ii) Utility
(For scrubber )
0.5 0.5 1.0
(iii) Washing -- -- --
Total (B) 2.5 2.5 5.0
Total (A+B) 5.0 5.0 10.0
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-6]
TABLE 11.3 (B) TOTAL WASTEWATER GENERATIONS FOR THE PROJECT:
Categories Existing
(KL/day)
Proposed
(KL/day)
Total
(KL/day)
(A) Domestic 1.0 1.5 2.5
(B) Industrial
(i) Process Nil Nil Nil
(ii) Utility -- -- --
(iii) Washing -- -- --
Total (B) Nil Nil Nil
Total (A+B) 1.0 1.5 2.5
11.9 BASELINE ENVIRONMENT
Has been displayed in Chapter No. 3 of the EIA Report
11.10 ENVIRONMENT IMPACTS & MITIGATION MEASURES
Has been displayed in Chapter No. 4 of the EIA Report
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-7]
11.11 ENVIRONMENTAL MONITORING PROGRAMME
TABLE 11.4 ENVIRONMENTAL MONITORING PROGRAMS
Sr.
No. Activity Schedule
Air Pollution Monitoring
1. Ambient air monitoring of parameters specified by
GPCB in their air consent from time to time within
the T. J. Agro Fertilizers Pvt. Ltd. premises
Once every Quarter
2. Ambient air monitoring of parameters specified by
GPCB in their air consents from time to time at
four stations outside T. J. Agro Fertilizers Pvt. Ltd.
premises
Once every season at
each station
Flue Gas Emission Monitoring
3. Stack monitoring of prescribed parameters as
given in air consent from time to time
Once every month
Ground Water Monitoring
4. Sampling & Analysis of the ground water of bore
well within premises will be done.
Once in Six months
Solid Waste Generation Monitoring / Record Keeping
5. Records of generation of used liner, bags and
records of their dispatch to suppliers for refilling
Daily To be comply as
per Haz. Waste [MPH]
rules, 2003
6. Records of generation of waste oils and their
treatment
Daily
7. Records of generation, handling, storage,
transportation and disposal of other solid, aqueous
and organic hazardous wastes as required by
hazardous waste authorization
To be updated daily
Environmental Audit & Annual return
8. Environmental statement under the EP (Act) 1986
& annual return of hazardous waste generation,
handling & disposal.
Once in a year
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-8]
,
11.12 AMBIENT AIR
The source of Flue gas Emission is from Hot air Generator. For Hot air Generator Bio Coal
will be used as fuel.
Flue gas will be released through stack of 11 m height. The Hot air Generator will be
provided with Dual Cyclone Dust separator & Proposed Bag Filter in series.
Another Source is Den & Mixer exhaust gas which will be provided with Ventury Water
Scrubber followed by rock phosphate absorption tank to scrub H2SiF6 gas. Hence, it can be
concluded that the production activities will not adversely impact the ambient air quality.
TABLE 11.5 (A) PROPOSED DETAILS OF STACK, APCS & ITS EMISSION
ESTIMATE
Stack Attached To
Height &
Top Dia.
of Stack
Type of Fuel
& Qty.
Air Pollution Control
System Final
Concentration
Existing
Proposed
Existing Proposed
Hot Air Generator
1 & 2
11 meter
&
500 mm
L.D.O.
40 Lit/hr
Bio Coal
5 MT/day
Dual
Cyclone
Separator
Bag Filter
PM < 150 mg/NM3
SO2 < 100 ppm
NOx < 50 ppm
D. G. Set (Stand By)
(Capacity: 125 KVA)
8 meter Nil HSD
15 Lit/hr
Not Applicable PM < 150 mg/NM3
SO2 < 100 ppm
NOx < 50 ppm
TABLE 11.5 (B) PROPOSED EMISSION RATE
Sr.
No. Stack Attached to Parameter
Emission Estimate in Kg/hr
Existing Proposed After
Expansion
1. Hot Air Generator
1 & 2
PM 0.175 0.075 0.075
SOx 0.1 0.05 0.05
NOx 0.063 0.025 0.025
NOTE: AFTER EXPANSION, LDO FUEL WILL BE TOTALLY REPLACED BY
BIOCOAL. Thus, existing Air pollutant level released from stack will also be
reduced after expansion.
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-9]
TABLE 11.5 (C) PROPOSED DETAILS OF PROCESS VENT, APCS & ITS
EMISSION ESTIMATE
Process Vent
Attached To
Height & Top
Dia.
of Stack
Air Pollution
Control System Final Concentration
Den & Mixture 35 Meter
&
600 mm
Ventury Water
Scrubber
SPM < 150 mg/NM3
SO2 < 40 mg/NM3
NOx < 25 mg/NM3
Fluorine < 0.5 mg/NM3
TABLE 11.5 (D) PROPOSED EMISSION RATE
Sr.
No. Stack Attached to Parameter
Emission Estimate in Kg/hr
Existing Proposed Total
1. Den & Mixture
(Process Vent)
(Flow: 2500 M3/Hr.)
PM 0.13 0.065 0.195
SOx Nil Nil Nil
NOx 0.005 0.0025 0.0075
HF 0.001 0.0005 0.0015
Fluorine
Gas
0.001 0.0005 0.0015
The ambient air quality monitoring was carried out in accordance with guidelines of Central
Pollution Control Board (CPCB) of June 1998 and National Ambient Air Quality Standards
(NAAQS) of CPCB of November 2009. Ambient Air Quality Monitoring (AAQM) was
carried out at five locations during winter season. The maximum numbers of sampling
locations were selected close to the project site and in the study area of 10 km radial
distance around the plant site. The monitoring was carried out 24 hours a day twice a week
per location in the study area except the project site, where continuous monitoring was
carried out. Twenty four numbers of observations were taken at each monitoring location
except the project site.
The conventional and project specific parameters such as PM10, PM2.5, SO2, Nox, HF were
monitored at site.
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-
2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-10]
The values for mentioned concentrations of various pollutants at all the monitoring locations
were processed for different statistical parameters like arithmetic mean, minimum
concentration, and maximum concentration and percentile values.
11.13 WATER RESOURCES
Water will be used from Existing Bore wells in the premises. No New bore wells are to be
dug. Rain water recharging scheme will be incorporated hence the impact on ground water
will be minimized.
11.13.1 Ground Water Quality
The unit is a Zero Discharge unit and Sewage will be allowed in Septic Tank.
M/s. T. J. Agro Fertilizers Pvt. Ltd. will take all precautions to make its solid waste areas
impervious to water and leachate migration.
Hence it follows that ground water quality is not adversely impacted by M/s. T. J. Agro
Fertilizers Pvt. Ltd. activities.
11.14 NOISE LEVELS
Noise levels envisaged shall be within prescribed limits of GPCB at plant boundary, after
implementation of the mitigation measures. DG Sets will be Acoustically Enclosed type.
Green belt development will be made. Hence there will be no adverse impacts on existing
noise levels due to the proposed production activities.
11.15 SOIL / LAND QUALITY
M/s. T. J. Agro Fertilizers Pvt. Ltd. will take all precautions to make its Raw Material
Storage, Product Storage, hazardous waste storage area impervious to water and leachate
migration. This will prevent soil contamination.
It follows that soil quality will not be adversely impacted by proposed production activity.
11.16 ENVIRONMENTAL MANAGEMENT PLAN
An environment management plan has been proposed in this report to implement the mitigation
measures. The plan will ensure that the adverse environmental impacts are minimized and the
beneficial impacts are maximized. Detailed plan is discussed in Chapter No. 8 of EIA report.
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-11]
11.17 SOLID & HAZARDOUS WASTE MANAGEMENT
The details of the solid and hazardous waste management is as given in the Table 11.6
TABLE 11.6 SOLID AND HAZARDOUS WASTE MANAGEMENT REQUIREMENT:
Sr.
No. Waste Stream
Waste Cat.
No. As per-
2008
Existing
Qty.
Proposed
Qty.
Total
Qty. to be
Disposed
Source Method of
packing Disposal Method
1. Used oil
5.1 150
Lit/year
150
Lit/year
150
Lit/year
Air Compressor PP Carba/
Drum
Collection, Storage,
Transportation and
disposal by selling to
registered refiners
enlisted by GPCB
/MoEF.
Qty. to be Reused
150 Lit/year
2. Discarded
containers /
barrels / Liner
33.3 30
Kg/month
170
Kg/month
100
Kg/month
Raw material &
Finished product
packing material
PP Bag Collection, Storage,
Transportation and
disposal by selling to
registered refiners
enlisted by GPCB
/MoEF.
Qty. to be Reused
100
Kg/month
3. Silica/Sand -- 4
Kg/month
2
Kg/month
6
Kg/month
Process PP Bag Collection, Storage
& Reuse as Filler in
product
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-2011
CHAPTER 11 SUMMARY & CONCLUSION
[11-12]
11.18 GREEN BELT DEVELOPMENT
Total plot area of the project is 10,000 m2. Total Proposed Greenbelt area will be 1255 m
2. This
development has been already started. This will attune noise levels and dust levels by acting as a
barrier between the outside environment and the inside environment of the premises.
11.19 MONITORING SCHEDULE
A monitoring schedule has been prepared to ensure effectiveness of the environmental
management plan.
11.20 EXPENDITURE FOR ENVIRONMENTAL ACTIVITIES
M/s. T. J. Agro Fertilizers Pvt. Ltd. will spend Approximately Rs. 21.75 Lacs as capital
expenditure on environmental management. The recurring cost is Approximately Rs. 3.5 Lacs per
annum.
11.21 CONCLUSION
The following can be concluded based on the study:
Due to the plant operation no adverse impacts envisaged on Ambient Air, Noise, Ground
water, Land & Soil.
Risk to soil is negligible due to effective management and handling of hazardous wastes and
wastewater.
Socio-economic benefits due to generation of direct / indirect employment.
Thus, it can be concluded on a positive note that after the implementation of the mitigation
measures and Environmental Management Plan the activities of M/s. T. J. Agro Fertilizers Pvt.
Ltd. will have negligible impact on environment and will beneficial to the nearby residents.
M/s. T. J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant, Surat February-2011
CHAPTER 12 DISCLOSURE OF CONSULTANTS ENGAGED
[12-1]
12.1 CONSULTANT ENGAGED
M/s. T. J. Agro Fertilizers Pvt. Ltd. has engaged M/s. Envirocare Engineers & Consultant as an EIA
consultant.
12.2 BRIEF PROFILE OF CONSULTANT
M/s. Envirocare Engineers & Consultant (EEC) is one of the leading firms in the field of environment.
EEC is enlisted with Gujarat Pollution Control Board (GPCB) as well as with Rajasthan Pollution
Control Board as Consultant and schedule II auditors. Acquainted with well experienced and
knowledgeable staff EEC accomplished various turnkey projects, Environmental Monitoring projects as
well various EIA Projects of various well renowned companies as well as various small scale industries.
Moreover EEC is engaged with various consultancy works as well as audit works.
12.3 SCOPE OF WORK
M/s. T. J. Agro Fertilizers Pvt. Ltd. has engaged EEC for studying the Environmental Impact
Assessment of its expansion project at S. No. 378/379, N.H. No. 8, P.O. Khadsupa Boarding, Opp. Jain
Panjrapore, Tal & Dist. Navsari of Gujarat State. The scope of work includes study of current
environment status with environmental monitoring, assessing the impact of project on environment and
preparation of EIA report along with all the documentation and legal work consideration for the
approval of the project from the state pollution control board.
M/s. T.J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant , Surat February-2011
ANNEXURE 1 ABBREVIATION
SR.
NO. ABBREVIATION FULL FORM
1. AAQM Ambient Air Quality Monitoring
2. Ac Adult Literacy Class
3. BS Bus Station
4. C College
5. C Canal
6. CHW Community Health Worker/Health Worker
7. CONC Concentration
8. CPCB Central Pollution Control Board
9. CWC Child Welfare Centre
10. D Dispensary
11. DA Ayurvedic Dispensary
12. DAP Di-Ammonium Phosphate
13. EA Electricity for all purposes
14. EAG Electricity for Agriculture
15. ED Electricity for domestic
16. ENGG Engineering
17. EO Electricity for other purpose like Industrial, Commercial etc
18. F.G Finished Good
19. FP Foot Path
20. FPC Family Planning Centre
21. FWC Family Welfare Centre
22. GNVFCL Gujarat Narmada Valley Fertilizer Corp. LTD.
23. GPCB Gujarat Pollution Control Board
24. GR. FL Ground Floor
25. GSSP Granulated Single Super Phosphate
26. H Matriculation or Secondary
27. H Hospital
28. H.V High Velocity
29. HDPE High Density Poly Ethylene
30. HP Hand Pump
31. I Industrial School
32. I.D Induced Draft
33. IPL Indian Potash Ltd.
34. KR Kuchcha Road
35. LAB Laboratory
36. LCM Light Calcined Magnesite
37. M Middle School
38. MAINT. Maintenance
39. MCW Maternity & Child Welfare
40. MH Maternity Home
M/s. T.J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant , Surat February-2011
ANNEXURE 1 ABBREVIATION
M/s. T.J. Agro Fertilizers Pvt. Ltd. Envirocare Engineers & Consultant , Surat February-2011
ANNEXURE 1 ABBREVIATION
41. MOP Magnesium Oxide Phosphate
42. MR Mud Road
43. MS Mild Steel
44. N Nallah
45. N.P.K Nitrogen, Phosphorus and Potassium
46. NA Not Applicable
47. NAAQS Nation Ambient Air Quality Standards
48. NH Nursing Home
49. NW Navigable Waterway
50. O Other Educational Institution
51. O Others
52. P Primary School
53. PH Telephone Connection
54. PHC Primary Health Centre
55. PHC Public Health Centre
56. PHS Primary Health Sub-Centre
57. PM Particulate Matter
58. PO Post Office
59. PR Pucca Road
60. PSSP Powder Single Super Phosphate
61. PTO Post & Telegraph Office
62. PUC Senior Secondary School
63. QCD Quality Control Department
64. R River Water
65. R.M Raw Material
66. RCC Reinforce Concrete Cement
67. RCF Rashtriya ChemicalFertilizer
68. RSMML Rajasthan State Mines & Minerals Ltd.
69. RMP Registered Private Practitioner
70. RO Regional Officer
71. RS Railway Station
72. S Higher Secondary School
73. S Spring
74. SSP Single Super Phosphate
75. T Tap Water
76. TB T.B Clinic
77. TK Tank Water
78. TO Telegraph Office
79. Tr Training School
80. TVA Tennenanse Valley Authority
81. TW Tube well Water
82. W Well Water
83. WP Water Proof
Compliance of the CREP Guidelines
SR.
NO. CREP GUIDELINES OUR COMPLIANCE
Wastewater Management
1 Efforts will be made for conservation of water, particularly
with a target to have consumption less than 8.12 and 15 m3
/tone of urea produced for plant based on gas, naphtha and fuel
oil, respectively. In case of plants using Naptha and Gas both as
feed stocks, water consumption target of less than 10m3/ tone
will be achieved. An action plan for this will be submitted by
June 2003 and targets be achieved by March 2004.
Not Applicable
2 Use of arsenic for CO2 absorption in ammonia plants and
chromate based chemicals for cooling system, which is still
continuing in some industries, will be phased out and replaced
with non- arsenic and non- chromate systems by December
2003. In this regard, action plan will be submitted by June
2003.
Not Applicable
3 Adequate treatment for removal of oil, chromium (till non-
chromate based cooling system is in place) and fluoride will be
provided to meet the prescribed standards at the source (end
respective process unit) itself. Action plan will be firmed up by
June 2003 for compliance by March 2004.
Not Applicable
4 Proper and complete nitrification and de-nitrification will be
ensured wherever such process used for effluent treatment, by
September 2003.
Not Applicable
5 Ground water monitoring around the storage facilities and
beyond the factory premises will be carried out at regular
intervals particularly for pH. Fluoride CPCB will finalize the
guidelines for groundwater monitoring by December 2003.
Pucca RCC flooring is provided to prevent any
percolation of any hazardous contamination. Ground
Water Monitoring will be done as per Scheduled of
Monitoring Proposed in EIA report Chapter No: 5 Page
No.5-6.
Compliance of the CREP Guidelines
6 No effluent arising from process plants and associated facilities
will be discharged to the storm water drain. The quality of
storm water will be regularly monitored by all the industries.
Strictly Complied
Storm water monitoring will be carried out. Unit does not
generate any trade effluent.
7 The industries, where waste water/ effluent flows through the
storm water drains even during the dry season will install
continuous systems for monitoring the storm water quality for
pH, ammonia and fluoride. If required, storm water will be
routed through effluent treatment plant before discharging. An
action plan will be submitted by June 2003 and necessary
action will be taken by June 2004.
Not Applicable
Unit does not generate any trade effluent
Air Pollution Management
1 All the upcoming urea plants will have urea prilling towers
based on natural draft so at to minimize urea dust emissions.
Not Applicable
2 The existing urea plants particularly, the plants having forced
draft prilling towers will install appropriate systems (e.g.
scrubber. etc.) for achieving existing norms of urea dust
missions. In this regard, industries will submit action plan by
June 2003 and completion of necessary actions by June 2004.
Not Applicable
3 The sulphuric acid plants having SCSA system will switch over
to DCDA system by March 2004 to meet the emission standard
for SO2 as 2 Kg/tone of H2SO4 produced. An action plan for
this will be submitted by June 2003.
Not Applicable
4 Sulphuric acid plants having DCDA system will improve the
conversion and absorption efficiencies of the system as well as
scrubbers to achieve SO2 emission of 2 Kg/ tone of acid
produced in case of plants having capacity above 300 TPD and
2.5 Kg/ tone in case of plants having capacity up to 300TPD.
An action plan will be submitted by June 2003 and emission
Not Applicable
Compliance of the CREP Guidelines
levels will be complied with by September 2004.
5 Stack height for sulphuric acid plants will be provided as per
the guidelines and on the basis of normal plant operations (and
not when the scrubbers are in use) by June 2003. The scrubbed
gases are to be let out at the same height of the stack.
Not Applicable
6 An action plan for providing proper dust control systems rock
phosphate grinding unit in phosphoric acid plants/ single super
phosphate plants, so as to achieve particulate emission of 150
mg/Nm3 will be submitted by September 2003 and complied
with by March 2004.
A Dry dust Type Bag Filter will be installed to recover
Phosphate dust & reuse it again in Process. Ventury
water scrubber followed by Dry Rock Phosphate bed
will be installed to minimize the concentration of
H2SiF6.
7 Particulate as well as gaseous fluoride will be monitored and
adequate control systems will be installed by June 2004 to
achieve the norms on total fluoride emissions (25 mg/Nm3).
Particulate & Gaseous fluoride monitoring will be
done as per Scheduled of Monitoring Proposed in EIA
report Chapter No: 5 Page No.5-6.
8 Continuous SO2 emission monitoring systems will be installed
in sulphuric acid plants (having capacity 200 TPD and above)
by March 2004. Action plan for this will be submitted by June
2003.
Not Applicable
9 Regular monitoring of ambient air quality with regard to SO2
NOx, PM, SO3, fluoride and acid mist will be carried out.
Regularly Ambient Air Monitoring will be will be done
as per Scheduled of Monitoring Proposed in EIA report
Chapter No: 5 Page No.5-6.
Solid Waste Management
1 Gypsum will be effectively managed by providing proper
lining, dykes with approach roads and monitoring of
groundwater quality around storage facilities. Accumulated
gypsum will be properly capped. In this regard, action plan will
be submitted by June 2003 and for compliance by December
2003.
Not Applicable
Compliance of the CREP Guidelines
2 An action plan for proper handling, storage and disposal of
spent catalyst having toxic metals will be submitted by June
2003 and implemented by September 2003. The industry will
also explore recovery/buy-back of spent catalyst by September
2003.
Not Applicable
3 Carbon slurry, sulphurmuck and chalk will be properly
managed and disposed of in properly designed landfill either
within premises or in common facility. Action plan on this will
be submitted by June 2003 and implemented by March 2004.
Not Applicable
4 Existing stock of chromium and arsenic bearing sludge will be
properly disposed by December 2003. Industries will also
explore recovery of chromium from the sludge. CPCB will
provide guidelines for proper disposal of the sludge.
Not Applicable