Post on 18-Jan-2021
transcript
21 March 2018 © Putzmeister Page 1
BSF-36 Truck- Mounted Concrete Pump Product Presentation
21 March 2018 © Putzmeister Page 2
Contents
Boom Remote Control
One Sided Support
Boom Piping
Outrigger Tubing
Z fold Boom
Ergonic Display
Specifications
Boom Reach
Complete unit-Weight Distribution
Hopper
I-Frame Concept
Service and Spares Support
S valve Technology
Flap Elbow with cleaning lid
Delivery Cylinder and Piston
Auto greasing system
Water tank
Night lamp
Slewing Legs
Fluid Cooling system
Human Safety and Precautions
Job Sites
Cost effective Hydraulics
Hydraulic Oil
End Hose
21 March 2018 © Putzmeister Page 3
Specifications
21 March 2018 © Putzmeister Page 4
Specifications BSF 36.08H
• *Factory Set • All values are theoretical
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Specifications BSF 36.10H
• *Factory Set • All values are theoretical
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Specifications Boom Reach
Folding type 4 Section Z folding
Vertical Reach 35.6m
Horizontal Reach 31.4m gross
Reach depth 23.9m max
Unfolding height 8.5m
Length end hose 4m
Delivery lines DN 125, max. 85bar
Slewing range 365º
Support width front rear
TelescopingDiagonally Swinging
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Boom Piping
Feature
•Bolted pipe-holders with pipeline in
neutral axis layout
Benefits•Neutral axis layout reduces risk of
bending cracks and stress on pipeline•Reduced costs of service• Noticeable less boom movements•Extended durability of pipe-line and holders•Service optimised and easy to retrofit
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Z fold boom
Feature
•Z-fold boom with standard elbows
Benefits•Easy folding and unfolding of the boom
•Low unfolding height allows operation even in congested construction sites•Easier to maintain elbows•Releases larger storage area for accessories , pipes & hoses
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Complete unit- Weight Distribution
Feature
•Direct force distributed from the boom head straight into the outriggers without stressing the frame
Benefits•Improved efficiency and stability •No torsion strain on chassis and pump frame •Better handling of boom tip
•Lighter by 2 tons compared to the older version. •Improved boom design
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One sided support
Feature•One sided support system
Benefits•Extensively reduced support width when using one sided support•Flexible range of applications•Fewer obstructions for surrounding area
such as urban or along busy roads•The cross support is stable, reliable, saves on time and space
without compromising on safety.
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Outrigger Tubings
Feature•Outrigger with tubings
Benefits•Longer life as compared to rubber hoses
•Weather resistant and can withstand
harsh climatic conditions
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I-Frame Concept
Feature•I-frame
Benefits•I-frame allows improved
torsion properties of entire frame
•Reduced risk of cracks•No welded connections•Longer life of machine
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Boom Remote Control
Feature•BSF-36.08H with standard cable remote•IP 55 protected panel to protect from dust and water ingress
Benefits•More user friendly interface•Precise handling• Accurate pumping & boom control•Well defined controls for smoother operations
Feature•BSF-36.10H with radio remote (optional)•IP 55 protected panel to protect from dust and water ingress
Benefits•Benefits of a standard cable remote with the added advantage of wireless usage.
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Ergonic Display
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Real time Ergonic Display
Feature•Microcontroller based 4.3 Inch VGA-TFT,
colour display with push buttons
Benefits•Easy to operate•Precise and accurate real time data•Saves valuable time•Clear display of all machine data
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Real time Ergonic Display
Feature•5 button Console
Benefits•Quicker access to all controls•Real time performance control
4 5 6
12
3
1. Home
2. Help
3. Service
4. Pump
5. Local
6. Output
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Real time Ergonic Display
Real date and time
Machine serial number
Ergonic output control
Lubrication
Stroke counter
Push over hydraulic
Cooler indicator
Press F2 to get setting value data of the concrete out put & concrete pressure
Concrete Output actual /adjustment option
Concrete pressure actual /adjustment option
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Core Pump Operation sreen
Engine rpm Speed
Moving display of the Pumping process in real
time
Delivery direction
Transfer tube
Ammeter- Current that control swash plate valve
Centralized lubrication
system
Red - Magnetic Switch has not switched during switchover position
Hydraulic fluid over heating
Output current monitoring
Grey - magnetic Switch is ok
High pressure of Hydraulic fluid
Stroke timer
Magnetic sensor
Engine rpm icon
Pressure icon
Stop for pumping
Vacuum return flow filling
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Real time Ergonic Display
Engine Diagnostics
Battery fault indicator Engine fault indicator Oil Pressure of Engine fault indicator
Oil temperature Pressure of Engine fault indicator
Engine run – on hours
Fuel consumption liter per hour
Battery voltage
Fuel gauge
Fuel tank is now required refill
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Cost effective Hydraulics
Feature
Free Flow Hydraulic valve (FFH)
Benefits
•The closed circuit in FFH results in increased performance
and reduces wastage of energy. •Consumes less fuel and is therefore more economical.•Less number of directional valves prevents unnecessary
heating of the oil.
•Smaller hydraulic valve NG16 for S-tube reducing
oil consumption to 275 lts.
•Emergency operation through hand lever
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Hydraulic Oil
Feature•Hydraulic tank capacity is reduced by 105 litres (25% reduction)
Benefits
•Less operating cost by reduction in hydraulic oil consumption
•Other Brands •BSF 36
•550 Lts •275 Lts
Putzmeister- BSF 36
Other Brands
Oil Volume 275 lts 550-650 lts
Oil Change time 500 Hrs. 500 Hrs.
Oil Rate INR 145/ltr INR 145/ltr
Cost of change INR 39,875 INR 94,250
•Savings on Oil change
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Hopper
Feature
•Hopper capacity of 600lts
Benefits
•Hopper shape facilitates easy flow of concrete towards the concrete suction cylinders with no dead pockets of concrete
•Outriggers are at inclination that allows more stability while pumping the concrete
•Wider hopper than other brands
•Offers easy cleaning
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Agitator
Feature
•Heavy duty agitator motor
Benefits
•Improves filling rate of the delivery cylinders
•Enables homogenization of concrete
•Mixes concrete evenly to give consistent output
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S Valve Technology
Feature
•Original S Valve technology from Putzmeister
Benefits•Has 3 wear parts: proven for Indian conditions•Uses carbide plates with high wear resistance
•Life of S valve and Flap straight can be extended
by rebuilding the inside wall by hard facing •Minimum operation cost
•Designed for long life and high concrete pressure delivery•Can have longer maintenance intervals*
• Increased lifespan of components by 50%
*Depends upon the grade of concrete, aggressiveness of raw materials, application i.e. long distance/height pumping, region where the machine is used etc.
S Valve
Flap ElbowCarbide plates
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Flap Elbow with cleaning lid
Feature
•Cleaning port on the flap elbow
Benefits
•Convenient for ball pass cleaning
•Easy accessibility and saves time in operations
Open able Flap Elbow
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Chrome Delivery Cylinder and Piston
Feature
•Chrome big mouth delivery cylinder
Benefits
•Higher life over hardened cylinders
•Rust free, enhances life of the delivery piston seal
•No lubrication of piston required, thereby saving oil
•Easy suction of concrete thus emptying TM in less time
Feature
•Delivery piston
Benefits
•Easy replacement of individual parts of piston is possible
•Assures major savings on parts replacement
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Auto Greasing System
Feature•Pre-set time based auto greasing system
Benefits•Keeps the entire system operating efficiently even in harsh conditions
•Grease goes where it's supposed to, automatically, with little or no waste, while the system is under operation•Delivers grease to all lubrication points of the pump which are difficult to access•No wasted time, no missed points and no under or over greasing problems
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Night Lamp and Horn
Feature
•Night lamp that is easy to adjust and retrofit
•Push horn for safety purpose and as an alert during operations in noisy environment
Benefits•Shock resistant, long lifetime•Less current consumption
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Water Tank
Feature•BSF M 36-4 with Submerged water pump generating pressure up to 20 bar and 500 lts. water tank
Benefits•Enough for several cleanings•Easier for service and maintenance
•Simple mounting / demounting of complete water tank
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Slewing Legs
Feature•Maintenance free bolt of slewing leg with Support plates mounted at slewing leg cylinders
Benefits•Support plates for improved handling•Only one greasing position at pedestal (4 point bearing)
•Reduced maintenance required during operation•Easy operations
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Fluid cooling system
Feature
•BSF M 36-4 with fluid cooler integrated into support leg
Benefits•Optimal cooling of hydraulic fluid due to integrated cooler•Releases space on the deck
•Covered and safely protected system
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End Hose
Feature
•The Putzmeister End Hose consists of 4 different layers embedded together.
Benefits
•It gives better strength & longer life
•Hose provides low flow resistance while pumping concrete
•Can withstand high concrete pumping pressure with ease.
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Human Safety and Precautions
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Hopper Grill Safety Cut-out
Feature
•Hopper grill safety cut out
Benefits
•Prevents fatal accidents due to operator’s negligence.
•If the operator tries to open the grill while pumping is ON, Agitator, S-Valve movement and pumping will be stopped completely.
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OSS safety
Feature
•OSS Safety Key switch and safety Indicator lamp
Benefits
•Prevents unauthorized use of OSS thus preventing fatal accidents due to operator’s negligence.
•OSS can be activated only in one side by switch selection
•Additional illusion safety indicator lamp is provided as visual alarm
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Operator Safety
Feature
•Emergency stop Switches at various locations around the machine•Use of safety and warning instructions at required locations along the truck
Benefits•Safer working conditions.•Instant pumping stop switch for emergency purposes from any location around the truck
•Prevents accidents due to operator’s negligence
Emergency Stop Switches
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eSmart- Safety Features
High hydraulic temperature cut offOperator can monitor the system
temperature if the temperature goes up above the permissible limits.
Engine overheating and low lube pressure alarm
Audible signal will be given if the engine temperature goes high or engine lube
pressure drops below permissible limits
Low engine RPM cut offIf engine RPM drops below 1000, then
pumping load on engine will get cutoff to prevent failure of hydraulic pump
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Deck Accessibility
Feature•Anti-slip property•Hand rails for easy step
•Side deck even wider – on both sides
Benefits
•Provides an anti slip surface to prevent slipping and falling
•Ensures safety by reducing chances of accidents during operation
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Network
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ISO Certifications
•ISO 3834-2:2005 •ISO 9001:2008
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Round the clock competent and certified service team to support you with machine issues, modifications and retrofitting requirements.
.
Centralized warehouse with genuine Putzmeister parts to guarantee consistent quality, maximum performance and availability of your machine.
Your employees master the machine with all its special features, use the machine to optimum effect, reduce operating costs and avoid operating errors.
Technical SupportSpares
AssistancePeriodic
MaintenanceKnowledge
TransferEffective
Operations
Service and Spares Support
.Putzmeister offers tailored maintenance contracts which guarantees availability of your machine and reduces unexpected downtime
Putzmeister, organises various kinds of trainings on our comprehensive range of products & process of concrete placing as a whole.
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Job Sites
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Putzmeister BSF Machines working at the Delhi International Airport
Putzmeister Machines at work for construction of Power Plants at
- Singrauli Thermal Power Plant
- Adani Thermal Power Plant
- Jindal Thermal Power Plant
- Tata Thermal Power Project
21 March 2018 © Putzmeister Page 44
Putzmeister BSF machines working at the site of Reliance refinery project
Putzmeister BSF machine on the job at Alaknanda Hydro Electric Project, Uttaranchal
21 March 2018 © Putzmeister Page 45
Thank you for your Attention!