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Process Measurement Instrumentation and Solutions
Product Overview | Flow and Level Measurement Technology
Forbes Marshall has over six decades ofexperience offering
engineering solutions in Process Control Instrumentation.
is a joint venture company of Forbes
Marshall and KROHNE Messtechnik GmbH & Co. KG, Germany.
established in 1984 has its corporate
office and manufacturing setup at Pune and 22 Sales & Service
offices throughout India. Today the company not only manufactures
a range of cutting edge technology flow & level measuring
instruments but is also a leader in the field of providing turnkey
solutions to industry.
KROHNE Marshall has the most accurate calibration rig in India
which is also the second largest in Asia and is accredited by NABL.
KROHNE Marshall manufactures and supplies more than 12,000
flowmeters every year to the Indian market.
Every flowmeter manufactured by us is calibrated. We have
5 calibration rigs for calibrating flowmeters on water and air from
size 10mm to 2000 mm.
KROHNE Marshall Pvt. Ltd.
KROHNE Marshall Pvt. Ltd.
KROHNE Marshall is already a synonym for reliability, punctual
delivery, operational dependability, measuring accuracy and
modern technology of its instruments, always with an eye to the
special wishes and requirements of its customers.
KROHNE Marshall, Pune
Product Overview
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Product Overview
KROHNE ranks amongst the world's leading companies involved
in the development and production of innovative and reliable
process measuring technology and it provides solutions for all
sectors around the globe. It was founded in 1921 in Duisburg and
has more than 2,000 employees with a turnover of more than 250
million euros. The company has 14 production sites and 40
KROHNE owned enterprises and joint ventures.
KROHNE is always a fair and reliable partner to its customers,
business partners and employees. We provide our customers with
optimal products and solutions, which always meet or exceed their
expectations in terms of quality, performance capability, service
and design. Our customers operate in diverse branches of industry
such as chemicals, petrochemicals, water, wastewater, food-stuffs,
beverages, pharmaceuticals, oil and gas, power plants, paper and
pulp etc.
Achieve more with KROHNE
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KROHNE: the largest and most accurate
calibration facility
Accuracy and reproducibility are important parts of a flowmeter’s quality
characteristics. Every instrument leaving the factory is subjected to wet
calibration by direct volume comparison. This calibration method is the
most accurate one for volumetric flowmeters. The calibration of each
meter is certified by an individual calibration certificate.
Electromagnetic flowmeters
Paper
Food
Water
Chemicals
AQUAFLUX AQUAMAGElectromagnetic Magnetic Flowmeter
flowmeter For Water and Waste ! The Specialist for water and waste Water Measurements
water measurement ! Easy, quick and low cost of ! Hard Rubber, Neoprene or installation
Polyurethane liner ! Rugged and proven design! For flowrates upto 300,000m³/h and ! Absolutely maintenance free
more! Hard rubber liner
! Meter sizes DN 25 - 3000 and
1"-120", fitting length also in
conformity with ISO
ECOMAG
For Chemicals and IFS 4000Process Liquids
Electromagnetic • Easy, quick and low cost of flowmeter installation
! The Specialist for process liquids • Rugged and proven designand slurries • Absolutely maintenance free
! PTFE or PFA Liner PTFE liner
! For flowrates upto 300, 000m³/h
and more
! Meter sizes DN 10-3000 and 3/8"-
120", fitting length also in conformity
with ISO
Specialist in Process and Water and Waste Water IndustryAQUAFLUX/ IFS 4000/ ECOMAG/ AQUAMAG
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Electromagnetic flowmeters
IFC 300 IFC 011
Converters – all converters fit all sensors
Special-purpose flowmeters
The right choice for your application
MAGFLOW to Suit all Applications
Water & Wastewater
Water distribution
(Waste) water treatment
Sludge sewage
Partially filled pipelines
Chemical
Dosing of additives
Corrosive liquids
Abrasive liquids / Slurries
Hazardous areas
Paper & Pulp
Pulp
Liquor
Additives, bleaches, colorants
Food & Beverages,Pharmaceutical
Blending, dosing, batching
Volumetric filling machine
Other
HVAC
Machinery
Dredging, Metals & Mining, Ore
Master / transfer meters
BATCHFLUX 5015 CFor volumetric filling
OPTIFLUX 4040 CThe 2-wire EMF
IFC 021 IFC 031
Sensors
AQUAFLUX ECOMAG AQUAMAGIFS 4000
IFC 100
OPTIFLUX 6000Sanitary and asepticsolution
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TIDALFLUX 4110 PFFor partially filled pipelines
OPTIFLUX 7300 CThe electrode-free EMF
Variable area flowmeters
There’s no Alternative to Reliability
Petrochemical
Paper
Food
Power plant
Choosing the right
flowmeter
Variable-area flowmeters are fitted with measuring
cones made of glass or metal.
• The glass measuring cone allows direct viewing of the process liquid and direct reading of the flow.
The DK Glass series for low to medium flow rates
VA, GA, series for medium to high Maximum possible flow rates
reliability The metal measuring cone is used for difficult operating conditions:Variable area flowmeters from KROHNE – pressureoffer not only the maximum possible – temperatureaccuracy but also maximum reliability. – corrosion resistanceA wealth of experience and an intelligent DK Metal series for low to mediumquality assurance system enables us to flow ratesplace our VA meters in applications
inaccessible to other manufacturers H series for medium to high flow ratessuch as nuclear power stations where
Suitable for high pressures and safety is critical.temperatures
Technical featuresAs direct readings are not possible, these
Flowmeters operating on the float principle are equipped with a mechanical, are suitable for both liquids and gases. electromechanical or electronic display. This method is inexpensive yet highly You’re sure to find a measuring device in accurate and reliable. this product range to suit your specific Benefits of Variable Area flowmeters requirements.
• Accurate measurement even at Measuring devices are available for low very low flow rate operating pressures, high flow rates, for
batching operations, for the food industry, Standard rangeability of 10 : 1and for analytical processes.(ratio of full-scale to lower limit value)
Suitable for low operating pressuresMinimal pressure losses
Local indication without the need for auxiliary power
Can be used even with short or no straight inlet/outlet runs
Essential components easily replacedExact calculations to VDI codes
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For your Specific Requirements
Metal cone flowmeter
Glass cone flowmeter
DK 32/34Metal cone flowmeter
VA 40Glass cone flowmeter
H 250/M 9Metal cone flowmeter
H 250/M 10Metal cone flowmeter
VA 45Glass cone flowmeter,Special version for the
steel industry
DK Glass cone flowmeter,
with flow regulator valve
The right choice
Hygienic processes
Food, Dairy, Brewing,Beverages, PharmaceuticalsFilling processesShort term batching
Chemical processes
Fine chemicals,Dosing of additivesChemicals,corrosive liquids
Hazardous areas
All types of medium
Water & Wastewater
W & W treatment Sludge (non-abrasive)Flocculants, additives
Mining, Minerals, Dredging
Abrasive sludge / slurries(even up to 60% solids by weight)
Offshore
OilCooling Water
Petrochemistry
GasesSolventBenzine
Laboratory & Medicine
Ultrapure waterRare gas
H 250/M25Metal cone flowmeter
Variable area flowmeters
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Ultrasonic flowmeters
KROHNE provides a comprehensive range of Ultrasonic flowmeters that provide a measurement solution for virtually any application.
The three measuring beams of UFM 3030 generate a 3-dimensional cross-section of the medium's velocity distribution, or flow profile, through the measuring tube. These measuring beams are positioned such that measurement is effectively independent of the flow profile.
Major performance improvements have been achieved by applying innovative electronics in combination with Digital Signal Processing (DSP). This results in stable and reliable measurements. The meter is therefore more accurate and less sensitive to changes in the flow profile, solids or entrained air. The UFM 3030 is a universal meter for a very broad range of applications.
The innovative converter electronics is available with all inline liquid flowmeters.
Flowmeters for Liquids and Gases
Process
Chemical
Applined product pipeline
Natural Gas Transport
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! Metering of low-conductivity liquids, ! Multiple parameter outputsincluding solvents and raw materials
! Bi-directional flow measurement! Metering of cooling water Advantages over mechanical meters:! Metering of demineralized water
! Long term stability and high reliability! Inline flow measurement in pipelines
! Lower operational and maintenance for oil and gas products costs
! High dynamic range! Attractive price
ALTOSONIC IIIALTOSONIC IV
For Custody Transfer of Liquids and Gases
5 beam
Superior performance
! Highest accuracy (0.15%) and repeatability (0.04%)
! Viscosity independent (Q/v = 1: 1000)
! Negligible effect of distorted flow profiles and swirl
! High dynamic range
! Multiple parameter outputs
! Bi-directional flow measurement
Superior reliability
! Multiple beams ensure redundancy and validation of results
! Redundant electronics
! Internal diagnostics
multiproduct ultrasonic flowmeter for oil and oil products consisting of flowmeter body and comprehensive flow processor system with AltoSuite software
ALTOSONIC V
4 beam ultrasonic flowmeter for gases
! 3D overall length only
! Low power consumption < 1W, suitable for solar power
! All metal cast iron construction
! No pressure loss
! Complies with AGA-9 custody-transfer requirements
3- beam ultrasonic flowmeter for light liquid
! Non-intrusive
! No wear and tear
! No periodic maintenance
hydrocarbons. The successor to the standard turbine for single products
UFM 30303-beam flowmeter that is
now industry standard
UFM 3030 3-beam Flowmeter for liquidsThe meter to replace turbines, pd's, venturis and in some cases even Coriolis meters for the measurement of liquid hydrocarbons in the process industry.
Further products
GFM 700gas flowmeter for thechemical industry
Hot-tappingClamp-on Channel mount and weld-on
Ultrasonic flowmeters
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Industry Approvals
The OPTIMASS range is fully approved by the EHEDG and 3A. All meters are manufactured from materials specially selected to conform to FDA guidelines.
OPTIMASS is approved in accordance with ATEX, FM and CSA (pending) standards for use in hazardous area environments.
Mass flowmeters
OPTIMASS benefits
Discover the difference
Coating kitchen
Additive metering
Paint manufacturer
Low flow application
No limits with OPTIMASS
! Reduced installation cost
! Higher performance
! Wider range of applications
! Lower cost of ownership
! Flexibility in wetted materials
OPTIMASS is the high tech family of Coriolis mass flowmeters from KROHNE.
The new family of meters overcomes many of the constraints traditionally associated with Coriolis meters and at the same time improves on the measurement accuracy available with this technology.
No Limits with materials
The OPTIMASS range uses the latest in materials technology to provide meters with Titanium, Stainless Steel and Hastelloy® wetted parts.
No Limits with flow range
The OPTIMASS family has two styles of meter, the 7000 single straight tube (general purpose applications) and the 3000 single Z tube (low flow applications). Flowmeters are available for applications from 0.3 kg/h to 430,000 kg/h (0.66 lb/min to 15,8000 lb/min).
No Limits with measured products
OPTIMASS is ideal for high viscosity, fluid containing particulate matter, inhomogeneous mixtures and normal entrained air with little effect on the accuracy and quality of measurement.
No Limits with installation
No installation restrictions; meter can even be supported on the body.
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The World’s most Advanced Coriolis Meter Family
OPTIMASS 7000 for custody transferNow available with Pattern Approval to OIMLR117 for volume and mass flow measurement
OPTIMASS 3000
The OPTIMASS 3000 is able to measureflowrates down to grams per minute with anexcellent mass flow zero stability.
OPTIMASS 8000 / 9000 SeriesWith twin U measuring tubes for high tempera-ture applications up to 230°C or 350°C.Available in Stainless steel and Hastelloy C22with 5 different sizes from DN 15 to DN 100.
OPTIMASS 7000Single straight tube
flowmeter
OPTIGASfor CNG gas dispensers
The right choice
Food & Beverage Industry
Measurement of flow,density, specific gravityC02 injectionDosing of hop extract
Measurement of flow, density, contentDosing of yogurt, fruit and oilsMeasurement of BRIX, density, floDosing of additive components
Pharmaceutical Industry
Batching, dosing and fillingSolvent extractionUltra pure-water ring-mainmeasurement
Oil and Gas Industry
Metering skids“Bypass” density measurementCNG/LPG Dispensers
Mining, Machinery, Minerals
Abrasive sludges/slurries
Water / Waste Water
Flocculent dosingSludge flow and densitymeasurement
Chemical Industry
Chemical Industry
Measurement of concentration, densityBulk loadingBatching to reactorsHydrocarbon cracking
Paper & Pulp
Paperstock, pulpAdditives, bleaches, colourants
Mass flowmeters
OPTIMASS forspecial applications
OPTIMASS 1000Dual straight tube
flowmeter
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Vortex flowmeters
Ideal for Gases, Vapours and Liquids
Food
Steel
Steam generation
Waterworks
The right choice
Food industry
Hot steam measurementCIP and SIP applications
Chemical industry
For high flow velocitiesfor liquids, gases and steam
Water & Wastewater
Liquids withlow conductivityAdditives in wastewatertreatment
Cooling oilFermentation gasesIndustrial gases
Applications:
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SIP in the food industry
! Specially developed for low flow rates
! Liquids with low conductivity
! Additives in wastewater treatment
Hot steam measurement, also for CIP and
Optiswirl
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The KROHNE flow controllers are based on asimple design enabling easy servicing andcomprise local indicators and/or limit switchesdepending on the version involved. Variousmaterials are available for the parts in contactwith the product.
The flow controller product group comprisesflow, metering and monitoring devices for liq-uids and gases.
Reliable and Cost-efficient
Features
DWM 1000
! No moving parts
! Wetted parts made of stainless steel
! For pipelines DN 50 / 2” and higher
! Low measuring errors and high repeatability
! Low investment and ownership costs
! Easy to install
! Suitable as flow display unit or min./max.controller
DW 181-184:
! For horizontal and vertical installation
! 1 or 2 limit switches
! Indication in flow units or 1:10 graduation
! Easy to install
DWM 1000mechanical flowmeter
DW 181 – 184insertion electromagnetic
flowmeter
DWM 181 DWM 182 DWM 183
The right choice
Food industry
Conductive liquidsPastes
Iron, Steel and Metal
Lubricating oilwith high viscosity
Pharmaceutical
Flow rate of cooling water
Water and Waste water
Clean water
Pharmaceutical
Water
Flow controllers
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Level measuring instruments
Level Measurement
Better Than Ever Before
Additive storage
Tanker
Process tank
Mixing tank
KROHNE level productsfor all industries
KROHNE offers a comprehensive and versatile range of level gauges and level switches for measurement of fluid and solid levels.
KROHNE level products are found in all industries, storage and process tanks. Silos, in Ex areas, onshore and offshore as well as on tanker ships, road and rail transporters.
Wide range of applications
Implementation of various measuring principles, advanced technology and rigid quality control have produced measuring instruments that guarantee high accuracy even under extreme operating conditions. Their applications extend from liquid sulphur at 140°C (284°F) to the storage of liquified gases; from tanks on ocean-going ships to storage and process tanks in nuclear power stations.
Applications under difficult circumstance, e.g. at an operation pressure of 400bar (5800psig) can be solved with KROHNE products as well as ordinary ones. In all cases, our measuring instruments combine high accuracy, reliability, and economy.
PACTware –
simple and intuitive
Many devices are PACTware ready and are supplied ex factory with the appropriate DTM (Device Type Manager). A DTM is a device driver making available the device
functionality independent from the FIELDBUS protocol and providing a graphical user interface optimized for device operation and configuration.
Simple on-screen and intuitive setup procedure for devices without a display or for set up from the Central Control Room. Summarized setup provides perfect control of initial input and guarantees perfect results.
Approvals –Everything you need
! Ex-Certificates of conformity
! Approvals as part of an overfill protection system
! Approval in conformity with the PED and various other international approvals
Our devices can be fitted with a choice of user-specific process connections. Various interfaces such as RS 485, Modbus, FF, PROFIBUS-PA, HART® and DTM / FDT 1.2 Systems are available for intelligent data communication.
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Solutions for all Applications
OPTIFLEX 1300 CTDR guided radar
Measurement for distance, level and volumeof liquids, liquid interface, pastes and solids
OPTIWAVE 7300 CFMCW level radar
Measurement for distance, level and volumeMeasurement of liquids, pastes and solids
BM 26Bypass Level Indicator for Level or
Interface measurement
The right choice
Liquids
Liquid applicationLPG, LNGHighly viscous liquidsHighly crystallising liquidsHighly corrosive liquids
FoamAgitated liquidsSpray in tankStorage tanksInstallation in bypass chamber
Small diameter nozzlesLong nozzlesStilling wellsInterface measurement
Solids
PowdersGranulates
OPTISOUND 3010 CUltrasonic level measurement
BM 500Potentiometric
level measuring
OPTISWITCH 3100 CVibration level switch
OPTISWITCH 5100 CVibration level switch
LS 5101Limit switch
LS 6300Limit switch
BW 25Liquid level indicator
BM 700Radar level ideal for storage
tanks and still wells
BM 70 MRadar level for
Marine applications
BM 702Radar level
two-wire solution
BM 70 A/PRadar level for difficult appli-cations and high accuracy
Level measuring instruments
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Product Overview
KROHNE Marshall Pvt. Ltd.(A Forbes Marshall Company)
A-34/35, MIDC,Industrial Estate,'H' Block, Pimpri,Pune - 411 018. India.
Tel.: 91(0)20 - 27442020Fax: 91(0)20 - 27442040E-mail: ksales@forbesmarshall.com
BANGLADESH
Forbes Marshall Pvt. Ltd.Rupsha Tower, C-3,3rd Floor7, Kemal Attaturk Avenue,Road#17, Behind Brac Bank,Dhaka - BangladeshTel: +88 028811501E-mail : bangladesh@forbesmarshall.com
SRI LANKA
Forbes Marshall Lanka Pvt Ltd12/5A, 1/1,Robert Gunawardane MawathaKirulapone,Colombo 06Tel: +94112512997Fax: + 94114511128Email: fmlanka@forbesmarshall.com
NEPAL
Ekta Engineering and Marketing Pvt. Ltd.GPO Box 11482KathmanduNepalTel: +977-1-4278781/4282344Fax:+977-1-4278781Email: ekta@ecomail.com.np
International OperationsAll India Sales and Service NetworkHead Office: KolkataA 34/35 MIDC Estate, 5A Orient Row,H Block, Pimpri, Kolkata - 700 017Pune 411 018, India Tel : 033 - 22407359 Tel: 91-20-27442020 Fax : 033 - 22475280Fax: 91-20-27442040 Mumbai Email: khole@forbesmarshall.com 107, Mahatma Gandhi Road,Ahmedabad Mumbai - 400 023Forbes Marshall Tel : 022 - 2267 3821 4 Shetoor Bunglows, Fax : 022 - 2267 2970Opp. Drive in Petrol Pump, Nagpur Near Chandandwar Hospital 50, 'Asha' , 2nd floor,T V Tower, Lendra Park, New Ramdaspeth,Ahmedabad - 380 054 Nagpur - 440 010Tel : 079 - 26851738 Tel : 0712 - 2539386Fax : 079 - 26854014 Telefax : 0712 - 2549851Alibag Navi MumbaiPent House No.1, "Ellora" Sector 14 / Bafna Baug Complex-B, Plot No. 45Behind Big Splash Hotel Opp. Marathe BhavanChendhare, Vashi, Alibag 404 201 Navi Mumbai - 400 705Tel : 02141 - 223795(O) Tel : 022 - 27666157 Fax : 02141 - 223796 (O) Fax: 022 - 27881533Tel : 02141 - 224699 (R)
PuneBangalore P O Box No.2921 Coles Road, Cleveland Town, Mumbai-Pune Road,Bangalore - 560 005 Kaswarwadi, Pune 411 034Tel : 080 - 25483047 Tel: 91-20-27145595Fax : 080 - 25499971 Fax: 91-20-27147413Chandigarh SuratSCO # 77, Top Floor, 7B Ground Floor, Sector 38-C, Chandigarh Navchetan Society,Tel : 0172 - 5080285 Opp. Krushimangal Hall, Fax : 0172 - 2697861 Ring Road,Chennai Surat - 395 007808, Poonamalle High Road, Telefax : 0261 - 2651448 # 3B, 3rd Floor, Calve Chateau, VadodaraBldg., Kilpauk, Chennai - 600 010. 10, Shreeji Krupa Society, Tel : 044 - 26611238, 26611228 Gotri Road,Fax : 044 - 26611236 B/H Kalpavruksha Complex,Coimbatore Subhanpura P.O.,Flat No. 4C, Vadodara - 390 023Classic Garden Apartment, Tel : 0265 - 23437331552 Trichy Road, Direct : 0265 - 2342234Coimbatore - 641 018 Fax : 0265 - 2337930Tel : 0422 - 2303679 VisakhapatanamFax : 0422 - 2300072 403, Crescent Towers,Delhi Opp. Enadu, Seethammadhara,Anupama Arcade, Visakhapatnam - 530 0132nd Floor, Tel : 0891 - 2552538Opp. Samachar Apartments, Fax: 0891 - 2535576Mayur Vihar Extn., Phase I, New Delhi - 110 091
Area RepresentaivesTel : 011 - 22713485BhopalFax: 011 - 22710484Lucknow
Hyderabad MaduraiPlot No. A-19/2 & T-4/2 PondicherryI.D.A. Nacharam, KanpurHyderabad - 500 076 TrichyTel : 91 (0) 40 - 27153918 Fax : 91 (0) 40 - 27173235
Jamshedpur59, Rajendra Nagar, Jamshedpur - 831 001,Jharkhand.Tel : 0657 - 2437721Telefax : 0657 - 2427983