SPARE PARTS PAGE SP, M 1 SPARE PARTS
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Phadia 100
SPARE PARTS, MECHANICS
This Section contains drawings and positioning of all Mechanical Spare Parts. A compilation of all spare parts in numerical order is to be found in Section 1.
The Spare Parts are described according to:
ORDER NO. POS. ITEM REC.
12-3500-10 13 ImmunoCAP Holder Disc Rec.
ORDER NO. Numbers starting with 12- are available from stock in Uppsala
POS. Position Number on correcsponding drawing
ITEM Description, which also is labelled on the Spare Parts package (except for the help text within brackets)
REC. Spare Parts that we recommend Subsidiaries to keep in stock
CONTENT:
Fig.4-1 Main Assembly
Fig.4-2 Front View
Fig.4-3 Rear View
Fig.4-4 Bottom View
Fig.4-5 Top Box Unit
Fig.4-6 Bottom Unit with Human Interaction Unit
Fig.4-7 Valve Plate
Fig.4-8 Pipette Arm Unit
Fig.4-9 Processing Chamber
Fig.4-10 Fluorometer
Fig.4-11 Mains Assembly
Fig.4-12 Vacuum Pump
Fig.4-13 Processing Lid
SPARE PARTS PAGE SP, M 2 SPARE PARTS
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Phadia 100
1 MAIN ASSEMBLY
ORDER NO. POS. ITEM REC.
12-3501-09 1 Floppy Disk Drive
12-3500-58 3 Processing Lid cpl. Rec.
12-3505-28 4 Pipette Rec.
12-3500-79 5 Bottle Connection Kit - Quick Coupling nipples for all bottles
12-3500-80 6 Front Cover
12-3500-81 7 Pipette Arm Cover
12-3500-84 8 Bottles kit (wash-, rinse- and waste bottles)
12-3500-85 9 Sample Carousel
12-3500-86 10 Tube holders (pack of 48)
12-3500-87 11 Bottle holders (pack of 7)
12-3500-88 12 Sample Carousel Cover
12-3505-14 81 Printer Lid
12-3505-15 82 Rear Panel
12-3220-06 84 Foot Kit (pack of 4)
12-3505-23 85 Sample Carousel Bowl
12-3505-27 87 Fastening Pad, Printer Lid
12-3505-42 88 Bottom Cover
12-3505-43 89 Upper Half, Top Box
12-3505-44 90 Lower Half, Top Box
12-3505-46 92 Bottle Screw Cap, Wash/Rinse
12-3505-47 93 Bottle Screw Cap, Waste
12-3505-38 100 Dispensing Hole Cover
12-3505-29 103 Black Plug, Processing Lid
12-3505-11 Bottle Filters with tubing (2/pack)
SPARE PARTS PAGE SP, M 3 SPARE PARTS
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Phadia 100
2 FRONT VIEW
ORDER NO. POS. ITEM REC.
12-3500-58 3 Processing Lid cpl. Rec.
12-3501-06 13 ImmunoCAP Holder Disc Rec.
12-3501-07 14 Elution Wells Disc Rec.
12-3500-28 15 Valve Interconnection Board Rec.
12-3500-48 16 Fluorometer Unit - Fluorometer Housing - Optical Housing - Lamp Housing cpl. - Interrupter 1 - Fluorometer Electronics - Fan, Fluorometer - Heating Foil, Fluorometer - Stepper Motor, Fluorometer - Cuvette with guide and holders
12-3500-60 17 Pipette Pump cpl. (incl. cables)
12-3505-85 18 Valve Plate ver. 2 Rec.
12-3500-67 19 Check Valve Rec.
12-3500-70 20 Processing Chamber - Processing chamber - Interrupters - Temperature sensor - Nipples - Heating Foils - Drainage Filter
12-3500-91 21 Cuvette (100/pack) Rec.
12-3500-38 22 Interrupter 7 (Pipette Pump, Pipette Arm R)
12-3505-24 86 Sealing Cloth
12-3500-66 Nipple Kit Rec. - A bunch of nipples, incl. pressure vessel end
12-3500-69 Tubing Kit ver. 2 Rec. - All tubing in Phadia 100, in lengths of 3m
12-3505-48 Tubing Kit, Wash/Rinse/Waste
12-3505-35 Filter, Wash Station Outlet (5/Pack)
12-3506-12 105 Sealing Material (5/Pack) Phadia 100
SPARE PARTS PAGE SP, M 4 SPARE PARTS
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Phadia 100
3 REAR VIEW
ORDER NO. POS. ITEM REC.
12-3500-40 23 Mains Module (except Power Supply) - Transformer - Mains Inlet - Inrush current protection relay - Mains Switch - Fuse Holders - Fuses - Cables - Casing
12-3500-47 24 RectifierKBPC25-04 -RectifierCable -Rectifier
12-3500-53 25 Power Board Rec.
12-3505-86 26 Vacuum Pump ver. 2 - Vacuum Pump - Cables - Fan -Muffler - Vibration Dampers - Filter - Tubings
12-3500-66 Nipple Kit Rec. - A bunch of nipples, incl. pressure vessel end
12-3500-69 Tubing Kit ver. 2 Rec. - All tubing in Phadia 100, in lengths of 3m
SPARE PARTS PAGE SP, M 5 SPARE PARTS
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Phadia 100
4 BOTTOM VIEW
ORDER NO. POS. ITEM REC.
12-3500-29 27 Fan, Vacuum Pump (incl.cable)
12-3500-30 28 Stepper Motor, Sample Carousel
12-3500-32 29 Stepper Motor, ImmunoCAP Carousel
12-3500-36 30 Interrupter 3 (Wash Arm, Proc. Lid Open,3xSample Carousel)
12-3500-39 31 Interrupter 6 (Sample Carousel Cover)
12-3500-42 32 Temp. Sensor, Processing Chamber (incl.cable) Rec.
12-3500-43 33 Stepper Motor, Wash Arm
12-3500-44 34 Heating Foils, Processing Chamber Rec. - Left Heating Foil - Right Heating Foil
12-3500-45 35 Fluorometer Interconnection Board
12-3500-46 36 Bottles Interconnection Board
12-3500-51 37 Lamp Housing Assembly Rec. - Halogen Lamp - Lamp Housing - Lamp Driver - Lighting Lens - Thermal Fuse -IR-filter
12-3500-65 39 Pipette Arm Unit Rec. - Tower - Upright Pin - Square Shaft - Interrupter 2 - Interrupter 7 - Stepper Motor, Z-Movement - Stepper Motor, X-Movement - Cog Wheels
12-3500-73 40 Pipette Rinse Chamber Rec.
12-3500-78 41 Pulley and shaft (pack of 3) - Pulley - Shaft
12-3505-19 42 ImmunoCAP Waste Container, Rev.2 (S/N >257)
(12-3500-95 ImmunoCAP Waste Container (S/N <257))
12-3500-66 Nipple Kit Rec. - A bunch of nipples, incl. pressure vessel end
12-3500-69 Tubing Kit ver. 2 Rec. - All tubing in Phadia 100, in lengths of 3m
12-3505-35 Filter Wash Station Outlet (5/Pack)
SPARE PARTS PAGE SP, M 6 SPARE PARTS
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5 TOP BOX UNIT
ORDER NO. POS. ITEM REC.
12-3501-09 1 Floppy Disk Drive
12-3501-11 43 Controller Board (except Boot PROM) Rec.
12-3501-12 44 Boot PROM, Controller Board (U10)
12-3505-21 46 486, CPU Board (S/N >400) Rec.
12-3501-15 47 Fan, Controller Board
12-3500-54 48 IC RS232 Transceiver, MAX209 (U40)
12-3500-55 49 IC RS232 Transceiver, MAX232 (U41)
12-3500-56 50 Cables Top Box -AllflatcablesfromTopBox
12-3501-10 75 Hard Disk Drive (incl. DOS) - Hard Disk Drive (DOS formatted) - DOS (Operating system)
12-3505-03 79 Communication Ports Board
12-3505-44 90 Lower Half, Top Box
12-3505-74 102 Grounding Kit, CPU Board
12-3506-15 106 IC DS1245 Y, NVRAM (U67, U68, U3, U4)
SPARE PARTS PAGE SP, M 7 SPARE PARTS
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6 BOTTOM UNIT WITH HUMAN INTERACTION UNIT
ORDER NO. POS. ITEM REC.
12-3500-21 51 Panel Board (except Boot PROM) Rec.
12-3500-22 52 Boot PROM, Panel Board
12-3500-23 53 Keyboard cpl. - Keyboard - Keyboard Plate
12-3500-24 54 Human Interaction Unit (except Boot PROM) - Keyboard cpl - Panel Board - Display
12-3500-25 55 Display
12-3500-26 56 Paper End Detector (incl.cable)
12-3500-27 57 Printer Rec.
12-3505-42 88 Bottom Cover
SPARE PARTS PAGE SP, M 8 SPARE PARTS
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7 VALVE PLATE
ORDER NO. POS. ITEM REC.
12-3500-28 15 Valve Interconnection Board ver. 2 Rec.
12-3505-85 18 Valve Plate ver. 2 Rec.
12-3500-66 Nipple Kit Rec. - A bunch of nipples, incl. pressure vessel end
12-3500-69 Tubing Kit ver. 2 Rec. - All tubing in Phadia 100, in lengths of 3m
12-3506-06 104 External Check Valve
SPARE PARTS PAGE SP, M 9 SPARE PARTS
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8 PIPETTE ARM UNIT
ORDER NO. POS. ITEM REC.
12-3505-28 4 Pipette Rec.
12-3500-38 22 Interrupter 7 (Pipette Pump, Pipette Arm R)
12-3500-65 39 Pipette Arm Unit Rec. - Tower - Upright Pin - Square Shaft - Interrupter 2 - Interrupter 7 - Stepper Motor, Z-Movement - Stepper Motor, R-Movement - Cog Wheels
12-3501-08 58 Pipette Arm Sensor (incl. cable)
12-3500-31 59 Stepper Motor, Pipette Arm Z-movement
12-3500-33 60 Stepper Motor, Pipette Arm R-movement
12-3500-35 61 Interrupter 2 (Pipette Arm Z)
12-3500-62 62 Pipette Holder Arm Rec. - Flexible Spring Plate - Support Bracket -SupportarmwithMagneticfilm - Cable Cover
12-3500-69 Tubing Kit ver. 2 Rec. - All tubing in Phadia 100, in lengths of 3m
12-3506-14 107 Pipette Tubing, Phadia 100
SPARE PARTS PAGE SP, M 10 SPARE PARTS
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9 PROCESSING CHAMBER
ORDER NO. POS. ITEM REC.
12-3500-70 20 Processing Chamber - Processing chamber - Interrupters - Temperature sensor - Nipples - Heating Foils - Drainage Filter
12-3500-32 29 Stepper Motor, ImmunoCAP Carousel
12-3500-36 30 Interrupter 3 (Wash Arm, Processing Lid Opened)
12-3500-42 32 Temp. Sensor, Processing Chamber (incl.cable) Rec.
12-3500-43 33 Stepper Motor, Wash Arm
12-3500-44 34 Heating Foils, Processing Chamber Rec. - Left Heating Foil - Right Heating Foil
12-3500-45 35 Fluorometer Interconnection Board
12-3505-19 42 ImmunoCAP Waste Container, Rev.2 (S/N >257)
(12-3500-95 ImmunoCAP Waste Container (S/N <257))
12-3500-37 63 Interrupter 5 (3xImmunoCAP Carousel)
12-3500-68 64 Wash Arm cpl. Rec.
12-3500-71 65 Drive Plate Rec.
12-3500-72 66 Drive Plate Shaft Rec. - Shaft - Screw M5X30 - Washer - Locking around pin - Shims
12-3500-75 67 Drainage Filter (5/Pack) Rec.
12-3505-24 86 Sealing Cloth
12-3500-66 Nipple Kit Rec. - A bunch of nipples, incl. pressure vessel end
12-3500-69 Tubing Kit ver. 2 Rec. - All tubing in Phadia 100, in lengths of 3m
SPARE PARTS PAGE SP, M 11 SPARE PARTS
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10 FLUOROMETER
ORDER NO. POS. ITEM REC.
12-3500-48 16 Fluorometer Unit - Fluorometer Housing - Optical Housing - Lamp Housing cpl. - Interrupter 1 - Fluorometer Electronics - Fan, Fluorometer - Heating Foil, Fluorometer - Stepper Motor, Fluorometer - Cuvette with guide and holders
12-3500-91 21 Cuvette (100/pack) Rec.
12-3500-51 37 Lamp Housing Assembly Rec. - Halogen Lamp - Lamp Housing - Lamp Driver - Lighting Lens - Thermal Fuse -IR-filter
12-3500-34 68 Interrupter 1 (Fluorometer)
12-3500-49 69 Heating Foil, Fluorometer
12-3500-50 70 Fan, Fluorometer (incl.cable)
12-3500-57 71 Stepper Motor, Fluorometer
12-3500-74 72 Cuvette Guide
12-3505-01 76 Halogen Lamp Rec.
12-3505-13 80 Thermal Fuse Rec.
12-3506-13 108 O-ring Cuvette (10/pack)
SPARE PARTS PAGE SP, M 12 SPARE PARTS
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11 MAINS ASSEMBLY
ORDER NO. POS. ITEM REC.
12-3500-40 23 Mains Module (except Power Supply) - Transformer - Mains Inlet - Inrush current protection relay - Mains Switch - Fuse Holders - Fuses - Cables - Casing
12-3500-41 73 Power Supply Rec.
12-3120-63 83 Mains Relay
12-3505-81 101 Power Supply Cable Rec.
SPARE PARTS PAGE SP, M 13 SPARE PARTS
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12 VACUUM PUMP
ORDER NO. POS. ITEM REC.
12-3505-86 26 Vacuum Pump ver. 2 - Vacuum Pump - Cables - Fan -Muffler - Vibration Dampers - Filter - Tubings
12-3505-84 27 Fan ver. 2, Vacuum Pump (incl.cable)
12-3500-29 27 Fan, Vacuum Pump (incl.cable)
12-3500-64 74 Vacuum Pump Repair Kit Rec. - Membranes - Valve seats
12-3505-87 Capacitor Unit, Vacuum Pump
12-3500-66 Nipple Kit Rec. - A bunch of nipples, incl. pressure vessel end
12-3500-69 Tubing Kit ver. 2 Rec. - All tubing in Phadia 100, in lengths of 3m
12-3506-06 104 External Check Valve
SPARE PARTS PAGE SP, M 14 SPARE PARTS
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13 PROCESSING LID
ORDER NO. POS. ITEM REC.
12-3500-37 63 Interrupter 5 (Detector Pin)
12-3505-36 95 Fan , Processing Lid - Motor - Blade Wheel - Screws
12-3505-37 96 ImmunoCAP Carrier Holder (5/Pack)
12-3505-39 97 Temperature Sensor, Air (With Cable)
12-3505-40 98 Detector Pin (5/Pack) - Pin - Spring
12-3505-49 99 Optical Sensor Kit , ImmunoCAP Dispensing - Lid Interconnection Board - Sensor
Phad
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Rev
.D Fig. 4-1Main Assembly
Phadia 100
7
5
8 12
3
4
6
1
82
81
84
84
9
11
10
85
100
88
88
93
92
89
87 90
.
103
Phadia 100Serial no 60-0002-00 xxxxxYear of production XXXX
Phad
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Rev
.D
13
Fig. 4-2Front View
Phadia 100
15
16
3
17
22
20
21
14
18
19
86
105
Phad
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0SM
Rev
.D
24
23
25
26
Fig. 4-3Rear View
Phadia 100
Phad
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0SM
Rev
.D
37
27
28
29
30
31
32
33
34 35
36
39
42 40
41
Fig. 4-4Bottom View
Phadia 100
Phad
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0SM
Rev
.D Fig. 4-5Top Box UnitPhadia 100
75
46
44
4943
1
75
4750
43
48
79
106
U64
U41
U68
U40
U10U67
90
102
Phad
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0SM
Rev
.D Fig. 4-6Bottom Unit with HumanInteraction Unit
Phadia 100
57
56
545251
55 53
88
Phad
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0SM
Rev
.D Fig. 4-7Valve PlatePhadia 100
18
15
Phad
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0SM
Rev
.D Fig. 4-8Pipette Arm Unit
Phadia 100
58
6022
61
4
59
60
22
61
62
39
39
107
Phad
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0SM
Rev
.D Fig. 4-9Processing Chamber
Phadia 100
33
63
67
20
42
34
29
65 66
30
32
33 30
35
64
29
30
29
86
Phad
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0SM
Rev
.D Fig. 4-10Fluorometer
Phadia 100
70
68
71
72
69
21
16
37
76
80
108
Phad
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0SM
Rev
.D Fig. 4-11Main Assembly
Phadia 100
23
73
83
101
Phad
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0SM
Rev
.D
742627
91
Phadia 100Fig. 4-12Vacuum Pump
Phad
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0SM
Rev
.D
213228?
17
?
27? 46?
47?
30
26
29
JP 5
JP 6
REV. SN.
VACUUMPUMP VER. 260-0071-97
20?
2322
21
742627
33
To Valve Plate A To Valve Plate C From Valve Plate B
Vaste vacuum to Pump E
To vaste
To Pressure Tank
Pressure from Pump
To Capacitor Intercon.
Phadia 100Fig. 4-12BVacuum Pump Version 2
External Check Valve
Phad
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0SM
Rev
.D
97
95
98
99
96
Phadia 100 Fig. 4-13Processing Lid
63