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Production Supervisor Daily Report
Date :
Department :
Attendant : Group A & C
AL : MC: ABS :
Profile rolling:
From To From To
1 8:00 AM 8:30 AM 0:30 8:00 AM 8:30 AM 0:30 0:00 Briefing
2 8:30 AM 9:30 AM 1:00 8:30 AM 11:40 AM 3:10 2:10Change saw blade flying saw, Repair trimming scrap reeler holder(
Wear and tear),
3 11:40 AM 12:10 PM 0:30 11:40 AM 12:30 PM 0:50 0:20 Dismantle trimming scrap reeler (OPR side)
4 12:30 PM 1:30 PM 1:00 12:30 PM 1:10 PM 0:40 -0:20
5 1:10 PM 1:40 PM 0:30 1:10 PM 1:40 PM 0:30 0:00
6 1:40 PM 2:40 PM 1:00 1:40 PM 2:20 PM 0:40 -0:20
7 2:20 PM 2:50 PM 0:30 2:20 PM 2:50 PM 0:30 0:00
8 2:50 PM 3:50 PM 1:00 2:50 PM 3:40 PM 0:50 -0:10 Trimming scrap problem
9 3:40 PM 4:10 PM 0:30 3:40 PM 4:10 PM 0:30 0:00
10 4:10 PM 4:30 PM 0:20 4:10 PM 4:30 PM 0:20 0:00
11 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
12 5:00 PM 5:40 PM 0:40 5:00 PM 6:00 PM 1:00 0:20
13 6:00 PM 6:30 PM 0:30 6:00 PM 7:20 PM 1:20 0:50 Transfer sheet pile from production to yard
14 7:20 PM 7:30 PM 0:10 7:20 PM 7:30 PM 0:1015
16
17
N/S Task
Run production
Joint coil
Run production
Joint coil
Run production
Joint coil
Variance Remark
1/12/2011
Production
OZ31A
Target Complete Time Total Target
Time
Actual Complete Time Total Target
Time
Report By: Fairuz
Time of Report:7:30pm
Joint coil
Run production
Joint coil
Run production
Break
Continued run production
Houskeeping
Joint coil
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group C
AL : MC: ABS :
Profile rolling:
From To From To
1 8:00 AM 8:30 AM 0:30 8:00 AM 8:30 AM 0:30 0:00 Briefing
2 8:30 AM 9:00 AM 0:30 8:30 AM 9:20 AM 0:50 0:20 Plasma cutting machine problem
3 9:20 AM 10:20 AM 1:00 9:20 AM 10:15 AM 0:55 -0:05
4 10:15 AM 10:45 AM 0:30 10:15 AM 11:20 AM 1:05 0:35 Change plasma cutting machine
5 11:20 AM 12:20 PM 1:00 11:20 AM 12:10 PM 0:50 -0:10
6 12:10 PM 12:40 PM 0:30 12:10 PM 12:40 PM 0:30 0:00
7 12:40 PM 2:15 PM 1:35 12:40 PM 2:15 PM 1:35 0:00
8 2:15 PM 3:15 PM 1:00 2:15 PM 4:30 PM 2:15 1:15Roller shaft station 7B and 8 B problem (shaft move to gear side and
miss one process forming)
9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
10 5:00 PM 5:30 PM 0:30 5:00 PM 5:30 PM 0:30 0:00
11 5:30 PM 6:00 PM 0:30 5:30 PM 6:00 PM 0:30 0:00
12 6:00 PM 7:00 PM 1:00 6:00 PM 7:20 PM 1:20 0:20 Safety plate broken station 10 (OPR side)
13 7:20 PM 7:30 PM 0:10 7:20 PM 7:30 PM 0:10 0:00 to be continued (night shift)
1415
16
17
N/S Task Variance Remark
2/12/2011
Production
OZ31A (ASTM COIL)
Joint coil
Target Complete Time Total Target
Time
Actual Complete Time Total Target
Time
Run production
Joint coil
Run production
Joint coil
Run production
Break (Friday)
Run production
Break
Continued run production
Joint coil
Time of Report:7:30pm
Run production
Joint coil
Report By: Fairuz
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group C
AL : MC: ABS :
Profile rolling:
From To From To
1 8:00 AM 8:30 AM 0:30 8:00 AM 9:20 AM 1:20 0:50 Briefing,Nylon break at station10 and install new nylon
2 9:20 AM 9:50 AM 0:30 9:20 AM 10:30 AM 1:10 0:40Coil opened and auto rotate at uncoiler machine.Use wire rope for
pull coil inside flatterning machine.
3 10:30 AM 11:30 AM 1:00 10:30 AM 11:40 AM 1:10 0:10 Uncoiler machine problem
4 11:40 AM 12:00 PM 0:20 11:40 AM 12:00 PM 0:20 0:00
5 12:00 PM 12:30 PM 0:30 12:00 PM 12:30 PM 0:30 0:00
6 12:30 PM 4:30 PM 4:00
7
8
9
10
11
12
13
14
15
16
17
N/S Task Remark
3/12/2011
Production
OZ31A (ASTM COIL)
Target Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
Run production
Joint coil
run production
Repair uncoiler machine
Break
Continued repair uncoiler machine
Time of Report:7:30pm
Report By: Fairuz
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group C
AL : MC: ABS :Profile rolling:
From To From To
1 4:00 PM 4:30 PM 0:30 4:00 PM 4:30 PM 0:30 0:00
2 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
3 5:00 PM 6:00 PM 1:00 5:00 PM 6:00 PM 1:00 0:00
4 6:00 PM 12:30 AM 6:30 6:00 PM 12:30 AM 6:30 0:00
5
6
7
8
9
10
11
12
13
14
15
16
17
Time of Report:7:30pm
Report By: Fairuz
Joint coil
Break
Run production
Service and repair electrical supply
N/S Task Remark
5/12/2011
Production
OZ31A (ASTM COIL)
Target Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group C
AL : MC: ABS :Profile rolling:
From To From To
1 8:00 AM 11:30 AM 3:30 8:00 AM 11:30 AM 3:30 0:00
2 11:30 AM 12:00 PM 0:30 11:30 AM 12:00 PM 0:30 0:00
3 12:00 PM 12:30 PM 0:30 12:00 PM 12:30 PM 0:30 0:00
4 12:30 PM 1:30 PM 1:00 12:30 PM 1:30 PM 1:00 0:00
5
6
7
8
9
10
11
12
13
14
15
16
17
Time of Report:7:30pm
Report By: Fairuz
Housekeeping and check forming line
Joint coil
Break
Run production
N/S Task Remark
6/12/2011
Production
OZ31A (ASTM COIL)
Target Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group A & C
AL : MC: ABS :Profile rolling:
From To From To
Repair base vertical roller before forming
Support maintenance install coupler flattening machine
repair and fabricated uncoiler base
repair vertical roller before trimming machine
2 4:00 PM 12:30 AM 8:30 4:00 PM 12:30 AM 8:30 0:00 forming machine 3,4,18,16 and 15
N/S TaskActual Complete Time Total Target
TimeVariance Remark
7/12/2011
Production
OZ31A (ASTM COIL)
Recycle Oil
Target Complete Time Total Target
Time
8:30 8:00 AM 4:30 PM 8:30 0:001
Time of Report:4:30pm
Repair,fabricated and housekeeping production
line8:00 AM 4:30 PM
Report By: Fairuz
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group A & C
AL : MC: ABS :Profile rolling:
From To From To
Dismantle uncoiler coupler and bearing spoket
Support maintenance install coupler flattening machine
Install uncoiler machine
Install and fitting uncoiler base
repair vertical roller before trimming machine
forming machine 14,13,11,10 and 9
Install mold OTL
Install bearing vertical roller shaft before trimming
Install vertical roller before station roller guard 1
N/S Task Remark
8/12/2011
Production
OZ31A (ASTM COIL)
Target Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
4:30 PM 8:30 0:001Repair,fabricated and housekeeping production
line8:00 AM 4:30 PM 8:30 8:00 AM
Time of Report:4:30pm
Report By: Fairuz
12:30 AM4:00 PMRecycle Oil2 0:008:3012:30 AM4:00 PM8:30
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group A & C
AL : MC: ABS :Profile rolling:
From To From To
Install uncoiler coupler and bearing
Support maintenance install coupler flattening machine
Install chain uncoiler machine
leveling coupler uncoiler and fitting motor uncoiler
Install flying saw blade shaft
Dismantle clamp (B1) welding carcheck and repair clamp (B1) welding car
Install and fitting clamp (B1) welding car
Install new chain for rubber roller
Repair and fabricated clamp (PRO) at welding car
Time of Report:5:00pm
0:008:3012:30 AM4:00 PM8:3012:30 AM4:00 PMRepair,fabricated and housekeeping production
line2
Report By: Fairuz
4:30 PM 8:30 0:001Repair,fabricated and housekeeping production
line8:00 AM 4:30 PM 8:30 8:00 AM
N/S Task Remark
9/12/2011
Production
OZ31A (ASTM COIL)
Target Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
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Production Supervisor Daily Report
Date :
Department :
Attendant : Group A & C
AL : MC: ABS :Profile rolling:
From To From To
Dismantle mold OT light and Install mold OT22
Transfer sheet pile scrap
Transfer mold OZ100 and old mold
Check hydraulic at preparation
Change fuse 160A at forming penal
Reapir and fitting chain at conveyer roller
Fabricated base for trimming scrap gear
housekeeping at preparation (Hydraulic oil Leaking)
housekeeping at conveyer area and finishing area
install trimming scrap reeler handle and holder
N/S Task Remark
12/12/2011
Production
OZ31A (ASTM COIL)
Target Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
4:30 PM 8:30 0:00
2 support tooling,check and repair conveyer 4:00 PM 12:30 AM 8:30 4:00 PM 12:30 AM
1 support tooling 8:00 AM 4:30 PM 8:30 8:00 AM
Time of Report:4:30pm
8:30 0:00
Report By: Fairuz
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Production Supervisor Daily Report
MC: ABS :
From To From To
Dismantle mold OT light and Install mold OT22
cutting grass and repair fencing factory oriental
cutting grass and repair fencing factory oriental
Housekeeping finishing area
Fabricated fencing at car park area
2 fabricated , check and repair 4:00 PM 12:30 AM 8:30
1
Group A & C
OZ31A (ASTM COIL)
7:00:00 PMMohd FairuzReport By:
Time of Report:
0:00
fabricated base trimming,support maintenance
building and support tooling8:00 AM 4:30 PM 8:30 8:00 AM 4:30 PM 8:30 0:00
4:00 PM 12:30 AM 8:30
RemarkN/S Task
13/12/2011
Production
Target Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
Date :
Department :
Attendant :
AL :
Profile rolling:
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Production Supervisor Daily Report
MC: ABS :
From To From To
Fabricated fencing at car park area
Fabricatedand repair fencing at yard area
cutting grass and repair fencing factory oriental
fabricated trimming base
Check roller forming line
Housekeeping finishing area
Date : 14/12/2011
Department : Production
Attendant : Group A & C
Variance Remark
AL :Profile rolling: OZ31A (ASTM COIL)
N/S Task
8:00 AM
Target Complete Time Total Target
Time
Actual Complete Time Total Target
Time
4:30 PM 8:30 0:00
2fabricated,support maintenance building and
support tooling4:00 PM 12:30 AM 8:30 4:00 PM 12:30 AM
1 fabricated , check and repair 8:00 AM 4:30 PM 8:30
8:30 0:00
Time of Report: 4:30:00 PM
Report By: Mohd Fairuz
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Production Supervisor Daily Report
MC: ABS :
From To From To
1 8:00 PM 8:30 PM 0:30 8:00 PM 8:40 PM 0:40 0:10 Transfer sheet pile at yard and plasma cutter problem
Cut material at station 7,Adjust station 7B (Shim drop),fitting roller
(30min),
Safety plate broken station 8,adjust spaces opr side and fitting nut
roller station 8B(20min)
4 10:30 PM 11:00 PM 0:30 10:30 PM 11:00 PM 0:30 0:00 plasma cutter problem5 11:00 PM 12:00 AM 1:00 11:00 PM 12:15 AM 1:15 0:15 Rotate break
6 12:15 AM 12:45 AM 0:30 12:15 AM 1:00 AM 0:45 0:15 plasma cutter problem
7 1:00 AM 2:00 AM 1:00 1:00 AM 2:10 AM 1:10 0:10Bearing roller station 10B broken(planning to dismantle after joint
coil no.4)
8 2:10 AM 2:40 AM 0:30 2:10 AM 2:40 AM 0:30 0:00 plasma cutter problem
9 2:40 AM 6:10 AM 3:30 2:40 AM 6:10 AM 3:30 0:00Change new shaft for 10B(Shaft A move),setting roller station
10,fitting roller 9A(shaft move) and 11B
machine cannot move at station 8,cut trimming by oxy 6meter at
gear box side for pull material,cut front material for inside material
at station 18 and flying saw machine.(6.10am to 8.00am)
To be continues by day shift
Report By: Mohd Fairuz
Time of Report: 8:00:00 AM
Joint coil
Joint coilRun production
Joint coil
Run production
Run production
Run production
Joint coil
Dismantle roller station 10B,adjust roller station
9A,11B and setting roller station 10
Remark
AL :Profile rolling: OZ31A (ASTM COIL)
N/S TaskTarget Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance
Date : 15/12/2011
Department : Production
Attendant : Group A
10:30 PM 1:50 0:502 8:40 PM 9:40 PM 1:00 8:40 PM
10 6:10 AM 7:10 AM 1:00
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Production Supervisor Daily Report
MC: ABS :
From To From To
1 8:00 PM 9:00 PM 1:00 8:00 PM 9:00 PM 1:00 0:00check sheet pile,Transfer sheet pile at yard and overhead crane 10T
problem(up and down)
2 9:00 PM 9:30 PM 0:30 9:00 PM 9:30 PM 0:30 0:00 plasma cutter problem
3 9:30 PM 10:30 PM 1:00 9:30 PM 10:10 PM 0:40 0:20
4 10:10 PM 10:40 PM 0:30 10:10 PM 10:40 PM 0:30 0:00 plasma cutter problem
5 10:40 PM 11:40 PM 1:00 10:40 PM 11:10 PM 0:30 0:306 11:10 PM 11:40 PM 0:30 11:10 PM 11:40 PM 0:30 1:30 plasma cutter problem
7 11:40 PM 12:00 AM 0:20 11:40 PM 12:00 AM 0:20 0:00
8 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00
9 12:30 AM 1:10 AM 0:40 12:30 AM 1:00 AM 0:30 0:10
10 1:00 AM 1:30 AM 0:30 1:00 AM 1:30 AM 0:30 0:00 plasma cutter problem
11 1:30 AM 2:30 AM 1:00 1:30 AM 2:40 AM 1:10 0:10 Nylon break at station 10
12 2:30 AM 3:00 AM 0:30 2:30 AM 3:00 AM 0:30 0:00 plasma cutter problem
13 3:00 AM 4:00 AM 1:00 3:00 AM 4:20 AM 1:20 0:20 Nylon break at station 10 (2X)
14 4:20 AM 4:50 AM 0:30 4:20 AM 4:50 AM 0:30 0:00 plasma cutter problem
15 4:50 AM 5:20 AM 0:30 4:50 AM 5:20 AM 0:30 0:00
16 5:20 AM 6:20 AM 1:00 5:20 AM 6:30 AM 1:10 0:10 Nylon break at station 10
17 6:30 AM 7:00 AM 0:30 6:30 AM 7:00 AM 0:30 0:00
18 7:00 AM 8:00 AM 1:00 7:00 AM 7:50 AM 0:50 0:10
19 7:50 AM 8:00 AM 0:10 To be continues by day shift
20
Time of Report: 8:00:00 AM
Break
Continues run production
Joint coil
Run production
Joint coil
Report By: Mohd Fairuz
Run production
Run production
Joint coil
Break
Run production
Joint coil
Variance Remark
AL :Profile rolling: OZ31A (ASTM COIL)
N/S TaskTarget Complete Time Total Target
Time
Actual Complete Time Total Target
Time
Joint coil
Date : 16/12/2011
Department : Production
Attendant : Group A
Run production
Joint coil
Run productionJoint coil
Run production
Joint coil
Run production
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Production Supervisor Daily Report
MC: ABS :
From To From To
1 8:00 PM 8:30 PM 0:30 8:00 PM 8:30 PM 0:30 0:00 plasma cutter problem
2 8:30 PM 9:30 PM 1:00 8:30 PM 9:30 PM 1:00 0:00
3 9:30 PM 10:00 PM 0:30 9:30 PM 10:20 PM 0:50 0:20 plasma cutter problem and transfer sheet pile
4 10:20 PM 11:20 PM 1:00 10:20 PM 11:30 PM 1:10 0:10nylon break at station 10,flying saw electrical powersupply trip and
'ON' electrical power supply at MSSB room.
5 11:30 PM 12:00 AM 0:30 11:30 PM 12:00 AM 0:30 0:00 plasma cutter problem and transfer sheet pile6 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00
7 12:30 AM 1:30 AM 1:00 12:30 AM 1:30 AM 1:00 0:00
8 1:30 AM 2:00 AM 0:30 1:30 AM 2:10 AM 0:40 0:10 plasma cutter problem and transfer sheet pile
9 2:10 AM 3:10 AM 1:00 2:10 AM 3:30 AM 1:20 0:20 nylon break at station 10
10 3:30 AM 4:00 AM 0:30 3:30 AM 4:20 AM 0:50 0:20 plasma cutter problem and transfer sheet pile
11 4:20 AM 4:50 AM 0:30 4:20 AM 4:50 AM 0:30 0:00
12 4:50 AM 5:20 AM 0:30 4:50 AM 5:20 AM 0:30 0:00
13 5:20 AM 5:50 AM 0:30 5:10 AM 5:50 AM 0:40 0:10
14 5:50 AM 7:20 AM 1:30 5:50 AM 6:50 AM 1:00 -0:30
plasma cutter problem,transfer sheet pile and To be continues by
day shift
15 6:50 AM 7:50 AM 1:00 6:50 AM 7:50 AM 1:00 0:00 nylon break at station 10
16 7:50 AM 8:00 AM 0:10 To be continues by day shift
17
18
19
20
Report By: Mohd FairuzTime of Report: 8:00:00 AM
Run production
Joint coil
Run production
Joint coil
Run production
Break
Continues run production
Joint coil and Change saw blade flying saw
Run production
Joint coil
Break
Target Complete Time Total Target
Time
Actual Complete Time Total Target
Time
Joint coil
Run production
Joint coil
Run production
Joint coil
Variance Remark
AL :Profile rolling: OZ31A (ASTM COIL)
N/S Task
Date : 17/12/2011
Department : Production
Attendant : Group A
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Production Supervisor Daily Report
MC: ABS :
From To From To
1 8:00 PM 9:00 PM 1:00 8:00 PM 9:10 PM 1:10 0:10 Transfer sheet pile at finishing area
2 9:10 PM 9:40 PM 0:30 9:10 PM 10:00 PM 0:50 0:20 plasma cutter problem and take out trimming scrap
3 10:00 PM 11:00 PM 1:00 10:00 PM 11:10 PM 1:10 0:10 Transfer sheet pile at finishing area
4 11:10 PM 11:40 AM 0:30 11:10 PM 12:10 AM 0:50 0:20 plasma cutter problem and take out trimming scrap
5 12:10 AM 12:40 AM 0:30 12:10 AM 12:40 AM 0:30 0:00
6 12:40 AM 1:40 AM 1:00 12:40 AM 2:00 AM 1:20 0:20 Transfer sheet pile at finishing area7 2:00 AM 2:30 AM 0:30 2:00 AM 2:50 AM 0:50 0:20 plasma cutter problem and take out trimming scrap
8 2:50 AM 3:50 AM 1:00 2:50 AM 4:10 AM 1:20 0:20 Transfer sheet pile at finishing area
9 4:10 AM 4:40 AM 0:30 4:10 AM 4:50 AM 0:40 0:10 plasma cutter problem and take out trimming scrap
10 4:50 AM 5:20 AM 0:30 4:50 AM 5:20 AM 0:30 0:00
11 5:20 AM 6:20 AM 1:00 5:20 AM 6:50 AM 1:30 0:30run production slow because sheet pile at finishing area full and
trimming scrap problem
12 6:50 AM 7:20 AM 0:30 6:50 AM 7:30 AM 0:40 0:10 plasma cutter problem and take out trimming scrap
13 To be continues by day shift
14
15
16
17
18
19
20
Report By: Mohd Fairuz
Time of Report: 7:30:00 AM
Joint coil
Run production
Joint coil
Break
Run production
Joint coil
Run production
Run production
Target Complete Time Total Target
Time
Actual Complete Time Total Target
Time
Run production
Joint coil
Run production
Joint coil
Break
Variance Remark
AL :Profile rolling: OZ31A (ASTM COIL)
N/S Task
Date : 19/12/2011
Department : Production
Attendant : Group C
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Production Supervisor Daily Report
MC: ABS :
From To From To
1 8:00 PM 9:00 PM 1:00 8:00 PM 9:20 PM 1:20 0:20 Transfer sheet pile at finishing area
2 9:20 PM 9:50 PM 0:30 9:20 PM 10:00 PM 0:40 0:10 plasma cutter problem and take out trimming scrap
3 10:00 PM 11:30 PM 1:30 10:00 PM 11:30 PM 1:30 0:00 Adjust trimming withd from 1158mm to 1114mm
4 11:30 PM 12:00 AM 0:30 11:30 PM 12:00 AM 0:30 0:00
5 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00
6 12:30 AM 2:30 AM 2:00 12:30 AM 1:30 AM 1:00 -0:307 1:30 AM 4:30 AM 3:00 1:30 AM 4:30 AM 3:00 0:00
8 4:30 AM 5:00 AM 0:30 4:30 AM 5:00 AM 0:30 0:00
9 5:00 AM 7:30 AM 2:30 5:00 AM 7:30 AM 2:30 0:00 To be continues by day shift
10
11
12
13
14
15
16
17
18
19
20
Report By: Mohd Fairuz
Time of Report: 7:30:00 AM
Dismantle forming cap and unversal shaft
Break
Dismantle roller from machine forming and
dismantle mold from roller
Dismantle forming roller shaft nut
Target Complete Time Total Target
Time
Actual Complete Time Total Target
Time
Run production
Joint coil (OT22=10.0X1130)
Adjust trimming box and change trimming blade
Cut material at station RG2
Break
Variance Remark
AL :
Profile rolling:
N/S Task
OZ31A (ASTM COIL) and change profile
Date : 20/12/2011
Department : Production
Attendant : Group C
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Production Supervisor Daily Report
MC: ABS : EL : Kyaw Moe Win
From To From To
Remove roller station 13 to 18
Dismantle mold from roller shaft (9 shaft)
Install mold OT-optimize at roller shaft (9 roller)
Install roller at forminig machine (station 3 to 6)
1 0:0012:008:00 AM8:00 PM12:008:00 AM
Report By: Mohd Fairuz
Time of Report: 8:00:00 AM
8:00 PMChange profile (OT-Optimize)
Total Target
Time
Actual Complete Time Total Target
TimeVariance Remark
AL :
Profile rolling: Change profile (OT22)
N/S TaskTarget Complete Time
Date : 21/12/2011
Department : Production
Attendant : Group C
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Production Supervisor Daily Report
MC: ABS : EL :
From To From To
Install roller at forminig machine
Install and fitting forming cap (all station)
Joint unversal shaft at forming roller
Transfer sheet pile OZ31A at yard
Dismantle roller sizing
Date : 22/12/2011
Department : Production
Attendant : Group C
Total Target
TimeVariance Remark
AL :
Profile rolling: Change profile (OT22)
N/S TaskTarget Complete Time
8:00 AM8:00 PMChange profile (OT-Optimize)
Total Target
Time
Actual Complete Time
0:0012:008:00 AM8:00 PM12:00
Time of Report: 8:00:00 AM
1
Report By: Mohd Fairuz
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Production Supervisor Daily Report
MC: ABS : Saharudin EL :
From To From To
grind at hold shaft forming cap wear and tear
2 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00
3 12:30 AM 3:00 AM 2:30 12:30 AM 3:00 AM 2:30 0:00
4 3:00 AM 4:30 AM 1:30 3:00 AM 4:30 AM 1:30 0:00 Material swing at preparation area (5.0mm)
5 4:30 AM 5:00 AM 0:30 4:30 AM 5:00 AM 0:30 0:00
6 5:00 AM 7:30 AM 2:30 5:00 AM 7:30 AM 2:30 0:00Adjust trimming box because spring back material and trimming scrap
big.
Report By: Mohd FairuzTime of Report: 8:00:00 AM
Adjust trimming box 10.0mm to operator side
and vertical roller (3 worker)
Total Target
Time
Actual Complete Time Total Target
Time
8:00 PM 12:00 AM 4:00 8:00 PM 12:00 AM 4:00
Break
Setting roller station 12 to 18 (7 worker)
Install material at ST 10 to 18 (7 worker)
Break
Setting roller station 6 to 12 (5 worker)
Remark
AL :
Profile rolling: Setting roller OT22
N/S TaskTarget Complete Time
0:001
Date : 23/12/2011
Department : Production
Attendant : Group C
Variance
Repair forming cap and install unversal shaft at ST
11 (2 worker)
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Production Supervisor Daily Report
MC: ABS : EL :
From To From To
Adjust and fitting roller station 6 (Shaft move,nut roller wear and tear)
Adjust and fitting roller station 5 (Shaft move)
2 12:00 AM 12:30 AM 0:30 12:00 AM 12:30 AM 0:30 0:00
Adjust and fitting roller station 4 (Mold to mold open at gear side)
Adjust and fitting roller station 6 (Shaft move,take out 4mm shim at gear
side)
Adjust and fitting all Vertical roller at forming
4 4:30 AM 5:00 AM 0:30 4:30 AM 5:00 AM 0:30 0:00
6 5:00 AM 7:30 AM 2:30 5:00 AM 7:30 AM 2:30 0:00 Adjust and fitting roller station 9 and 13 (Shaft move)
Time of Report: 7:30:00 AM
Run production and check interlock sheet pile (6
worker)12:30 AM 3:00 AM
Report By: Mohd Fairuz
3
Break
Run production and check interlock sheet pile (4
worker)
12:30 AM 4:30 AM 4:00 1:302:30
Actual Complete Time Total Target
TimeVariance Remark
Break
Run production and check interlock sheet pile (7
worker)8:00 PM 12:00 AM 8:00 PM 12:00 AM 4:00 0:001
Total Target
Time
AL : Suhaimi
Profile rolling: Setting roller OT22
N/S TaskTarget Complete Time
4:00
Date : 24/12/2011
Department : Production
Attendant : Group C
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Production Supervisor Daily Report
MC: ABS : EL :
From To From To
Adjust and fitting roller station 5 (Shaft move)
Adjust and fitting roller station 6 (Shaft move, mold wear and tear )
Adjust and fitting all Vertical roller at forming
2 12:00 PM 12:30 PM 0:30 12:00 PM 12:30 PM 0:30 0:00
Adjust and fitting roller station 9,11,12,13 and 14 (Shaft move)
Adjust and fitting all Vertical roller at forming
4 4:00 PM 4:30 PM 0:30 4:00 PM 4:30 PM 0:30 0:00
5 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
6 5:00 PM 6:00 PM 1:00 5:00 PM 6:00 PM 1:00 0:00Inspection Sheet pile (interlock at OPR side 20 to 23 and gear side 18 to
21)
7 6:00 PM 7:00 PM 1:00 6:00 PM 7:00 PM 1:00 0:00
8 7:00 PM 7:30 PM 0:30 7:00 PM 7:20 PM 0:20 -0:10
9 7:20 PM 7:30 PM 0:10 Run production To be continues by night shift
Report By: Mohd Fairuz
Time of Report: 7:30:00 PM
3
Joint Coil
Change saw blade flying saw
Run production
Joint Coil
12:30 PM 4:00 PM 3:30 0:00
Break
Run production and check interlock sheet pile (3
worker)
8:00 AM 12:00 PM 4:00 0:00
Break
Run production,adjust roller and check interlock
sheet pile (6 worker)12:30 PM 4:00 PM 3:30
Total Target
Time
Actual Complete Time Total Target
TimeVariance Remark
1Run production,adjust roller and check interlock
sheet pile (6 worker)8:00 AM 12:00 PM 4:00
AL : Suhaimi,zin wine,hissam
Profile rolling: Setting roller OT22
N/S TaskTarget Complete Time
Date : 26/12/2011
Department : Production
Attendant : Group C
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Production Supervisor Daily Report
MC: ABS : EL :
From To From To
1 8:00 AM 8:50 AM 0:50 8:00 AM 8:50 AM 0:50 0:00 Flying saw shaft not stable
2 8:50 AM 9:20 AM 0:30 8:50 AM 9:20 AM 0:30 0:00
3 9:20 AM 10:20 AM 1:00 9:20 AM 10:46 AM 1:26 0:26 Flying saw shaft not stable
4 10:46 AM 11:16 AM 0:30 10:46 AM 11:23 AM 0:37 0:07 Inside trimming scrap at scrap reeler
5 11:23 AM 12:23 PM 1:00 11:23 AM 1:55 PM 2:32 1:32 Flying saw shaft not stable and repair support roller conveyer
6 1:55 PM 2:25 PM 0:30 1:55 PM 2:35 PM 0:40 0:10 Inside trimming scrap at scrap reeler
7 2:35 PM 3:35 PM 1:00 2:35 PM 3:50 PM 1:15 0:15 Flying saw shaft not stable and take out trimming scrap (full)
8 3:50 PM 4:20 PM 0:30 3:50 PM 4:30 PM 0:40 0:10
9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
5:00 PM 6:30 PM 1:30
Date : 27/12/2011
Department : Production
Attendant : Group C
AL :
Profile rolling: Run production (OT22)
N/S TaskTarget Complete Time Actual Complete Time Total Target
TimeVariance Remark
Run production (8 worker)
Joint Coil (4 worker) and transfer sheet pile (4
worker)Run production (8 worker) and rotate break
Joint Coil (4 worker) and transfer sheet pile (4
worker)
Run production (8 worker)
Total Target
Time
Joint Coil (4 worker) and transfer sheet pile (4
worker)
Run production (8 worker)
Joint Coil (4 worker) and transfer sheet pile (4
worker)
Break
Run production ( 4 worker)
Report By: Mohd FairuzTime of Report: 5:30:00 PM
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Production Supervisor Daily Report
MC: ABS : EL :
From To From To
1 8:00 AM 8:30 AM 0:30 8:00 AM 8:30 AM 0:30 0:00 Briefing and Inside trimming scrap at scrap reeler
2 8:30 AM 9:30 AM 1:00 8:30 AM 9:30 AM 1:00 0:00 Flying saw shaft not stable
3 9:30 AM 10:00 AM 0:30 9:30 AM 11:30 AM 2:00 1:30 Change scrap reeler and Arrange sheet pile on-hold at finishing
4 11:30 AM 12:30 PM 1:00 11:30 AM 1:00 PM 1:30 0:30
5 1:00 PM 1:30 PM 0:30 1:00 PM 1:30 PM 0:30 0:00
6 1:30 PM 2:30 PM 1:00 1:30 PM 2:40 PM 1:10 0:10
7 2:40 PM 3:10 PM 0:30 2:40 PM 3:40 PM 1:00 0:30 Change vertical roller before trimming box
8 3:40 PM 4:30 PM 0:50 3:40 PM 4:30 PM 0:50 0:00
9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
10 5:00 PM 5:30 PM 0:30 5:00 PM 5:20 PM 0:20 -0:10
11 5:20 PM 5:50 PM 0:30 5:20 PM 6:00 PM 0:40 0:10 install flux core MIG welding at welding car
12 6:00 PM 7:00 PM 1:00 6:00 PM 6:50 PM 0:50 -0:10
13 6:50 PM 7:20 PM 0:30 6:50 PM 7:30 PM 0:40 0:10 To be continues by night shift
14
15
Time of Report: 7:30:00 PM
Report By: Mohd Fairuz
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker) and rotate break
Joint Coil (3 worker) and transfer sheet pile (4worker)
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)
Break
Continue run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)
Total Target
Time
Actual Complete Time Total Target
TimeVariance Remark
Joint Coil (7 worker)
AL :
Profile rolling: Run production (OT22)
N/S TaskTarget Complete Time
Date : 28/12/2011
Department : Production
Attendant : Group C
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Production Supervisor Daily Report
MC: ABS : EL :
From To From To
1 8:00 AM 8:30 AM 0:30 8:00 AM 8:30 AM 0:30 0:00 Briefing
2 8:30 AM 9:30 AM 1:00 8:30 AM 9:30 AM 1:00 0:00
3 9:30 AM 10:30 AM 1:00 9:30 AM 10:30 AM 1:00 0:00
4 10:30 AM 11:00 AM 0:30 10:30 AM 11:00 AM 0:30 0:00
5 11:00 AM 12:00 PM 1:00 11:00 AM 12:00 PM 1:00 0:00
6 12:00 PM 12:30 PM 0:30 12:00 PM 12:45 PM 0:45 0:15
7 12:45 PM 1:45 PM 1:00 12:45 PM 1:45 PM 1:00 0:00
8 1:45 PM 2:15 PM 0:30 1:45 PM 2:15 PM 0:30 0:00
9 2:15 PM 3:15 PM 1:00 2:15 PM 3:15 PM 1:00 0:00
10 3:15 PM 3:45 PM 0:30 3:15 PM 3:45 PM 0:30 0:00
11 3:45 PM 4:30 PM 0:45 3:45 PM 4:30 PM 0:45 0:00
12 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
13 5:00 PM 5:30 PM 0:30 5:00 PM 5:30 PM 0:30 0:00 Trimming scrap break
14 5:30 PM 6:00 PM 0:30 5:30 PM 6:00 PM 0:30 0:00
15 6:00 PM 7:15 PM 1:15 Coil 25mt
16 7:15 PM 7:30 PM 0:15 To be continue by night shift
17
Date : 29/12/2011
Department : Production
Attendant : Group C
Continue run production (7 worker)
AL : Kamarudin
Profile rolling: Run production (OT22)
N/S TaskTarget Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance Remark
Continue run production (7 worker)
Joint Coil, transfer sheet pile and change saw
blade flying saw (7 worker)
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)Run production (7 worker)
Joint Coil, transfer sheet pile and rotate break (7
worker)
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)
Break
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Report By: Mohd Fairuz
Time of Report: 6:30:00 PM
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
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Production Supervisor Daily Report
MC: Zin wine ABS : EL :
From To From To
1 8:00 AM 10:00 AM 2:00 8:00 AM 10:00 AM 2:00 0:00 Briefing and take out saw blade broken at flying saw machine
2 10:00 AM 11:00 AM 1:00 10:00 AM 11:15 AM 1:15 0:15
3 11:15 AM 11:45 AM 0:30 11:15 AM 11:45 AM 0:30 0:00
4 11:45 AM 12:40 PM 0:55 11:45 AM 12:40 PM 0:55 0:005 12:40 PM 2:15 PM 1:35 12:40 PM 2:15 PM 1:35 0:00
6 2:15 PM 2:45 PM 0:30 2:15 PM 2:45 PM 0:30 0:00
7 2:45 PM 3:45 PM 1:00 2:45 PM 3:45 PM 1:00 0:00
8 3:45 PM 4:15 PM 0:30 3:45 PM 4:30 PM 0:45 0:15
9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
10 5:00 PM 6:00 PM 1:00 5:00 PM 6:00 PM 1:00 0:00
11 6:00 PM 6:30 PM 0:30 6:00 PM 6:30 PM 0:30 0:00
12 6:30 PM 7:30 PM 1:00 6:30 PM 7:30 PM 1:00 0:00 Flying saw cutting problem and To be continue by night shift
13
14
15
16
17
Time of Report: 7:30:00 PM
Report By: Mohd Fairuz
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)Break (Friday)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Break
Run production (7 worker)
Joint Coil (3 worker) and transfer sheet pile (4
worker)
Run production (7 worker)
Total Target
Time
Actual Complete Time Total Target
TimeVariance Remark
Change saw blade
AL :
Profile rolling: Run production (OT22)
N/S TaskTarget Complete Time
Date : 30/12/2011
Department : Production
Attendant : Group C
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Production Supervisor Daily Report
MC: ABS : EL :
From To From To
1 8:00 AM 9:30 AM 1:30 8:00 AM 9:30 AM 1:30 0:00 Briefing and Transfer sheet pile
2 9:30 AM 10:30 AM 1:00 9:30 AM 10:50 AM 1:20 0:20 Flying saw shaft not stable
3 10:50 AM 11:20 AM 0:30 10:50 AM 11:30 AM 0:40 0:10 Trimming scrap problem
4 11:30 AM 12:30 PM 1:00 11:30 AM 12:30 PM 1:00 0:00 Flying saw shaft not stable
5 12:30 PM 1:00 PM 0:30 12:30 PM 1:10 PM 0:40 0:10
6 1:10 PM 2:10 PM 1:00 1:10 PM 3:00 PM 1:50 0:50 Refill hydraulic flying saw and Flying saw shaft not stable
7 3:00 PM 3:30 PM 0:30 3:00 PM 3:30 PM 0:30 0:00
8 3:30 PM 4:30 PM 1:00 3:30 PM 4:30 PM 1:00 0:00 Flying saw shaft not stable and trimming scrap full
9 4:30 PM 5:00 PM 0:30 4:30 PM 5:00 PM 0:30 0:00
10 5:00 PM 5:30 PM 0:30 5:00 PM 5:30 PM 0:30 0:00Take out out trimming scrap, Safety plate broken station 14B and roller
shaft bearing station 13B broken at gear box side
11 5:30 PM 8:00 PM 2:30 To be continue by night shift
*1) fitting and setting roller station 13
*2) shim fall at station 4 and need to adjust
Date : 31/12/2011
Department : Production
Attendant : Group C
Change saw blade (8 worker)
AL :
Profile rolling: Run production (OT22)
N/S TaskTarget Complete Time Total Target
Time
Actual Complete Time Total Target
TimeVariance Remark
Run production (8 worker)
Break
Continue run production (5 worker)
Change roller shaft station 14B
Run production (8 worker)
Joint Coil (4 worker) and transfer sheet pile (4
worker)
Run production (8 worker)Joint Coil (4 worker), transfer sheet pile (4
worker) and rotate break
Run production (8 worker)
Joint Coil (4 worker) and transfer sheet pile (4
worker)
Time of Report: 8:30:00 PM
To be continue by night shift12
Report By: Mohd Fairuz