Modern Trends in Spinning
Spinning Success…
Lakshmi Machine Works Limited20.08.2016
C RamanadaneDGM – Marketing & Sales
Automation Power Savings
Spares Service
Spinning Success…
55 – 65 %
6 – 8 %
12 – 17 %
5 – 7 %
8 – 10 %
Raw Material Cost
Wages / Salary
Power Cost
Interest Cost
Other Costs
Yarn Manufacturing Cost Contribution…
Market Driven
Economy Driven
Market & Economy Driven
Mill Management
Mill Management
Automation…
Quality Improvement Cost Competitiveness
Automation in Spinning…
Card Sliver System
Automatic Bale-plucking
Chute Feeding
& Can Changers
Combing System Ring Spinning System
Can Changers
Lap Transportation
Auto Doffer at Roving frame
Auto Doffer at Ring frame
RTS
Automation in Spinning…
Advantages…
Rationalization of Work force (reduces man-power requirements to a great extent)
Improves Efficiency & Productivity
Improves Quality of Delivered Material
Increases life expectancy of Components
Power Savings…
Today’s spinning machinery are equipped with the
most modern electrical & electronic drives that
consume minimum power and helps in power
savings and are also eco friendly
Power Savings…
Card Sliver System – Power Consumption…
1600 kg/hr
0.030 UKG
LMW Line
Card LC363
6.6 kW
0.12 UKG
Combing System – Power Consumption…
LD2
650 mpm
6.3 kW
0.018 UKG
LK64 Z
500 npm
3.2 kW
0.038 UKG
LK69
500 npm
3.0 kW
0.036 UKG
LK69
600 npm
3.5 kW
0.035 UKG
LDA Z
500 mpm
4.11 kW
0.0274 UKG
Ring Spinning System – Power Consumption…
LF4200/A
1250 rpm
0.95 Ne
0.093 UKG
LR9/AX
60s Ne
20000 rpm
3.095 UKG
Ringframe LRJ 9Consumed Power for Compact System…
Count Ne 30s 40s 60s 80s 100s
TM 4.1 4.1 4.1 4.1 4.25
TPI 22.5 25.9 31.8 36.7 42.5
Spdl speed (Avg.) 20000 20000 22000 21000 20000
Delivery speed (mpm) 22.6 19.6 17.6 14.5 12.0
Compact Total Power Kw 10.0 9.7 9.5 9.2 9.0
GPSS at 100% 213.7 138.8 83.1 51.5 33.9
UKG 0.23 0.343 0.562 0.877 1.297
Power Savings – Case Study…
30’s CH @
18,400 RPM
@ 1250 RPM
@ 650 MPM
@ 58 kg/hr
@ 1600 kg/hr
4 %
Power Saving
on LMW Project
↓8%
↓15%
↓17%
↓20%
↓2.3%
Power Savings – Case Study…
Power - Blowroom to Ringframe
Description LMW Project
Spindleage 28,800
Material Cotton
Average Count 30s CH
Power Consumption / Year (Lakh Units) 105.56
Yarn Production / Year (Tons) 5127.6
Actual UKG 2.05
LMW Machinery Power Consumption Lower by 4 %
Savings in Power Cost/annum @ Rs. 7 28.71 Lakhs
TECHNICAL SERVICE & SPARES SUPPORT
LMW Global Service…
KEEPING OUR CUSTOMERS' BUSINESS AHEAD OF COMPETITION
MAKING OUR CUSTOMER YARN PRODUCTION PROCESS MORE ECONOMICAL & PROFITBALE
CUSTOMER SATISFACTION & CUSTOMER FOCUS ARE KEY DRIVERS FOR AFTER SALES SERVICE
TIMELY TECHNICAL SUPPORT AND GUIDANCE FOR IMPROVEMENT
TIMELY DELIVERY OF SPARE PARTS - ENSURE TO MAXIMIZE THE UPTIME OF MACHINES
MAXIMISE THE MACHINE UTILISATION AND QUALITY THROUGH TRAINING & DEVELOPMENT OF TECHNICAL SKILLS.
Objectives of LMW Service Support…
Service Support…
TechnicalService
Spare PartsService
Technical Services of LMW works under the customer oriented concept of 3R
3R REACH , RESPOND & RESOLVE
REACH RESPOND RESOLVE
Well trained & skilled technical force at Guntur & HYD Zone
Respond to all technical queries & issues of customer within 8 hours
Deputation of Well trained & competent technical / technological Engineers
Reach of technical personnel on 24 x 7
Provide clear action plan within 48 hours
Trouble Shooting & Fixing of root cause
Technical Service…The 3R Concept
Technical Service Package- An Integrated Service Solutions…
Project Planning
Filter system
Humidification
Execution Planning
Commissioning
Technical Training
Compressed air
Process optimisation
Electrical & Electronics
Floor
Accessories
Installation
Handing-over
Pre - Installation audit
Post-Installation audit
Work load distribution
Customer
GUIDANCESERVICE
Machinery Audits
Reports ,Data & recommendations for improvement
and action
Quality &Process Audits
Energy Audits
Machine Health Assessment, Parts replacement, maintenance &reconditioning advice
Quality Assessment - in relation to machine & raw material. Comparison with respect to Industrial& uster Norms. Fine tuning of process.
Electrical System Assessment.Power saving suggestions.
SERVICES SCOPE & APPROACH ACTION
Value Added Services…
Customer Training…
CUSTOMER TRAINING CENTRE
Main Focus of Training :
Technical function
Technological functions
Machine parts functions & settings
Drive mechanism
Change points & gearing plan
Safety systems
Pneumatic systems
Electrical & Electronic functions
Different training programmes for different
specialised people
Training by well qualified& experienced instructor
LMW Training centre -Excellently equipped with training facilities
Global Service
Parts & Components
Why to Buy Parts and Components - from LMW ?
Manufactured at state-of-art technology Individual facilities for Key Components
Driven by a spirit of Design Value Engineering
Consistent performance with high quality
Global presence with excellent Service Support
Widest range of Products and Performance Enhancement Kit and offer End to End solutions
Benefits of OEM (Original Equipment Manufacturer)…
Consistent Performance
Best Yarn QualityLonger Life
Value for Money
Technical Competence
Low Maintenance Cost
Increased Productivity
through PEK’s
Profitable Kits…
Doff time reduction for LH10
Comber LK54 “Z” PEK
Analog to Digital Upgrade for Drawframe RSB 851
Timing Belt Drive to Speedframe LF 1400A
Spring Loaded Drafting Kit for Speed frame LF1400A
Inverter drive to Speed frame LF1400A
Inverter drive Kit for Ring Frame LG 5/1
Inverter drive to Pneumafil Motor for Ringframe
Order Process at ease through eSpares
New eSpares Portal...
New eSpares Portal ... Features…
Responsive Website
Fast track Ordering - Payment and Order Integration for Immediate Order Booking
Order tracking from Quote to Physical Delivery @ Customer end
Transaction details – Invoice, Payment & Pending Order
Recommended Stores Portfolio
New eSpares Portal ... Features…
24 X 7 Online Ordering Facilities
Upload Facilities thru Excel for Proforma generation
Recommended Stores Portfolio carries essential Part details
Ordering possible through Tab and iPhone
Order booking and dispatch ….Alert message through email
Value Added Service in eSpares…
Ordering Dynamic data indicating all Updates on drawing Nos
Product News Flashes on Recently launched Upgrades and Kit
e-Bulletin on Performance data of Profitable Kit
e-Catalogue with multiple benefits …..
Ordering - Dynamic data indicating all Updates on drawing Nos.
Visual Image … Ordering at ease
“LMW’s products are equipped with better productivity, quality and
automation that deliver quicker Return on Investment to the customer.
With a LMW machine customer can expect more savings on the
investment made on the project cost”.
LMW’s Complete Spinning Technology…
Thank you