Putzmeister Industrial TechnologyWe deliver maximum performance

IP 3883 GB

Industrial Technology Made by PutzmeisterSince 956, Putzmeister has developed into one of the leading global providers of concrete pumps, tunnel machines, industrial pumps, mortar machines and professional high-pressure cleaners. Beyond simply manufacturing the products, we can provide you with competent advice, specific solutions and first class service. In the industrial technology sector, we provide complete solutions for transporting and storing sludge and high-density materials. Our service includes the planning of delivery jobs, consultancy in processbased transportation jobs, the delivery of pumps, silos and pipelines with accessories, assembly and set up at your premises and a complete After-Sales service after handover of the plant. We can build on a long tradition, which we see as an obligation for the future. Thats why systems and technologies Made by Putzmeister are respected throughout the world. Our name is a seal of approval for reliability, precision, efficiency and innovation. And these values are a key note in our work.

Our support program for industryPutzmeisters industrial technology is based on decades of tried and tested pumps for conveying high-density materials in general industry and sewage works technology. Be it a piston pump with S-transfer tube (KOS), hydraulic piston pump with ball valves (KOV), hydraulic seat valve pump (HSP) or a hydraulic single piston pump (EKO), or even our silo technology our range of products includes just the right system for every conveyed material and for every application. Modern automation and visualisation systems can be used for plant control. These provide optimum plant control and monitoring from the placement of the delivery material in the pump to metering at the final place of use. All Putzmeister solutions have one thing in common: They are extremely robust, reliable and economic to run. The experienced Putzmeister industrial technology team take care of that and they will be able to offer you the best solution for every application.

KOS hydraulic piston pump with S transfer tube pumps coarse-grained high density materials which contain a high proportion of solids low maintenance costs and wear the champion of high density solids pumps delivery pressure up to 30 bar / delivery rate up to 550 m3/h KOV hydraulic piston pump with ball valves pumps fine-grained pastes simple construction, reduced movement of parts, high operational availability delivery pressure up to 90 bar / delivery rate up to 60 m3/h HSP hydraulic piston pump with hydraulically-operated seat valves pumps fine-grained high density materials very high delivery pressures delivery pressure up to 30 bar / delivery rate up to 00 m3/h EKO hydraulic single piston pump a real omnivore, pumps large and coarse foreign bodies and the stiffest of sludges can pump delivery material in one stroke delivery pressure up to 60 bar / delivery rate up to 4 m3/h You can find out more about our pump solutions in the corresponding product brochures.

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Putzmeister Industrial Technology Robust. Efficient. Versatile on the job.Waste recycling Paste-like hazardous waste including foreign bodies Waste sludge Oil sludge Paint sludge Sewage sludge Shredded packed waste Biological waste Loading of incinerators Mechanically dewatered and including foreign bodies Delivery into incinerators Long-distance delivery Transport and distribution to landfill sites and temporary storage sites Mobile sludge treatment plants Loading stations Putzmeister Mixopress process (limestone conditioning) Acceptance and storage silos Mixing in storage tanks Compost production Material handling systems for methanisation and bioethanol Loading of incinerators with substitute fuels

Sewage treatment plants Sewage sludge Screenings

Water sludge removal Dredged material Water sludge Silt Sea/lake sludge removal Dock sludge removal Sludge removal from landfill sites Pond sludge removal River sludge removal

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Miscellaneous Animal carcass disposal Rind Algae Bagasse Polymer gel Meat and fish meal manufacture, animal carcass disposal plants Sugar industry Carbonation sludge, beet washing station sludge Paper industry Cellulose, pulp, rejects, sewage sludge, long-distance delivery, loading of incinerators Building materials industry Washing sludge, clay slip, bentonite, transport and long-distance delivery, landfilling Chemical industry Spray tower loading, long-distance transport to landfill site, temporary storage sites, transport between production sites, disposal, loading of incinerators Mineral oil industry (oil production) Mixer loading, reactor loading, sludge removal from storage tanks, use on drilling platforms

Power stations Broken coal Medium grade coal Flotation coal and sludge Refuse coal Fly ash Bed ash REA gypsum Loading of pressurized circulating fluidized bed furnaces Wet ash removal Long-distance delivery Co-incineration of sewage sludge Loading of ships Landfilling Distribution devices Loading stations

Mining Smelting works Flotation waste Tailings REA gypsum Electrofilter ash Gold slime Red mud Salt mud Hazardous waste Radioactive waste Mine water Backfilling Long-distance sludge transport Disposal concept

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A city like Basel makes particularly high technical demands on a sewage treatment plant. Putzmeisters high density solids pumps can handle the most difficult of high density materials here. 24 hours a day, 7 days a week.

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Whether in Basel, Paris or New York Putzmeisters industrial technology guarantees clean conditions in sewage treatment plants throughout the world. As a system provider, Putzmeister supports its customers with complete one-stop solutions. This not only guarantees a plant which is technically most suited to processing sewage sludge, but also provides all the support services required to ensure reliable operation for many years. Choosing Putzmeister is a decision for the future! [SITE OF USE: SEWAGE TREATMENT PLANT]

Do you have a problem? We can help solve it

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High density solids pumps and silo technology by Putzmeister: Permanent reliabilityPutzmeister offers everything that is needed for professional and, above all, complete solutions for delivery jobs in sewage treatment plants. High density solids pumps are at the core of any Putzmeister plant. Their main use is in the conveyance of mechanically dewatered sewage sludge as well as screenings and greases. Even materials with a dry content of up to 50 % can be pumped without a hitch. With KOS type high density solids pumps, the S transfer tube gives the delivery cylinder plenty of space to draw in the material, so that an excellent job is done of moving even the driest of materials. To further increase effectiveness, Putzmeister high density solids pumps can be fitted with an auger feed device. This is fitted with large self-cleaning screw conveyors and supports optimum filling of the delivery cylinder. Silo technology with the sliding frame principle was specially developed for dewatered sewage sludge. The silo can carry up to several 00 cubic metres of sludge and, from there, deliver it reliably to the pump. Wherever they are used throughout the world Putzmeisters sewage treatment systems can be relied on to do the job. In particular at large plants, which make extreme demands requiring uninterrupted continuous operation, you can be sure that they can hold their own. When performing their most difficult work, Putzmeister solutions guarantee a maximum level of efficiency. An important point especially for todays sewage treatment plant operators.

Screenings delivery in Coney Island / New York

Delivery of mechanically dewatered sewage sludge in Hangzhou / China

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The benefits of Putzmeister pump and pipeline transport Odourless, no contamination of the environment Space-saving, flexible design can be adapted to the building High-level precision in metering Wear-free pipeline Low maintenance and low wear technology Maximum availability for continuous operation without operating staff Remote monitoring from the central control station Transport of stiff, liquid and sticky sludge

Powerful S transfer tube The S transfer tube always retains a full, circular intake cross-section. High volumetric cylinder fill level Low wear Long service life High level of operational reliability Very smooth running Even the stiffest of sludges can be processed without a problem.

Burning of sewage sludge in a circulating fluidized bed furnace (Pro Rheno / Basel) 9

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Putzmeister high density solids pumps without valves are not only particularly environmentally friendly and safe to operate, but they are also extremely economical due to their low life cycle costs.

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[SITE Of uSE: WASTE rEcyclIng]

We do more, because we can process moreAs in Leonberg near Stuttgart, more and more communities are considering waste as a resource that can be reused in a variety of ways. In future, thermal utilisation in particular is set to become massively more important. Based on many years of experience, Putzmeister develops systems for these challenging applications. For example: Putzmeister special pumps without valves. After appropriate preparation, they can pump even alternately very different types of material with a maximum level of reliability and efficiency. These are crucial criteria that significantly contribute to the success of our solutions!

KOS 80 pumping biomass material into a fermentation plant

Coarse hazardous waste from collecting hoppers is fed to the EKO piston pump

Co-incineration of sewage sludge in household waste furnaces

Special pumps without valves by Putzmeister: Reliable and efficient on the jobIn the field of waste recycling, Putzmeister industrial technology provides mature solutions for a wide range of purposes. Starting from shredded packed waste or bio-waste to various waste, oil, paint and sewage sludges through to pastelike hazardous waste including foreign bodies. Because the supplied material often turns out to be very varied, particularly high demands are made of the pump technology. Putzmeister high density solids pumps without valves have proven their worth in pumping these very difficult materials. So, for example, the KOS double piston pump can pump foreign bodies with a size of up to /3 of the discharge connection diameter at a delivery pressure of up to 30 bar. The closed pipework system means Putzmeister solutions can even be used for tasks where pumping was previously considered impossible. The systems are designed to be environmentally friendly, safe to operate, easy to control from the central control station and, last but not least, efficient.

Continuous mixing and pumping in one unit

crucial advantages of pumps without valves: Foreign bodies of any hardness and shape can be easily conveyed at the same time. The size of the foreign body can be up to /3 of the discharge connection diameter. Conveyance of aggressive media by using corrosion-resistant materials Cutting relatively long foreign bodies during the pumping process enables innovative applications. Pumping of very dry media Fully automatic, infinitely variable output regulation guarantees correct metering and adaptation to the incineration process. Fully explosion-protected design of the pump and switching systems Coordination of the delivery rate with the incineration process significantly reduces the amount of exhaust gas increases the material throughput extends the service life of the walls of the rotary furnace.

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The Putzmeister KOS pumps used in the lippendorf power station perform admirably. constant availability and a long life are guaranteed.

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[SITE OF USE: POWER STATION]

We pump energy. Non-stopThe Lippendorf power station is one of the biggest and most effective brown coal power stations in the world. It must be in service round the clock and throughout the year. Putzmeister systems contribute to the smooth running of the power station. With a life of over 100,000 hours, the pumps set the standards in terms of service life. The extraordinary longevity and constant availability of its power station plants can also be guaranteed by Putzmeisters use of 24 hour service agreements. We call that one-source reliability from a strong supplier!

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Power station technology by Putzmeister: Reliable operation, environmentally friendly resultIt is impossible to imagine many power stations without Putzmeister systems. With a maximum of reliability, they can pump an extremely wide range of coals, sludge, ash or REA gypsum. One of their main tasks is to load pressurized circulating fluidized bed furnaces. This innovative power station technology not only achieves a high level of efficiency in converting coal into electricity, but also sets new standards in environmental protection. KOS series high density solids pumps without valves pump the fuel into the circulating bed as a coal-limestone-water mixture. Depending on the grain size, a dry content of over 85 % is usually possible in practice. This is a convincing plus point allowing continuous operation which is unproblematic and maintenance-free. Coal power stations wishing to increase their efficiency, can also obtain complete systems from Putzmeister for the co-incineration of sewage sludge and waste coal. The turnkey solution consists of silos, high density solids pumps, pipelines and all the necessary accessories and services. Putzmeister works hand in hand with all the leading providers of power station technology to guarantee seamless system integration.

Putzmeister high density solids pumps meet the high demands of power station constructors and operators Constant availability Long service life Low maintenance and operating costs Remote-controlled monitoring of the plant from a central control station Ease of servicing

Coal sludge injection in the Vrtan power station / Stockholm 6

Coal with up to 85 % dry content

Fly ash always hardens within a short time

Co-incineration of sewage sludge in the Staudinger power station near Frankfurt am Main

Two high-performance S transfer tube pumps by Putzmeister remove sludge from the dock. A process that does not consume much water, that greatly reduces possible strains on the environment and that is also extremely efficient.

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Whether in a dock, river, pond, lake or sea the silting-up of water represents a considerable problem for many places. Putzmeister industrial technology provides innovative solutions to this. Compact systems can be easily transported and operated at each site of use in no time at all. When removing sludge with high density solids pumps, the pumped material can be pre-treated and used directly in agriculture as manure, or can be deposited in landll sites; big, expensive drying plants are therefore a thing of the past. Finally, Putzmeister industrial technology can also be used in specialist areas, such as clearing heavily used landll sites in all cases with maximum safety, reliability and efciency.

[SITE OF USE: SURFACE WATER SLUDGE REMOVAL]

We create solutions for local authorities, companies and the environment

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Peak values with high density solids pumps Delivery rate up to 550 m3/h Delivery pressures up to 30 bar Delivery distances of over ,000 m Benefits of the process In practice, a dry solids content of 68 % and more can be pumped without adding additional water. This means it is no longer necessary to dispose of rinsing and waste water. The environmentally friendly and clean transport solution reduces the space requirement at the landfill site. Due to the gentle delivery and the fixed consistency of the material, it dries up in a very short time. This means no more dams are required. Efficient disposal and clearing Pumping of large foreign bodies Quick installation of the pipeline system System components from one source High density solids pumps Mixer devices Reciprocating screens Pontoons Floating bodies Pipelines Quick-release couplers and accessories

Restoration of the former Zerre tar landfill site in Schwarze Pumpe, Saxony

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Systems for surface water sludge removal: Environmental protection that pays for itselfBodies of water are the lifelines of the economy, recreation areas for people and living spaces for animals. Their careful handling is therefore all the more important. When it comes to removing and transporting dredged material, surface water sludge or silt, Putzmeister is standing by with innovative solutions.

Sludge removal is carried out with shovel excavators or directly with the submergible Putzmeister high density solids pump. Pumping is possible even with a high dry solids content, which means it is not necessary to thin the sludge with water. A crucial advantage, as surface water sludge removal depends on moving large quantities of sediment with as little a quantity of water as possible.

Environmental friendliness and efficiency are happily combined. If KOS S transfer tube pumps are used, sediment with a high dry solids content can be pumped much more efficiently than with conventional pumping processes in this area.

Land reclamation for Nagoya airport / Japan

Backfilling in mining technology makes extraordinary demands on the machines used, in terms of load capacity and reliability. In the lisheen Mine in Ireland, two HSP pumps by Putzmeister offer 100 % availability.

[SITE Of uSE: MInIng AnD TunnEl cOnSTrucTIOn]

Were there for you, even when the going gets toughAdmittedly, harsh use underground does make certain demands on Putzmeisters specialist machinery. For example, when building the tunnel under the English Channel and when delivering concrete for the Gotthard Tunnel in Switzerland or backfilling mines in England or Morocco. On these and many other similar sites of use, high density solids pumps and other Putzmeister solutions have really proven their worth. The high-tech approach by Putzmeister in constantly developing our equipment not only avoids time and costintensive breakdowns, but also helps take care of resources and the environment. For example, many waste dumps above ground can be avoided by taking backfilling measures, while optimum use is made underground of the mineral deposits, the rock mass is stabilized and a higher level of safety at work is guaranteed. These are just some of the unexpected possibilities that are opened up by Putzmeister solutions in mining and tunnel construction.

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Mining technology by Putzmeister: Quality you can rely on

Mining is a crucial field of activity for Putzmeister industrial technology. Above and below ground, there is a lot to be moved, including flotation dumps and tailings, REA gypsum, electrofilter ash and tailings from gold ore processing through to red mud, salt mud or mine water. But as varied as the applications may be, Putzmeister industrial technology is able

to provide the right solution. For example, large volume KOS and HSP pumps are often used for backfilling jobs in mining (tailings). We use HSP seat valve pumps for high-rise sludge pumping and for mine water removal. All machines share the same high performance and reliability in the harsh mining environment. Be it heat, dust, humidity or vibrations nothing can trip them up that quickly. Their power reserves in terms of delivery rate and delivery pressure guarantee a high level of reliability. This is backed up by Putzmeister engineers providing customers with advice based on specialist knowledge, which makes them experts in their field with whom you are in safe hands!

Pumping gold tailings in Australia and Africa

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Tailings transport and backfilling with KOS and HSP dual piston and HSP triplex pumps: Delivery distances up to km from the central mixing unit above ground to the filling site below ground without an intermediate pump Delivery rates of up to 0 m3/h with an operating pressure of up to 0 bar

Delivery lines with permissible operating pressures of 50 bar and a diameter of up to 50 mm Suitable for abrasive material The advantages of the process: Lower water content in hydraulically transporting mining residues No space required for dumping above ground

Closed circuit for mining residues Better utilisation of the underground deposits Better stability of the pithead Safer and cleaner transport in pipelines High level of safety at work and operational reliability Lower wear costs Lower specific energy consumption

Sludge and mining water high-rise pumping with HSP dual piston and HSP Triplex pumps: Larger capacity, i.e. 0 m3/h can be pumped with a flow rate of . m/s at a pressure of 0 bar. The solids concentration remains constant. Less energy required than with for example, centrifugal pumps Lower wear and quieter operation thanks to a large stroke of 3 m The reliable technology increases availability and significantly reduces maintenance costs.

Systematic description of upward stoping with backfill

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Above ground landfill of gold tailings in Tanzania

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The areas of application for Putzmeister Industrial Technology are varied. Wherever high density solids have to be pumped, our high density solids pumps can offer impressive performance.

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Whether in the paper industry, the shing industry, the building material sector or in many other applications, Putzmeister can solve nearly any conceivable pumping task using its existing technology. After all, we are currently the only company in the world that can offer all currently popular pump heads. In addition, we combine the pump systems in a technologically and economically meaningful way with Putzmeister silo technology and pipeline systems. We also carry out research into new developments in close collaboration with scientic institutes, in order to further optimize our pumping technology and make it relevant for many new applications in future. How can we help you? Come and talk to us!

[OTHER SITES OF USE]

What are your goals? We can help you meet them

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High density solids pumps by Putzmeister: Maximum performance for all kinds of applicationsIn addition to the traditional application fields, there is a wide range of special uses for high density solids pumps. Today, our pumps are used to pump materials that until recently were considered unimaginable.

Pumping of paper sludge into a rotary furnace

Collection and pumping of refuse-derived fuels for the cement industry

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Building materials industry Regardless of whether youre talking about the pump transportation of bentonite, the pumping of washing sludge in the gravel industry, the transportation of clay slip, or landfilling and delivery to reactors, Putzmeister high density solids pump have proven their worth in the building materials industry for many years. And they have done so with media that many others have not been able to keep up with. Animal carcass disposal Absolute hygiene and state-of-the-art technology are paramount in the animal carcass disposal industry. Meat and bones are pumped in hermetically sealed Putzmeister dual piston pumps and pipelines, with distances of 600 m being easily and safely achieved. fish industry In the fish industry, Putzmeister S transfer tube pumps without valves and with a large stroke volume are used. They guarantee gentle delivery of even large throughput volumes. Paper industry Sewage sludge and rejects are increasingly disposed of in internal power stations in the paper industry. Optimum flow S transfer pumps or single piston EKO pumps are extremely suitable for this purpose. They pump materials with a high fibre content and dry consistency. New uses are also opening up in manufacturing. Even cellulose and pulp with a dry solids content of over 0 % can be easily pumped with Putzmeister high density solids pumps. Sugar industry In the sugar industry, carbonation sludge and beet washing station sludge need to be transported. We ensure reliable and efficient pumping over distances of up to ,500 m. In general, a wide range of further applications are also conceivable. Just ask us.

Pulp from the paper industry

Pumping of raw goods in the animal carcass disposal industry 9

Putzmeister Industrial Technology: Were thinking along the same lines. We look ahead. We tackle the problem.Turnkey systems engineering We dont offer patchwork, but reliable complete solutions this is our aspiration at Putzmeister industrial technology. And its with this in mind that we provide turnkey overall systems for transporting and storing sludge and high density solids. From producing pumps, silo systems, hoppers and pipeline through to control systems and many other accessories, we offer you a complete, extensive and responsible service from one source. competent partner in all phases of the project For us, service means support and consultancy from the analysis phase through implementation to a long-term After-Sales service. Our experienced project managers process the system orders on time and transparently for all those involved. We stand for the highest level of quality and effectiveness, not least because our designs are calculated using finite technologies and produced on state-of-the-art CAD systems. Last but not least, professional and extensive documentation makes the systems easy to operate and, if necessary, also enables fast troubleshooting. After-Sales service you can depend on it! Our commitment to you does not end with the delivery. A significant factor in the Putzmeister support services is the reliable After Sales Service. We not only offer a telephone hotline, but can also provide spare parts at short notice and maintain equipment systems under maintenance agreements. Delivery of systems supported by integrated management structure offers you many advantages: Maximum functional reliability Putzmeister project management and after sales coordinated to a single professional contact Reduced spare and wear parts holding and lower costs due to modular design elements Quick reaction time to any queries because of clear organized response structure

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Putzmeister Industrial Technology At home in the worldYou will find Putzmeister all around the world, or just a click away on the Internet. A visit to www.putzmeister.com is well worth it. Youll not only find out more about the company, but will also find detailed information and download options about our products as well as practical support for your work. We look forward to your visit.

Putzmeister Products and Services PM-Concrete Pumps PM-Industrial Technology PIT PM-Telebelt PM-Mrtelmaschinen GmbH PM-Dynajet High Pressure Cleaners PM-Services PM-Concrete Project Division CPD PM-Consulting and Data Technology PM-Academy

Putzmeister AG Max-Eyth-Str. 0 D-63 Aichtal P.O. Box 5 D-69 Aichtal Tel. +49 () 599-0 Fax +49 () 599-50 www.putzmeister.com

Right to make technical amendments reserved All rights reserved by Putzmeister AG 00 Printed in Germany

IP 3883 GB