Post on 22-Mar-2019
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IPG’s Micro-Multi-Axis Workcell is a highly cost effective laser processing station designed for either dedicated part processing or R&D use. The narrow enclosure and vertically operating door occupy minimum space in production environments. The two-stage-door provides full front and side access for part loading with extended travel available for set-up and engineering operations. The unit is easily mounted to an adjustable pedestal to accommodate operator ergonomics.
Built from high-quality industrial components and having stepper motor drives for positioning accuracy, the system is compatible with IPG’s maintenance-free fiber lasers up to 500 W average power. The high pulse energy and high peak power of the QCW laser enables welding, cutting and drilling of a wide range of material types including steel, aluminum and alloys.
The Micro-Multi-Axis is easily programmed for complex and intricate processing and is typically operated using front-panel controls that provide a simple interface requiring minimal training. The Workcell, fiber laser and processing head are designed, manufactured and supported by IPG – your partner for precision laser processing systems.
Micro-Multi-axis Laser Processing Workcell
Features
��Spot Welding
��Seam Welding
��2D Cutting
��Tube Cutting
��Via Drilling
��Medical Devices
��Electronic Enclosures
��Electrical Contacts
��Sensors & Transducers
��Automotive Components
��3-axis Part Movement
��Choice of Process Heads: Cutting, Welding & Wobble
��Automatic Vertically Opening Door
��Synchronized X-Y & Rotation Axes
��Optional High-Performance Stages
��CDRH Class 1 Laser Safety Enclosure
Welding, Cutting or Drilling WorkstationDESKTOP WORKCELL
Page 2
Compact Footprint
• 991 D x 508 W x 1061 H mm (39 x 20 x 42”)
• Minimum Bench Top Area Requirements
• Vertically Operating Front Door
• Ergonomic Work Height- Easy Part Loading and Unloading
• Easy to Install in Existing Facilities
�o� �peratin� Costs
����s �i�er �e�ia�i�it�
�i�e Ma�ers
A�orda��e
�road Capa�i�ities
with Great Results
�osition �o�r ��siness for �ro�t� �it� ���
��� ����s M��ti-axis �or��e���
�in��e �oint �er�i�e � ��pport
Designed, Built & Supported
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�ast �rod��tion �aser �ro�essin�
Up to 3-Axes of Coordinated Motion for 2D, Tube & 3D Materials Processing
• Stepper Motor Driven Stages for Cost-effective Accuracy
• Motion System Options to Suit Individual Needs
User Interface
• Intuitive HMI for Machine Control
• Industrial Motion Controller with G/M-code Programming using Laptop Computer via USB Interface
• Front Panel Controls for Cycle Start/Stop, Reset, Emergency Stop & Laser Enabling Key
• CAD/CAM Software (Optional)
Micro-Multi-axis Laser Processing WorkcellWelding, Cutting or Dr i l l ing Workstation
Cutting & Drilling Heads Welding Heads Scanning Heads
IPG’s Micro-Multi-Axis Workcell
System Enclosure
• CDRH Class 1 Enclosure with Laser-safe Viewing Windows
• Vertically Opening Automated Door with Full Side Access
• 2-Stage Door with Short Travel Koda for Fast Cycle Time
• Access Panels on Front & Sides of Cell forEasy Access & Maintenance
Laser Power
• CW Lasers 100, 200, 300 400 W
• QCW High Peak Power Lasers: 150/1500
• Laser is Internally Mounted, Saving Energy & Space
• All Lasers are Air-cooled and No Chillers Required
Modular Work Area
• 100 mm X Travel , 100 mm Y Travel, 100 mm Z Travel
• Aluminum T-slot Tooling Table
• Rotary Stages Available for X-axis
• IPG’s MicroCutting Head
• Off-axis Viewing System
• Supports 2 Process Gases
• IPG’s FLW-D30 Welding Head
• Coaxial Viewing System
• Supports One Process Gas
• Optional D30 Wobble Module
Mid-Power Scan Head
• Welding Cutting or Engraving Applications
• Compatible with IR Lasers up to 2 kW
• Collimator & Focus Optics Options Available
Integrated Marking Module
• High Pulse Energy Operation
• Calibrated Scan Field up to 170 mm
• Integrated Focus Assist
Compact Footprint
• 1086 D x 508 W x 1246 H mm (43 x 20 x 49”)
• Minimum Bench Top Area Requirements
• Vertically Operating Front Door
• Ergonomic Work Height-Easy Part Loading and Unloading
• Easy to Install in Existing Facilities
�o� �peratin� Costs
����s �i�er �e�ia�i�it�
�i�e Ma�ers
A�orda��e
�road Capa�i�ities
with Great Results
�osition �o�r ��siness for �ro�t� �it� ���
��� ����s M��ti-axis �or��e���
�in��e �oint �er�i�e � ��pport
Designed, Built & Supported
�i�p�e �rod��tion ��p�e�entation
�ast �rod��tion �aser �ro�essin�
Up to 3-Axes of Coordinated Motion for 2D, Tube & 3D Materials Processing
• Stepper Motor Driven Stages for Cost-effectiveAccuracy
• Motion System Options to Suit Individual Needs
User Interface
• Intuitive HMI for Machine Control
• Industrial Motion Controller withG/M-code Programming using LaptopComputer via USB Interface
• Front Panel Controls for Cycle Start/Stop,Reset, Emergency Stop & Laser Enabling Key
• CAD/CAM Software (Optional)
Micro-Multi-axis Laser Processing WorkcellWelding, Cutting or Dr i l l ing Workstation
Cutting & Drilling Heads Welding Heads Scanning Heads
IPG’s Micro-Multi-Axis Workcell
System Enclosure
• CDRH Class 1 Enclosure with Laser-safe Viewing Windows
• Vertically Opening Automated Door with Full Side Access
• 2-Stage Door with Short Travel Koda for Fast Cycle Time
• Access Panels on Front & Sides of Cell for Easy Access & Maintenance
Laser Power
• CW Lasers 100, 200, 300 400 W
• QCW High Peak Power Lasers: 150/1500
• Laser is Internally Mounted, Saving Energy & Space
• All Lasers are Air-cooled and No Chillers Required
Modular Work Area
• 100 mm X Travel , 100 mm Y Travel, 100 mm Z Travel
• Aluminum T-slot Tooling Table
• Rotary Stages Available for X-axis
• IPG’s MicroCutting Head
• Off-axis Viewing System
• Supports 2 Process Gases
• IPG’s FLW-D30 Welding Head
• Coaxial Viewing System
• Supports One Process Gas
• Optional D30 Wobble Module
Mid-Power Scan Head
• Welding Cutting or Engraving Applications
• Compatible with IR Lasers up to 2 kW
• Collimator & Focus Optics Options Available
Integrated Marking Module
• High Pulse Energy Operation
• Calibrated Scan Field up to 170 mm
• Integrated Focus Assist
Page 3
Laser Power, W 150 W Average, 1500 W Peak Power CW: 100, 200, 300 or 400; QCW: 150/1500
Beam Delivery- Cutting IPG’s FLC Microcutting Head Includes Off-axis Viewing System
Beam Delivery- WeldingIPG’s FLW-D30 Welding Head
Includes Co-axial Vision & Single Process Gas Support FLW Wobble Module (Optional)
Beam Delivery- ScanningMid-power Scanner
Collimator FL: 50 mm. Focus Lens Options 100, 163 1n3 254 mm Air Knife and Through the Lens Camera Options
Marking- Integrated Marking Module
Power Options: 20W, 30W, 50WField Size Options: 60, 110, 170 mm
Work Envelope, X:Y:Z, mm, in.
100 x 100 x 1004 x 4 x 4
X-Y-Stage Travel X: 100 mm, 4 in., Y: 100 mm, 4 in. Accuracy: ±30 µm (1.2 mils); Repeatability: ±5 µm (0.2 mils); Velocity: 25 mm/sec (60 in/min)
Z-Stage Travel(Option)
Z: 100 mm (4”) Accuracy: ±24 µm (1.0 mils); Repeatability: ±3 µm (0.12 mils); Velocity: 100 mm/sec (236 in/min)
Tooling Aluminum T-slot TableThreaded Breadboard Option
Rotation Stage- X-axis (Option)
Travel: 3600 Continuous, Speed: 30 rpm max; Accuracy: ±180 arc-secRepeatability: ±45 arc-sec
5C Collet, 3 Jaw Chuck
Vision (Option) Smart Vision Package with Image Recognition for Automated Part Alignment
Controls/ InterfaceLaptop Computer via USB Interface (Laptop Sold Separately)Industrial Motion Controller with G/M-code Programming
Front Panel Controls for Cycle Start/Stop, Reset, Emergency Stop & Laser Enabling Key
Process GasCutting: Computer Controlled Pressure Regulator Solenoid Valve & Flow Switch for Two Process Gases
300 PSI Welding: Manually Adjustable Pressure Regulator & Computer Controlled Solenoid Valve for Process Gas up to 120 psi
Exhaust 2” Blast Gate with Exhaust Plenum for Optional Welding Table
Safety CDRH Class I Laser System (Complies with 21 CFR Chapter 1, Subchapter J)
Dimensions, LxWxH, mm, in.
1086 x 508 x 1246
Micro-Multi-axis Laser Processing WorkcellWelding, Cutting or Drilling Workstation
rev. 02/17
Legal notices: All product information is believed to be accurate and is subject to change without notice. Information contained herein shall legally bind IPG only if it is specifically incorporated into the terms and conditions of a sales agreement. Some specific combinations of options may not be available. The user assumes all risks and liability whatsoever in connection with use of a product or its application. IPG, IPG Photonics, The Power to Transform and IPG Photonics’ logo are trademarks of IPG Photonics Corporation. © 2016-17 IPG Photonics Corporation. All rights reserved.
+1 (508) 373-1100sales.us@ipgphotonics.comwww.ipgphotonics.com
System Specifications
43 x 20 x 49**IPG’s Laser Processing Workcell can be custom configured to include additional rotary axes
& part handling capabilities. Please consult IPG for custom laser machining solutions.