Flexible Bulk Container MK-14-10 – FBC
Packaging technology for transportation, (intermediate) storage & transshipment of dry bulk cargo
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 2
Agricultural products
3 types of FBC (dimensions & specifications)
Industrial and chemical products
Ø2.45m
2.8m
Ø2.45m
2.8m
Ø2.45m
1.4m
Design multi-trip Safety work load 14Mt Safety factor 6:1 Loading capacity 13cbm 6.5cbm 13cbm
Inner liner rubberized PE rubberized PE PP&PEWater resistant yes yes no
Dangerous goods UN compliant - -Stackable (layers) 5 5 4
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 3
Patents & Certificates (1/2)
Patents
1. Patent of invention No. 2132296 dd June 27th, 1999
2. Patent of invention No. 2188785 dd September 10th, 2002
3. Patent of invention No. 2412099 dd February 20th, 2009
4. Patent of invention No. 2407688 dd February 20th, 2009
5. Patent of invention No 2540788 dd December 22nd, 2014
6. Patent of Ukraine No. 72054, 2002
7. Patent of Federal Republic of Germany No. 102 97 188 dd 28.01.2010
Patents, Certificates & Reports available upon request
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 4
Patents & Certificates (2/2)
Certificates
1. Federal Scientific Research Institute BAM (Germany)
• Tests: Drop, Topple, Righting, Tear, Stacking, Top Lift
2. Type Approval Certificate of Loyd’s Register № 07/00005, 05.03.2012 till 21.01.2017
3. UN Recommendations on the Transport of Dangerous Goods
• BK3/Z/11 09 RUS/NTT/MK-14-10 56000/14000
4. Certificate No. MT86-14 of Central Marine Research and Design Institute on compliance of BK3 with
requirements of international and national regulations on the transport of dangerous goods
5. Approval of the Russian Federal Agency of ecology, technology and nuclear supervision No. PPC
00-40765
6. Eurasian Economic Commission Customs Union Certificate of Registry No. Ru 67 CO 01 019 E
000455 0311 dd 15.03.2011,
7. Certificate of conformity Federal Agency of technical regulation and metrology POCC
RU.AЯ02.Н43085 valid from 17.09.2014 till 16.09.2016.
Patents, Certificates & Reports available upon request
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC
Ores & Concentrates Wood pellets Slag & ashes
Coal tar pitch Alumina Cement
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Forms of dry bulk Types of dry bulk (incl. dangerous goods)
Potash Gypsum Lime Bauxite Soda ash Sulfur
Fillers Plastics Pigments Fertilizers
Grains Sugar
Salt Grist
Feed additives
Agricultural products
Raw materials & others
Chemicals
Industrial minerals
Granulates
Pellets
Powder
Lumps
Other Forms
FBC suits any dry bulk cargo
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 6
FBC system requires only basic handling infrastructure (1/2)
General equipment
25MT CRANE HEAVY DUTY FORKLIFT
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 7
FBC system requires only basic handling infrastructure (2/2)
HANDLING SPREADER FILLING FRAME with SPREADER
FBC specific equipment
Filling equipment • Filling Frame • Filling Frame with Spreader • Funnel Spreader
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC
FBC filling – adaptable to common infrastructure
Examples of applicable FBC filling possibilities
SILO CONVEYOR PORT HOPPER
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FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 9
Dust free discharge
Vessel hold (hatches) Hopper car Silo truck
Vessel hold Production process Silo
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 10
Enables the most economical and cargo loss free transportation
Truck & (semi) trailer Open railcar
Multimodal transportation
Barge
Eliminates clean-up of transportation means
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 11
Tare weight 70kg
Tare volume 0.3m³
Empty FBC
Truck (90m3) up to 280 FBCs
20/40 ft Container 120/240 FBCs
Railcar (165.6m3) up to 500 FBCs
Loading capacity
Resources and cost efficient return transport of emptied FBCs
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 12
Allows transshipment at any port or terminal
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 13
KPIs
FBC FILLING RATE (per day, per filling station) up to 5,000 MT
FBC DISCHARGE RATE (per day, per lifting device) up to 6,000 MT
TRUCK LOADING / UNLOADING (2-3 FBCs) approx. 6-10 min
SILO TRUCK LOADING (2-3 FBCs) approx. 20-30 min
VESSEL LOADING / DISCHARGE RATE (filled FBCs, per day, per lifting device) up to 4,000 MT
VESSEL DISCHARGE RATE (per day, per hopper) up to 7,000 MT
RAIL WAGON LOADING / UNLOADING (4-5 FBCs per wagon) approx. 20-30 min
OPERATIONS
PROJECT ROLLOUT up to 3 months
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC
FBC SYSTEM SERVICES
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Services
DESIGN IMPLEMENTATION FBC OPERATIONS
24/7 supervision of FBC operations & technical support
FBC maintenance
Scheduling FBC operations, Training of client’s personnel
Delivery of FBCs
Clients can outsource their non-core operations to FBC Logistics GmbH
Development of adjustment plan for client’s existing infrastructure
Design of FBC filling and handling equipment
ADDITIONAL FBC SERVICES
FBC filling and discharge operations
Retrieval of discharged FBCs from client’s point of FBC discharge to the maintenance facility
Transportation of maintained FBCs from maintenance facility to the client’s point of FBC filling
Best practices for successful integration of FBC System
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC
Result
§ Switch to open railcars § Access to backhaul open
wagons network
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Challenge: reduce total delivered cost & intra-plant transport cost
Alumina refinery Aluminum smelter
5,000km hopper railcar
empty backhaul
Result
§ Shut off of 2km intra-plant pneumatic conveyors through establishing a FBC receiving station at the silos
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC
Challenge: simplify logistics chain & reduce total delivered cost
Alumina refinery Aluminum smelter
30kMt, bulk, tri-annually 200km, silo railcar
4 months silo storage
5,000Mt silo storage
2 days lead time
Alumina refinery Aluminum smelter
4kMt, FBC, semimonthly 5km, flat deck truck
5 days open space storage
5kMt silo storage & open space storage
1 day lead time
FBC integration: switch to nearest small port (max 5,000dwt)
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC
Challenge: poor vendor capabilities (tanker trucks)
PVC manufacturer Manufacturers of polymeric materials
Big bag delivery
Ø 200km
Bulk delivery
FBC integration at the bulk loading station
Manufacturers of polymeric materials
Big bag stations - 100% utilization -
Result
§ Increased geographical reach
§ Capability to expand the customer base
FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC
CONTACT
FBC LOGISTICS GMBH
www.fbclogistics.de [email protected]