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Page 1: Six Sigma (Sipoc)

Aravali Institute of Management, Jodhpur

Six-Sigma & Advance Quality ManagementA Presentation on

“SIPOC Diagram”

Presented by: Group No. (2)Ritika JainShilpa JangidShiv P. KankaniVarun KumarVikas Maheshwari

Page 2: Six Sigma (Sipoc)

April 8, 2023 SIPOC Diagram 2

SIPOC Diagram: Introduction

SIPOC is a high level map of a process to view how a company goes about satisfying a particular customer requirement in the overall supply chain

SIPOC stands for: Supplier-Input-Process-Output-Customer

Visually communicates the scope of a project

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April 8, 2023 SIPOC Diagram 3

SIPOC Diagram: Application

A SIPOC diagram is usually applied during the data collection of a project or at the ‘Define’ stage of DMAIC in a Six Sigma programme

However, its impact is utilized throughout the project life cycle

Page 4: Six Sigma (Sipoc)

April 8, 2023 SIPOC Diagram 4

How can SIPOC be used?

SIPOC Diagrams help a team and its sponsor(s) agree on project boundaries and scope

SIPOC helps in verifying that inputs match outputs of upstream processes outputs match inputs of downstream

processes

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April 8, 2023 SIPOC Diagram 5

Steps to Complete SIPOC diagram

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April 8, 2023 SIPOC Diagram 6

Step 1: Begin with the high-level process map

Suppliers Inputs Process Outputs Customers

Step 1

Step 2

Step 3

Step 4

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April 8, 2023 SIPOC Diagram 7

Step 2: List all of the outputs from the process

Suppliers Inputs Process Outputs Customers

Step 1

Step 2

Step 3

Step 4

ExamplesServicesProductsReportsMetricsRaw data

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April 8, 2023 SIPOC Diagram 8

Step 3: Identify the customers receiving the outputs

Suppliers Inputs Process Outputs Customers

ExamplesServicesProductsReportsMetricsRaw data

ExamplesInternalExternalVendorsEnd usersManagementDownstream Process

Step 1

Step 2

Step 3

Step 4

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April 8, 2023 SIPOC Diagram 9

Step 4: List all of the inputs into the process

Suppliers Inputs Process Outputs Customers

ExamplesServicesProductsReportsMetricsRaw data

Step 1

Step 2

Step 3

Step 4

ExamplesDataPartsApplicationRaw materials

ExamplesInternalExternalVendorsEnd usersManagementDownstream Process

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April 8, 2023 SIPOC Diagram 10

Step 5: Identify the suppliers of the process inputs

Suppliers Inputs Process Outputs Customers

Step 1

Step 2

Step 3

Step 4

ExamplesDataPartsApplicationRaw materials

ExamplesServicesProductsReportsMetricsRaw data

ExamplesInternalExternalVendorsProducersManagementUpstream Process

ExamplesInternalExternalVendorsEnd usersManagementDownstream Process

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April 8, 2023 SIPOC Diagram 11

SIPOC Diagram: Example (1)

Mowing the Lawn

Suppliers Inputs Process Outputs Customers

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April 8, 2023 SIPOC Diagram 12

Suppliers Inputs Process Outputs Customers

Clean-up &

Removal

Prepare Lawn

for mowing

Mow the

Lawn

Trim the

Lawn

Example (1): Mowing the Lawn

Step 1: Begin with the high-level process map

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April 8, 2023 SIPOC Diagram 13

Suppliers Inputs Process Outputs Customers

• Debris from lawn

Clean-up &

Removal

Prepare Lawn

for mowing

Mow the

Lawn

Trim the

Lawn

• Beautiful lawn

• Bagged grass clippings

• Happy customer

Step 2: List all of the outputs from the process

Example (1): Mowing the Lawn

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April 8, 2023 SIPOC Diagram 14

Clean-up &

Removal

• Happy customer

Suppliers Inputs Process Outputs Customers

• Debris from lawn

Prepare Lawn

for mowing

Mow the

Lawn

Trim the

Lawn

• Beautiful lawn

• Bagged grass clippings

• Homeowner

• Yard waste recycler

Step 3: Identify the customers receiving the outputs

Example (1): Mowing the Lawn

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April 8, 2023 SIPOC Diagram 15

Clean-up &

Removal

• Happy customer

Suppliers Inputs Process Outputs Customers

• Debris from lawn

Prepare Lawn

for mowing

Mow the

Lawn

Trim the

Lawn

• Beautiful lawn

• Bagged grass clippings

• Homeowner

• Yard waste recycler

• Yard waste bags

• Lawn-mower

• Trimmer

• Gasoline

• Rake & broom

• Long lawn

Step 4: List all of the inputs into the process

Example (1): Mowing the Lawn

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April 8, 2023 SIPOC Diagram 16

Clean-up &

Removal

• Happy customer

Suppliers Inputs Process Outputs Customers

• Debris from lawnPrepare Lawn

for mowing

Mow the

Lawn

Trim the

Lawn

• Beautiful lawn

• Bagged grass clippings

• Homeowner

• Yard waste recycler

• Yard waste bags

• Lawn-mower

• Trimmer

• Gasoline

• Rake & broom

• Long lawn

• Home Depot

• Chevron

• Homeowner

Example (1): Mowing the Lawn

Step 5: Identify the suppliers of the process inputs

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April 8, 2023 SIPOC Diagram 17

SIPOC Diagram: Example (2)

Automobile Manufacturing Process:

• Metal Fabricators

• Component Suppliers

• Stamped Parts

• Parts & Subassemblies

Suppliers Inputs Process Outputs Customers• Finished Automobiles

• DealersBody Fabrication

Painting

Assembly

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April 8, 2023 SIPOC Diagram 18

SIPOC Diagram: Example (3)

For a company that leases equipment

Suppliers Inputs Process Outputs Customers• Lease agreement

• Credit Agency

• Engineering department

• Credit Report

• Lease Schedule

• Equipment

• EquipmentCustomer credit review

Equipment validation

Preparation of document

Funding approved

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April 8, 2023 SIPOC Diagram 19

SIPOC Diagram: Example (4)

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April 8, 2023 SIPOC Diagram 20

SIPOC Diagram: Example (5)

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April 8, 2023 SIPOC Diagram 21

SIPOC Diagram: Example (6)

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April 8, 2023 SIPOC Diagram 22

Any Question…???

Thanks


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