I N T E G R A T E D T E C H N O L O G I E S , I N C . 552 Peacham Road, Danville, Vermont 05828
Tel (802) 684-1016 | Fax (802) 684-9665 [email protected] | www.processengineer.com
Design/Build
Surface Finishing Process and Environmental Systems
Integrated Technologies Inc. (ITI) can provide a turnkey solution to your equipment requirements for surface finishing process and environmental systems, including process lines, ventilation/scrubbing, water and wastewater treatment. Whether it is conceptual or detailed design, design-build, or design-bid-build, a project delivery method can be tailored to meet your needs. ITI’s network of suppliers and contractors combined with our engineering and project management staff can provide effective, well-engineered and robust equipment at competitive prices, thus provid-ing a complete, turnkey project from a single source requiring reduced client interface. ITI will design a project execution strategy to meet client requirements, including a fast-track, open-book, negotiated bid approach to design/build that reduces client risk when project requirements are uncertain and evolving during the design phase. ITI will accept single source responsibility for design, sourcing, fabrication and construction, start-up, commis-sioning, and training to support client needs.
ITI offers a very unique advantage on a global scale: ITI can integrate expert process knowledge and highly developed tools with years of experience in process equipment and facility design to deliver the optimum system for perfor-mance, life cycle cost, operability, maintainability, and reduced energy and environmental impact.
FIELD SERVICES included turnkey installation by ITI contractors or supervision of client’s contractors. Services include start-up, commissioning, validation, operator training, operations and maintenance support.
ITI Design/Build Advantages:
• Expert process experience integrated with multi-disciplin-ary design teams to deliver effective system design to assure optimum performance.
• Expert design experience to assure the right selection and application of process components and major equipment tailored to suit current and future requirements
• Flexible project delivery and expert project management and quality control
• Optimize client requirements with robust analytical capability to evaluate ROI, capital costs, operating costs, project life cycle cost, as well as operability, maintainability and reliability and compliance issues.
• Process modeling software, Platos’ Process Planner ™, utilized to visualize activity based operating costs including materials, labor, energy, utilities, and impact on waste treatment.
• Optimize process costs including energy, materials, water, waste-water, ventilation, and other environmental costs during design. We don’t just deliver new equipment based on old designs
• Process improvement including review of process chemistries, rins-ing, and solution maintenance.
• Lean analysis concepts are core design principles to assure effective facility workflow
• Optimize health and safety with process hazard analysis
• Effective cost management 3D design (AutoCAD Inventor) to optimize process equipment and facility arrangement, evalu-ate interferences, constructability, operability and maintain-ability.
• Finite Element Analysis (FEA) for structural design includ-ing tanks to confirm allowable stress and deflection and electroplating simulation to design plating cells and tooling
• Computational Fluid Dynamics (CFD) analysis for solu-tion agitation and ventilation systems design
• Integrated environmental systems are designed in as part of process design for effective use of point source and end-of-pipe technology.
I N T E G R A T E D T E C H N O L O G I E S , I N C . 552 Peacham Road, Danville, Vermont 05828
Tel (802) 684-1016 | Fax (802) 684-9665 [email protected] | www.processengineer.com
Surface Finishing Wet Process Lines
Industries served include aerospace, defense, electronics, automo-tive, and various consumer product manufacturing. Plato’s Process Planner™, modeling software, is utilized as a design tool to ana-lyze and optimize the process, including activity based costs such as materials, labor, environmental, and energy.
• Integratedwasteminimization/recoveryapproachutilizingadvancedprocess recovery technologies
• Effectiveuseofcounterflowandotherrinsingtechnologies
• Effectivewastestreamsegregationapproachtoenhancewastewatertreatment system performance and reduce life cycle costs
• Manualorprogrammableautomatichoistsincludingoverhead,railriders, and side arms
• ProvenFlextimeautomationsoftwareforPC/PLCcontrolofprocess, process information management and reporting to meet Nadcap,AIAGand/orotherrequirements
• VentilationandscrubbersystemsincompliancewithACGIH
• Thermallyformed/buttfusionweldedtanksinpolypropylene,PVC,andPVDF
• Carbonsteel,stainless,alloy,andtitaniumtanks
• SwitchmodeorSCRrectifiersandcopperbussing
• Automatedcoversforenergyefficiency
• Containmentsystems
• Tankshieldsforoperatorsafetyandprotectionofinfrastructure
• Regenerativeblowersforairagitationandpushairsystems
• Highqualityselectionofpumps,filters,heatexchangersandotheraccessory equipment
• Catwalks,mezzanines,andgratingsystems
• Pre-engineered,modularizedlinesarefactoryassembled,plumbed, wired, and tested, prior to shipment
• CompleteO&Mdocumentation
Wastewater Treatment Systems
TheITIwastewatersystemdesignapproach begins upstream with the pro-cess. Plato’s Process Planner™ modeling software is employed to analyze process scenarios and characterize wastestreams in order to develop an integrated design strategy and establish load conditions. Theprocessisevaluatedtoconsiderproperdump/bleedmanagement,pro-cess chemistry, segregation, and poten-tial process substitution when possible to enhance system performance. Rinse-water requirements are characterized to
assureefficientuseofavailablewaterandqualityrequirements.Simulations include the use of advanced technology for recycling and recovery when possible. Wastewater treatment systems are provided for continuous flow and batch operation.
• Wastestreamcharacterizationanddevelopmentofmasterplantomeet or exceed local, state, and federal discharge limits
• Masterplanningtomaximizewastereductionutilizingrecovery,recycling, and reduction techniques to sometimes permit disconnec-tion from POTW
• Closedlooporzerodischargedesignsavailableforsomeprocessap-plications including chrome, cyanide-based plating, and others
• Metalprecipitationsystemsavailableashydroxideorsulfidebased
• Pretreatmentincludingchromiumreduction,cyanideoxidation,chelate breaking and advanced oxidation
• Nitrate,BOD,CODreduction
• Automaticduplexliftstationswithhighqualitylevelcontrolsandpumps
• Solidsseparationincludingmicrofiltrationmembranesorinclinedplate clarifier
• Oil/waterseparationwithultrafiltrationmembranesorphaseseparators
• Electrolyticrecoveryofmetals
• Recoverytechnologiesincludingionexchange,reverseosmosis,diffusion dialysis, and electrodialysis
• Evaporationsystemsforrecoveryorwastereductionincludingvacuum,MVR,fallingfilm,andatmospherictypes
• Vibratorywastewaterrecyclingsystems
• UseofRO,nanofiltration,ultrafiltration,andmicrofiltrationmembranesforrecyclingand/orintegratedprocesswatertreat-ment
• PLCControlsystems,digitalandanaloginstrumentation,dataacquisition with various communications highways includ-ingModbus,Ethernetconnectivity,andremotemonitoring.SCADA and PC based systems are available.
