SLOVAK UNIVERSITY OF TECHNOLOGY IN BRATISLAVA FACULTY OF MATERIALS SCIENCE AND TECHNOLOGY IN TRNAVA Institute of Industrial Engineering, Management and Quality Ergonomics aspect of maintenance as a suppotive tools of corporate social responsibility
SLOVAK UNIVERSITY OF TECHNOLOGY IN BRATISLAVAFACULTY OF MATERIALS SCIENCE AND TECHNOLOGY IN TRNAVAInstitute of Industrial Engineering, Management and Quality
Ergonomics aspect of maintenance as a suppotive tool of corporate social responsibility
ISEI UNC RAN UFA 2012
ISEI UNC RAN UFA 2012
UFATRNAVA
ISEI UNC RAN UFA 2012
ISEI UNC RAN UFA 2012
RUS SVK 6:2INTRODUCTIONReactive maintenanceProactive maintenancePreventive maintenancePredictive maintenance
MAINTENANCECORRECTLY PLANNEDPERFORMED IN SAFE WAYERGONOMICS MAINTENANCEISEI UNC RAN UFA 2012CRITICAL FUNCTION AND ACTIVITIESOF ERGONOMICS MAINTENANCE
ISEI UNC RAN UFA 2012
ensure continuous productivity;
produce products of high quality;
maintain a companys competitiveness. inspection,testing,measurement,replacement,adjustment,repair,fault detection,replacement of parts,servicing.CRITICAL FUNCTIONCRITICAL ACTIVITIESERGONOMICS AND HEALTH RISK RELATED TO MAINTENANCE
ISEI UNC RAN UFA 2012
maintenance in paper millsERGONOMICS RISKwork with asbestos working in confined spaces with dangerous atmosphereselectrical arc weldingmaintenance of public swimming poolsworking in car repair shopswork in solid waste treatment plants maintenance of industrial installationsroad maintenance
OUTCOMES RELATED TO ERGONOMICS AND OCCUPATIONAL SAFETY AND HEALTH
ISEI UNC RAN UFA 2012
Industrial maintenance employees have an 810 times greater chance of developing an occupational disease than the average populationPercentage of accidents related to maintenance from nonergonomical work environmentOUTCOMES RELATED TO ERGONOMICS AND OCCUPATIONAL SAFETY AND HEALTH
ISEI UNC RAN UFA 2012
Preventive measures
ISEI UNC RAN UFA 2012
BEFORE THE MAIN MAINTENANCE ACTIVITIESProcess of ergonomics maintenance should start at the Design and planning stage
Before maintenance workers even enter the workplaceImplement appropriate risk assessment proceduresEmploying adequate preventive measures Special checks (inspections and tests) should be carried outMaintenance is co-ordinated, scheduled and performed correctly FIVE BASIC RULES FOR ERGONOMICS AND SAFE MAINTENANCE
ISEI UNC RAN UFA 2012
Planning of maintenanceThe scope of the task,
The identification of the hazards,
What is needed for the activity,
Safe access to the work zone,
The training/information that has to be provided for workers.FIVE BASIC RULES FOR ERGONOMICS AND SAFE MAINTENANCE
ISEI UNC RAN UFA 2012
Working in a safe and ergonomics environmentThe power supply to the equipment worked on should be switched off and the agreed on lock-off system used,
The warning card with the date and time of lock-off as well as the name of the person authorized to remove the lock should be attached,
Workers should check that there is a safe way to enter and leave the work zone, in accordance with the work plan.FIVE BASIC RULES FOR ERGONOMICS AND SAFE MAINTENANCE
ISEI UNC RAN UFA 2012
Use the appropriate equipment
FIVE BASIC RULES FOR ERGONOMICS AND SAFE MAINTENANCE
ISEI UNC RAN UFA 2012
Safe work practices developed in the planning stage have to be followedFIVE BASIC RULES FOR ERGONOMICS AND SAFE MAINTENANCE
ISEI UNC RAN UFA 2012
Safe work practices developed in the planning stage have to be followedEarlyDesignPhaseBlueprint PhaseConstructionPhaseCommissioningPhaseNormalOperationsPhase2%4%6%8%10%FIVE BASIC RULES FOR ERGONOMICS AND SAFE MAINTENANCE
ISEI UNC RAN UFA 2012
The work has to be checkedTask has been completed,
The item maintained is in a safe condition,
Waste material generated has been ecologically cleaned away,
When all is checked and declared safe, then the task can be signed off, Complete a report for the management.ERGONOMICS AND CORPORATE SOCIAL RESPONSIBILITY IN MAINTENANCE
ISEI UNC RAN UFA 2012
CORPORATE SOCIAL RESPONSIBILITYERGONOMICS AND CORPORATE SOCIAL RESPONSIBILITY IN MAINTENANCE
ISEI UNC RAN UFA 2012
Orientation to the workers,
Healthly workers,
Satisfied workers,
Rested workers.Decreasing of morbidity,
Lower costs to health care,
Lower litigation costs,
Lower cost related to com- pensation of inability to work,
Impact to society in selected country.TWO WAYSWHAT ABOUT SLOVAKIA AND RUSSIA FEDERATION?
ISEI UNC RAN UFA 2012
Total thous. Persons200020052006200720082009 All diseases106328105886108842109571109590113877Injuries and poisonings and other caused by external affects125441280812759130721302112855Musculoskeletal and connecting tissue disorders445247465040502250134952Skin infection640770737239716170566991Respiratory organs diseases461704191542338429584322148148Diseases of eyes463847785107497648584778Diseases of ears319134253502356335263733Diseases of nervous system222721782318236124192374WHAT ABOUT SLOVAKIA AND RUSSIA FEDERATION?
ISEI UNC RAN UFA 2012
SOLUTION!?
ISEI UNC RAN UFA 2012
PRAGMATICTHINKINGRESPONSIBLETHINKINGERGONOMICSTHINKINGCONCSLUSION
ISEI UNC RAN UFA 2012
Maintenance activities can put workers at risk, but not carrying out maintenance may put more workers at risk.
Please remember: when you are performing maintenance your health and safety as well as your colleagues depend on the quality of your work.THANK YOU FOR YOUR ATTENTION
www.mtf.stuba.sk
ISEI UNC RAN UFA 2012
SPECIAL THANKS TO
ISEI UNC RAN UFA 2012
This paper was supported by the Slovak Research and Development Agency under the contract No. LPP-0384-09: Concept HCS model 3E vs. Concept Corporate Social Responsibility (CSR). The paper is also a part of submitted KEGA project No. 037STU-4/2012 Implementation of the subject Corporate Social Responsibility Entrepreneurship into the study programme Industrial management in the second degree at MTF STU Trnava. prof. Ing. Peter Sakl, CSc.