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MetroDuct
The CompleteDuct andAccessSystem
e m a i l : s a l e s @ n a y l o r. c o . u k w e b : w w w. n a y l o r. c o . u k
Winners -
Growing Business
Winner - Best SME
The MANUFACTURINGEXCELLENCE Awards
Index ofContents
Telephone: 01226 790591 www.naylor.co.uk
IntroductionNaylor offer a technically advanced and comprehensive range of ducting systems. With production facilities in both England and Scotland and a manufacturing capability of over 30 million metres of ducting per year, we are well placed to meet the needs of all civils, utility and telecommunication markets.
The Naylor ducting system comprises three main components: ducting pipes, access chambers and covers and frames.
Naylor 50-300mm ducting is manufactured to BBA and BS EN61386 as required by the Highway Agency.
metrocable duct system
NaylorDucting&AccessSystems
2
7
7
8
10
16
MetroTwin and MetroFlex Twinwall Ducting
MetroSmooth PE Ducting
Commercial Chamber
General Purpose GP Duct
Access Chamber
Pole Boxes
BBA - All Naylor twinwall duct is fully compliant to the new BBA certification for sealed systems (if required) which incorporates sizes 63mm - 178mm OD in 6 metre lengths.
Metro duct is available in smooth wall, twinwall and singlewall corrugated profiles. The lightweight, flexible duct copes with trench undulations and the high impact resistance minimises special preparation of beds and eliminates the need for special surrounds in most instances.
+ Cable TV
+ Motorway Communications and Traffic Management
+ Light Rail Systems
+ Railtrack
+ Water
+ Gas
+ Electricity
+ Street Lighting and Traffic Signals
+ The duct has simple push fit joints for ease of installation and HDPE flexibility minimises the need for bends
+ Duct is colour coded to customer requirements and can be printed to individual customer specifications
+ High compression strength
+ Protects cables and reduces risk of damage
+ Water resistant if sealed and can be laid at extreme temperatures
+ High chemical resistance
BS EN50086-2.4Lic. No. KM 57808
BBABRITISHBOARD OFAGREMENT
CERTIFICATE No.
09 / H145
Applications and benefits
NaylorMetroDuctPremium Ducting System
MetroTwin and MetroFlex Twinwall Ducting
Naylor Metro twinwall ducting offers the advantages of a lightweight flexible product combined with high strength and durability. MetroTwin (sticks) and MetroFlex (coils)are designed to meet the required compression strength to current Highways specification and are supplied in various colours and markings to suit NJUG recommendations. Manufactured in polyethylene, the pipe is normally supplied in either 6 metre lengths or 50 metre coils. The external corrugated profile gives the product added strength and the internal bore is smooth to prevent cables from snagging. If required, a sealed joint
Black/Red -Electricity/Power
Orange - Street Lighting/Traffic Signal
Purple - Motorway Communication/ Street Lighting (Scotland)
Yellow - Gas
Blue - Water
Green - CCTV
Grey - Telecommunications
may be achieved by using two profile seals and a push fit coupling.
1Fax: 01226 790531 Email: sales@naylor.co.uk
High Density Polyethylene Twinwall Ducting
HDPE/LDPE Twinwall DuctingPrinted - Electric Cable Duct
ID/OD(mm)
ID/OD(mm)
ID/OD(mm)
ID/OD(mm)
ID/OD (mm)
Length(m)
Length(m)
Length(m)
Length(m)
PackQty
Colour
Code
Code
Code
Code
Code
Coils supplied with pre-installed draw string and coupling.
C/W Dowels and tiesas appropriate
Supplied with one coupling per length
ID/OD(mm)
Length(m)
PackQty Code
Supplied with one coupling per length. BBA Approved.
Supplied with one coupling per length. BBA Approved.
ID/OD(mm)
Length(m)
PackQty
PackQty
PackQty
Code
NaylorMetroDuctPremium Ducting System - Twinwall
Motorway Communications/PowerBlack Plain Ended
Motorway CommunicationsPurple Plain Ended
For sealed system 2 sealing rings required per 6m length.
For sealed system 2 sealing rings required per 6m length.
* Subject to minimum order quantity and lead time.+ Please Note: Pipe supplied plain ended - order couplings separately .
94/110
100/120
125/145
137/160
150/178
100/120
125/145
150/178
100/120
125/145
150/178
6
6
6
6
6
3
3
3
2
2
2
100
85
72
33
33
85
72
33
85
72
33
29120
29278
29111
29119
29112
29208
29273
29275
29347
29199
29209
Metro Twinwall - Electric - BlackHeavy Duty High Density Polyethylene Twinwall Ducting printed - Electric Cable Duct
Metro TwinwallSplit Duct
29285
29080
29210
29121
29070
29081
29242
29223
100
85
72
33
100
85
72
33
1
1
1
1
3
3
3
3
94/110
100/120
125/145
150/178
94/110
100/120
125/145
150/178
Metro Twinwall - Unmarked - Black
*Subject to minimum order quantity and lead time.
29450
29451
29452
29453
29454
94/110*
100/120*
125/145*
137/160*
150/178*
6
6
6
6
6
100
85
72
33
33
MetroDuctSealed System
6
6
6
100
85
33
29007
29388
29370
94/110+
100/120+
150/178+
MetroDuctSealed System
94/110+
100/120+
150/178+
6
6
6
100
85
33
29046
29364
29420
MetroDuct Sealed System Couplings
94/110
100/120
150/178
29226
29362
29395
32/40
40/50
50/63
75/90
94/110
137/160
137/160
MetroDuct TwinwallCoiled Ducting
50
50
50
50
50
25
50
Black
Black
Black
Black
Black
Black
Black
29020
29265
29113
29266
29267
29268
29092
Telephone: 01226 790591 www.naylor.co.uk2
ID/OD(mm)
ID/OD(mm)
Length(m)
Length(m)
Marked
Marked
PackQty
Code
Code
NaylorMetroDuctPremium Ducting System - Twinwall
Fully compliant with ENATS 12/24Issue 2007/8 for C2 Application
Supplied with one coupling per length.
ID/OD(mm)
Length(m)
PackQty Code
ID/OD(mm)
Length(m)
PackQty Code
Printed - Motorway CommunicationsPurple
ID/OD(mm)
Length(m) Colour Code
50
50
50
Printed - Motorway CommunicationsPurple
Purple
Purple
Purple
29279
29280
29019
50/63
94/110
137/160*
Orange
Class 2 TwinwallCable Duct
100/120
100/120
100/120
100/120
125/145
125/145
125/145
125/145
150/178
150/178
150/178
150/178
6
3
2
1
6
3
2
1
6
3
2
1
29516
29513
29512
29511
29616
29613
29612
29611
29716
29713
29712
25711
85
85
85
85
72
72
72
72
33
33
33
33
MetroDuct Twinwall
Supplied with one coupling per length. BBA Approved.
Supplied with one coupling per length. BBA Approved.
29043
29200
29249
29059
100
85
33
33
6
6
6
6
94/110
100/120
137/160
150/178
MetroDuct TwinwallCoiled Ducting
MetroDuct Twinwall - Street Lighting/Traffic Signal or Plain
50/6350/63*94/11094/110
100/120*100/120*137/160*137/160*150/178150/17894/110
100/120*137/160*150/178*
66666666666666
SLTSSLTSSLTSSLTSSLTS
PlainPlainPlainPlain
158158100100858533333333
100853333
2908729086290852908429083290822919829189290612935629042290522919729357
MetroDuct TwinwallCoiled Ducting
ID/OD(mm)
Length(m)
PackQty Code
Yellow
* Subject to minimum order quantity and lead time. Supplied with one coupling per length. +Please Note: Pipe supplied plain ended - order coupling separately.
*Subject to minimum order quantity and lead time.
290912909029089290882913529348290372904729124
SLTSSLTSSLTS
PlainPlainPlain
505050505050505050
50/6350/63
94/11094/110
137/160*137/160*
50/6394/110
137/160*
Metro TwinwallUtility Ducting
100
85
33
33
14
9
29045
29349
29244
29358
29411
29412
94/110
100/120*
137/160
150/178
225/266+
300/353+
6
6
6
6
6
6
3Fax: 01226 790531 Email: sales@naylor.co.uk
ID/OD(mm)
ID/OD(mm)
ID/OD(mm)
ID/OD(mm)
Length(m)
Length(m)
Length(m)
Length(m)
PackQty
Code
Code
Code
Code
50/63
94/110
40/50
50/63
94/110
50/63
94/110
Supplied with one coupling per length. BBA Approved
94/110 6 100 29069
Coils supplied with pre-installed draw string and coupling.Other colours available subject to a minimum order quantity and lead time.
Coils supplied with pre-installed draw string and coupling.Other colours available subject to a minimum order quantity and lead time.
Coils supplied with pre-installed draw string and coupling.Other colours available subject to a minimum order quantity and lead time.
50
50
29040
29050
50
50
50
50
50
29026
29039
29049
29094
29171
ID/OD(mm)
Length(m)
PackQty Code
* Subject to minimum order quantity and lead time. Supplied with one coupling per length. BBA Approved
94/110* 6 100 29068
NaylorMetroDuctPremium Ducting System - Twinwall
Supplied with one coupling per length. BBA Approved
* Subject to minimum order quantity and lead time. + Please Note: Pipe supplied plain ended - order couplings separately .
ID/OD(mm)
ID/OD(mm)
ID/OD(mm)
Length(m)
Length(m)
Length(m)
PackQty
PackQty
PackQty
Code
Code
Code
*Subject to minimum order quantity and lead time. Supplied with one coupling per length. BBA Approved.
*Subject to minimum order quantity and lead time. Supplied with one coupling per length. BBA Approved.
* Subject to minimum order quantity and lead time. Supplied with one coupling per length. BBA Approved
94/110* 6 100 29170
Length(m)
PackQty Code
Blue
ID/OD(mm)
Metro TwinwallUtility Ducting
Metro TwinwallUtility Ducting
Metro TwinwallUtility Ducting
Metro TwinwallUtility Ducting
Metro TwinwallUtility Ducting
Metro TwinwallUtility Ducting
29110
29350
29241
29355
29413
29414
100
85
33
33
14
9
94/110
100/120*
137/160
150/178
225/266+
300/353+
6
6
6
6
6
6
Green - CCTV Printed
29281
29351
29250
29359
100
85
33
33
94/110
100/120*
137/160*
150/178
6
6
6
6
Grey - Telecommunications
29238
29396
100
33
6
6
94/110*
150/178*
Red - unprinted*
Brown - unprinted*
Brown - Urban Traffic Control
MetroDuct TwinwallUtility Ducting
MetroDuct TwinwallUtility Ducting
MetroDuct TwinwallUtility Ducting
Yellow Coils
Blue
Green
Telephone: 01226 790591 www.naylor.co.uk4
Sizes relate to outsidediameters
Description Size (mm) Code
4 Way
4 Way
110
120
29230
29375
DIA (mm) DIA (mm)Code Code
63
90*
110
120
145
160
178
*Subject to minimum order quantity and lead time.
29127
29126
29168
29131
29130
29129
29128
NaylorMetroDuctPremium Ducting System - Twinwall
ID/OD(mm)
Length(m) Code
60
60
80
80
80
100
100
100
160
50
150
25
50
100
25
50
100
50
68075
68074
68073
68072
68071
68070
68069
68068
68066
For a sealed system, 2 sealing ringsrequired per 6m lengthBlack as standard
DIA (mm) DIA (mm) CodeCode
110
120
160
178
29107
29115
29106
29117
Black as standard
OD (mm) OD (mm)Code Code
40
50
63
90
110
120
145
160
178
225
300
29161
29167
29104
29103
29225
29101
29100
29099
29098
29415
29416
29149
29159
29156
29182
29162
29138
29164
29166
29181
29163
29141
29174
29165
29180
29183
29144
29215
29243
29022
29262
ID/OD(mm)
94/110
100/120
125/145
137/160
150/178
11¼°Code
22½°Code
45°Code
90°Code
ID(mm) Colour Code
Airtight RubberDuct Plug
Black
Black
94
100
29342
29343
Perforated Gas Duct PipeKitemarked to BS4962
Complies with TRANSCO specification. Coils supplied with coupling.
MetroCoil SinglewallDucting - Yellow
Couplings
Made from 100% recycled material.
Sealing Rings
Twinwall Bends
Supplied plain ended. Black as standard.
Order couplings separately.
Duct Spacer
End caps
Metro Duct Plug
Fully compliant with Highways Specification Series 1500
Other sizes available to order.
5Fax: 01226 790531 Email: sales@naylor.co.uk
NaylorMetroDuctPremium Ducting System
OD (mm)
OD (mm)
Colour
Colour
Code
Code
Black
Black
MetroCoil Junction Boxes
MetroCoil Conectors
105 Black M68132
63
105
Black
Black
OD(mm)
Length(m) Colour Code
Polyethylene Coiled DuctingStreet Lighting - ScotlandUnprintedPurple
MetroCoil Singlewall
Coils supplied with pre-installed draw string and coupling.
35
63
105
163
25
100
40
30
Purple
Purple
Purple
Purple
M68027
M68006
M68001
M68110
OD (mm) Colour Code
Black
MetroCoil Reducers
105x63 Black 68008
Ancillaries
Supplied in plastic tubs.We cannot guarantee the performance of the product ifNaylor Lubricant is not used.
Nominal 5Kn Breaking Strength.6mm Cord.
Draw Cord
Description Code
220 Metre Coil
500 Metre Drum
29264
29191
Supplied in plastictubs
Universal Lubricant
Size (Kg) Code
1
2.5
50001
50002
365m RollsPrinted as Service
Marker Tape
Service Colour Code
Electric Cable
Water Main
Gas Main
Telephone Cable
Foul Sewer
Street Lighting
Yellow
Blue
Yellow
Green
Red
Yellow
34036
34037
34038
34039
34040
34041
M29343
M29345
Telephone: 01226 790591 www.naylor.co.uk6
NaylorMetroDucting
Wall(mm)
PackQty
Description CodeID/OD(mm)
Street Lighting, Traffic Signal
Lightweight applications only.Black.
53/63*
97/107
53/63*
97/107
5
5
5
5
288
76
288
76
Street Lighting
Street Lighting
Traffic Signal
Traffic Signal
38028
38091
38059
38030
ID/OD (mm) Code
53/63
97/107
38007
38042
ID/OD(mm)
Length(m)
CodeWall(mm)
HDPE Smooth internal and external.25, 50 or 100m Coils. Black
32/37
32/37
32/37
38/44
38/44
38/44
50/60
50/60
2.5
2.5
2.5
3
3
3
5
5
Elec Cable Duct
Elec Cable Duct
Elec Cable Duct
Elec Cable Duct
Elec Cable Duct
Elec Cable Duct
Elec Cable Duct
Elec Cable Duct
25
50
100
25
50
100
25
50
38020
38023
38024
38021
38025
38026
38033
38034
Description
Supplied with one coupling per length.
Requires adequate protection during installation.Check suitability before installation. Non BBA Product
ID/OD(mm)
ID/OD(mm)
Length(m)
PackQty Code
Code
150/178
150/178
6 33 37008
37010
Commercial Duct ChamberCommercial Duct Chamber
Sizes
600mm up to 2.8m*
Fabricated to suit customer requirements.Please ask our sales team for more information.
*Subject to minimum order quantity and lead time.
MetroSmoothPE Duct
Supplied plain ended. Couplings to be ordered separately .*Subject to minimum order quantity and lead time.
MetroSmoothCouplings
MetroSmooth PEElectric Cable Duct
N-Twin HDPEGeneral Purpose Duct
N-Twin Coupling
7Fax: 01226 790531 Email: sales@naylor.co.uk
NaylorDuctingGeneral Purpose Ducting
Other Specialist Plastic Products
• Irrigation tube
• Waste pipe
• Packaging tubes and cores
• Smoke aspiration pipes
• Show jump poles
• Bespoke extrusions 2mm to 200mm HDPE, PP, LDPE, ABS, PVC etc
For further details on our full range of our plastic products which include:
Contact Naylor Specialist Plastics Tel 0121 522 0290
Wall(mm)
Wall(mm)
Length(m)
Length(m)
Colour
Colour
Code
Code
OD(mm)
ID/OD(mm)
*Other colours can be made. Can be made in HDPE or PP.
32
25
20
16
1
1
1
1
Black*
Black*
Black*
Black*
25/50
25/50
25/50
25/50
-
-
-
-
-
-
-
37/32
44/38
60/50
2.5
3
5
Black
Black
Black
Can be printed Electrical Cable Ducting.Also available: 20/30/40mm Black HDPE Irrigation Pipe
50/100
50/100
50/100
Wall(mm)
PackQty
CodeDia(in)
Dia(mm)
HDPE Smooth internal and external.Printed - Street Lighting, Traffic Signalor unprinted Orange.
Wall(mm)
Length(m)
Colour CodeOD(mm)
Black
Black
Black
Black
Black
2”/60
3”/84
4”/110
6”/164
8”/213
6.3
6.5
6.5
8.5
9.5
6
6
6
6
6
-
-
-
-
-
OD/ID(mm)
Wall(mm)
Length(m) Code
2
3
4
6
54
88.9
114
168
36054
36053
36052
36051
36058
36057
36056
36055
36071
36078
36079
36080
36073
36074
36075
36076
11¼°Code
22½°Code
45°Code
90°Code
Dia.(inches)
Dia.(mm)
BagQty
Dia.(inches)
Dia.(mm) Code
2
3
4
6
54
88.9
114
168
36050
36049
36048
36047
6 Metre lengths. Colour supplied depends on availability . Lightweight applications only. Check suitability before installation. NB. Requires adequate protection during installation.
2
3
4
6
54
88.9
114
168
369
125
76
39
1.5 - 1.7
1.8 - 2.2
1.9 - 2.4
2.2 - 2.9
30052
30053
30054
30055
General PurposeDuct HDPE
General PurposeDuct Bends
50
15
10
2Supplied into stock in bag quantities only.
General PurposeDuct Connectors
Supplied into stock in bag quantities only.
100
50
50
25
BagQty
Flexible Cable Ducting
Corrugated Singlewall Ducting
Smooth Wall CoiledDuctingHDPE or MDPE Ducting
LDPE Smooth Wall
Pump Tube
HDPE Smooth Wall DuctingOrange*
*Other colours can be made.**Standard Length - Other lengths can be made up to 12m max.110mm, 107mm and 90mm duct can be printed - Traffic Signal, Street Lighting, Amenity Lighting if required
Smooth Wall Ducting
6**
6**
6**
6**
-
-
-
-
110/103
107/97
90/80
63/53
3.5
5.0
5.0
5.0
Telephone: 01226 790591 www.naylor.co.uk8
Twinwall Jointing Procedure(Sealed System)
For 63mm,110mm,120mm,145mm, 160mm and 178 mm DUCT
1) Always ensure that the pipe end is free from dirt, grit, soil etc.
• Remove any damaged end sections of the pipe.
2) Place the seal within the 3rd valley of the twinwall corrugated pipe. (2nd valley for 178/150mm pipe)
• Ensure both pipe ends are raised off the ground before lubricating to ensure no grit or dirt is picked up when lubricant is applied .
3) To help place the seal in the valley lubricate valley before fitting .
• Lubricate around the outside edge of the seal and pipe, also lubricate both internal sides of the coupler using Naylor lubricant.
4) Push the coupler onto the pipe with seal, ensuring the pipe end is flush with the central stop positioned within the middle of the coupler.
5) Place the next pipe inside the coupler and push the pipe with seal into the coupler.
6) Air test - Test inline with current Highway specifications, ensuring that the correct test equipment is used (4" ‘U’ Gauge).
7) Installation - Follow all current Highway specifications, ensuring that the correct bedding material is used.
8) Pipes which require cutting to size, should be cut using a course toothed saw. Cuts should be made in the valley section of the pipe and should be square to the axis of the pipe. Before jointing, ensure the pipe ends are free of sharp edges, swarf, grit and handling damage.
9) If this procedure is not followed and Naylor lubricant is not used, the air tight system guarantee is invalid.
9Fax: 01226 790531 Email: sales@naylor.co.uk
NaylorAccessChamberPremium Access System
The pioneers of the prefabricated HDPE Access
Chamber were Poet Plastics in the 1980's. The
HDPE access chamber was a revolution to duct
chambers and the Poet chamber became
specified via a large number of local authorities.
Naylor’s acquisition of Poet’s business and tooling
some 10 years ago allowed the company to
complete its comprehensive duct range.
Subsequent investment in design and tooling has
allowed the company to introduce a number of
extra features and benefits designed with
engineers in mind.
Single, Double and Triple Chambers
Features and benefits
+ Manufactured in High Density Polyethylene
+ High Chemical Resistance
+ High Impact Resistance
+ Rotationally moulded on cast aluminium tooling
+ Approved by many Local Authorities and Utility Sectors
+ Depth has increased from 250mm to 335mm (3 boxes per metre depth)
+ Trepanned holes take all electricity and utility size duct eg. 63mm, 90mm, 110mm, 120mm, 145mm and 160mm
+ Easy to stack and install
+ Wide internal flange within the chamber enables the frame to fit straight onto the box, therefore direct loading is transferred evenly
+ Very versatile and suitable for most ducting applications
Telephone: 01226 790591 www.naylor.co.uk10
Installation
+ Excavate the required specified
location, to the depth of appropriate
number of chambers required,
(maximum 3 chambers), plus
additional 40mm for depth of base.
+ Install chamber centrally within the
specified trench/location.
+ Base of excavated area to be well
compacted granular material or
concrete slab is preferred. Drainage
runs within the slab are required to
allow excess water to drain freely
from the constructed chamber.
+ Before duct connection takes place,
the trepanned holes located on each
chamber will require cutting out to
specified diameter. Naylor Access
Chambers take from 63mm to
160mm OD duct pipes.
+ Allow minimum of 150mm
surrounding the chamber for solid
concrete support, which should be of
a semi-dry workable mixture.
+ Ensure concrete fill is evenly
distributed around the chamber and
level with the top surface. Concrete
the frame in at the appropriate height.
Chamber Sizes Chambers will be specified as AC / 1 / Lengths
Dimension Item Code Pack Size Colour
300 x 300 x 335 PAC6 69121 42 Black
300 x 450 x 335 PAC3 69124 35 Black
450 x 450 x 335 PAC1 69012 28 Black
450 x 600 x 335 PAC5 69123 24 Black
600 x 600 x 335 PAC12 69122 13 Black
450 x 900 x 250 PAC4 69036 18 Black
NaylorAccessChamberPremium Access System
11Fax: 01226 790531 Email: sales@naylor.co.uk
All covers and frames must be supported on the concrete surroundor on a concrete bedding mortar of sufficient thickness
Side and End Elevation
Composite Cover (B125) with locking frame
Each section fits directly into each other
High-StrengthHDPE
Trepanned holes to accept 63, 90, 110, 120, 145 and 160mmduct pipe
Surrounded by minimum 150mm concrete surround
Stand on well compacted base or concrete slab, complete with drainage channels toallow excess water to drain away
TOP
TOP
TOP
150mm
150mm
150mm
50mm Drain holethrough concrete
100mm
150mm
Access Chamber Specification
1. The chamber shall be of solid construction of single, double or triple height pre-formed sections (triple shown) and prevent distortion during back-fill process.
2. The chamber will meet the Highway Regulations of minimum duct cover in both footways and road verges.
3. The chamber shall have pre-trepanned cut outs areas to accept 63mm OD - 160mm OD duct except 900 x 450 which accepts 63mm -120mm.
4. The chamber is manufactured in rotational moulding high density polyethylene material.
5. The chamber shall have a C15/ST3 concrete base and surround, 150mm surround and 150mm base bedded on a 100 mm Type 1 sub base or concrete slab with a 50mm drain hole (base to be constructed first and have a smooth floated finish).
6. For traffic signal/street lighting applications the covers are non ferrous composite material and fit closely within a galvanised steel frame. The cover and frame will meet the loading requirements of BS EN 124 Class 125. The cover is black in colour and marked Naylor Drainage and the legend ‘‘Traffic Signals’’ or ‘‘Street Lighting’’ and have integral lifting keyholes. The cover has an integral anti-skid pattern on the upper surface. The frame must also be supported on the concrete surround of the chamber on a bed of mortar.
GENERAL NOTE
Chambers, when completed, must be internally free from any debris.
Telephone: 01226 790591 www.naylor.co.uk12
430
335
63-160mm Pipe inlets
300
Extra wideflange
300
Nominal dimensions (mm) W300 L300 D335
Product Reference PAC 6Code 69121
Access Box - Square
Access Box - Rectangular
580
335
420
300
450
Extra wideflange
63-160mm Pipe inlets
Nominal dimensions (mm) W300 L450 D335
Product Reference PAC 3Code 69124
NaylorAccessChamberPremium Access System
13Fax: 01226 790531 Email: sales@naylor.co.uk
Access Box - Square
Access Box - Rectangular
Nominal dimensions (mm) W450 L450 D335
Product Reference PAC 1Code 69012
555
335
63-160mm Pipe inlets
450
Extra wideflange
450
Nominal dimensions (mm) W450 L600 D335
Product Reference PAC 5Code 69123
780
335
63-160mm Pipe inlets
585
Extra wideflange
450
600
Telephone: 01226 790591 www.naylor.co.uk14
Access Box - Square
Access Box - Rectangular
Nominal dimensions (mm) W600 L600 D335
Product Reference PAC 12Code 69122
780
335
63-160mm Pipe inlets
Extra wideflange
600
600
Nominal dimensions (mm) W450 L900 D250
Product Reference PAC 4Code 69036
900
250
450
900
Up to120mm Pipe inlets
450
NaylorAccessChamberPremium Access System
15Fax: 01226 790531 Email: sales@naylor.co.uk
PoleBox
+ Stand on a well compacted bedding or concrete slab.
+ Drainage runs situated within the slab are required to allow excess water to drain away from the constructed chamber.
+ 115mm Traffic Pole is located within the pre-formed Polyethylene clamp which is located on the Pole Box.
+ A minimum of 150mm concrete surround is required to support the chamber when the chamber is fully connected to the traffic pole.
+ Ensure concrete fill is evenly distributed around the Pole Box and level with the top surface. Concrete the frame in at the appropriate level.
Installation
Specification
450 450
500
Features and benefits
1. The pole box shall be of one-piece,
structured wall design and
rotationally moulded in high density
polyethylene.
2. The pole box shall be either 450 x
450mm or 295 x 275 x 500mm in
size with an integral housing for 115 mm
pole.
3. Each point of entry shall have 63 to 120 mm
pre-trepanned cut-outs.
4. The depth of the box is 500 mm.
+ Protects cables
Easy access+
Moulded Clamp holds pole securely+
Suitable for 63mm - 120mm OD duct+
Example shown: 295 x 275 x 500mm
NaylorPoleBoxMetro Pole Box System
Telephone: 01226 790591 www.naylor.co.uk16
Pole Box - Square
Nominal dimensions (mm) W275 L295 D500
Product Reference PAC POLE 6Code 69024
300 300
Up to 120mm Pipe inlets
550
295
115
295
190
Pole Box - Square
Nominal dimensions (mm) W450 L450 D500
Product Reference PAC POLE 1Code 69025
470 470
500
Up to 120mm Pipe inlets
462
115
462
190
NaylorPoleBoxMetro Pole Box System
17Fax: 01226 790531 Email: sales@naylor.co.uk
Features and benefits
+ Wide external flange enables frame to fit directly onto chamber surround
+ Deep seated frame fits exactly into Chamber
+ New Anti-Slip resistance composite cover
+ Available in all key sizes
+ Approved by Devonshire County Council, Greater London Council and most Local Authorities
+ Successfully passing all SRV requirements, wet and dry
+ Loading B125
+ Stocked as standard
+ Deep seated galvanised steel framework
+ Ensures flush fitting to Naylor Access Chamber
+ Available locking as standard
NaylorCovers&FramesComposite and Galvanised
Composite Cover and Standard Frame - Square
Typical Frame Section
Dimension g
Standard Frame 3D View
Anti-Slip Composite Cover - Square
Lock in Facility
Dimension e
Dimension c
Dim
ensi
on
d
Dim
ensi
on
b
Dimension a
Dimension f
Codedimension adimension bdimension cdimension ddimension edimension fdimension gdimension hmeasurements in mm
Code 69128Nominal dimensions (mm) 300 x 300
Code 69127Nominal dimensions (mm) 450 x 450
Code 69125Nominal dimensions (mm) 600 x 600
691283003004104108031031295
691274504505705708047231472
691256006007207208061031610
01226 790591
EN124B125 TRAFFIC SIGNALSSTREET LIGHTING
Telephone: 01226 790591 www.naylor.co.uk18
NaylorCovers&FramesComposite and Galvanised
Composite Cover and Standard Frame - Rectangle
Dimension g
Typical Frame Section
Standard Frame 3D View
Dimension e
Composite Cover - Rectangle
Dimension f
Lock in Facility
Dimension c
Dim
ensi
on
d
Dim
ensi
on
b
Dimension a
Codedimension adimension bdimension cdimension ddimension edimension fdimension gdimension hmeasurements in mm
Code 69129Nominal dimensions (mm) 300 x 450
Code 69126Nominal dimensions (mm) 450 x 600
691294503005504008046830317
691266004507205708061530465
01226 790591
EN124B125 TRAFFIC SIGNALSSTREET LIGHTING
Galvanised Cover and Standard Frame - Square
Typical Frame Section
Dimension g
Standard Frame 3D View
Galvanised Cover - Square
Lock in Facility
Dimension e
Dimension c
Dim
ensi
on
d
Dim
ensi
on
b
Dimension a
Dimension f
Codedimension adimension bdimension cdimension ddimension edimension fdimension gdimension hmeasurements in mm
Code 69101Nominal dimensions (mm) 300 x 300
Code 69099Nominal dimensions (mm) 450 x 450
Code 69102Nominal dimensions (mm) 600 x 600
691013003004104108041080295
690994504505705708057080472
691026006007207208072080610
19Fax: 01226 790531 Email: sales@naylor.co.uk
Galvanised Cover and Standard Frame - Rectangle
Dimension g
Typical Frame Section
Standard Frame 3D View
Dimension e
Galvanised Cover - Rectangle
Dimension f
Lock in Facility
Dimension c
Dim
ensi
on
d
Dim
ensi
on
b
Dimension a
Codedimension adimension bdimension cdimension ddimension edimension fdimension gdimension hmeasurements in mm
Code 69098Nominal dimensions (mm) 300 x 450
Code 69100Nominal dimensions (mm) 450 x 600
690984503005504008046531311
691006004507205708061331462
Galvanised Cover and Flush Frame - Rectangle
Codedimension adimension bdimension cdimension ddimension edimension fdimension gdimension hmeasurements in mm
Code 69069Nominal dimensions (mm) 900 x 450
6906945045010205704046830470
Dimension c
Dimension e
Dimension g
Typical Frame Section
Flush Frame 3D View
Dim
ensi
on
d
Lock in Facility
Dim
ensi
on
b
Dimension a
(1x 450x450 Galvanised Cover) (1x 450x450 GalvanisedCover)
Dimension a
Galvanised Cover - Square
Dimension f
Telephone: 01226 790591 www.naylor.co.uk20
NaylorCovers&FramesComposite and Galvanised
Pole Box Composite Cover and Flush Frame - Square
Dimension g
Typical Frame Section
Flush Frame 3D View
Anti-Slip Composite Cover - Square
Lock in Facility
Dimension e
Dimension c
Dim
ensi
on
d
Dim
ensi
on
b
Dimension a
Codedimension adimension bdimension cdimension ddimension edimension fdimension gdimension hmeasurements in mm
Code 69158Nominal dimensions (mm) 300 x 300
Code 69159Nominal dimensions (mm) 450 x 450
691583003003753754031031295
691594504505705704046830470Dimension f
01226 790591
EN124B125 TRAFFIC SIGNALSSTREET LIGHTING
Pole Box Galvanised Cover and Flush Frame - Square
Dimension g
Typical Frame Section
Flush Frame 3D View
Codedimension adimension bdimension cdimension ddimension edimension fdimension gdimension hmeasurements in mm
Code 69156Nominal dimensions (mm) 300 x 300
Code 69157Nominal dimensions (mm) 450 x 450
691563003003753754031031295
691574504505705704047231472
Lock in Facility
Dimension e
Dimension c
Dim
ensi
on
d
Dim
ensi
on
b
Dimension a
Galvanised Cover - Square
Dimension f
21Fax: 01226 790531 Email: sales@naylor.co.uk
• Clay Pipes - for open trench and trenchless construction
• Hathernware - pipes and industrial ceramics for hot/aggressive environments
• Band-Seal - flexible pipe couplings
• Plastic Pipes - Twinwall ducting and drainage; land drainage
• Gardenware - The Yorkshire Flowerpot range of frostproof pots
Naylor Industries plc - more than 100 years of production and supply to the Construction Industry
TELEPHONE: 01226 790591
FACSIMILE: 01226 790531
EMAIL: SALES@NAYLOR.CO.UK
WEB: WWW.NAYLOR.CO.UK
TELEPHONE: 01592 717900
FACSIMILE: 01592 717906
EMAIL: SALES@NAYLOR.CO.UK
WEB: WWW.NAYLOR.CO.UK
CLOUGH GREEN, CAWTHORNE
BARNSLEY
SOUTH YORKSHIRE, S75 4AD
ENGLAND
OFF SEA ROAD,
METHIL, LEVEN
FIFE, KY8 3QQ
SCOTLAND
A MEMBER OF THE NAYLOR GROUP OF COMPANIES
NAYLOR DRAINAGE
LIMITED
Ref:
MD
09/1
4