Post on 17-Aug-2018
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Metal Pretreatment, Cleaners and Specialty Coatings
Functional Coatings Solutions
Manufacturers face daily challenges – reducing costs, improving
efficiency and increasing innovation, to name just a few. While there
are many suppliers to choose from, they’re not all created equal. You
need a supplier with a broad product portfolio, a global footprint,
and the engineering and application know-how to solve your
challenges. You also need a partner who can help you maintain your
high quality while developing advanced new products.
Henkel, the leading solutions provider for adhesives, sealants
and functional coatings worldwide, offers much more than
quality products. With our history and experience in the industry,
our experts can help you find ways to optimize your manufacturing
processes and drive down costs. We can help you increase durability
and enhance the reliability of your equipment. And we’re continually
developing innovations to help you succeed in the future.
Let us show you the value Henkel offers.
IMPROVING YOUR DESIGNS, UNDERSTANDING YOUR CHALLENGESProven solutions for all your needs – today and tomorrow
GLOBAL SUPPLY CHAIN
to maintain a reliable supply of products to our customers.
CUSTOMIZED SOLUTIONS
We can customize our products to fit your exact requirements.
2 | Functional Coatings Solutions
Functional Coatings Solutions | 3
COMPREHENSIVE TESTING
10 R&D centers around the world for testing and analysis, staffed by 3,000 design and application professionals.
EQUIPMENT SOLUTIONS
that can be easily integrated into your manufacturing process.
WHY HENKEL?Henkel will work with you to optimize
your manufacturing process, identify
improvements and solve your
toughest challenges.
WE’RE YOUR PARTNER EVERY STEP OF THE WAY.
BROAD PRODUCT PORTFOLIO
to provide the optimum solution for your challenges.
INNOVATION
More than 30 percent of our sales come from products launched in the past five years.
GLOBAL SUPPORT
no matter where in the world you’re located.
CUSTOMER PARTNERSHIP
to help make your designs more reliable and durable, and to help improve your processes.
4 | Functional Coatings Solutions
This solutions guide will aid you in choosing the right solution and product for a wide range of common industrial challenges. For additional information on Henkel products, please contact us at
855.436.5354
HENKEL BRAND
At Henkel Corporation, we provide solutions to industry’s biggest challenges. We are
dedicated to understanding the markets we serve and developing partnerships that stand
the test of time.
For more than 100 years, Henkel has been the leading supplier of state-of-the-art metal
pretreatment technologies. As the world’s leading supplier of chemical pretreatments for
light metals, plastics and steel, Henkel sets high standards for corrosion protection, paint
adhesion and environmental safety.
To help you compete in today’s challenging manufacturing environment, our chemists and
engineers work in partnership with our customers to improve design, assembly, productivity
and profitability. Whether you need consultation on our products’ performance or a turnkey
process design, Henkel provides solutions.
Since the early 1930s, the BONDERITE® brand has been well
established in the automotive, industrial and metalworking
industries as a brand for conversion coating processes and
chemistries to improve paint adhesion, corrosion protection
and wear resistance to ferrous-based alloys, aluminum, mixed
metal alloys and plastic surfaces. The products that make up the
BONDERITE® brand include process line chemistries, Anodizing
Chemistries, pretreatment chemistries including activators and
conditioners, conversion coating chemistries, post-treatment
chemistries (including rinses and passivation), as well as auxiliary
products including toner, additives, accelerators and neutralizer.
Functional Coatings Solutions | 5
Preferred Product Solutions Steel Pretreatment ...........................................................................................................................8 Aluminum Pretreatment .................................................................................................................10Industrial Cleaning, Rust and Paint Removal ............................................................................... 12
Steel and Multi-Metal SolutionsPreferred Alkaline Cleaners ............................................................................................................ 14Alkaline Cleaners for Steel and Multi-Metal Substrates ............................................................ 15Preferred Acid Cleaners / Pickles................................................................................................... 17Acid Cleaners, Deoxidizers and Purge Chemicals ........................................................................ 18Iron Phosphate Process.................................................................................................................. 20Iron Phosphate and Cleaner / Coaters ..........................................................................................22Advanced Zirconium Pretreatment Process..................................................................................24Advanced Pretreatment Coatings ..................................................................................................26Zinc Phosphate Process ..................................................................................................................28Zinc Phosphate Conversion Coatings ........................................................................................... 30Manganese Phosphate Conversion Coatings ................................................................................32Autodeposition Solutions ...............................................................................................................34Conversion Coating / Post-Treatment Seals ..................................................................................36
Aluminum and Light Metals SolutionsAluminum and Light Metals Solutions .......................................................................................... 37Alkaline Cleaners for Aluminum ....................................................................................................39Anodizing Etchants / Etch Additives ............................................................................................40Aluminum Deoxidizers....................................................................................................................41Anodizing Bath Additives .............................................................................................................. 42Electrolytic Coloring and Inorganic Dyes .....................................................................................43Anodizing Seal ............................................................................................................................... 44Aluminum Conversion Coating Process ........................................................................................45 Light Metal Conversion Coatings ...................................................................................................47Light Metal Post-Treatment / Seals ............................................................................................... 51BONDERITE® M-ED Electroceramic Coating .................................................................................52Mil-Spec Products ........................................................................................................................... 54
Industrial Cleaning, Rust and Paint RemovalIndustrial In-Process Cleaners and Specialty Cleaners ..............................................................55Industrial In-Process Cleaners and Rust Preventatives ..............................................................57Paint Strippers .................................................................................................................................58Rust Preventatives ......................................................................................................................... 60Specialty Products – Acid Inhibitors.............................................................................................. 61Specialty Products – Anti-Weld Spatter, Plastic Rinse Aid, Glass / Optics Cleaner ..................62
Engineering Services and SupportEngineering Services .................................................................................................................... 64Engineering Services / Total Solutions and Support ..................................................................67
6 | Functional Coatings Solutions
Metal alloy andother substrates
Customer specifications Aesthetic requirements Types of contaminants
3 Steel alloys 3 Carbon steel 3 Coated steel 3 Galvanized and plated
steel 3 Cast iron alloys 3 Aluminum alloys 3 Titanium alloys 3 Other light metals 3 Plastics 3 Glass
3 Standard specifications (MIL, OEM, MRO)
3 Level of protection required
3 Post-paint requirements 3 Post-paint assembly
process 3 Throughput (m2/hr.) 3 Productivity 3 QC tests and procedures
3 Color requirements of the part
3 Gloss level requirements
3 Final coating grade requirements
3 Rust and oxides 3 Paints 3 Weld scale 3 Oil and grease 3 Abrasives 3 Chips 3 Fingerprints 3 Process lubricants 3 Inks 3 Polishing or buffing
compounds 3 Organic vs.
inorganic soils
Application process
Environmental constraints
Paint type and performance
3 Water quality 3 Number of stages 3 Temperature range 3 Heat source 3 Spray, immersion or
manual 3 Agitation 3 Feed systems 3 Monitoring systems 3 Tank materials 3 Tank size 3 Time per stage 3 Overflow 3 Filtration
3 VOCs 3 Solvents 3 Chromates and heavy
metal limits 3 Flashpoint limitations 3 Ozone layer depleting
substances 3 HAPs 3 Hazardous waste
generation 3 Operator environment 3 Landfill limitations 3 Sludge disposal
3 Liquid vs. powder process
3 Paint cure conditions 3 Adhesion 3 Opacity and read-
through 3 Gloss requirements 3 Porosity 3 Durability 3 Robustness 3 Mapping
AESTHETICREQUIREMENTS
TYPES OFCONTAMINANTS
APPLICATIONPROCESS
ENVIRONMENTALCONSTRAINTS
CUSTOMER SPECIFICATIONS
METAL ALLOY
PAINT TYPEAND
PERFORMANCE
CUSTOMIZEDSOLUTIONS
CUSTOMIZED SOLUTIONS
Functional Coatings Solutions | 7
RAILWAY AGRICULTURAL
GENERAL MANUFACTURING REMANUFACTURING
HOME APPLIANCES
CUSTOM COATER
HVAC CONSTRUCTION
SPECIALTY VEHICLES
Typical Applications/Markets Served
8 | Functional Coatings Solutions
PREFERRED PRODUCT SOLUTIONS
Preferred Alkaline Cleaners• Alkaline cleaners remove organic soils such as rust preventatives, oils
and lubricants. Multi-metal cleaners reduce or eliminate etch on all non-ferrous metals, such as galvanized steel and aluminum. Steel-only cleaners are heavier duty cleaners optimized for only ferrous metals, such as cold rolled steel and hot rolled steel; they will severely etch non-ferrous metals.
• In addition, cleaners are designed within a specific operating temperature to reduce foaming and provide maximum cleaning effectiveness. Increasing temperature within the operating window will increase cleaning power.
• Cleaners with high levels of phosphate provide maximum cleaning power, while cleaners with no phosphate or minimal levels are environmentally responsible alternatives.
Your Application
Solution
ProductBONDERITE® C-AK 800™
P/N Package Size
772091 Pail
592906 Drum
592906 Tote
BONDERITE® C-AK 305™
P/N Package Size
670363 Pail
593947 Drum
890567 Tote
BONDERITE® C-AK 1520 A™ P/N Package Size
772031 Pail
594224 Drum
890567 Tote
BONDERITE® C-AK 1520A™ (2-Part)P/N Package Size
Contact customer service for appropriate product numbers.
Step 1: Pick a cleaner.
Step 2: Pick a conversion coating.
Step 3: Seal it!
BONDERITE® C-AK
SEAL/RINSE (OPTIONAL)
BONDERITE® M-PT
CONVERSION COAT
BONDERITE® M-FE
RINSE RINSEALKALINE CLEAN
AMBIENT100°F- 150°F
AMBIENT140°F
RECOMMENDED 5-STAGE PROCESSSEAL
(OPTIONAL)
BONDERITE® M-PT
CONVERSION COAT
BONDERITE® M-FE OR SPRAY WAND
RINSE
AMBIENT70°F- 140°F
RECOMMENDED 3-STAGE PROCESS & SPRAY WAND
BONDERITE® C-AK NP 2™
P/N Container Size
1980911 Pail
1980889 Drum
1980888 Tote
PAIL (5 GAL)
DRUM (55 GAL)
TOTE (330 GAL)
STEEL PRETREATMENTClean, convert, seal
METAL AND PAINT PRETREATMENT
CLEANING CONVERSION COATING SEAL / POST RINSE (CHROME-FREE)
1-STAGE 3-STAGE 5-STAGE
Spray Wand Spray Wand Cleaner/Coater Iron Phosphate Next Generation
Phosphate-free Steel Galvanized Multi-Metal General Purpose
Multi-Metal Heavy Duty Steel Multi-Metal Steel Multi-Metal Dry-in-Place Organic Inorganic
BONDERITE®
C-AK NP 2™
BONDERITE®
C-AK 305™
BONDERITE®
C-AK 1520™ A
BONDERITE®
C-AK 800™
BONDERITE® C-AK
1520™ A (2-Part)
BONDERITE®
M-NT 600™ SW
BONDERITE®
M-FE 200™
BONDERITE®
M-NT 601™BONDERITE®
M-FE 700™
BONDERITE®
M-FE 1030™
BONDERITE®
M-FE 1090™
BONDERITE®
M-NT 2™
BONDERITE®
M-PT 7100™
BONDERITE®
M-PT 99X™
BONDERITE®
M-PT 50™ NC
Application Temp. 100ºF-140ºF 100ºF-140ºF 110ºF - 140ºF 110ºF-150ºF 110ºF-140ºF AMB to 120ºF 130ºF-190ºF 70ºF-140ºF 110ºF-150ºF 100ºF-120ºF 110ºF-115ºF Ambient Ambient Ambient 70ºF-100ºF
Concentration by Volume
1-3% 2-4% 1-2% 0.5-5% 1-3% 1-3% 1-6% 2-4% 4-8% 3-4% 2-6% 3-5% 5-10% 3% 10%
Contact Time 5-120 seconds 5-120 seconds 30-120 seconds 30-120 seconds 30-80 seconds 30-180 seconds 30-180 seconds 1-2 minutes 1-5 minutes45-90
seconds30 seconds-3 minutes
20-120 seconds 5-15 seconds 20-120 seconds 15-60 seconds
Application Spray Spray Spray, Immersion Spray, Immersion Spray, Immersion Spray Spray SpraySpray,
ImmersionSpray Spray, Immersion Spray, Immersion Spray Spray, Immersion Spray, Immersion
Acid/Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline Acid Acid Acid Acid Acid Acid Acid Acid Acid Acid
Functional Coatings Solutions | 9
Conversion Coating A non-crystalline, nonmetallic, iron phosphate coating that is chemically adherent to the metal substrate provides two major benefits to paint systems: increased paint adhesion and increased corrosion protection. This is a very versatile process which, depending on product selection, can include stand-alone coater products or combination cleaner/coater products.
Sealers These products are designed to enhance the level of performance of a conversion coating, such as by providing increased corrosion protection.
METAL AND PAINT PRETREATMENT
CLEANING CONVERSION COATING SEAL / POST RINSE (CHROME-FREE)
1-STAGE 3-STAGE 5-STAGE
Spray Wand Spray Wand Cleaner/Coater Iron Phosphate Next Generation
Phosphate-free Steel Galvanized Multi-Metal General Purpose
Multi-Metal Heavy Duty Steel Multi-Metal Steel Multi-Metal Dry-in-Place Organic Inorganic
BONDERITE®
C-AK NP 2™
BONDERITE®
C-AK 305™
BONDERITE®
C-AK 1520™ A
BONDERITE®
C-AK 800™
BONDERITE® C-AK
1520™ A (2-Part)
BONDERITE®
M-NT 600™ SW
BONDERITE®
M-FE 200™
BONDERITE®
M-NT 601™BONDERITE®
M-FE 700™
BONDERITE®
M-FE 1030™
BONDERITE®
M-FE 1090™
BONDERITE®
M-NT 2™
BONDERITE®
M-PT 7100™
BONDERITE®
M-PT 99X™
BONDERITE®
M-PT 50™ NC
Application Temp. 100ºF-140ºF 100ºF-140ºF 110ºF - 140ºF 110ºF-150ºF 110ºF-140ºF AMB to 120ºF 130ºF-190ºF 70ºF-140ºF 110ºF-150ºF 100ºF-120ºF 110ºF-115ºF Ambient Ambient Ambient 70ºF-100ºF
Concentration by Volume
1-3% 2-4% 1-2% 0.5-5% 1-3% 1-3% 1-6% 2-4% 4-8% 3-4% 2-6% 3-5% 5-10% 3% 10%
Contact Time 5-120 seconds 5-120 seconds 30-120 seconds 30-120 seconds 30-80 seconds 30-180 seconds 30-180 seconds 1-2 minutes 1-5 minutes45-90
seconds30 seconds-3 minutes
20-120 seconds 5-15 seconds 20-120 seconds 15-60 seconds
Application Spray Spray Spray, Immersion Spray, Immersion Spray, Immersion Spray Spray SpraySpray,
ImmersionSpray Spray, Immersion Spray, Immersion Spray Spray, Immersion Spray, Immersion
Acid/Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline Acid Acid Acid Acid Acid Acid Acid Acid Acid Acid
BONDERITE® M-NT 600™ SWP/N Package Size
1920947 Pail
1920946 Drum
1920945 Tote
BONDERITE® M-FE 200™ P/N Package Size
772101 Pail
594643 Drum
598704 Tote
BONDERITE® M-NT 601™ P/N Package Size
1928461 Pail
1928460 Drum
1928456 Tote
BONDERITE® M-FE 700™ P/N Package Size
772086 Pail
594268 Drum
890682 Tote
BONDERITE® M-FE 1030™ P/N Package Size
771860 Pail
593941 Drum
698942 Tote
BONDERITE® M-FE 1090™ P/N Package Size
772192 Pail
594281 Drum
890712 Tote
BONDERITE® M-NT 2™ P/N Package Size
2012083 Pail
2012082 Drum
2012081 Tote
BONDERITE® M-PT 7100™ P/N Package Size
596456 Pail
594309 Drum
890714 Tote
BONDERITE® M-PT 99X™ P/N Package Size
717257 Pail
665553 Drum
1695841 Tote
BONDERITE® M-PT 50™ NC P/N Package Size
771997 Pail
594378 Drum
890566 Tote
BONDERITE® C-AK BONDERITE® M-NT 2™ BONDERITE® M-PT
REVERSEOSMOSIS RINSE
RINSERINSE CONVERSION COAT SEAL (OPTIONAL)
ALKALINE CLEAN
70°F-110°FAMBIENT100°F-150°F
AMBIENT140°F
AMBIENT
RECOMMENDED NANOCERAMICS LINE
10 | Functional Coatings Solutions
PREFERRED PRODUCT SOLUTIONS
Your Application
Solution
ProductBONDERITE® C-AK 212™
P/N Package Size
597967 Pail
593946 Drum
890697 Tote
PAIL (5 GAL)
DRUM (55 GAL)
TOTE (330 GAL)
ALUMINUM PRETREATMENT
ALKALINE CLEANER DEOXIDIZER CHROMATE CONVERSION COATING SEAL/POST RINSE (IF NEEDED)
Mil-Spec Approved Chromate
Light/Medium Duty Medium/Heavy Duty MIL-Spec General Purpose Hex Chrome Tri-Chrome Non-Chrome Chrome Phosphate Aluminum Only Multi-Metal
BONDERITE®
C-AK 212™BONDERITE®
C-AK 412™
BONDERITE® C-IC DEOXDZR 6 MU™ BONDERITE® C-IC DEOXDZR 16 R™
BONDERITE®
C-IC HX-357™
BONDERITE®
M-CR 1200S™
BONDERITE®
M-CR T5900®
AERO RTU
BONDERITE®
M-NT 5200™
BONDERITE®
M-CR 407™/47S™
BONDERITE®
M-PT 100™ NCBONDERITE®
M-PT 99X™
Application Temp. 100ºF-140ºF 130ºF-180ºF 90ºF-120ºF 90ºF-120ºF 70ºF-140ºF 70ºF-110ºF 70ºF-100ºF 100ºF-120ºF Ambient-120°F Ambient
Concentration by Volume
3-8% 1-5% 3-6% 1.5-3% 6 lbs. / 100 gal. Ready to Use 1.5-7.5% 2-4.4% / 0.2-0.7% 1-3% 3%
Contact Time 30-120 seconds 1-15 minutes 2-10 minutes 2-10 minutes 60-120 seconds 60-120 seconds 5-120 seconds 30-180 seconds 15-120 seconds 20-120 seconds
Description Liquid Liquid Liquid Liquid Powder Liquid Liquid 2-Pack Liquid Liquid Liquid
BONDERITE® C-AK 412™
P/N Package Size
736390 Pail
627028 Drum
1695791 Tote
BONDERITE® C-IC HX-357™
P/N Package Size
598128 Pail
593987 Drum
891145 Tote
Do you have a small job or a one-off part to clean, coat or that needs corrosion protection? Use Henkel wipes & pens:
• BONDERITE® M-CR 871™ Touch-N-Prep® Pen – Conversion Coating Pen
• BONDERITE® M-NT 5700™ Wipes – Paint Pretreatment Wipe
• BONDERITE® C-SO 263™ Wipes – Cleaner Wipe
Step 1: Pick a cleaner.
Step 2: Pick a deoxidizer.
Step 3: Pick a conversion coating.
Step 4: Seal if needed.
Step 5: Paint for a lasting finish.
RECOMMENDED BONDERITE® M-CR 1200S™ HEXAVALENT CHROME PROCESS
BONDERITE® C-AK 212™
CHROMATE
BONDERITE® M-CR 1200S™
DEOXIDIZER (RECOMMENDED)
BONDERITE® C-IC 151™
RINSE RINSE RINSEALKALINE CLEAN
70°F- 100°F
90°F- 120°F
120°F- 180°F
BONDERITE® C-IC DEOXDZR 6 MU™
P/N Package Size594818 Drum
BONDERITE® C-IC DEOXDZR 16 R™
P/N Package Size594403 Drum
ALUMINUM PRETREATMENTClean, convert, seal
Functional Coatings Solutions | 11
ALUMINUM PRETREATMENT
ALKALINE CLEANER DEOXIDIZER CHROMATE CONVERSION COATING SEAL/POST RINSE (IF NEEDED)
Mil-Spec Approved Chromate
Light/Medium Duty Medium/Heavy Duty MIL-Spec General Purpose Hex Chrome Tri-Chrome Non-Chrome Chrome Phosphate Aluminum Only Multi-Metal
BONDERITE®
C-AK 212™BONDERITE®
C-AK 412™
BONDERITE® C-IC DEOXDZR 6 MU™ BONDERITE® C-IC DEOXDZR 16 R™
BONDERITE®
C-IC HX-357™
BONDERITE®
M-CR 1200S™
BONDERITE®
M-CR T5900®
AERO RTU
BONDERITE®
M-NT 5200™
BONDERITE®
M-CR 407™/47S™
BONDERITE®
M-PT 100™ NCBONDERITE®
M-PT 99X™
Application Temp. 100ºF-140ºF 130ºF-180ºF 90ºF-120ºF 90ºF-120ºF 70ºF-140ºF 70ºF-110ºF 70ºF-100ºF 100ºF-120ºF Ambient-120°F Ambient
Concentration by Volume
3-8% 1-5% 3-6% 1.5-3% 6 lbs. / 100 gal. Ready to Use 1.5-7.5% 2-4.4% / 0.2-0.7% 1-3% 3%
Contact Time 30-120 seconds 1-15 minutes 2-10 minutes 2-10 minutes 60-120 seconds 60-120 seconds 5-120 seconds 30-180 seconds 15-120 seconds 20-120 seconds
Description Liquid Liquid Liquid Liquid Powder Liquid Liquid 2-Pack Liquid Liquid Liquid
BONDERITE® M-CR 1200S™
P/N Package Size
593964 Pail
Drum Not Available
Tote Not Available
BONDERITE® M-CR T5900® AERO RTUP/N Package Size
772744 Pail
772743 Drum
1695846 Tote
BONDERITE® M-NT 5200™
P/N Package Size
596088 Pail
594142 Drum
890707 Tote
BONDERITE® M-PT 100™ NCP/N Package Size
643710 Pail
595234 Drum
Tote Not Available
BONDERITE® M-PT 99X™
P/N Package Size
717257 Pail
665553 Drum
1695841 Tote
BONDERITE® M-CR 407™/47S™
P/N Package Size
NA/596332 Pail
593391/593839 Drum
1153926/1695874 Tote
RECOMMENDED BONDERITE® M-NT 5200™ CHROME-FREE PROCESS
BONDERITE® C-AK 1200S™
BONDERITE® M-NT5200™
CHROME-FREERINSE RINSEALKALINE CLEAN
70°F-120°F100°F-140°F
RECOMMENDED BONDERITE® M-CR T5900® AERO RTU TRIVALENT CHROME PROCESS
AMBIENT
CHROMATEDEOXIDIZEROnly recommended
to meet Class 3
RINSE RINSE RINSEALKALINE CLEAN
70°F-110°F90°F-120°F100°F
BONDERITE® C-AK BONDERITE® C-IC BONDERITE® M-CR T5900® AREO RTU
ALUMINUM PRETREATMENTClean, convert, seal
12 | Functional Coatings Solutions
PREFERRED PRODUCT SOLUTIONS
Do you have a small job or a one-off part to clean, coat or that needs rust preventative? Use Henkel wipes & pens:
BONDERITE® C-SO 263™ – Cleaner WipeBONDERITE® M-NT 1455™ – Paint Pretreat Wipe and PensBONDERITE® M-CR 871™ – Touch-N-Prep® Pens
Your Application
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
Application Temp.
Concentration
Contact Time
Application
Acid/Alkaline
BONDERITE® C-MC 3000™
P/N Package Size
1371210 Pail (5 gal)1290334 Drum (55 gal)1304640 Tote (330 gal)
BONDERITE® C-AK 7903™
P/N Package Size 597556 Drum (45 kg)
BONDERITE® C-MC 2237™
P/N Package Size
1957954 Pail (5 gal)1957955 Drum (55 gal)1101405 Tote (330 gal)
BONDERITE® C-MC 3000™
P/N Package Size
1371210 Pail (5 gal)1290334 Drum (55 gal)1304640 Tote (330 gal)
BONDERITE® C-MC 2280™
P/N Package Size596168 Pail (5 gal)594614 Drum (55 gal)1009383 Tote (330 gal)
Have a repair or a hard-to-clean surface?
Let us help!
What is your cleaning need?
Product
INDUSTRIAL CLEANING AND REMANUFACTURING
INDUSTRIAL CLEANING
FLOOR/CONCRETE GLASSPLANT/
GENERAL PURPOSETRANSPORTATION
CLEANERPARTS
WASHINGRUST REMOVAL
BONDERITE®
C-MC 2280™
BONDERITE®
C-AK 7903™
BONDERITE®
C-MC 2237™
BONDERITE®
C-MC 3000™
BONDERITE®
C-MC 3000™
BONDERITE C-AK RM21™
Ambient 122ºF-176ºF Ambient to 140ºF Ambient Ambient 140ºF-170ºF
1-20% 0.5-4.0 oz per gallon 0.5-50% 3-5% 3-5% 10-50%
As required 1-10 minutes 2-10 minutes 1-3 minutes 20 minutes 5-30 minutes
Scrub/Mop Ultrasonic cleanBrush, Spray, Scrub/Mop
Brush, Spray Brush, Spray Spray, Immersion
Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline
Solution
PAINT REMOVAL AND REFURBISHMENT
Functional Coatings Solutions | 13
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
BONDERITE® C-AK RM 21™
P/N Package Size
1827776 Pail (5 gal)1827778 Drum (55 gal)1827777 Tote (330 gal)
BONDERITE® C-AK 305™
P/N Package Size
670363 Pail (5 gal)593947 Drum (55 gal)987206 Tote (330 gal)
BONDERITE® S-ST 3012 ™
P/N Package Size
1967701 Pail (5 gal)1773382 Drum (55 gal)1862298 Tote (330 gal)
BONDERITE® S-AD HOT 18 ™
P/N Package Size
2164864 Pail (5 gal)2164865 Drum (55 gal)2201298 Tote (330 gal)
BONDERITE® C-NE NP/N Package Size
596606 Pail (5 gal)594291 Drum (55 gal)1695813 Tote (330 gal)
BONDERITE® C-NE 5088™
P/N Package Size
597978 Pail (5 gal)593241 Drum (55 gal)1683842 Tote (330 gal)
BONDERITE® C-AK 6849™
P/N Package Size
1099256 Pail (5 gal)596965 Drum (55 gal)1688477 Tote (330 gal)
BONDERITE® S-FN 503™
P/N Package Size
2058076 Pail (5 gal)2058074 Tote (330 gal)
INDUSTRIAL CLEANING AND REMANUFACTURING
INDUSTRIAL CLEANING
FLOOR/CONCRETE GLASSPLANT/
GENERAL PURPOSETRANSPORTATION
CLEANERPARTS
WASHINGRUST REMOVAL
BONDERITE®
C-MC 2280™
BONDERITE®
C-AK 7903™
BONDERITE®
C-MC 2237™
BONDERITE®
C-MC 3000™
BONDERITE®
C-MC 3000™
BONDERITE C-AK RM21™
Ambient 122ºF-176ºF Ambient to 140ºF Ambient Ambient 140ºF-170ºF
1-20% 0.5-4.0 oz per gallon 0.5-50% 3-5% 3-5% 10-50%
As required 1-10 minutes 2-10 minutes 1-3 minutes 20 minutes 5-30 minutes
Scrub/Mop Ultrasonic cleanBrush, Spray, Scrub/Mop
Brush, Spray Brush, Spray Spray, Immersion
Alkaline Alkaline Alkaline Alkaline Alkaline Alkaline
PAINT REMOVAL & REFURBISHMENT
DEGREASING PAINT STRIPPINGRUST
PREVENTATIVE
ALUMINUM STEEL
BONDERITE®
C-AK 305™
BONDERITE® S-ST 3012™
BONDERITE® S-AD HOT 18™
100ºF-140ºF 130ºF-180 ºF 140ºF-200ºFAmbient to
180ºF
2-4 % 2-14% 3-20% 3-20%
5 seconds - 2 minutes 2-20 minutes As required 5-30 seconds
Spray, Immersion Immersion Spray, Immersion Spray
Alkaline Alkaline Alkaline Alkaline
IN-PROCESS CLEANING
DE-RUSTING INTERPROCESS DEGREASINGRUST
PREVENTATIVE
BONDERITE®
C-NE NBONDERITE®
C-NE 5088™
BONDERITE®
C-AK 6849™
BONDERITE®
S-FN 503™
Ambient to
120ºF130ºF-175ºF 130ºF-160ºF Ambient to 180ºF
5-20% 3-6% 10-20% 3-20%
10 minutes- 6 hours
1-5 minutes 30-180 seconds 5-30 seconds
Immersion Spray, Immersion Immersion Spray
Neutral Neutral Alkaline Alkaline
PAINT REMOVAL AND REFURBISHMENT
14 | Functional Coatings Solutions
STEEL AND MULTI-METAL SOLUTIONS
PREFERRED ALKALINE CLEANERS
Alkaline cleaner being sprayed on parts.
PREFERRED ALKALINE CLEANERS Temperature Phosphate
ProductName
Item Number
Package Size
Liqu
ids
Spra
y
Imm
ersi
on
Ope
rati
ng
Tem
pera
ture
Phos
phat
e-Fr
ee
Hig
h
Stee
l Onl
y
Mul
ti-M
etal
BONDERITE® C-AK NP2™ 19809111980889
5 Gallon55 Gallon
XX
XX
XX
100°F-140°F100°F-140°F
XX
X
X
BONDERITE® C-AK 305N™1470316 5 Gallon X X X 100°F-140°F X X
842945 55 Gallon X X X 100°F-140°F X X
BONDERITE® C-AK 800™772091 5 Gallon X X X 110°F-160°F X X
592906 55 Gallon X X X 110°F-160°F X X
BONDERITE® C-AK ZX-2™772270 5 Gallon X X X 120°F-160°F X
596418 55 Gallon X X X 120°F-160°F X
BONDERITE® C-AK ZX-4™772294 5 Gallon X X X 80°F-180°F X
596474 55 Gallon X X X 80°F-180°F X
BONDERITE® C-AK 319™596645 5 Gallon X X X 120°F-180°F X
593897 55 Gallon X X X 120°F-180°F X
BONDERITE® C-AK RT 153™1194731 5 Gallon X X X 80°F-153°F X
1194733 55 Gallon X X X 80°F-153°F X
BONDERITE® C-AK RT 180™1366503 5 Gallon X X X 80°F-120°F X
1366502 55 Gallon X X X 80°F-120°F X
BONDERITE® C-AK 1533™ R596337* 5 Gallon X X X 110°F-140°F X X X
595074* 55 Gallon X X X 110°F-140°F X X X
BONDERITE® C-AK 338™ 59391655 Gallon
DrumX X 140°F-180°F X X X
1533 is a 2-part cleaner – 1533™ A and 1533™ S are required for bath buildup. 1533™ R is used for replenishment only.
ProductName
ItemNumber
Package Size
BONDERITE® C-AK 1533™ A596338 5 Gallon
595919 55 Gallon
BONDERITE® C-AD 1533™ S772264 1 Gallon
595073 55 Gallon
"A" is makeup and "S" is surfactant.
Preferred Alkaline Cleaners• Alkaline cleaners remove organic soils such as rust preventatives, oils and
lubricants. Multi-metal cleaners reduce or eliminate etch on all non-ferrous metals such as galvanized steel and aluminum. Steel-only cleaners are heavier duty cleaners optimized for only ferrous metals such as cold rolled steel and hot rolled steel; they will severely etch non-ferrous metals.
• In addition, cleaners are designed within a specific operating temperature to reduce foaming and provide maximum cleaning effectiveness. Increasing temperature within the operating window will increase cleaning power.
• Cleaners with high levels of phosphate provide maximum cleaning power while cleaners with no phosphate or minimal levels are environmentally responsible alternatives.
Need this data
Functional Coatings Solutions | 15
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ALKALINE CLEANERS FOR STEEL AND MULTI-METAL SUBSTRATES
BONDERITE® C-AK 1520A™ – Two-package, low temperature,
liquid cleaner formulated to prepare ferrous, zinc and
aluminum surfaces to receive uniform, dense, crystalline
conversion coatings.
BONDERITE® C-AK 1533A™ – Multi-package, low temperature,
liquid cleaner formulated to prepare ferrous, zinc and aluminum
surfaces to receive uniform, dense, crystalline conversion
coatings. The medium- to heavy-duty cleaning solution is
designed specifically for use in the automotive industry.
BONDERITE® C-AK 2087X™ – Single-package liquid cleaner
formulated for the removal of Bonderlube® lubricants
and other drawing compounds or oils from baskets, racks,
tumbling barrels and production parts. The cleaner may be
applied by either spray or immersion.
BONDERITE® C-AK 2988™ – Concentrated cleaner, free of
volatile hydrocarbons. Formulated for the effective removal
of body sealers, drawing compounds and other soils prior to
cleaning and phosphating.
BONDERITE® C-AK 305™ – Alkaline cleaner designed
to prepare aluminum, steel, hot-dip galvanized and
electrogalvanized steel surfaces.
BONDERITE® C-AK 319™ – Alkaline cleaner designed to
prepare aluminum, steel, electrogalvanized and hot-dip
galvanized surfaces to receive a conversion coating, or used
prior to a plating operation.
BONDERITE® C-AK 338™ – Powdered cleaner designed
to prepare aluminum, steel, hot-dip galvanized and
electrogalvanized steel surfaces.
BONDERITE® C-AK 470™ – Heavy-duty liquid alkaline cleaner
designed for the cleaning of ferrous metals.
BONDERITE® C-AK 907™ – Concentrated liquid, non-silicated,
alkaline immersion cleaner for steel surfaces that exhibits
excellent bath life, good scale inhibition and prevents soil
redeposition.
BONDERITE® C-AK RT 153™ – Room temperature cleaner
designed to prepare aluminum, steel, hot-dip galvanized and
electrogalvanized steel surfaces.
BONDERITE® C-AK RT 180™ – Multi-metal, low-temperature,
spray alkaline cleaner designed to clean and prepare metallic
surfaces to receive a conversion coating.
BONDERITE® C-AK NP-2™ – Phosphorus-free, VOC-free,
one-pack alkaline cleaner to prepare multi-metal surfaces.
BONDERITE® C-AK 800™ – Phosphate-free, low foaming,
liquid alkaline cleaner especially designed for cleaning hard
soils on steel galvanized and aluminum surfaces. It contains
a unique blend of surfactants, giving it exceptional cleaning
capability plus low foaming tendencies. BONDERITE® C-AK
800™ provides “inter-stage corrosion protection” by utilizing
non-nitrite chemistries.
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
Steel and Multi-Metal CleanersApplied by spray, immersion and stripline units, these strong alkaline treatments are particularly recommended for use before BONDERITE®
conversion coating processes. Alkaline cleaners are used to remove organic soils such as dirt, oils and grease.
16 | Functional Coatings Solutions
STEEL AND MULTI-METAL SOLUTIONS
ALKALINE CLEANERS FOR STEEL AND MULTI-METAL SUBSTRATES
STEEL AND MULTI-METAL CLEANERS Substrate Etch Temperature Builders
ProductName
Item Number
Package Size
Liqu
id
Spra
y
Imm
ersi
on
Stee
l/H
eavy
Dut
y
Mul
ti-M
etal
*
Hea
vy E
tch
on
Al &
Zn
Ope
rati
ng
Tem
pera
ture
Sodi
um
Pota
ssiu
m
Phos
phat
e
Glu
cona
te
Inte
rsta
ge
Prot
ecti
on
BONDERITE® C-AK 1520A™772031 5 Gallon X X X X 110°F-140°F X X X
594224 55 Gallon X X X X 110°F-140°F X X X
BONDERITE® C-AK 1533A™ 595919 55 Gallon X X X X 110°F-140°F X X X
BONDERITE® C-AK 2087X™ 593929 55 Gallon X X X X X 175°F-210°F X X X
BONDERITE® C-AK 2988™597753 5 Gallon X X X X 80°F-180°F X
594582 55 Gallon X X X X 80°F-180°F X
BONDERITE® C-AK 305™670363 5 Gallon X X X X X 100°F-140°F X X X
593947 55 Gallon X X X X X 100°F-140°F X X X
BONDERITE® C-AK 338™ 593916 55 Gallon X X X X X 140°F-180°F X X X
BONDERITE® C-AK 470™772222 5 Gallon X X X X X 80°F-160°F X X X
594051 55 Gallon X X X X X 80°F-160°F X X X
BONDERITE® C-AK 907™772075 5 Gallon X X X X 140°F-170°F X X X X
594608 55 Gallon X X X X 140°F-170°F X X X X
BONDERITE® C-AK RT 153™1194731 5 Gallon X X X X X 80°F-153°F X X X X
1194733 55 Gallon X X X X X 80°F-153°F X X X X
BONDERITE® C-AK RT 180™ 1366502 55 Gallon X X X X X 80°F-120°F X X X
BONDERITE® C-AK NP 2™1980911 5 Gallon X X X 110°F-140°F X X X
1980889 55 Gallon 110°F-140°F
BONDERITE® C-AK 800™772091 5 Gallon X X X X 110°F-160°F X X X X
772091 55 Gallon X X X X 110°F-160°F X X X X
Functional Coatings Solutions | 17
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
PREFERRED ACID CLEANERS / PICKLES
Preferred Acid Cleaners / Pickles• Acid cleaners / pickles are designed to remove inorganic soils such as rust, laser scale, weld scale and mill scale from ferrous substrates
such as steel. Strong acids are required to remove these alkaline insoluble soils.
• Acid cleaners and pickles include inhibitors in the formulation to protect steel from over-etching while still providing effective removal of inorganic soils.
• A selection of different BONDERITE® products allows for different acids based on customer preference and pickling requirements.
BEFORE CLEANING AFTER CLEANING
PREFERRED ACID CLEANERS / PICKLES Temperature Type
ProductName
Item Number
Package Size
Liqu
id
Spra
y
Imm
ersi
on
Ope
rati
ng
Tem
pera
ture
Phos
phor
ic A
cid
Citr
ic A
cid
Sulf
uric
Aci
d
BONDERITE® C-IC 182C™Contact
your sales representative
5 Gallon X X X
Ambient-180°F
X
55 Gallon X X X X
BONDERITE® C-IC 7150™772286 5 Gallon X X X 135°F-165°F X
596730 55 Gallon X X X 135°F-165°F X
BONDERITE® C-IC NP 7300™2164869 5 Gallon X X X Ambient-140°F X
2164871 55 Gallon X X X Ambient-140°F X
BONDERITE® C-NE N 1713698 55 Gallon X X X Ambient-140°F X
18 | Functional Coatings Solutions
STEEL AND MULTI-METAL SOLUTIONS
ACID CLEANERS, DEOXIDIZERS AND PURGE CHEMICALS
Acid Pickles and DeoxidizersAcid cleaners are used prior to applying conversion coatings and
are designed to remove inorganic soils such as weld and laser scale,
and other oxides such as rust. Acid cleaners are also widely used as
maintenance cleaners.
BONDERITE® C-IC 172I™ – Removes organic soils and provides a
slight surface etch, and can be used with steel and/or stainless
steel equipment.
BONDERITE® C-IC 172A™ – Spray phosphoric acid detergent-type
metal cleaner and surface rust remover that removes rust and light
deposits of mill oil, and destroys corrosion stimulators.
BONDERITE® C-IC 182B™ – Phosphoric acid-based, detergent-type
metal cleaner designed to remove rust and oxides left from laser
cutting and welding on steel surfaces.
BONDERITE® C-IC 457™ – Nonflammable, phosphate-free,
surfactant-based deoxidizer, brightener and pre-paint conditioner
for magnesium and aluminum. BONDERITE® C-IC 457™ should not be
used on high-copper-bearing aluminum alloys or aluminum castings.
BONDERITE® C-IC 7005™ – Mixed mineral acid-solvent-detergent
liquid metal cleaner and rust remover.
BONDERITE® C-IC 7150™ – Acidic composition which, when
diluted with water, produces a spray cleaning solution designed for
removing light rust and oxidation from iron and steel surfaces. For
effective derusting, articles must be free from grease and oil before
cleaning in the BONDERITE® C-IC 7150™ solution.
BONDERITE® C-IC NP 7300™ – Phosphorous-free, acid-based metal
pickle designed to remove rust and oxides left from laser cutting
and welding on steel surfaces. BONDERITE® C-IC NP 7300™ has been
designed for use in spray or immersion systems that are compatible
with sulfuric acid.
BONDERITE® C-IC 79™ – Nonflammable, multi-purpose, phosphoric,
acid-based cleaner and pre-paint conditioner for most metals.
Acid Purge ChemicalsAcid Purge Chemicals are used for equipment clean-out to
remove scale.
BONDERITE® C-IC Purge 2510™ – Specially formulated inhibited
acid supplied in liquid form. Particularly advantageous in removing
scale-like deposits from pipes, nozzles and heating coils in
phosphate spray systems.
BONDERITE® C-IC 2520™ – Nitric acid-based cleaner specifically
formulated for removal of scale from closed loop stainless steel heat
transfer systems.
BONDERITE® C-IC 2530™ – Acidic and specifically formulated
for removal of scale from closed loop stainless steel heat
transfer systems.
BONDERITE® C-MC 2550™ – Cleaner solution that is phosphoric
acid-based and is specifically formulated for removal of scale from
closed stainless steel heat transfer surfaces.
BONDERITE® C-MC A-200™ – Concentrated, acidic liquid specially
designed to clean and prepare spray stages for a reliable, fast and
effective method for removing sludge and scale from tanks and
spray equipment. BONDERITE® C-MC A-200™ is used as an additive
to a caustic soda bath.
CLEANER RINSE ACID CLEAN/DEOXIDIZER RINSE CONVERSION COATING RINSE
Functional Coatings Solutions | 19
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ACID CLEANERS, DEOXIDIZERS AND PURGE CHEMICALS
ACID CLEANERS Temperature Contents
ProductName
Item Number
Package Size
Liqu
id
Spra
y
Imm
ersi
on
Hea
vy D
uty/
fo
r St
eel
Ope
rati
ng T
empe
ratu
re
Phos
phor
ic A
cid
Gly
colic
Aci
d
Citr
ic A
cid
Sulf
uric
BONDERITE® C-IC 172A™771994 5 Gallon X X X X Ambient-180°F X
594838 55 Gallon X X X X Ambient-180°F X
BONDERITE® C-IC 182B™772293 5 Gallon X X X X Ambient-180°F X
596557 55 Gallon X X X X Ambient-180°F X
BONDERITE® C-IC 457™772302 5 Gallon X X X Aluminum & Magnesium Ambient X
597508 55 Gallon X X X Aluminum & Magnesium Ambient X
BONDERITE® C-IC 7005™ 593984 55 Gallon X X X 120°F-190°F X X
BONDERITE® C-IC 7150™772286 5 Gallon X X X 135°F-165°F X X
596730 55 Gallon X X X 135°F-165°F X X
BONDERITE® C-IC NP 7300™2164869 5 Gallon X X X X Ambient-140°F X
2164871 55 Gallon X X X X Ambient-140°F X
BONDERITE® C-IC 79™594305 5 Gallon X X X X Ambient X
598920 55 Gallon X X X X Ambient X
BONDERITE® C-IC 172I™771966 5 Gallon X X X Aluminum 110°F-150°F X
593841 55 Gallon X X X Aluminum 110°F-150°F X
ACID PURGE CHEMICALS Temperature Contents
ProductName
Item Number
Package Size
Liqu
id
Spra
y
Imm
ersi
on
Hea
vy D
uty/
fo
r St
eel
Ope
rati
ng
Tem
pera
ture
Phos
phor
ic A
cid
Hyd
roch
lori
c A
cid
Nit
ric
Aci
d
Glu
coni
c A
cid
BONDERITE® C-IC PURGE 2510™ 593872 55 Gallon X X X Ambient-115°F X
BONDERITE® C-IC 2520™693244 5 Gallon X 120°F-150°F X
598893 55 Gallon X 120°F-150°F X
BONDERITE® C-IC 2530™772406 5 Gallon X 120°F-150°F X
598923 55 Gallon X 120°F-150°F X
BONDERITE® C-MC 2550™ 594545 55 Gallon X X 120°F-150°F X
BONDERITE® C-MC A-200™ 594611 55 Gallon X X X X Ambient-180°F X
20 | Functional Coatings Solutions
STEEL AND MULTI-METAL SOLUTIONS
IRON PHOSPHATE PROCESS
Spray Wand ProcessBONDERITE® C-AK Preclean 2990™ – Is a concentrated, alkaline
cleaner designed for general-purpose cleaning and can be used
prior to cleaner coater products when additional cleaning is needed.
BONDERITE® C-AK Preclean 2990™ does not cause staining on steel,
zinc-coated or aluminum surfaces and can be applied by hand or spray.
BONDERITE® M-FE 101™ – Designed to simultaneously clean and
impart an iron phosphate conversion coating on steel substrates via
steam gun and high pressure manual applications. This product is
optimized for direct proportioning and does not require significant
adjustment prior to operation.
BONDERITE® M-FE 200™ – Multi-metal cleaner and coater designed
for high-pressure manual applications. This product imparts an iron
phosphate coating as it cleans and eliminates a separate cleaning step.
NEW BONDERITE® M-FE 10100™ – High coating weight phosphate
spray wand designed for demanding agricultural and construction
applications.
ProductName
Product Number
Package Size
BONDERITE® C-AK PRECLEAN 2990™
772089 5 Gallon
594825 55 Gallon
BONDERITE® M-FE 101™772110 5 Gallon
594296 55 Gallon
BONDERITE® M-FE 200™772101 5 Gallon
594643 55 Gallon
BONDERITE® M-FE 500LT™771987 5 Gallon
593944 55 Gallon
BONDERITE® M-FE 1070™772083 5 Gallon
593818 55 Gallon
BONDERITE® M-FE 1090™772192 5 Gallon
594281 55 Gallon
BONDERITE® M-FE 10100™1957405 5 Gallon
1957404 55 Gallon
Iron Phosphate Process
TECHNOLOGY OVERVIEW
A non-crystalline, nonmetallic, iron phosphate coating that is chemically adherent to the metal substrate to provide two major benefits to paint
systems: increased paint adhesion and increased corrosion protection. This is a very versatile process which, depending on product selection,
can include stand-alone coater products or combination cleaner/coater products. There are recommended line layouts for manual spray wand
applications and for automated spray washers or automated immersion lines.
IRON PHOSPHATE SPRAY WAND LINE
PRECLEAN(optional) CONVERSION COAT RINSE
BONDERITE® C-AK Preclean 2990™
BONDERITE® M-FE 10100™
Ambient 120-190°F
M-FE 10100
Functional Coatings Solutions | 21
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
IRON PHOSPHATE PROCESS
Post-Treatment / SealsBONDERITE® M-PT 7100™ – Chromium-free post treatment formulated
for use over Henkel conversion coatings. This post treatment increases
corrosion resistance of metal surfaces under a variety of non-aqueous
paints, especially under powder paint. This treatment may be applied via
spray or misting applications and should be dried in place.
BONDERITE® M-PT 99X™ – Chromium and phosphate-free post
treatment that increases paint adhesion and corrosion resistance of
metal surfaces, for use over all types of conversion coatings used in the
pretreatment of steel, zinc and aluminum surfaces.
IRON PHOSPHATE 3-STAGE PROCESS
CONVERSION COAT RINSE SEAL
(optional)
BONDERITE® M-FE 500LT™
BONDERITE® M-PT 7100™
Ambient to 140°F Ambient
IRON PHOSPHATE 5-STAGE PROCESS
ALKALINE CLEAN RINSE RINSE CONVERSION
COAT
REVERSE OSMOSIS
RINSE
SEAL (optional)
Alkaline Cleaner
BONDERITE® M-FE 1070™
BONDERITE® M-PT 7100™
Ambient to 140°F Ambient Ambient
ProductName
Item Number
Package Size
BONDERITE® M-PT 7100™596456 5 Gallon
594309 55 Gallon
BONDERITE® M-PT 99X™717257 5 Gallon
665553 55 Gallon
Product Summaries (Spray Washer or Automated Immersion) BONDERITE® M-FE 1070™ – Is specially formulated for spray or
immersion application to steel, aluminum and zinc surfaces to
simultaneously clean and develop a conversion coating. The process
converts metal surfaces to a uniform, nonmetallic, iron phosphate
coating that substantially increases the life of the paint.
BONDERITE® M-FE 1090™ – Process converts metal surfaces to a
uniform, nonmetallic, iron phosphate coating with substantial increases
in the life of the paint. It is specially formulated for spray or immersion
application to steel, aluminum and zinc surfaces to develop a conversion
coating.
BONDERITE® M-FE 500LT™ – Formulated for low temperature 3-stage
spray applications of steel surfaces to simultaneously clean and coat
metal surfaces. The process converts metal surfaces to a nonmetallic,
iron phosphate coating with substantial increases in the life of the
paint. Non-ferrous surfaces can also be cleaned simultaneously with
ferrous surfaces.
22 | Functional Coatings Solutions
IRON PHOSPHATE AND CLEANER / COATERS
Iron Phosphate and Cleaner / CoatersCleaner coaters are process chemicals designed to both clean and deposit an iron phosphate conversion coating on the metal surface prior to
painting. Wipe-on, spray wand and three-stage washer products are available.
BONDERITE® M-FE 101™ – Concentrated liquid product designed for
steam gun and high-pressure manual applications on steel surfaces
for simultaneous cleaning and conversion.
BONDERITE® M-FE 200™ – Designed to simultaneously clean and
impart an iron phosphate conversion coating on aluminum and zinc
surfaces by use of a spray wand application.
BONDERITE® M-FE 330™ – Nonflammable phosphoric acid,
surfactant-based cleaner, brightener and pre-paint conditioner for
aluminum. BONDERITE® M-FE 330™ should not be used on high-
copper-bearing aluminum alloys or aluminum castings.
BONDERITE® M-FE 2557L™ – Simultaneously cleans and coats the
metal surface. Formulated for spray or immersion application on
steel, aluminum and galvanized surfaces.
BONDERITE® M-FE 300L™ PLUS – Formulated for spray or
immersion application on steel, aluminum and galvanized surfaces.
BONDERITE® M-FE 300L™ Plus simultaneously cleans and coats the
metal surface and has been optimized to prevent telegraphing of the
phosphate coating through the light paint finishes.
BONDERITE® M-FE 500LT™ – Ambient-temperature Iron phosphate
cleaner- and coater-in-one has been formulated for spray application
of steel surfaces to simultaneously clean and coat metal surfaces.
BONDERITE® M-FE 10100™ – Concentrated, liquid product that has
been formulated to meet the coating weight requirement as outlined
in the Caterpillar Corporation Product and Process Specification
1E2001 and 1E4093.
BONDERITE® M-FE 700™ – Formulated for spray and immersion
application to simultaneously clean and develop a conversion coating
on steel, zinc and aluminum surfaces. This process produces a
uniform nonmetallic phosphate coating, which inhibits corrosion and
increases the adhesion and durability of paint finishes.
BONDERITE® M-FE GS 755™ – Formulated for spray and immersion
application to simultaneously clean and develop a conversion coating
on steel, zinc and aluminum surfaces. This process produces a
uniform nonmetallic phosphate coating, which inhibits corrosion and
increases the adhesion and durability of paint finishes. BONDERITE®
M-FE GS 755™ is formulated to minimize flash rusting and protect
against interstage corrosion.
BONDERITE® M-FE LS 756™ – Specially designed to attack laser
scale, light rust and conventional weld scale on steel substrates.
BONDERITE® M-FE LS 756™ simultaneously attacks the scale and
imparts a uniform, nonmetallic conversion coating, which inhibits
corrosion and increases the adhesion and durability of paint
finishes to the steel substrate as a whole.
BONDERITE® M-FE 505™ – Formulated for spray application to steel
surfaces to simultaneously clean and develop a conversion coating.
The process converts the metal surfaces to a nonmetallic, iron
phosphate coating that retards corrosion and increases the adhesion
and durability of paint finishes.
BONDERITE® M-FE 1020™ – Formulated for spray and immersion
application to steel surfaces. The process produces a uniform,
nonmetallic phosphate coating that inhibits corrosion and increases
the adhesion and durability of paint finishes.
BONDERITE® M-FE 1030™ – Treatment designed for
low-temperature application to steel surfaces. The BONDERITE®
M-FE 1030™ process converts the metal surface to a nonmetallic, iron
phosphate coating.
BONDERITE® M-FE 1070™ – Formulated for spray and immersion
application to steel, aluminum and zinc surfaces to simultaneously
clean and develop a conversion coating. The process produces a
uniform, nonmetallic phosphate coating.
BONDERITE® M-FE 1080™ – Formulated for spray and immersion
application to simultaneously clean and develop an iron phosphate
conversion coating on steel. This process produces a uniform,
nonmetallic phosphate coating. BONDERITE® M-FE 1080™ is
formulated to minimize flash rusting and protect against interstage
corrosion.
BONDERITE® M-FE 1090™ – Imparts an amorphous, non-heavy-
metal phosphate conversion coating that treats steel and multi-metal
substrates simultaneously. It is formulated for spray and immersion
application to produce uniform, nonmetallic phosphate coatings.
STEEL AND MULTI-METAL SOLUTIONS
Functional Coatings Solutions | 23
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
IRON PHOSPHATE AND CLEANER / COATERS
IRON PHOSPHATE AND CLEANER / COATERS Substrate Acceleration Temperature
ProductName
Item Number
Package Size
Liqu
id
Spra
y
Imm
ersi
on
Spra
y W
and
Stee
l
Mul
ti-M
etal
Org
anic
Fluo
ride
Surf
acta
nt
Tem
pera
ture
R
ange
BONDERITE® M-FE 101™772110 5 Gallon X X X X X X 120°F-190°F
594296 55 Gallon X X X X X X 120°F-190°F
BONDERITE® M-FE 200™772101 5 Gallon X X X X X X X X 130°F-190°F
594643 55 Gallon X X X X X X X X 130°F-190°F
BONDERITE® M-FE 330™772145 5 Gallon X X X Al only X X Ambient-120°F
595382 55 Gallon X X X Al only X X Ambient-120°F
BONDERITE® M-FE 2557L™ 593908 55 Gallon X X X X X X X X 90°F-160°F
BONDERITE® M-FE 330L™ 1267395 55 Gallon X X X X X X X X 120°F-160°F
BONDERITE® M-FE 500LT™771987 5 Gallon X X X X X X 70°F-140°F
593944 55 Gallon X X X X X X 70°F-140°F
BONDERITE® M-FE 505™ 593932 55 Gallon X X X X X X X 90°F-140°F
BONDERITE® M-FE 700™772086 5 Gallon X X X X X X X X X 110°F-150°F
594268 55 Gallon X X X X X X X X X 110°F-150°F
BONDERITE® M-FE GS 755™772257 5 Gallon X X X X X X X X 110°F-150°F
594140 55 Gallon X X X X X X X X 110°F-150°F
BONDERITE® M-FE LS 756™ 818814 55 Gallon X X X X X X X 125°F-160°F
BONDERITE® M-FE 1020™772085 5 Gallon X X X X X X X X 110°F-150°F
593875 55 Gallon X X X X X X X X 110°F-150°F
BONDERITE® M-FE 1030™ 593941 55 Gallon X X X X X 100°F-120°F
BONDERITE® M-FE 1070™ 593818 55 Gallon X X X X X X X X X 110°F-150°F
BONDERITE® M-FE 1080™598878 5 Gallon X X X X X X X X 100°F-150°F
598608 55 Gallon X X X X X X X X 100°F-150°F
BONDERITE® M-FE 1090™772192 5 Gallon X X X X X X X X X 110°F-150°F
594281 55 Gallon X X X X X X X X X 110°F-150°F
BONDERITE® M-FE 10100™19574051957404
5 Gallon55 Gallon
XX
XX
XX
XX
X X 140°F-170°F
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
24 | Functional Coatings Solutions
Advanced Pretreatment ProcessHenkel’s BONDERITE® M-NT 2™ is a next-generation conversion coating process that provides an environmentally responsible alternative to
traditional iron phosphate coatings. It runs at low temperatures and is free of phosphates and regulated heavy metals. This process offers
significant benefits, including lower energy costs, reduced hazardous waste, shorter treatment time, and no required post treatment.
BONDERITE® M-NT 2™ is specially formulated for use in the treatment of steel, zinc and aluminum surfaces. The pretreatment solution may
be applied by spray or immersion applications under ambient conditions, and is followed by a deionized or reverse osmosis water rinse.
BONDERITE® M-NT 2™ is compatible with all types of paint applications.
BONDERITE® M-NT 2™ provides exceptional corrosion resistance and paint adhesion that will outperform iron phosphate and sealer.
MAKEUP AND REPLENISHMENT
1 Product 2 Products 1 Product 2 Products
SIX-STAGE PROCESS
ALKALINE CLEAN RINSE RINSE CONVERSION COAT REVERSE OSMOSIS RINSE
SEAL (optional)
ALKALINE CLEANER BONDERITE® M-NT BONDERITE® M-PT 7100™
Ambient to 140°F Ambient Ambient
SPRAY WAND PROCESS
SPRAY WAND
BONDERITE® M-NT 600™ SW
AmbientTO 140°F
THREE-STAGE PROCESS
CLEANER COATER RINSE RINSE
BONDERITE® M-NT 601™
AmbientTO 140°F
BONDERITE® M NT 2™ bath makeup and replenishment:
BONDERITE® M-NT 2™ bath makeup: BONDERITE® M NT 2™ bath replenishment:
pH Adjustment 1
ADVANCED ZIRCONIUM PRETREATMENT PROCESS
STEEL AND MULTI-METAL SOLUTIONS
Functional Coatings Solutions | 25
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ADVANCED ZIRCONIUM PRETREATMENT PROCESS
Benefits of Henkel’s Advanced Pretreatment Process
1. PROCESS
• Reduces the number of process steps, because activation and passivation are no longer required, while simultaneously reducing contact times. This allows for reduced cycle times and increased production rates while still decreasing overall footprint of the line.
• Simple control via:
» Standard Process Control – A robust industrial-proven photometer has been specifically adapted
» Robust process with broad operating window, which leads to higher flexibility
2. ENVIRONMENT
• Reduced Hazardous Waste – BONDERITE® M-NT products are composed of nanoceramics and are free of nickel, phosphates, VOCs and regulated chemicals
• Sludge formation is marginal, which leads to significant savings in hazardous waste generation
• Reduced Energy/CO2 – BONDERITE® M-NT products operate at ambient temperatures, reducing utilities and natural resource requirements (and associated CO2)
• Ambient operation vs. 120°F for Iron Phosphate, vs. 140°F for Zinc Phosphate
3. ECONOMIC
• Major cost savings due to less energy and less maintenance
» Lower secondary costs (energy, water)
» Fewer disposal costs – free of regulated chemistry and marginal sludge generation
» Lower investment costs
» Fewer maintenance costs
Photometer for monitoring quality standards.
dolla
rs/y
ear
250,000 –
225,000 –
200,000 –
175,000 –
150,000 –
125,000 –
100,000 –
75,000 –
50,000 –
25,000 –
0 –Zn-phosphate coating BONDERITE® M-NT 1200™ and 1800™ series
Manpower
Disposal
Energy
Water
Chemistry
ProductName
Item Number
Package Size
Spra
y
Imm
ersi
on
BONDERITE® M-NT 600™ SW
1920947 5 Gallon X
1920946 55 Gallon X
BONDERITE® M-NT 601™
1928461 5 Gallon X X
1928460 55 Gallon X X
BONDERITE® M-NT 2™2012083 5 Gallon X X
2012082 55 Gallon X X
BONDERITE® M-NT 1200™ MU A
1245934 5 Gallon X
1245931 55 Gallon X
BONDERITE® M-NT 1200™ MU B
1246687 5 Gallon X
1246682 55 Gallon X
BONDERITE® M-NT 1200™ R35
1344090 5 Gallon X X
1344122 55 Gallon X X
BONDERITE® M-NT 1800™ MU A
1247386 5 Gallon X
1246859 55 Gallon X
BONDERITE® M-NT 1800™ MU B
1266064 5 Gallon X
1247015 55 Gallon X
BONDERITE® M-NT 1800™ R27
1432386 5 Gallon X X
1432385 55 Gallon X X
BONDERITE® M-PT 7100™
596456 5 Gallon X
594309 55 Gallon X
26 | Functional Coatings Solutions
Non-Phosphate / Next GenerationThese next-generation phosphate-free conversion coatings provide an environmentally responsible alternative to traditional phosphate coatings.
Tremendous cost savings are achieved due to the low energy, low maintenance and low waste treatment costs associated with this technology.
NON-PHOSPHATE / NEXT TECHNOLOGY Substrate
ProductName
Item Number
Package Size
Spra
y
Imm
ersi
on
Stee
l
Zinc
Alu
min
um
Tem
pera
ture
Ran
ge
BONDERITE® M-NT 1™
772427 5 Gallon X X X X X 55°F-100°F
611359 55 Gallon X X X X X 55°F-100°F
BONDERITE® M-NT 2™
2012083 5 Gallon X X X X X 55°F-100°F
2012082 55 Gallon X X X X X 55°F-100°F
BONDERITE® M-NT 601™
1928461 Pail X X X X X 70°F-140°F
1928460 Drum X X X X X 70°F-140°F
1928456 Tote X X X X X 70°F-140°F
BONDERITE M-NT 600SW™
1920947 Pail X X X X Ambient to 120°F
1920946 Drum X X X X Ambient to 120°F
1920945 Tote X X X X Ambient to 120°F
BONDERITE® M-NT 1200™ MU A
1245934 5 Gallon X X X X 55°F-110°F
1245931 55 Gallon X X X X 55°F-110°F
BONDERITE® M-NT 1800™ MU A
1247386 5 Gallon X X X X 55°F-110°F
1246859 55 Gallon X X X X 55°F-110°F
BONDERITE® M-PT 7100™
596456 Pail X X X X X Ambient
594309 Drum X X X X X Ambient
890714 Tote X X X X X Ambient
BONDERITE® M-NT 1™ – This zirconium-based
nanotechnology provides an alternative to traditional iron
phosphate. It runs at low temperatures and is completely
free of phosphates and regulated heavy metals. These factors
contribute to reduced energy consumption and less waste to
remove.
BONDERITE® M-NT 2™ – This next-generation zirconium-
based technology is formulated for temperature stability,
with no freeze/thaw warning and provides an alternative to
traditional iron phosphate. It runs at low temperatures and
is completely phosphate- and regulated heavy metal-free, to
reduce energy consumption and waste removal.
BONDERITE® M-NT 601™ – A phosphate-free, reactive
conversion coating formulated for use in the treatment of
steel, zinc and aluminum surfaces. Simultaneously cleans and
coats metal surfaces. The process converts metal surfaces to
a nonmetallic, conversion coating that retards corrosion, and
increases the adhesion and durability of paint finishes.
BONDERITE® M-NT 600SW™ – The phosphorus-free
reactive product designed for high pressure manual spray
wand applications on steel, zinc and aluminum surfaces.
Simultaneously cleans and coats metal surfaces. The process
converts metal surfaces to a nonmetallic, conversion coating
that retards corrosion and increases the adhesion and
durability of paint finishes.
BONDERITE® M-NT 1200™ MU A (Spray Process) and BONDERITE® M-NT 1800™ MU A (Immersion Process)
– Phosphate-free reactive ambient conversion coating
formulated for use in the treatment of steel, zinc and
aluminum surfaces. The pretreatment is free of regulated
organic components and increases the corrosion resistance
of painted metal surfaces.
BONDERITE® M-PT 7100™ – A chromium-free, post-
treatment product specially formulated for use over Henkel
conversion coatings. This post-treatment increases corrosion
resistance of metal surfaces under a variety of non-aqueous
paints, especially under powder paint. This treatment may be
applied via spray or misting applications and should be dried
in place.
STEEL AND MULTI-METAL SOLUTIONS
ADVANCED PRETREATMENT COATINGS
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
Functional Coatings Solutions | 27
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ADVANCED PRETREATMENT COATINGS
Dry in PlaceThis unique chemistry allows for either a wipe-on or mist-on step to apply a quality conversion coating without the need of a final rinse.
BONDERITE® M-NT 1455-W™ Wipes – Pre-saturated wipes create a conversion coating on cold rolled steel, hot rolled steel, galvanized and
armor plate surfaces. This reaction greatly enhances adhesion and corrosion resistance of paints, sealers and adhesives.
BONDERITE® M-NT 7400™ – Formulated for dry-in-place conversion coating use on steel, galvanized steel and aluminum. The process
produces a uniform coating that improves adhesion and improves bare corrosion resistance of aluminum, zinc and iron surfaces. The process
does not need to be rinsed following the coating treatment, which eliminates a water rinse stage and the need for treatment of that water.
DRY IN PLACE Substrate
ProductName
Item Number
Package Size
Spra
y
Wip
e
Stee
l
Zinc
Alu
min
um
Crys
tal T
ype
Tem
pera
ture
Ran
ge
BONDERITE® M-NT 1455-W™ WIPES 593067 Case of 6 X X X Nano Ambient
BONDERITE® M-NT 7400™599060 5 Gallon X X X X Nano Ambient
597816 55 Gallon X X X X Nano Ambient
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
28 | Functional Coatings Solutions
Process SummariesBONDERITE® M-ZN ZMX – Converts the surface of a metal
substrate into a fine polycrystalline, nonmetallic, zinc phosphate
coating. The coating increases the adhesion and durability of organic
paints and finishes, and helps to inhibit corrosion. The BONDERITE®
M-ZN ZMX phosphate coating is free of regulated heavy metals such
as nickel. BONDERITE® M-ZN ZMX may be applied by either spray or
immersion to cold rolled steel, galvanized and/or aluminum surfaces
in mixed production.
BONDERITE® M-ZN 769™ – Converts the surface of a metal
substrate into a fine polycrystalline, nonmetallic coating containing
manganese, cobalt and zinc phosphate. The coating increases the
adhesion and durability of organic paints and finishes, and helps to
inhibit corrosion. The BONDERITE® M-Z 769™ phosphate coating is
nickel-free. BONDERITE® M-ZN 769™ may be applied by either spray
or immersion to cold rolled steel, galvanized and small amounts
of aluminum. The metals may be treated individually or in mixed
production.
ZINC PHOSPHATE PROCESS
ALKALINE CLEAN CITY WATER RINSE
ACID CLEAN (OPTIONAL)
CITY WATER RINSE CONDITION ZINC PHOSPHATE CITY WATER
RINSESEAL / RINSE
(optional)CITY WATER
RINSE
Alkaline Cleaners
Acid Cleaners Prepalene™ X BONDERITE® M-ZN See Post Treatment
/ Seals
Ambient to 140°F
Ambient to 140°F
120°F –130°FAmbient Ambient
BONDERITE® M-ZN 3410™ – Converts the surface of a metal
substrate into a fine polycrystalline, nonmetallic, zinc phosphate
coating. The coating increases the adhesion and durability of organic
paints and finishes, and helps to inhibit corrosion. The BONDERITE®
M-ZN 3410™ coating is a nickel-containing coating that is extremely
robust and may be applied by either spray or immersion to cold
rolled steel, galvanized and/or aluminum in mixed production.
BONDERITE® M-ZN 952™ – Formulated for spray application to
steel, galvanized steel, electrogalvanized steel, zinc-alloy-coated steel
and aluminum. The metals may be treated individually or in mixed
production. The BONDERITE® M-ZN 952™ process converts the metal
surface to a nonmetallic, polycrystalline coating containing iron,
manganese, nickel and zinc phosphates. This coating provides high
alkaline resistance and is preferred as a paint base, offering superior
adhesion and durability.
Zinc Phosphate Process
TECHNOLOGY OVERVIEW
BONDERITE® zinc phosphate coatings offer high performance corrosion protection beyond iron phosphate, and are compatible with all paint
systems. A surface activation step, known as a conditioner, is required for most zinc phosphate processes and aids in formation of the coating
itself, yielding much better performance.
ZINC PHOSPHATE PROCESS
STEEL AND MULTI-METAL SOLUTIONS
Functional Coatings Solutions | 29
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ZINC PHOSPHATE PROCESS
ProductName
Product Number
Package Size
BONDERITE® M-ZN ZMX772425 5 Gallon
599042 55 Gallon
BONDERITE® M-ZN 769™ 596116 55 Gallon
BONDERITE® M-ZN 3410™771874 5 Gallon
593943 55 Gallon
BONDERITE® M-ZN 952™772015 5 Gallon
594349 55 Gallon
BONDERITE® M-PT 7100™596456 5 Gallon
594309 55 Gallon
BONDERITE® M-PT 99X™717257 5 Gallon
665553 55 Gallon
Conditioners for Zinc PhosphateBONDERITE® M-AC ZN – Specially formulated to prepare iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating
applications. These surfaces may be treated individually or in mixed production by either spray or immersion processing.
BONDERITE® M-AC ZL – A concentrated liquid that is pumpable and goes easily into water. Specially formulated to prepare iron, steel,
aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating applications. These surfaces may be treated individually or in mixed
production by either spray or immersion processing.
Prepalene™ X – A patented polymer-based conditioning rinse that promotes the formation of a dense, uniform, refined phosphate coating that
is preferred for paint-based coatings. Prepalene™ X provides a greater tolerance for hard water conditions and results in exceptional and more
complete phosphating of otherwise difficult-to-coat substrates.
CONDITIONERS FOR ZINC PHOSPHATE Application
ProductName
Item Number
Package Size
Liqu
id
Pow
der
Spra
y
Imm
ersi
on
Zinc
Pho
spha
te
Cond
itio
ner
T em
pera
ture
R
ange
BONDERITE® M-AC ZN594023 57 kg Pail X X X X Ambient-120°F
593927 215 kg Drum X X X X Ambient-120°F
BONDERITE® M-AC ZL 593918 55 Gallon X X X X Ambient-120°F
PREPALENE™ X772525 5 Gallon X X X X Ambient-120°F
687530 55 Gallon X X X X Ambient-120°F
Post-Treatment / SealsBONDERITE® M-PT 7100™ – A chromium-free post-treatment
formulated for use over Henkel conversion coatings. This post
-treatment increases corrosion resistance of metal surfaces
under a variety of non-aqueous paints, especially under powder
paint. This treatment may be applied via spray or misting
applications and should be dried in place.
BONDERITE® M-PT 99X™ – A reactive, organic polymer post
-treatment containing no heavy metals. It is specially formulated
for use over Henkel conversion coatings for steel, zinc and
aluminum surfaces. It may be applied by spray or immersion
application under ambient conditions and is followed by a
deionized water rinse. BONDERITE® M-PT 99X™ increases
corrosion resistance of metal surfaces and is compatible with a
wide varity of paint systems, including aqueous paint systems.
30 | Functional Coatings Solutions
Zinc PhosphateThese products convert the metal surface to a nonmetallic, polycrystalline zinc phosphate coating.
BONDERITE® M-ZN 3410™ – Chemicals formulated for treating mixed
production of steel, galvanized steel, aluminum and zinc alloy coated
steel. The BONDERITE® M-ZN 3410™ process converts the metal surface
to a nonmetallic, fine-crystal, zinc phosphate coating that inhibits
corrosion and increases the adhesion and durability of paint finishes.
BONDERITE® M-ZN 769™ – Process converts the metal surface to a
nonmetallic, polycrystalline coating containing manganese, cobalt and
zinc phosphates. This coating provides high alkaline resistance and is
preferred as a paint base, offering exceptional adhesion and durability.
BONDERITE® M-ZN 880™ – This product is formulated with an
internal crystal-refining agent. When applied to steel, the process
converts the surface to a nonmetallic, corrosion-resistant zinc
phosphate coating. The coating has great adherence, is of an
absorptive nature, and provides protection from rust by bonding the
final finish of oil, wax or paint to the articles treated.
BONDERITE® M-ZN 952™ – Polycrystalline conversion coating
process formulated for immersion application to steel, galvanized
steel, electrogalvanized steel, zinc-alloy coated steel and aluminum.
The metals may be treated individually or in mixed production.
BONDERITE® M-ZN 958™ – Polycrystalline conversion coating
process formulated for spray application to steel, galvanized steel,
electro-galvanized steel, zinc-alloy coated steel and aluminum. The
metals may be treated individually or in mixed production.
BONDERITE® M-ZN ZMX – This zinc phosphate conversion coating
converts metallic substrate surfaces to a fine-crystalline, nonmetallic,
zinc phosphate coating that inhibits corrosion, and increases the
adhesion and durability of organic paints and finishes.
BONDERITE® M-ZN 210™ – Heavy Zinc Phosphate Process: The
treatment solution is formulated to produce nonmetallic, zinc
phosphate coatings that are highly resistant to corrosion on iron
and steel surfaces. The coatings have great adherence, are of an
absorptive nature and provide substantial protection from rust by
bonding the final finish of stain, oil, wax or paint to the articles
treated. The treatment produces a uniform coating on all surfaces,
which the solution can reach, and is especially suitable for rust-
proofing threaded pieces and articles with small holes or recesses.
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
ZINC PHOSPHATE Substrate Contents Temperature
ProductName
Item Number
Package Size
Spra
y
Imm
ersi
on
Stee
l
Zinc
Alu
min
um
Acc
eler
atio
n
Crys
tal T
ype
Man
gane
se
Nic
kel
Tem
pera
ture
R
ange
BONDERITE® M-ZN 3410™ 594677 55 Gallon X X X X X External Micro X X 140°F-160°F
BONDERITE® M-ZN 769™ 595066 55 Gallon X X X X External Micro 120°F-135°F
BONDERITE® M-ZN 880™771811 5 Gallon X X X External Micro 165°F-185°F
595236 55 Gallon X X X External Micro 165°F-185°F
BONDERITE® M-ZN 952™ 594349 55 Gallon X X X X External Micro X X 120°F-130°F
BONDERITE® M-ZN 958™ 594297 55 Gallon X X X X External Micro X X 110°F-120°F
BONDERITE® M-ZN ZMX 772424 5 Gallon X X X X Internal Micro X 120°F-135°F
BONDERITE® M-ZN 210™771847 5 Gallon X X Internal Heavy X 170°F-190°F
594916 55 Gallon X X Internal Heavy X 170°F-190°F
ZINC PHOSPHATE CONVERSION COATINGS
STEEL AND MULTI-METAL SOLUTIONS
Functional Coatings Solutions | 31
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ZINC PHOSPHATE CONVERSION COATINGS
Conditioners for Zinc PhosphateBONDERITE® M-AC ZN – Specially formulated to prepare iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent phosphate
coating applications. These surfaces may be treated individually or in mixed production by either spray or immersion processing.
BONDERITE® M-AC ZL – A concentrated liquid that is pumpable and goes easily into water. Specially formulated to prepare iron, steel,
aluminum, zinc and zinc-alloy surfaces for subsequent phosphate coating applications. These surfaces may be treated individually or in
mixed production by either spray or immersion processing.
Prepalene™ X – Easy-to-handle liquid conditioning rinse that prepares iron, steel, aluminum, zinc and zinc-alloy surfaces for subsequent
phosphate coating applications.
CONDITIONERS FOR ZINC PHOSPHATE Application
ProductName
Item Number
Package Size
Liqu
id
Pow
der
Spra
y
Imm
ersi
on
Zinc
Ph
osph
ate
C
ondi
tione
r
Tem
pera
ture
Ra
nge
BONDERITE® M-AC ZN594023 57 kg Pail X X X X Ambient-120°F
593927 215 kg Drum X X X X Ambient-120°F
BONDERITE® M-AC ZL 593918 55 Gallon X X X X Ambient-120°F
PREPALENE™ X
772525 5 Gallon X X X X Ambient-120°F
687530 55 Gallon X X X X Ambient-120°F
Immersion Line
32 | Functional Coatings Solutions
Manganese PhosphateThese corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings,
liners, camshafts, tappets, motor blocks and similar bearing surfaces. Other beneficial effects are: permits rapid break-in of moving parts
without scuffing or welding by preventing metal-to-metal contact between the bearing surfaces; increases lubrication of treated surfaces
due to the oil-absorptive coating; and removes light metal scratches remaining from machining operations.
BONDERITE® M-MN NFLR2 – Next-generation, environmentally responsible, and lower waste treatment costs with nickel-free version
of BONDERITE® M-MN Lubrite™ 2. Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel-bearing surfaces. These
corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners,
camshafts, tappets, motor blocks and similar bearing surfaces.
BONDERITE® M-MN Lubrite™ 2 – Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel-bearing surfaces. These
corrosion-resistant coatings consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners,
camshafts, tappets, motor blocks and similar bearing surfaces.
BONDERITE® M-MN LT-10 – Lower temperature version of BONDERITE® M-MN Lubrite™ 2 for lower operating costs and increased energy
efficiency. Formulated to produce nonmetallic, oil-absorptive coatings on iron and steel bearing surfaces. These corrosion-resistant coatings
consist chiefly of iron and manganese phosphates, and reduce wear on such articles as pistons, rings, liners, camshafts, tappets, motor
blocks and similar bearing surfaces.
MANGANESE PHOSPHATE Temperature
ProductName
Item Number
Package Size
Liqu
id
Imm
ersi
on
Stee
l
Acc
eler
atio
n
Tem
pera
ture
R
ange
BONDERITE® M-MN NFLR22067457 15 Gallon X X X Internal 205°F - 210°F
1952012 55 Gallon X X X Internal 205°F - 210°F
BONDERITE® M-MN LT-10772339 5 Gallon X X X Internal 140°F - 160°F
598100 55 Gallon X X X Internal 140°F - 160°F
BONDERITE® M-MN Lubrite™ 2593889 15 Gallon X X X Internal 205°F - 210°F
593831 55 Gallon X X X Internal 205°F - 210°F
MANGANESE PHOSPHATE CONVERSION COATINGS
STEEL AND MULTI-METAL SOLUTIONS
Functional Coatings Solutions | 33
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
MANGANESE PHOSPHATE CONVERSION COATINGS
Conditioners for Manganese PhosphateSurface treatment conditioners for manganese processes are used prior to the conversion coating stage with no rinse between the stages,
to leave a chemical deposit of conditioner to aid in the development of the proper phosphate crystals on the metal surface.
BONDERITE® M-AC M – Powdered conditioning agent used for articles of iron and steel, ahead of a BONDERITE® M-MN Lubrite™
treatment. It promotes the formation of a dense and fine crystalline phosphate coating.
CONDITIONERS FOR MANGANESE PHOSPHATE Application
ProductName
Item Number
Package Size
Liqu
id
Pow
der
Spra
y
Imm
ersi
on
Man
gane
se
Phos
phat
e Co
atin
gs
T em
pera
ture
R
ange
BONDERITE® M-AC M611588 99 lb. Pail X X X 120°F-190°F
594557 Drum X X X 120°F-190°F
34 | Functional Coatings Solutions
Enhanced Corrosion Protection For Demanding Applications
BONDERITE® M-PP
The BONDERITE® autodeposition process delivers a highly corrosion-resistant, thin, organic coating while increasing process efficiency
over traditional finishing methods. It combines metal pretreatment and finishing in one process, providing a lasting finish – both inside
and outside of parts.
BONDERITE M-PP ORGANIC COATING PRODUCTS
Products Application Temperature
Concentration by Volume
Contact Time Application Type Color Description
BONDERITE® M-PP 866™ 68-71°F 11-12% 90-120 sec. Immersion PVD Black 5-stage, steel
BONDERITE® M-PP 930™ 68-71°F 11-12% 90-120 sec. Immersion Epoxy Black 5-stage, steel
BONDERITE® M-PP 935G™ 68-71°F 10% 90-120 sec. Immersion Epoxy Grey 5-stage, steel
BONDERITE® M-PP 966™ 68-71°F 12% 60-180 sec. Immersion Low temperature Epoxy Black 5-stage, steel
BONDERITE® M-PP 102™ 68-71°F 11-12% 90-120 sec. Immersion Acrylic Clear 5-stage, steel
VALUE CREATION
600,000 -
500,000 -
400,000 -
300,000 -
200,000 -
100,00 -
0 -
Traditional BONDERITE® M-PPCost
Manpower Disposal Energy Water Other material Chemistry
› BENEFITS
Henkel’s autodeposition process provides substantial savings
compared to traditional e-coating methods:
• Requires significantly less manpower and equipment, less
cycle time, energy, part rework and handling
• Reduced energy: BONDERITE® M-PP and powder coating
topcoats are “co-cured” in a single oven, significantly reducing
energy requirements and the production footprint
• Environmental benefits: No toxic heavy metals, very low VOCs
› PROCESS ADVANTAGES
• Unlimited throwing (wetting) power with uniform coverage
• Coats fully assembled parts
• Inside and outside part protection
• No electrical contacts required
STEEL AND MULTI-METAL SOLUTIONS
AUTODEPOSITION SOLUTIONS
Functional Coatings Solutions | 35
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
AUTODEPOSITION SOLUTIONS
ALKALINE CLEAN ALKALINE CLEAN WATER RINSE WATER RINSE AUTODEPOSITION WATER RINSE CHEMICAL RINSE
HEATED HEATED TAP RO/DIROOMTEMP. TAP
HEATED/UNHEATED
IMMERSIONOR SPRAY
IMMERSION
BONDERITE® M-PP 866™ – Produces a smooth, black organic coating on ferrous metal surfaces. Deposited uniformly on the
metal surface, it coats recessed or partially enclosed surfaces and provides low cure coatings with good corrosion resistance,
solvent resistance, adhesion, flexibility and hardness without the use of solvents or heavy metals.
BONDERITE® M-PP 930™ – Produces a black, organic coating on ferrous metal surfaces and coats recessed or partially enclosed
surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.
BONDERITE® M-PP 935G™ – Consists of two components of concentrated liquid chemicals used to produce a grey organic
coating on ferrous metal surfaces. The coating is deposited uniformly on the metal surface and will coat recessed or partially
enclosed surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.
BONDERITE® M-PP 966™ – Produces a black organic coating on ferrous metal surfaces and will coat recessed or partially
enclosed surfaces. The coating, when properly cured, offers good corrosion resistance, adhesion and hardness.
BONDERITE® M-PP 102™ – Clear autodeposition acrylic coating designed to replace traditional solvent dip paint. Combines the
steps of pretreatment and primer into a shortened easier to operate line, that can be top coated for final color preference.
36 | Functional Coatings Solutions
STEEL AND MULTI-METAL SOLUTIONS
CONVERSION COATING / POST-TREATMENT SEALS
Multi-Metal Post-TreatmentThese products are designed to enhance the performance of our conversion coating products for multi-metal applications.
BONDERITE® M-PT 54NC™ – Acidic, inorganic, liquid, post treatment chemical used in immersion and spray final rinses to improve paint
adhesion and to minimize under-film corrosion and blistering.
BONDERITE® M-PT 50NC™ – Treatment is designed for use over phosphate coatings and is applied by spray or immersion. The chromium-free
conversion coating agent increases the corrosion resistance of the coatings when painted.
BONDERITE® M-PT 7100™ – Post-treatment chemical is a chromium-free post treatment specially formulated for use over iron phosphate
conversion coatings.
BONDERITE® M-PT 7100™ RTU – Ready-to-use, chromium-free, post-treatment chemical specially formulated for use over iron phosphate
conversion coatings.
BONDERITE® M-PT 99™ CWN – Chromium-free product specifically formulated as a conversion coating/post treatment-process designed for
zinc phosphate lines that process a high percentage of aluminum metal.
BONDERITE® M-PT 99X™ – Chromium and phosphate-free post-treatment that increases paint adhesion and corrosion resistance of metal
surfaces for use over all types of conversion coatings used in the pretreatment of steel, zinc and aluminum surfaces.
MULTI-METAL POST-TREATMENT Substrate Paint System
ProductName
Item Number
Package Size
Rea
ctiv
e
Spra
y
Imm
ersi
on
Stee
l
Gal
vani
zed
Alu
min
um
Non
-Chr
ome
Org
anic
Am
bien
t
DIW
Rin
se/A
fter
Wet
Pow
der
E-Co
at
BONDERITE® M-PT 54NC™ 621105 55 Gallon X X X X X X X X X X X X
BONDERITE® M-PT 50NC™771997 5 Gallon X X X X X X X X X X X X
594378 55 Gallon X X X X X X X X X X X X
BONDERITE® M-PT 7100™596456 5 Gallon X X X X X X X X
594309 55 Gallon X X X X X X X X
BONDERITE® M-PT 7100™ RTU772221 5 Gallon X X X X X X X X
595421 55 Gallon X X X X X X X X
BONDERITE® M-PT 99™ CWN772288 5 Gallon X X X X X X X X X X X X X
596354 55 Gallon X X X X X X X X X X X X X
BONDERITE® M-PT 99X™717257 5 Gallon X X X X X X X X X X X X X
665553 55 Gallon X X X X X X X X X X X X X
Functional Coatings Solutions | 37
ALUMINUM AND LIGHT METALS SOLUTIONS
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ALUMINUM AND LIGHT METALS SOLUTIONS
38 | Functional Coatings Solutions
ALUMINUM AND LIGHT METALS SOLUTIONS
ALKALINE CLEANERS FOR ALUMINUM
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
Aluminium Cleaners
Alkaline PrecleanersBONDERITE® C-AK Preclean 2960™ – Concentrated, water-based cleaner. It is effective in the body shop as well as in the hand wipe operation
of industrial assembly lines.
BONDERITE® C-AK Preclean 2978™ – Concentrated, water-based cleaner that contains no volatile hydrocarbons. It is applied by hand wipe or
misting in the preclean operation of industrial assembly lines.
BONDERITE® C-AK 120LF™ AERO – Alkaline high-performance,
non-etch, non-silicated, powdered cleaning concentrate that has
been designed to handle heavy soil loads and give long bath life.
BONDERITE® C-AK 800™ – Liquid alkaline cleaner specially designed
for cleaning hard soils on steel galvanized and aluminum surfaces. It
contains a unique blend of surfactants, giving it exceptional cleaning
capability plus low foaming tendencies. This low-foaming, phosphate-
free product provides “interstage corrosion protection” by utilizing
non-nitrite chemistries.
BONDERITE® C-AK 18™ – Powdered, silicate-free, mildly alkaline
cleaner designed to remove oils and light oxide films from aluminum
and its alloys.
BONDERITE® C-AK 56™ – Concentrated liquid alkaline cleaner used in
immersion systems for cleaning aluminum alloys, copper and copper
alloys, cast iron and steel, as well as zinc and cadmium-plated surfaces.
BONDERITE® C-AK 212™ – Concentrated, liquid, silicate-free, mildly
alkaline cleaner designed to remove oils and light oxide films from
aluminum and its alloys.
BONDERITE® C-AK 298™ AERO – Liquid, non-silicated, immersion
cleaner for aluminum and aluminum alloys. It is formulated for use
in anodizing and conversion coating lines. It is free rinsing and will
remove a variety of soils including oils, greases, inks and wax-
based markings.
BONDERITE® C-AK 336™ – Powdered, silicate-free, mildly alkaline
cleaner designed to remove oils and light oxide films from aluminum
and its alloys in either immersion or spray application.
BONDERITE® C-AK 412™ AERO – Heavy-duty liquid, silicate-free,
mildly alkaline cleaner removes oils and light oxide films from
aluminum and its alloys.
BONDERITE® C-AK SC-78™ BK – High performance cleaning
system designed to handle heavy soil loads and give long bath life.
The removal of cutting oils, buffing compounds and other soils is
accomplished rapidly and completely with BONDERITE® C-AK SC-78™
BK. It performs exceptionally well as an aluminum cleaner prior to
bright dipping and anodizing operations. Copper, brass, magnesium,
steel, titanium and other metals can also be cleaned using
BONDERITE® C-AK SC-78™ BK. The powdered cleaning concentrate
(BONDERITE® C-AK SC-78™ BK POWDER) may be combined with a
detergent additive (BONDERITE® C-AK SC-78™ BK ADDITIVE) that is
packaged in a separate container.
BONDERITE® C-AK Altrex® 24™ AERO – Inhibited, non-etching,
concentrated liquid alkaline cleaner for cleaning aluminum and
aluminum alloys. BONDERITE® C-AK Altrex® 24™ is an effective
remover of most soils found on aluminum plus other metals, and
can be used in a variety of cleaning operations. It is recommended
to be applied in immersion application only.
Functional Coatings Solutions | 39
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ALKALINE CLEANERS FOR ALUMINUM
ALKALINE CLEANERS FOR ALUMINUM Substrate Temperature Builders
Product Name Item Number
Package Size
Liqu
id
Spra
y
Imm
ersi
on
Stee
l/H
eavy
D
uty
Alu
min
um/
Mag
nesi
um
Mul
ti-M
etal
*
Ope
rati
ng
Tem
pera
ture
Sodi
um
Pota
ssiu
m
Phos
phat
e
Glu
cona
te
Inte
rsta
ge
Prot
ecti
on
BONDERITE® C-AK 120LF™ AERO 594478 5 Gallon X X No Magnesium X 140°F-155°F X X X
BONDERITE® C-AK 800™772091 5 Gallon X X X X X 110°F-160°F X X X X
592906 55 Gallon X X X X X 110°F-160°F X X X X
BONDERITE® C-AK 18™ 594304 55 Gallon X No Magnesium X 140°F-185°F X X
BONDERITE® C-AK 56™772125 5 Gallon X X X X X 120°F-140°F X
594819 55 Gallon X X X X 120°F-140°F X
BONDERITE® C-AK 212™597967 5 Gallon X X X No Magnesium X 100°F-185°F X
593946 55 Gallon X X X No Magnesium X 100°F-185°F X
BONDERITE® C-AK 298™ AERO654998 5 Gallon X X No Magnesium X 130°F-180°F X X
643705 55 Gallon X X No Magnesium X 130°F-180°F X X
BONDERITE® C-AK 336™772036 50 lb. Pail X X No Magnesium X 100°F-185°F X X
838286 350 lb. Drum X X No Magnesium X 100°F-185°F X X
BONDERITE® C-AK 412™ AERO736390 5 Gallon X X X No Magnesium X 130°F-180°F X X X
627028 55 Gallon X X X No Magnesium X 130°F-180°F X X X
BONDERITE® C-AK SC-78™ BK 594507 55 Gallon X X X X 120°F-190°F X X X
BONDERITE® C-AK ALTREX® 24™ AERO598901 5 Gallon X X X X 120°F-180°F X X X
594452 55 Gallon X X X X 120°F-180°F X X X
ALKALINE PRECLEANERS Application/System Temperature Contents
Product Name Item Number
Package Size
Spra
y
Conc
entr
atio
n (%
by
volu
me)
Ope
rati
ng
Tem
pera
ture
Liqu
id
Phos
phat
e-Fr
ee
Phos
phor
ic A
cid
Citr
ic A
cid
BONDERITE® C-AK PRECLEAN 2960™738220 5 Gallon X 10%-100% Ambient X X
594352 55 Gallon X 10%-100% Ambient X X
BONDERITE® C-AK PRECLEAN 2978™595223 5 Gallon X 10%-100% Ambient-115°F X
594394 55 Gallon X 10%-100% Ambient-115°F X
40 | Functional Coatings Solutions
ANODIZING ETCHANTS / ETCH ADDITIVES
BONDERITE® C-AK ALUM ETCH 33™ AERO – Extremely long life
etch additive, allows the aluminum concentration to rise to extremely
high levels in etch tank without concentration falling out. Prevents
sludge formation with maintenance of free caustic content. Highly
alkaline.
BONDERITE® C-AK ALUMINUX® AERO – Extremely long life etch
additive, allows the aluminum concentration to rise to extremely high
levels in etch tank without concentration falling out. Prevents sludge
formation with maintenance of free caustic content. Highly alkaline.
BONDERITE® C-AK MAX AD 1™ – Accelerated aluminum etch
additive for extrusion dies. Used in conjunction with caustic
soda to remove residues. Capable of tolerating large aluminum
concentrations without fallout. Contains neutral materials.
BONDERITE® M-AD EA 1000™ – Concentrate additive used with dry
or liquid caustic soda to blend high quality bath. Produces fine, matte
satin finish. Contains mildly alkaline materials.
BONDERITE® M-ED ALUM ETCH 34™ – Extremely long life etch
additive, allows the aluminum concentration to rise to extremely high
levels in etch tank without concentration falling out. Prevents sludge
formation with maintenance of free caustic content. Highly alkaline.
ANODIZING ETCHANTS / ETCH ADDITIVES Form Substrate Contents Temperature
Product NameItem
Number
Package
Size
Liqu
id
Pow
der
Imm
ersi
on
Alu
min
um
Caus
tic
Soda
Etch
Mod
ifier
s
Scal
e
Inhi
bito
rs
Ope
rati
ng
Tem
pera
ture
BONDERITE® C-AK
ALUM ETCH 33™ AERO594634 55 Gallon x X X X X 100-160°F
BONDERITE® C-AK
ALUMINUX® AERO
595202
593985
15 Gallon
55 GallonX X X X X 100-160°F
BONDERITE® M-ED MAX AD 1™ 594392 61 Gallon X X X X X 120-200°F
BONDERITE® M-ED EA 1000™ 594085 55 Gallon X X X X 100-160°F
BONDERITE® M-ED ALUM ETCH 34™ 595906 55 Gallon X X X X X 100-160°F
BONDERITE® M-ED ALUMINUX® LLP1243449
593307
5 Gallon
320 GallonX X X X X 100-160°F
BONDERITE® M-ED EA 1010™598125
594484
5 Gallon
55 Gallon X X X X X 100-160°F
BONDERITE® M-ED EA 1022™595591
890318
55 Gallon
320 Gallon X X X X 100-160°F
BONDERITE® M-ED ALUM ETCH 35™772198
596334
55 Gallon
320 Gallon X X X X X X 100-160°F
BONDERITE® M-ED ALUMINUX® LLP – Extremely long life etch
additive, allows the aluminum concentration to rise to extremely
high levels in etch tank without concentration falling out. Prevents
sludge formation as long as the free caustic content of bath is
maintained. Highly alkaline.
BONDERITE® M-ED EA 1010™ – Premium long life etch additive
used in combination with dry or liquid caustic to produce high
etchant for Al and alloys. Produces a matte finish, prevents
redeposition of scale and residues in tank. Mildly acidic.
BONDERITE® M-ED EA 1022™ – Used in conjunction with EA 1000™
caustic etch baths, produces a matte, fine grain etch on aluminum
and alloys. Will not eliminate spangling or galvanizing caused by
high zinc levels. Approved for use with caustic regenerative systems.
Highly alkaline.
BONDERITE® M-ED ALUM ETCH 35™ – Extremely long life etch
additive, allows the aluminum concentration to rise to extremely
high levels in etch tank without concentration falling out. Prevents
sludge formation as long as the free caustic content of bath is
maintained. Highly alkaline.
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 41
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ALUMINUM DEOXIDIZERS
BONDERITE® C-IC 151™ – Suitable for deoxidizing and slight etching
of aluminum and its alloys.
BONDERITE® C-IC DW 511™L – Concentrated liquid formulated for
stripping anodic coatings from aluminum and its alloys.
BONDERITE® C-IC DW 560™ – Concentrated liquid formulated for
deoxidizing and desmutting aluminum and its alloys.
BONDERITE® C-IC HX-357™ – Concentrated liquid formulated
for deoxidizing or controlled etching of aluminum and its alloys.
Designed for heat exchangers.
BONDERITE® C-IC DEOXLM™ MF AERO – Dry acid fluoride salt,
used to deoxidize and to desmut aluminum castings after alkaline
etching. Used to remove weld and heat treat scales from stainless
steel and titanium, brighten heat-treated aluminum alloys and
deoxidize anodizing rack tips. Eliminates use of hazardous HFl.
Approved for use in BAC 5765™.
ALUMINUM DEOXIDIZERS Form Substrate Contents Temperature
Product NameItem
NumberPackage
Size
Liqu
id
Pow
der
Imm
ersi
on
Alu
min
um
Nit
ric
Aci
d
Chro
mic
Aci
d
Nit
ric
Aci
d
Sulf
uric
Wet
ter
Pero
xide
Fluo
ride
Ran
ge
BONDERITE® C-IC 151™ 772103
594445
5 Gallon
55 Gallonx X X X X X 90-120°F
BONDERITE®C-IC DW 511™L 596105 55 Gallon X X X X X X 170-190°F
BONDERITE® C-IC DW 560™ 592677 55 Gallon X X X X X X X X Ambient-100°F
BONDERITE® C-IC HX-357™ (US)598128
593987
5 Gallon
55 GallonX X X X X X X 90-120°F
BONDERITE® C-IC DEOXLM™ MF AERO 5959065 Gallon
55 GallonX X X X X X Ambient
BONDERITE® C-IC NVX 320™ 595298 55 Gallon X X X X X X Ambient-100°F
BONDERITE® C-IC SC0590™ 593851 55 Gallon X X X X X X X X Ambient-100°F
BONDERITE® C-IC SC0592™ 593851 55 Gallon X X X X X X X Ambient-100°F
BONDERITE® M-AC BRIGHT™ CONDITIONER594369
622996
55 Gallon
320 Gallon X X X X X X X X 140-170°F
BONDERITE® C-IC NVX 320™ – Concentrated powder additive
formulated for deoxidizing and desmutting aluminum and its alloys.
BONDERITE® C-IC SC0590™ – Concentrated liquid additive
formulated for deoxidizing and desmutting aluminum and its alloys.
BONDERITE® C-IC SC0592™ – Concentrated liquid formulated for
deoxidizing and desmutting aluminum and its alloys.
BONDERITE® M-AC BRIGHT™ CONDITIONER – Non-chromated
acid conditioner for aluminum prior to BRIGHT Dip. Produces smut-
free surface.
42 | Functional Coatings Solutions
ANODIZING BATH ADDITIVES
BONDERITE® M-ED 700™ – General anodizing additive for sulfuric baths.
BONDERITE® M-ED 705™ – General anodizing additive for sulfuric baths.
BONDERITE® M-ED 720™ – Hard coat additive for sulfuric acid anodizing baths.
BONDERITE® M-ED 730™ – General anodizing additive with microbial control for sulfuric acid anodizing baths.
ANODIZING ETCHANT / ETCH ADDITIVES Form Contents
Product NameItem
NumberPackage
Size
Liqu
id
Pow
der
Imm
ersi
on
Alu
min
um
Tem
pera
ture
Ran
ge
BONDERITE® M-ED 700™ 595297 55 Gallon x X X X
BONDERITE® M-ED 705™ 890548 320 Gallon x X X X
BONDERITE® M-ED 720™ 597991 55 Gallon x X X X
BONDERITE® M-ED 730™ 598080 55 Gallon X X X X
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 43
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ELECTROLYTIC COLORING AND INORGANIC DYES
BONDERITE® M-ED 2000™ – Copper color system. Concentrated,
capable of producing light- and weather-resistant colors ranging from
copper penny through varying dark reddish shades of color.
BONDERITE® M-ED 9000™L/A/C – Stannous-based color system;
provides excellent throwing power and optimum color uniformity.
Provides rich, deep colors in shorter time. Designed for SS or
graphite counter electrode systems.
BONDERITE® M-ED RO/RJ – Multi-component stannous sulfate
color system for tin electrodes.
BONDERITE® M-ED SC0597™ – pH down additive for inorganic gold
dye baths.
BONDERITE® M-ED ST2 Enhancer – Throwing-power and stability
additive for BONDERITE M-ED ST2.
BONDERITE® M-ED ST2 – Standard 2-component color system for
bath. Concentrated, capable of producing light- and weather-resistant
colors ranging from champagne through varying shades of bronze to
black. Uses BONDERITE® M-ED ST-2 Enhancer.
BONDERITE® M-ED ST3 Enhancer – Premium throwing-power
and stability additive for BONDERITE® M-ED ST3.
BONDERITE® M-ED ST-3 – Provides excellent coloring
characteristics when used with DC/AC or modified wave power
supplies. Capable of producing light- and weather-resistant colors
ranging from champagne through shades of bronze to black.
BONDERITE® M-ED FAO30 – (Ferric Ammonium Oxalate 30%)
An inorganic dye containing Ferric Ammonium Oxalate for creating
golden-colored anodized aluminum.
BONDERITE® M-ED FS020 (Ferric Sodium Oxalate 20%)
An inorganic dye containing Ferric Sodium Oxalate for creating
golden-colored anodized aluminum.
BONDERITE® M-ED SPEC S – Throwing-power and stabilizer
additive for BONDERITE® M-ED RO/RJ bath.
ANODIZING ETCHANT / ETCH ADDITIVES Form Substrate Operating Temperature
Electrolytic Coloring and Inorganic Dyes
Item Number
Package Size
Liqu
id
Pow
der
Imm
ersi
on
Alu
min
um
Tem
pera
ture
R
ange
BONDERITE® M-ED 2000 1695776 320 Gallon X X X 68-72°F
BONDERITE® M-ED 9000L/A/C 594474 55 Gallon X X X 68-72°F
BONDERITE® M-ED RO/RJ594480/595519
1685401/1685402
55 Gallon
320 Gallon X X X 68-72°F
BONDERITE® M-ED SC0597™ 595626 55 Gallon X X X 120-140°F
BONDERITE® M-ED ST2 ENHANCER 772201 1 Gallon X X X 68-72°F
BONDERITE® M-ED ST2 594048 55 Gallon X X X 68-72°F
BONDERITE® M-ED ST3 ENHANCER945060
655266 5 Gallon
55 GallonX X X 68-72°F
BONDERITE® M-ED ST3
772390
643693
893754
5 Gallon
55 Gallon
320 Gallon X X X 68-72°F
BONDERITE® M-ED FAO30
(FERRIC AMMONIUM OXALATE 30%)593856 55 Gallon X X X 120-140°F
BONDERITE® M-ED FS020
(FERRIC SODIUM OXALATE 20%)595041 55 Gallon X X X 120-140°F
BONDERITE® M-ED SPEC S 596087 55 Gallon X X X 68-72°F
44 | Functional Coatings Solutions
ANODIZING SEAL
BONDERITE® M-ED SEAL 100™ – Mildly acidic smut-preventing
seal, prevents smut on clear anodized aluminum. Will not cause
yellow discoloration upon exposure to UV lights.
BONDERITE® M-ED SEAL 1000™ – Low foam, liquid nickel
acetate base seal process for use on clear, integral or two- step
electrolytically colored, or organic dye colored, anodized aluminum.
Eliminates yellowing, smut or powdering.
BONDERITE® M-ED SEAL 1085™ – Nickel seal for organically dyed
anodized aluminum, mildly acidic, reduces smutting, powdering or
yellowing. Meets various Mil-Specs.
BONDERITE® M-ED SEAL 2500™/2500™R – General purpose
nickel-free mid-temperature seal. No yellowing of the anodic seal.
BONDERITE® M-ED SEAL 9000™ – Low foam, liquid nickel
acetate base seal process for use on clear, integral or two- step
electrolytically colored, or organic dye colored, anodized aluminum.
Eliminates yellowing, smut or powdering.
BONDERITE® M-ED SEAL CR/2020™ MU – Multi-component low
temperature nickel seal. Can be used for an extended period of time
without dumping; phosphates contamination will reduce bath life.
BONDERITE® M-ED SEAL LN – Low nickel version of BONDERITE®
M-ED 9000™. Provides an anodic film; reduces yellowing, smut or
powdering. UV resistant: no color change after 1,000 hours.
BONDERITE® M-ED SEAL MT Additive – Additive for use with
nickel recovery systems to restore bath properties of BONDERITE®
M-ED SEAL baths.
BONDERITE® M-ED SEAL NF-1 – Multi-component nickel-free
low temperature seal, contains no heavy metals, eliminates heavy
metal waste treatment problems, and eliminates greenish cast from
absorbed nickel salts.
BONDERITE® M-ED SEAL SLT – Hot water seal additive, mildly
acidic, designed to prevent the formation of sealing smut during
hot water sealing of anodized aluminum. Will not cause yellow
discoloration upon aging.
ANODIZING SEAL Form Contents Operating Temperature
ANODIZING SEALItem
NumberFinished Goods
Liqu
id
Pow
der
Imm
ersi
on
Alu
min
um
Nic
kel
Dis
pers
ant/
surf
acta
nt
Fluo
ride
Non
-Nic
kel
Tem
pera
ture
R
ange
BONDERITE® M-ED SEAL 100™ 627055 55 Gallon X X X X 185-210°F
BONDERITE® M-ED SEAL 1000™ 593823 55 Gallon X X X X X 170-190°F
BONDERITE® M-ED SEAL 1085™ 595174 55 Gallon X X X X X 180-190°F
BONDERITE® M-ED SEAL 2500™/2500™R 594493 594494
55 Gallon X X X X X 185-200°F
BONDERITE® M-ED SEAL 9000™
597815 594037
890277
5 Gallon
55 Gallon
320 Gallon
X X X X X 170-190°F
BONDERITE® M-ED SEAL CR/2020™MU 593853 55 Gallon X X X X X X 85-95°F
BONDERITE® M-ED SEAL LN 594882 55 Gallon X X X X X 175-200°F
BONDERITE® M-ED SEAL MT ADDITIVE 597688 55 Gallon X X X X 170-200°F
BONDERITE® M-ED SEAL NF-1 677536 55 Gallon X X X X X X 95-110°F
BONDERITE® M-ED SEAL SLT772029
592794
5 Gallon
55 GallonX X X X 205-210°F
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 45
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ALUMINUM CONVERSION COATING PROCESS
Aluminum Conversion Coating Process
TECHNOLOGY OVERVIEW
Henkel offers a full line of aluminum-specific conversion coatings, including chromates,
chrome phosphates and non-chrome conversion coatings. Additionally, a full line of
aluminum-specific cleaners and deoxidizers are available.
Aluminum CleanersBONDERITE® C-IC 172I™ – Acid cleaner concentrate formulated to clean aluminum
and its alloys prior to chrome phosphate conversion coating. BONDERITE® C-IC 172I™
removes organic soils and provides a slight surface etch to enhance the chrome
phosphate conversion coating.
BONDERITE® C-AK 212™ – A liquid, silicate-free, mildly alkaline cleaner designed to
remove oils and light oxide films from aluminum and its alloys in either immersion or
spray application. It is a low etching product that will remove polishing compounds
without adversely affecting the appearance of the polished aluminum surface.
BONDERITE® C-AK Altrex® 24™ – Is an inhibited, non-etching, concentrated liquid
alkaline cleaner for cleaning aluminum and aluminum alloys. BONDERITE® C-AK Altrex®
24™ is an effective remover of most soils found on aluminum plus other metals, and
can be used in a variety of cleaning operations. It is recommended to be applied in
immersion application only.
ProductName
Item Number
Package Size
BONDERITE® C-IC 172I™771966 5 Gallon
593841 55 Gallon
BONDERITE® C-AK 212™597967 5 Gallon
593946 55 Gallon
BONDERITE® C-AK ALTREX® 24™
598901 5 Gallon
594452 55 Gallon
BONDERITE® C-IC 151™772103 5 Gallon
594445 55 Gallon
BONDERITE® M-CR 1200S™ Aero
593964 5 Gallon
n/a 55 Gallon
BONDERITE® M-CR T 5900® Aero
756391 5 Gallon
756387 55 Gallon
BONDERITE® M-CR 407™610813 5 Gallon
594843 55 Gallon
BONDERITE® M-CR 47S™ 593839 55 Gallon
BONDERITE® M-NT 5200™596088 5 Gallon
594142 55 Gallon
BONDERITE® C-IC 457™772302597508893504
PailDrumTote
Aluminum DeoxidizerBONDERITE® C-IC 151™ – A liquid, non-fluoride material that is suitable for deoxidizing and/or slight etching of aluminum and its alloys. It is
free of any heavy metals, including chromium and iron.
BONDERITE® C-IC 457™– A nonflammable phosphate-free, surfactant-based cleaner, brightener and pre-paint conditioner for magnesium and
aluminum. BONDERITE C-IC 457™ should not be used on high-copper-bearing aluminum alloys or aluminum castings.
BONDERITE® C-IC Deoxlm™ MF Aero – Dry acid fluoride approved for use in Boeing Specification BAC 5765™ for deoxidizing aluminum alloys.
BONDERITE® C-IC HX-357™ – Sulfuric-based fluoride containing acid deoxidizer for aluminum and its alloys.
ALUMINUM DEOXIDIZER Application/System Temperature Contents
ProductName
Item Number
Package Size
Spra
y
Imm
ersi
on
Conc
entr
atio
n (%
by
volu
me)
Mild
Ste
el E
tch
Ope
rati
ng
Tem
pera
ture
Liqu
id
Phos
phat
e-Fr
ee
BONDERITE® C-IC 151™ 594445 55 Gallon X X 3%-6% X 90°F-120°F X X
BONDERITE® C-IC DEOXLM™ MF AERO 595471 100 lb. Pail X8 oz./gallon in 20%
Nitric AcidX Ambient X
BONDERITE® C-IC HX-357™ MU598128 5 Gallon X X 1.5%-3% X 90°F-120°F X
593987 55 Gallon X X 1.5%-3% X 90°F-120°F X
46 | Functional Coatings Solutions
RECOMMENDED BONDERITE® M-CR 407™-47S™ CHROME PHOSPHATE PROCESS
ALKALINE CLEAN RINSE CHROME PHOSPHATE RINSE
BONDERITE® C-IC 172I™
BONDERITE® M-CR 407™-47S™
110°F – 150°F 90-120°F
RECOMMENDED BONDERITE® M-NT 5200™ CHROME-FREE PROCESS
ALKALINE CLEAN RINSE CHROME-FREE RINSE
BONDERITE® C-AK 212™
BONDERITE® M-NT 5200™
100°F – 140°F 70-120°F
RECOMMENDED BONDERITE® M-CR T 5900® TRIVALENT CHROME PROCESS
ALKALINE CLEAN RINSE DEOXIDIZER RINSE CHROMATE RINSE
BONDERITE® C-AK 212™
BONDERITE® C-IC 151™
BONDERITE® M-CR T 5900®
100°F 90-120°F 70-110°F
Aluminum Conversion Coatings
› CHROMATES (HEXAVALENT CHROME):
BONDERITE® M-CR 1200S™ – Powdered chemical used to produce a protective coating on aluminum, which minimizes corrosion and
provides an improved bond for paint. Surfaces treated with BONDERITE® M-CR 1200S™ produce a process range in color from a light iridescent
golden to tan. BONDERITE® M-CR 1200S™ is a coating chemical listed on Qualified Product List QPL-81706 and is an approved material to
produce Class 1A and Class 3 coatings, bare or painted, in accordance with Military Specifications MIL-DTL-5541.
› CHROMATES (TRIVALENT CHROME):
BONDERITE® M-CR T 5900® – A treatment that develops a complex trivalent chromium conversion coating on aluminum, aluminum
alloys, metals coated with IVD aluminum, magnesium, titanium and zinc surfaces. The process provides bare ASTM-B117 salt spray resistance
and serves as an excellent base for bonding of paints and adhesives. Neither the product itself nor the conversion coating developed by
the process contains hexavalent chromium. Can be used in immersion or pressure spray applications. BONDERITE® M-CR T 5900™ is a
non-hexavalent chrome conversion coating chemical listed on Qualified Product List QPL-81706 and is an approved material to produce
Class 1A and Class 3 coatings in accordance with Military Specifications MIL-DTL-5541 Type II coatings.
› CHROME PHOSPHATE:BONDERITE® M-CR 407™/ BONDERITE® M-CR 47S™
Accelerator – This process is used to produce a chrome
phosphate chemical conversion coating on aluminum and its
alloys. The coating ranges in color from light blue-green to
a darker green. The conversion coating has excellent paint-
adhesion properties and provides underfilm corrosion protection.
BONDERITE® M-CR 407™-47S™ is readily adaptable to automatic
bath control using Lineguard® Automatic Control Equipment.
› CHROME-FREE CONVERSION COATING:
BONDERITE® M-NT 5200™ – Treatment is a chromium-free
product and specifically formulated for treating non-ferrous
alloys. Spray or immersion application may be used. The process
provides an excellent base for bonding of adhesives and organic
finishes.
ALUMINUM CONVERSION COATING PROCESS
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 47
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
Light MetalsThe BONDERITE® M-CR light metal conversion coating products provide an excellent paint base and bonding surface for aluminum and light
metal substrates. RoHS compliant, chrome-free or trivalent chrome environmentally responsible products are available. Standard chromate
conversion coatings for MIL-Spec applications are also part of the product line.
BONDERITE® M-CR 1001™ AERO– A MIL-DTL-81706B approved
hexavalent chromic acid-based coating chemical that will produce a
clear chromate conversion coating on aluminum and its alloys.
BONDERITE® M-CR 1132™ AERO Coating – A MIL-DTL-81706
approved pen for applying the Class 1A chromate conversion coating
for MIL-DTL-5541.
BONDERITE® M-CR 120™ AERO – Brush BONDERITE® M-CR Chemical
Kit No. 120 contains products formulated for treating aluminum
to conform to MIL-C-5541C, Class 1A. This kit contains sufficient
chemicals for cleaning and coating approximately 100 square feet of
aluminum surface.
BONDERITE® M-CR 1200S™ AERO – Powdered chemical used
to produce a protective coating on aluminum, which minimizes
corrosion and provides an improved bond for paint. Surfaces treated
with the BONDERITE® M-CR 1200S™ process range in color from a
light iridescent golden to tan. BONDERITE® M-CR 1200S™ coating
chemical, listed on Qualified Product List QPL-81706, is an approved
material to produce Class 1A and Class 3 coatings, bare or painted, in
accordance with Military Specifications MIL C-5541C.
BONDERITE® M-CR 1200S™ RTU AERO – Ready-to-use liquid
product that produces a chromate conversion coating on aluminum
and its alloys. The coating produced provides excellent protection for
unpainted aluminum and bonds paint well.
BONDERITE® M-CR 1201™ AERO – Nonflammable, chromic acid-
based coating chemical that will produce a chrome conversion
coating on aluminum and its alloys. The coating formed by
BONDERITE® M-CR 1201™ is gold to tan in color and it becomes a
part of the aluminum surface. This chrome conversion coating offers
the best affordable substrate for both paint adhesion and corrosion
resistance.
BONDERITE® M-CR 1500™ AERO – Liquid chemical used to produce
a protective coating on aluminum or aluminum alloys. The coating
provides protection for aluminum and is an excellent bond for clear
organic coatings. BONDERITE® M-CR 1500™ should be used when the
characteristic aluminum appearance must be retained. BONDERITE®
M-CR 1500™ is listed on the register for QPL-MIL-C-81706 and is
approved to be used by Methods A and C (spray and immersion
processing) to produce class 3 coatings in accordance with Military
Specification MIL-C-5541 (current issue). BONDERITE® M-CR 1500™
may also be used to process aluminum under Specification MIL-S-
5002; however, in processing certain exterior aircraft surfaces,
approval of the procuring agency should be secured.
BONDERITE® M-CR 1600™ AERO – Concentrated liquid two-package
chemical used to produce a chromate conversion coating on
aluminum and all its alloys. The color ranges from light iridescent
gold to tan. BONDERITE® M-CR 1600™ can be applied by immersion
or spray method and it does not contain complex cyanides.
BONDERITE® M-CR 1600™ is approved for use under MIL-DTL-81706A,
formerly MIL-C-81706, Classes 1A and 3, Form, I, Method C and
BAC-5719.
BONDERITE® M-CR 600™ AERO – Powdered chemical used to
produce a chromate conversion coating on aluminum and its alloys,
which ranges in color from light, iridescent gold to tan. Can be
applied by immersion or spray method, does not contain complex
cyanides, and is particularly recommended where a low dielectric
resistance coating is desired. BONDERITE® M-CR 600™ is approved
under MIL-C-81706 for use by Application Methods A and C, classes
1A and 3; and its listing on QPL 81706 indicates its acceptance under
the MIL-C-5541 document of current issue.
BONDERITE® M-CR 600™ RTU AERO– Ready-to-use liquid product
that produces a chromate conversion coating on aluminum and
its alloys. The coating produced provides excellent protection for
unpainted aluminum and bonds paint well.
BONDERITE® M-CR 713™ – Conversion coating bath formulated for
the treatment of aluminum and its alloys. Applied by immersion, the
solution advantageously treats assemblies of aluminum alloys with
small amounts of other metal such as brass, copper, cadmium plate,
zinc plate, mild steel and stainless steel. Better results are obtained
by treatment of the complete assembly rather than the individual
parts before assembly. No sludge develops.
LIGHT METAL CONVERSION COATINGS
48 | Functional Coatings Solutions
LIGHT METAL CONVERSION COATINGS
BONDERITE® M-CR 871™ AERO – Non-hexavalent chromium
dry-in-place conversion coating designed for use on aluminum
and its alloys. The applicator used to deliver this product provides
an easy and reliable method of repairing bare areas of aluminum
surfaces. BONDERITE® M-CR 871™ Aero is formulated for both
bare corrosion protection such as ASTM 921-02 and bonding
applications when combined with organic coatings or structural
adhesives.
BONDERITE® M-CR T 5900® AERO – Trivalent chrome
conversion coating approved to MIL-DTL-81706/MIL-DTL-5541F
Class 1A and 3.
BONDERITE® M-CR T 5900® RTU AERO – Ready-to-use trivalent
chrome conversion coating approved to MIL-DTL-81706/MIL-DTL-
5541F Class 1A and 3.
BONDERITE® M-NT 4595™ – Chromium-free zirconium/polymer
product for treating aluminum, to provide an excellent base for
organic finishes and bonding.
BONDERITE® M-NT 5200™ – Treatment is a chromium-free
product specifically formulated for treating non-ferrous alloys.
Spray or immersion applications may be used. This process
provides an excellent base for bonding of adhesives and organic
finishes.
BONDERITE® M-NT 5700™ – Ready-to-use version of
BONDERITE® M-NT 5200™, also available in convenient wipes.
BONDERITE® M-NT 5700™ Wipes – Ready-to-use version of
BONDERITE® M-NT 5200™.
BONDERITE® M-NT 2040™ – Concentrated, liquid, chromium-
free etchant and passivate that can temporarily provide
good corrosion protection and passivate aluminum surfaces.
BONDERITE® M-NT 2040™ R2 can be used in an immersion or
spray process.
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 49
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
LIGHT METALS Form Application Method Substrate Chemistry
ProductName
Item Number Package Size
Liqu
id
Spra
y
Imm
ersi
on
Bru
sh
Mag
nesi
um
Alu
min
um
Rea
ctiv
e
Dry
in P
lace
Mili
tary
A
ppro
vals
Hex
Chr
ome
Tri C
hrom
e
Non
-Chr
ome
BONDERITE® M-CR 1001™ AERO595852 55 Gallon X X X X X X X
594417 Case of 4 - 1 Gallon X X X X X X X
BONDERITE® M-CR 1132™ AERO 1445846 Case of 12 Pens X X X X X
BONDERITE® M-CR 120™ AERO 592726 Kit X X X X X X
BONDERITE® M-CR 1200S™ AERO 593964 60 lb. Pail X X X X X X X
BONDERITE® M-CR 1200S™ RTU AERO 595232 55 Gallon X X X X X
BONDERITE® M-CR 1201™ AERO 594418 Case of 4 - 1 Gallon X X X X X X X X
BONDERITE® M-CR 1500™ AERO 777781 5 Gallon X X X X X X X X
BONDERITE® M-CR 1600™ AERO1006652 5 Gallon X X X X X X
594871 55 Gallon X X X X X X
BONDERITE® M-CR 600™ AERO 594038 60 lb. Pail X X X X X X X
BONDERITE® M-CR 600™ RTU AERO 594094 5 Gallon X X X X X X X X
BONDERITE® M-CR 713™ 595582 55 Gallon X X X X X X
BONDERITE® M-CR 871™ AERO 1446363 Case of 12 Pens X X X X X
BONDERITE® M-CR T 5900® AERO756391 5 Gallon X X X X X X X X X
756387 55 Gallon X X X X X X X X X
BONDERITE® M-CR T 5900® RTU AERO772744 5 Gallon X X X X X X X X X
772743 55 Gallon X X X X X X X X X
BONDERITE® M-NT 4595™599011 5 Gallon X X X X X X
599033 55 Gallon X X X X X X
BONDERITE® M-NT 5200™596088 5 Gallon X X X X X X X X
594142 55 Gallon X X X X X X X X
BONDERITE® M-NT 5700™
595996 5 Gallon X X X X X X X X
592968 15 Gallon X X X X X X X X
594136 55 Gallon X X X X X X X X
BONDERITE® M-NT 5700™ WIPES 869854 Case of 250 Wipes X X X X X X
BONDERITE® M-NT 2040™912928912927
PailDrum
XX
XX
XX
XX
XX
XX
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
LIGHT METAL CONVERSION COATINGS
50 | Functional Coatings Solutions
LIGHT METAL CONVERSION COATINGS
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 51
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
LIGHT METAL POST-TREATMENT / SEALS
Light Metal Post-TreatmentThese products are designed to enhance the performance of our conversion coating products for light metal applications, especially
aluminum substrates.
BONDERITE® M-PT 100NC™ – Liquid, chromium-free sealing rinse for aluminum that promotes paint adhesion and provides additional
corrosion protection when used over conversion coatings.
BONDERITE® M-PT 200NC™ – Liquid, chromium-free sealing rinse for aluminum that promotes paint adhesion and provides bare corrosion
protection when used over conversion coatings. It also produces a hydrophilic surface.
LIGHT METAL POST-TREATMENT Substrate Paint System
ProductName
Item Number
Package Size
Reac
tive
Spra
y
Imm
ersi
on
Alu
min
um
Non
-Chr
ome
Org
anic
Am
bien
t
DIW
Rin
se/A
fter
Wet
Pow
der
E-Co
at
BONDERITE® M-PT 100NC™643710 5 Gallon X X X X
X
X X X X X X X
595234 55 Gallon X X X X X X X X X X
BONDERITE® M-PT 200NC™ 596751 55 Gallon X X X X X X X X
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
52 | Functional Coatings Solutions
A Revolutionary Base Coating for Aluminum, Titanium and Related AlloysBONDERITE® M-ED ElectroCeramic Coating delivers benefits throughout the entire coating process and over the life of your coated products.
When protection is essential from the forces of nature or the forces of humans, BONDERITE® M-ED ECC can withstand the most extreme
conditions, prolonging the ability of your aluminum, titanium and light metal components to perform at optimum levels. Heat, cold, salt,
gas, oil and water are no match for BONDERITE® M-ED ECC. Formed through the electro-deposition of titanium oxides, this tough, flexible
coating provides exceptional chemical, corrosion, temperature and abrasion resistance at process costs lower than traditional coating
methods. As a result, BONDERITE® M-ED ECC provides unique options for automotive, marine and industrial applications.
› Excellent for withstanding corrosive environments
From the extreme heat, friction and pressure of automotive
engines to the pounding, galvanic corrosion that the sea inflicts
on marine craft, BONDERITE® M-ED ECC protects aluminum and
light metal parts from the forces of nature and man. Regardless
of your industrial application or the harsh environment your parts
face, BONDERITE® M-ED ECC can withstand extreme chemical and
corrosion hazards.
› Improves efficiency across the coating process
The BONDERITE® M-ED ECC process eliminates steps such as
priming and oven curing, compared to standard coatings, allowing
for only one application level between the metal surface and the
decorative finish.
› Reduces processing cost
By removing steps from the traditional aluminum/light metal
coating process, BONDERITE® M-ED ECC has the ability to lower
total operating costs, including maintenance, labor and downtime.
› Extends life of coated components
BONDERITE® M-ED ECC delivers long-term corrosion protection
beyond a traditional conversion coating and paint process, with
exceptional heat and abrasion resistance. Where other coatings fall
short, BONDERITE® M-ED ECC can withstand the beating of wind,
fire, water and air.
› Improves performance of secondary coatings and adhesives
When the coating process begins with BONDERITE® M-ED
ECC, a powerful foundation is created. The finished surface
of BONDERITE® M-ED ECC allows for improved adhesion by
subsequent coatings, providing even greater protection
compared to a traditional primer or base coat layer.
› Environmentally responsible and compliant
RoHS and ELV compliant, and 100% chrome-free, the
BONDERITE® M-ED ECC process is more environmentally
responsible and sound than traditional coating methods.
BONDERITE® M-ED ElectroCeramic Coating Benefits
BONDERITE® M-ED ELECTROCERAMIC COATING
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 53
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
ALLOY 6061ALLOY 7075
No Pitting at 168 hrs.
4,000 hrs.Unpainted – No Corrosion
No Pitting at 336 hrs.
1,000 hrs.Unpainted – No Corrosion
BARE SALT SPRAY TESTING
BONDERITE® EC2™ BONDERITE® EC2™EXPECTED RESULTS
EXPECTED RESULTS
REQUIREMENT TO PASS –1,000 HRS. / 3 MM
CREEP FROM SCRIBEOR EDGES (MAX)
BONDERITE® EC2™ UNPAINTED –
NO CORROSION
BONDERITE® EC2™ PAINTED –
NO CORROSION
PAINTED ALUMINUM TESTSALT SPRAY RESISTANT
7,000 hrs.
2,000 hrs.
1,000 hrs.
ORGANIC COATED ALUMINUMTESTED PER AAMA 2605-02
REQUIREMENT TO PASS 4,000 hrs. / FEW BLISTERS SIZE NO. 8
(maximum)
REQUIREMENT TO PASS
4,000 hrs. / SCRIBE RATING 7 (minimum)
BONDERITE® EC2™NO BLISTERS
BONDERITE® EC2™NO BLISTERS
4,000 hrs. 4,000 hrs.
SALT SPRAY RESISTANCE
HUMIDITY RESISTANCE
13,000 hrs. 13,000 hrs.
BONDERITE® M-ED ELECTROCERAMIC COATING
54 | Functional Coatings Solutions
MIL-SPEC PRODUCTS
MIL-DTL-81706B
Type 2Composition with no Cr+6 Known as
Class Material Form Application Method
1A 3
1Form I
2Form II
3Form III
4Form IV
5Form V
6 Form VI
A B C D
Conc
entr
ated
Li
quid
Pow
der
Prem
ix L
iqui
d
Prem
ix L
iqui
d
Prem
easu
red
Pow
der
Prem
ixed
Liq
uid
Spra
y
Bru
sh
Imm
ersi
on
App
licat
or
BONDERITE® M-CR T5900® AERO Alodine® T 5900™ X X X X X X
BONDERITE® M-CR T5900® RTU AERO Alodine® T 5900™ RTU X X X X X X
BONDERITE® M-CR 871™ AEROAlodine® 871™ Touch-N-Prep® Pen
X X X X
QUALIFIED PRODUCTS DATABASE (QPD) - TT-C-490
Product Known as Surface Cleaning Method(s) Type Substrate Class(es)
BONDERITE® M-NT 7400™ BONDERITE® 7400™ I,II, III IV B , C
BONDERITE® M-NT 5200™ ALODINE® 5200™ II, III IV B
MIL-DTL-81706B
Type 1Composition with Cr+6 Known as
Class Material Form Application Method
1A 3
1Form I
2Form II
3Form III
4Form IV
5Form V
6 Form VI A B C D
Co
ncen
trat
ed
Liqu
id
Pow
der
Prem
ix
Liqu
id
Prem
ix L
iqui
d
Prem
easu
red
Pow
der
Prem
ixed
Li
quid
Spra
y
Bru
sh
Imm
ersi
on
App
licat
orBONDERITE® M-CR 1001™ AERO Alodine® 1001™ X X X X
BONDERITE® M-CR 1132™ AEROAlodine® 1132™ Touch-N-Prep® Pen
X X X X
BONDERITE® M-CR 1200S™ AERO Alodine® 1200S™ X X X X X
BONDERITE® M-CR 1200S™ AERO Alodine® 1200S™ X X X
BONDERITE® M-CR 1201™ AERO Alodine® 1201™ (Brush-On) X X X
BONDERITE® M-CR 1500™ AERO Alodine® 1500™ X X X X
BONDERITE® M-CR 1600™ AERO Alodine® 1600™ X X X X
BONDERITE® M-CR 600™ AERO Alodine® 600™ X X X X X X
BONDERITE® M-CR 600™ RTU AERO Alodine® 600™ RTU X X X X X X
BONDERITE® M-CR ACCELAGOLD™ AERO Turco® Liquid Accelagold™ X X X
ALUMINUM AND LIGHT METALS SOLUTIONS
Functional Coatings Solutions | 55
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
Industrial CleanersIndustrial cleaners can be used for general maintenance cleaning.
BONDERITE® C-MC 3000™ – Water-based, phosphate-free cleaning
product designed for the exteriors of trains, cars, trucks, tarpaulin
covers and other vehicles. Foaming cleaner especially suitable
for car- and train-washes and transport companies with cleaning
gantries.
BONDERITE® S-OT HI-LITE 2495™ Wipes – Quarter-folded,
nonwoven wipes saturated with a low viscosity, petroleum-based
sheet metal highlighting aid. The pre-saturated wipe applies an
even, highly reflective film, which greatly enhances the visual or
automated inspection of stamped, metal surfaces for defects.
BONDERITE® C-MC LAVOXYD™ – Foaming acid cleaner that has
been specially developed for cleaning the exterior of railroad
cars, buses and tank cars. BONDERITE® C-MC LAVOXYD™ removes
soils, brake dust and oils from painted surfaces, glass windows,
aluminum, stainless steel and plastic surfaces.
BONDERITE® C-MC 35014™ – Concentrated, moderately alkaline
liquid formulated to meet the requirements of industrial general
maintenance cleaning needs.
BONDERITE® C-MC 35050™ – Highly alkaline concentrated product
designed for steam gun or high-pressure manual applications on
steel, copper, copper alloys and most plastics. It is ideal for cleaning
large stationary equipment and machine parts in plants as well as
the plant itself. It is also good for cleaning large vessels, tanks and
containers.
BONDERITE® C-MC 2280™ – Blue liquid with a mild, pleasant
aroma. Formulated to meet the properties required by automotive
and other industrial general maintenance cleaning needs.
BONDERITE® C-MC 2237™ – Concentrated blue liquid having a mild
aroma. Formulated to meet the requirements of automotive and other
industrial general maintenance cleaning needs.
BONDERITE® C-MC 5886™ – Penetrating cleaner for bitumen oil
sands and similar heavy soils with high flash point; non-sensitizing and
low odor.
BONDERITE® C-MC 5888™ – Generation 2 bitumen penetrating
cleaner. HAP-free product.
INDUSTRIAL CLEANERS Application/System Temperature Contents
ProductName
Item Number Package
Size
Spra
y
Conc
entr
atio
n (%
by
volu
me)
Mild
Ste
el
Etch
Ope
rati
ng
Tem
pera
ture
Liqu
id
Phos
phat
e-Fr
ee
Phos
phor
ic
Aci
d
Citr
ic A
cid
BONDERITE® C-MC 3000™1371210 5 Gallon X 2%-5% X 110°F-160°F X X X
1290334 55 Gallon X 2%-5% X 130°F-150°F X X
BONDERITE® S-OT HI-LITE 2495™ Wipes 593058 600/Pack 2%-5% X 130°F-150°F X X
BONDERITE® C-MC LAVOXYD™ 1290349 Drum X 10%-50% X 60°F-80°F X X X
BONDERITE® C-MC 35014™ 611375 55 Gallon X 3%-50% Ambient-175°F X X
BONDERITE® C-MC 35050™ 611514 55 Gallon X 1%-5% 70°F-120°F X
BONDERITE® C-MC 2280™596168 5 Gallon 0.5%-20% Ambient X X
594614 55 Gallon 0.5%-20% Ambient X X
BONDERITE® C-MC 2237™1957954 5 Gallon X 5%-20% 110°F-140°F X X
1957955 55 Gallon X 5%-20% 110°F-140°F X X
BONDERITE® C-MC 5886™1957952 5 Gallon X 5%-20% 110°F-140°F X X
1957953 55 Gallon X 5%-20% 110°F-140°F X X
BONDERITE® C-MC 5888™ 2236588 320 Gallons X 100% Ambient X
INDUSTRIAL IN-PROCESS CLEANERS AND SPECIALTY CLEANERS
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
56 | Functional Coatings Solutions
INDUSTRIAL IN-PROCESS CLEANERSAND SPECIALTY CLEANERS
Solvent Blend CleanersSolvent blend cleaners are wide spectrum solvent blends for prepaint, equipment and general-purpose cleaning applications. Supplied in the
form of saturated wipes, pails and drums.
BONDERITE® C-SO 263™ Wipes – Liquid cleaner used to moisten a
woven or nonwoven wipe to facilitate the removal of excess sealers,
adhesives, sanding dust and general soils from bare metals, sheet
molding compounds or E-Coated surfaces. The cleaner contains no
Hazardous Air Pollutants (HAPs) and no Superfund Amendments and
Reauthorization Act (SARA) reportables.
BONDERITE® C-SO 264™ Wipes – Nonwoven wipes saturated with
a low viscosity, low odor, petroleum-based solvent. The pre-saturated
wipes are useful for cleaning and removal of solvent-soluble soils
from metal surfaces prior to or after painting or alkaline cleaning.
BONDERITE® C-SO 283™ – HAPs-free (Hazardous Air Pollutants),
2F flash point, organic solvent blend used for internal and external
cleaning of solvent-borne paint application equipment and
metal surfaces.
SOLVENT BLEND CLEANERS Application/System Temperature Characteristics
ProductName
Item Number
Package Size
Wip
e
Solv
ent-
Bor
ne
Pain
t
Wat
erbo
rne
Pain
t
E-Co
at S
yste
m
Gen
eral
Soi
l Cl
eanu
p
Ope
rati
ng
Tem
pera
ture
VOC
(H, M
, L)
BONDERITE® C-SO 263™ Wipes 598224 Case X X None
BONDERITE® C-SO 264™ Wipes 598616 Case X X<150°F
M
BONDERITE® C-SO 283™ 693246 Drum X X X None
Plastic CleanersPlastic cleaners are specially formulated, water-based cleaners designed to prepare a wide range of plastics for painting.
BONDERITE® C-IC 2635™ Cleaner – Acidic cleaner used in spray wash systems prior to the application of paint films or other surface treatments.
It is suitable for a wide range of plastics, including primed and raw SMC, polyurethane and polyurea RIM, ABS, TPO, TPE, PVC and polyethylene.
PLASTIC CLEANERS Application/System Temperature Contents
ProductName
Product Number Package
Size
Spra
y
Conc
entr
atio
n (%
by
volu
me)
Mild
Ste
el
Etch
Ope
rati
ng
Tem
pera
ture
Liqu
id
Phos
phat
e-Fr
ee
BONDERITE® C-IC 2635™897898 5 Gallon X 2% 120°F-150°F X X
598136 55 Gallon X 2% 120°F-150°F X X
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
Functional Coatings Solutions | 57
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
In-Process Cleaners With Rust PreventativesApplied by spray or immersion, these neutral-based cleaners include corrosion inhibitors designed for short-term protection. Cleaners with
rust prevention are recommended for light- to moderate-duty cleaning and protecting needs.
BONDERITE® C-NE 5088™ – Liquid aqueous cleaner concentrate
designed as a solvent-free vapor degreasing replacement. It can
be used in either spray or immersion applications and contains
non-nitrite ferrous and yellow metal corrosion inhibitors that provide
in-process rust protection when clear water rinses are not employed.
BONDERITE® C-NE 5156™ – Neutral-based in-process cleaner with
corrosion inhibitors designed for short-term corrosion protection on
ferrous and aluminum alloys. Its unique composition of alkalinity,
corrosion inhibitors, surfactants and biocides provides a durable
low-foaming product for light- to moderate-duty cleaning and
protecting needs.
BONDERITE® C-NE 5175™ – Neutral-based in-process cleaner with
corrosion inhibitors designed for short-term corrosion protection on
ferrous alloys only. Its unique composition of alkalinity, corrosion
inhibitors, surfactants and builders provides a durable low-foaming
hard water stable product for light- to moderate-duty cleaning and
protecting needs.
BONDERITE® C-NE 5220-1™ – Neutral-based in-process cleaner with
corrosion inhibitors designed for short-term corrosion protection
on ferrous, galvanized and aluminum alloys. Its unique composition
of builders, corrosion inhibitors and surfactants provides a durable
low-foaming product for today’s light- to moderate-duty cleaning
and protecting needs.
BONDERITE® C-NE N – Neutral rust and scale remover designed
for immersion and spray processes on a wide variety of materials,
including ferrous and non-ferrous metals. It is especially applicable
for the removing of residues resulting from deburring processes
or laser cutting.
INDUSTRIAL IN-PROCESS CLEANERS AND RUST PREVENTATIVES
IN-PROCESS CLEANERS WITH RUST PREVENTATIVES Temperature Builders Application Metals
ProductName
Item Number
Package Size
Org
anic
Emul
sion
Oil
Split
ting
Am
bien
t to
120
°F
120
to
160
°F
160
°F+
Bor
ates
Phos
phat
es
Silic
ates
Spra
y
Imm
ersi
on
Ferr
ous
Alu
min
um**
Copp
er
BONDERITE® C-NE 5088™597978 5 Gallon X X X X X X X
593241 55 Gallon X X X X X X X
BONDERITE® C-NE 5156™596348 5 Gallon X X X X X X
594045 55 Gallon X X X X X X
BONDERITE® C-NE 5175™1265826 5 Gallon X X X X X X X X
1265623 55 Gallon X X X X X X X X
BONDERITE® C-NE 5220-1™595321 5 Gallon X X X X X X X X X X
594241 55 Gallon X X X X X X X X X X
BONDERITE® C-NE N 1713698 55 Gallon X X X X X X X X X
* Individual alloys should be tested prior to recommendation. Note: To achieve rust protection, do not rinse. Most products require multiple components.
58 | Functional Coatings Solutions
PAINT STRIPPERS
Paint StrippersThese are formulated hot strippers to remove cured paint from a variety of metal substrates, without smutting up or darkening metal parts.
BONDERITE® S-ST HOT 50™ – Specially formulated for immersion or spray application on painted steel surfaces.
BONDERITE® S-ST Stripper 3000™ – Designed for the removal of cured paint from metal substrates. Highly recommended for
aluminum, providing excellent etch resistance and performance.
BONDERITE® S-ST 301™ – Paint hot stripper for aluminum, various soft metals and steel substrates, will remove toughest liquid,
powder, and PVD Coating.
PAINT STRIPPERS Application/System Substrate Temperature
ProductName
Item Number
Package Size
Imm
ersi
on
Spra
y
Stee
l
Alu
min
um
Ope
rati
ng
Tem
pera
ture
BONDERITE® S-ST HOT 50™897780 5 Gallon X X X 200°F-240°F
594431 55 Gallon X X X 200°F-240°F
BONDERITE® S-ST STRIPPER 3000™ 979781 55 Gallon X X X 225°F-290°F
BONDERITE® S-ST 301™677484 5 Gallon X X X 158°F-176°F
738215 55 Gallon X X X 158°F-176°F
AFTERBEFORE
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
Functional Coatings Solutions | 59
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
PAINT STRIPPERS
Paint Stripper AdditivesThese are formulated additives to enhance the performance and extend the bath life of our hot stripper products.
BONDERITE® S-AD HOT 15™ – Specially formulated for use in highly alkaline solutions to assist in the removal of paint.
BONDERITE® S-AD HOT 18™ – Amine-free additive formulated for use in highly alkaline or mildly acidic solutions to assist in the removal of
paint. It is used to permit the removal of the most difficult-to-strip finishes.
BONDERITE® S-AD HOT 19™ – Specially formulated for use in highly alkaline solutions to assist in the removal of paint. It is used to permit the
removal of the most difficult-to-strip finishes and also to accelerate the removal process.
BONDERITE® S-AD HOT 21™ – Amine-free additive formulated for use in highly alkaline or mildly acidic solutions to assist in the removal of
paint. It is used to permit the removal of the most difficult-to-strip finishes.
PAINT STRIPPER ADDITIVES Application/System Substrate Temperature
Product Name
Item Number
Package Size
Imm
ersi
on
Spra
y
Stee
l
Alu
min
um
Ope
rati
ng
Tem
pera
ture
BONDERITE® S-AD HOT 15™967452 5 Gallon X X X 200°F-240°F
594246 55 Gallon X X X 200°F-240°F
BONDERITE® S-AD HOT 18™21648642164865
5 Gallon55 Gallon
XX
XX
XX
140°F-200°F140°F-200°F
BONDERITE® S-AD HOT 19™772409 5 Gallon X X X 200°F-240°F
772408 55 Gallon X X X 200°F-240°F
BONDERITE® S-AD HOT 21™ 2164866 55 Gallon X X X 140°F-200°F
60 | Functional Coatings Solutions
CLEANER CONDITIONER CONVERSION COATING POST-TREATMENT
Options:(1) Ship after
rust prevention applied, or
(2) continue processing.
Rust Preventatives
Rust preventatives are designed to provide short-term protection for moderate-duty corrosion protection needs.
BONDERITE® S-FN 503™ – Synthetic corrosion inhibitor designed
for short-term corrosion protection on ferrous alloys.
BONDERITE® L-GP 501™ – In-process synthetic corrosion inhibitor
designed for up to two weeks corrosion protection on ferrous alloys.
BONDERITE® L-GP 505™ – Synthetic corrosion inhibitor designed
for short-term corrosion protection on ferrous alloys.
BONDERITE® L-GP 4232™ – Synthetic corrosion inhibitor designed
for short-term corrosion protection on ferrous alloys.
BONDERITE® L-GP 5800™ – Soluble oil corrosion inhibitor designed
for extended corrosion protection on ferrous and non-ferrous alloys.
BONDERITE® L-GP 6767™ – Soluble oil corrosion inhibitor designed
for extended corrosion protection on ferrous alloys.
BONDERITE® L-GP 4141™ – Solvent-based corrosion inhibitor
designed for extended corrosion protection on ferrous and
non-ferrous alloys.
BONDERITE® L-GP 6041™ CR – Solvent-based corrosion inhibitor
designed for longer-term corrosion protection on ferrous and
galvanized alloys.
BONDERITE® L-FM PL 101™ – Multi-functional petroleum-based
corrosion inhibitor designed for longer-term corrosion protection
on ferrous and non-ferrous alloys.
RUST PREVENTATIVES Application Film Metals
ProductName
Item Number
Package Size
Stor
age
% S
olid
s
Typi
cal
Dilu
tion
T ypi
cal
Stor
age
Tim
e*
Spra
y
DIP
Wax
Tack
y
Oil
Flui
d
Plas
tic/
Cr
ysta
lline
Stee
l
Cast
Iron
Non
-Fer
rous
**
BONDERITE® S-FN 503™ 2058076 5 Gallon In Process 16 3-18% 4 wk X X X X X
2058075 55 Gallon In Process 16 3-18% 4 wk X X X X X
BONDERITE® L-GP 501™595486 5 Gallon In Process 45 3-20% 2 wk X X X X X X
594014 55 Gallon In Process 45 3-20% 2 wk X X X X X X
BONDERITE® L-GP 505™596698 5 Gallon Short Term 49 3-20% 4 wk X X X X X X
594827 55 Gallon Short Term 49 3-20% 4 wk X X X X X X
BONDERITE® L-GP 4232™595511 5 Gallon Short Term 35 3-20% 4 wk X X X X X X
594762 55 Gallon Short Term 35 3-20% 4 wk X X X X X X
BONDERITE® L-GP 5800™772736 5 Gallon Extended 99 3-20% 3 mo X X X X X X
772735 55 Gallon Extended 99 3-20% 3 mo X X X X X X
BONDERITE® L-GP 6767™593229 5 Gallon Extended 100 3-20% 3 mo X X X X X X
595793 55 Gallon Extended 100 3-20% 3 mo X X X X X X
BONDERITE® L-GP 4141™879525 5 Gallon Extended 10 100% 6 mo X X X X X X
879524 55 Gallon Extended 10 100% 6 mo X X X X X X
BONDERITE® L-GP 6041™ CR596092 5 Gallon Extended 24 100% 6 mo X X X X X X
594850 55 Gallon Extended 24 100% 6 mo X X X X X X
BONDERITE® L-FM PL 101™594059 5 Gallon Extended 100 100% 6 mo X X X X X X
594526 55 Gallon Extended 100 100% 6 mo X X X X X X
RUST PREVENTATIVES
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
Functional Coatings Solutions | 61
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
SPECIALTY PRODUCTS
Acid InhibitorsBONDERITE® acid inhibitors are well-known and highly regarded worldwide – a reputation earned by on-the-job performance and proven
results. BONDERITE® acid inhibitors are formulated to provide cost-saving dependability without slowing production.
BONDERITE® S-AD 102™ – Powdered chemical designed to
inhibit the attack of sulfamic and sodium bisulfate solutions on
mild steel, stainless steel, copper and/or brass during industrial
cleaning operations.
BONDERITE® S-AD 103™ NPF – Unique liquid inhibitor designed
specifically for use in industrial cleaning operations to prevent acid
attack on mild steel, stainless steel and copper or brass.
BONDERITE® S-AD 145L™ – Liquid inhibitor specially designed for
the reduction of acid attack on zinc and galvanized surfaces. It will
also help protect mild steel, copper, brass and stainless steel from
attack by several acids.
BONDERITE® S-AD 2010™ – Low toxicity, nonflammable, highly
soluble, low viscosity, liquid metal loss inhibitor for use especially
in tetra ammoniated ethylenediaminetetraacetic acid (EDTA)
cleaning solutions.
BONDERITE® S-AD 213™ SF – Organic, liquid, cationic corrosion
inhibitor specially designed to inhibit the attack of hydrochloric acid
on iron and steel during industrial cleaning operations. It also inhibits
acid attack on copper and brass.
BONDERITE® S-AD 31A™ – Liquid, cationic acid inhibitor designed
specifically for use in chemical cleaning operations in which chloride-
free solvents such as citric, hydroxyacetic and formic acids are used.
BONDERITE® S-AD 3305™ – Low viscosity liquid, non-foaming
inhibitor for use in hydrochloric acid continuous or batch type
pickling operations.
ACID INHIBITORS
Product Name Item Number
Package Size
FormMaximum
TemperatureMain Use Used With the Following Acids
NSF Registered
Compatible Metals
BONDERITE® S-AD 102™594881 100 lb. Drum
Powder 180°F Acid Inhibitor Sulfuric, Sodium bisulfate YesSee Technical
Process Bulletin594613 350 lb. Drum
BONDERITE® S-AD 103™ NPF
693536 5 Gallon
Liquid 150°F Acid Inhibitor
Phosphoric, Sulfuric, Hydrochloric, Hydroxyactic (Glycolic), Citric,
Oxalic, Sulfamic, Tataric, Sodium bisulfate, Acetic
YesSee Technical
Process Bulletin621410 55 Gallon
BONDERITE® S-AD 145L™899060 5 Gallon
Liquid 120°F Acid InhibitorSulfamic, Citric, Hydrochloric,
SulfuricNo
See Technical Process Bulletin898822 55 Gallon
BONDERITE® S-AD 2010™1380617 5 Gallon
Liquid 350°F Boiler Clean Out EDTA and Ammoniated EDTA NoSee Technical
Process Bulletin1314676 55 Gallon
BONDERITE® S-AD 213™ SF1393855 5 Gallon
Liquid 220°F Acid Inhibitor Hydrochloric NoSee Technical
Process Bulletin1393854 55 Gallon
BONDERITE® S-AD 31A™592763 5 Gallon
Liquid 180°F Acid InhibitorPhosphoric, Sulfuric, Hydroxyactic (Glycolic), Citric, Formic, Oxalic,
Sulfamic, Tataric, Sodium bisulfateNo
See Technical Process Bulletin593979 55 Gallon
BONDERITE® S-AD 3305™ 831469 55 Gallon Liquid See TPB* Acid Inhibitor Hydrochloric NoSee Technical
Process Bulletin
62 | Functional Coatings Solutions
Anti-Weld SpatterThis is an easily cleaned coating applied to metal prior to welding to reduce the adherents of weld spatter that can cause surface imperfections.
BONDERITE® S-FN AWS 104™ – Water-based anti-weld spatter agent material that stays wet after application.
Plastic Rinse AidThis specially formulated product prevents water spotting prior to painting plastic surfaces.
BONDERITE® M-PT R 400™ – Rinsing aid specially designed for use after plastic cleaning in plastic pretreatment operations. BONDERITE®
M-PT R 400™ assists in the displacement and removal of solids-laden water, thereby minimizing water spotting on cleaned plastic and
painted plastic parts.
Glass/Optics CleanerBONDERITE® 7903™ – is a powdered alkaline ultrasonic cleaner containing caustic soda carbonates, phosphates, complex building properties
and surfactants. BONDERITE® 7903™ is used for ultrasonic cleaning and degreasing of iron, steel, glass and non-ferrous metals. This product
is especially suitable for the removal of grinding and polishing paste, typically used for cutting optics and specialty glass.
ANTI-WELD SPATTER Application
ProductName
Item
Num
ber
Pack
age
Size
Liqu
id
Conc
entr
atio
n
Spra
y
Han
d W
ipe
Tem
pera
ture
R
ange
BONDERITE® S-FN AWS 104™593055 5 Gallon X 100% X X Ambient
593056 55 Gallon X 100% X X Ambient
PLASTIC RINSE AID Temperature Contents
ProductName
Item
Num
ber
Pack
age
Size
App
licat
ion
Subs
trat
e
Conc
entr
atio
n
Ope
rati
ng
Tem
pera
ture
Liqu
id
Phos
phat
e-Fr
eeBONDERITE® M-PT R 400™
598718 5 Gallon Spray Plastic 0.03-0.07% 70°F-110°F X X
593070 55 Gallon Spray Plastic 0.03-0.07% 70°F-110°F X X
GLASS/OPTICS CLEANER Temperature Contents
ProductName
Item
Num
ber
Pack
age
Size
App
licat
ion
Subs
trat
e
Conc
entr
atio
n
Ope
rati
ng
Tem
pera
ture
Pow
der
Phos
phat
e-Fr
ee
BONDERITE® 7903™ 597556 45 KGUltrasonic
cleanGlass 0.5-4 oz/gallon
0.5-4.0 oz. per gallon
X
SPECIALTY PRODUCTS
INDUSTRIAL CLEANING, RUST AND PAINT REMOVAL
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
Functional Coatings Solutions | 63
Dependable Equipment,High-Quality ServicesHenkel provides a complete line of integrated advance equipment
solutions to optimize the application of metal pretreatment products,
providing trusted, high quality services to our customers. We
offer a complete line of application equipment, process controls,
pretreatment support equipment and other specialty systems
that can be easily integrated into your existing manufacturing
process. Our engineering services range from design and product
development to simulated testing of the manufacturing process and
application trials. In a design-through-assembly partnership, no one
adds value like Henkel.
64 | Functional Coatings Solutions
Henkel Corporation offers complete engineering services for
projects demanding expertise and support beyond the limits of
our standard technical services. As a result, our engineers and
scientists can provide the following value-added services:
• On-site engineering assistance
• Contract lab services and testing
• Custom formulations
A manufacturer’s survival and success are directly related to
its technical capability. Rapidly emerging, innovative processes
and materials mandate an unprecedented breadth and depth
of engineering savvy. Not every company can house the
equipment and engineering staff necessary to compete in today’s
marketplace. Henkel can.
ENGINEERING SERVICES
ENGINEERING SERVICES AND SUPPORT
Functional Coatings Solutions | 65
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
The Henkel engineering services group understands the need to partner with manufacturers and share this expertise with the industry through cost-effective, custom-tailored programs.
These programs range from specialized field teams that evaluate specifications and in-line process requirements, to the
development of adhesives, sealants and surface treatments, as well as the design, construction and implementation of systems.
Whether you need competent recommendations on chemical properties or a turnkey process line, the Henkel engineering
services group can provide solutions through the seamless integration of mechanical, electrical, industrial manufacturing and
chemical engineering teams.
Custom test fixtures and protocols can be developed to meet specific end-use requirements.
Crucial in the engineering process is determining whether the customer’s application and the adhesive or surface treatment
criteria can withstand the gauntlet of rigorous strength tests performed by Henkel. Custom test fixtures and protocols can be
developed to meet specific end-use requirements.
Our prototyping capability provides valuable data regarding the feasibility of full-scale manufacture.
Henkel engineers are frequently called upon to provide process simulations of customer parts on short production runs.
Our prototyping capability provides valuable data regarding the feasibility of full-scale manufacture.
Manufacturers can be confident in the durability and longevity of an assembly in the field.
Our engineers can also create environmental conditions that simulate, and even exceed, the most severe conditions. With
salt spray testing, humidity, detergency and thermal cycling chambers, manufacturers can be provided with confidence in the
durability and longevity of an assembly in the field.
66 | Functional Coatings Solutions
ENGINEERING SERVICES AND SUPPORT
Functional Coatings Solutions | 67
For technical assistance or a comprehensive list of products and package sizes, call: 855.436.5354
PROCESS OPTIMIZATIONHenkel has decades of success optimizing manufacturing processes. We can analyze your complete manufacturing process and provide tailor-made recommendations on how to reduce production cycle times and rejection rates, thereby lowering your overall costs and increasing your productivity.
LAB TESTINGHenkel’s testing capabilities can provide complete data on our product recommendations. Whether you want to analyze a single component of your production process or review the complete system, our labs can provide all the data you need.
CUSTOMER TRAININGHenkel offers a wide selection of customized training programs to help customers learn the details of our product technologies and how to apply them effectively. We can also train you to use our custom-designed equipment efficiently. Our Technology Days provide additional training and demonstrations of our newest innovations.
VALUE CALCULATORSUsing our Value Calculators, our specialists can accurately analyze the total cost of your processes and determine your savings potential. Simply arrange an appointment with our specialists, and they will visit your production facilities to conduct an in-depth analysis.
ANALYTICAL SERVICESHenkel provides comprehensive analyses of all steps in your manufacturing process using our own industry experts. We will identify problem points on the production line and recommend improvements to the manufacturing process. These services can also include equipment teardowns, surface analysis and testing.
In addition to offering the broadest product portfolio in the Functional
Coatings industry, Henkel provides an array of services to help our industrial
manufacturing customers optimize their manufacturing process, improve
efficiency and reduce overall costs. The following services are available
worldwide:
ENGINEERING SERVICES/ TOTAL SOLUTIONS AND SUPPORT
All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere. ® = registered in the U.S. Patent and Trademark Office. © 2017 Henkel Corporation. All rights reserved. 594832/LT-8299 (10-2017)
na.henkel-adhesives.com/surfacetreatments
equipment.loctite.com/bonderite
NORTH AMERICA
Henkel Corporation
One Henkel Way
Rocky Hill, CT 06067
Tel: 1.855.436.5354
Henkel Corporation
32100 Stephenson Highway
Madison Heights, MI 48071
Tel: 1.855.436.5354