PEBCO's Contract Manufacturing Capabilities

Post on 22-Jun-2015

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For 37 years, PEBCO® has been recognized worldwide as a leader in the original equipment manufacturing of customized bulk handling equipment; this experience is one of the keys to our broad contract manufacturing capabilities; Application engineering (mechanical and electrical), 2-D and 3-D CAD designing, Manufacturing (fabrication, weld, machining, paint, and assembly), Installation and start-up support, Complete concept-to-customer support program. PEBCO® specializes in customized solutions for our customers’ needs. Each application is unique and we custom tailor to exact customer specification. Engineering and Design Manufacturing Machining Welding Assembly Blasting and Painting ISO 9001:2008

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Contract Manufacturing

PEBCO®

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Company Information

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Get to Know Us

For 37 years, PEBCO® has been recognized worldwide as a leader in the original equipment manufacturing of customized bulk handling equipment; this experience is one of the keys to our broad contract manufacturing capabilities.

Application engineering (mechanical and electrical)

2-D and 3-D CAD designing Manufacturing (fabrication, weld,

machining, paint, and assembly) Installation and start-up support Complete concept-to-customer support

program

PEBCO® specializes in customized solutions for our customers’ needs. Each application is unique and we custom tailor to exact customer specification.

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We Listen to Our Customer’s Needs

85% of custom-designed solutions

Construction materials such as carbon steel, abrasion resistant steels, stainless steels, chromium carbide overlays, etc.

Manual, hydraulic, pneumatic, or electric actuation

Automatic or semi-automatic controls

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ISO 9001: 2008

Certificate No.: CERT-0069127File No.:              1641027Issue Date:         September 27, 2013Expiry Date:       September 25, 2016

C E R T I F I E D

PEBCO®’s ISO Quality Policy:

PEBCO®’s ISO Quality Objectives:PEBCO® will continue to reduce our production defects. PEBCO® will continue to improve our on time delivery.

PEBCO® will endeavor to produce parts to customer’s specifications every time and continually improve the effectiveness of our quality management system.

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PEBCO®’s Manufacturing Facilities are located just off Interstate-24 at Exits 3 and 4 in Paducah, Kentucky.

3885 Coleman Road Paducah, KY

www.epaducah.com

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Global Delivery

Asia

Americas

Europe

Africa

Australia

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Let’s Take a Tour

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Bird’s EyeAssembly and Machining

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Bird’s EyeCutting and Rolling

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Bird’s EyeWelding and Rolling

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Departments

Engineering and Design Manufacturing Machining Welding Assembly Blasting and Painting

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Engineering and Design

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Combined ~70 Years of

Experience

No Blueprint? No Problem!

PEBCO® can fabricate parts and equipment using your sample or drawings or our own computer engineering, drafting, and design services.

PEBCO®’s design department has a combined ~70 years of experience.

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Autodesk® Inventor®

Professional 2014

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2-D and 3-D Renderings

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Manufacturing

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Within the Facility

~40,000 square feet facility (2) 10 ton overhead cranes (2) 5 ton overhead cranes (2) 5,000 lb. fork lift/trucks Steel prep services

forming rolling cutting welding fabricating

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Manufacturing

4000 Watt TruLaser

5’x10’, ~1” thickCNC Plasma Cutting

1-¼” thick CNC Oxy/Fuel Cutting

5” thick

Press Brake300 TON x

10’Steel Prep ServicesPlate Rolling

½” thick x 8’

¼” thick x 12’

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4000-Watt Laser

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4000-Watt Laser

TruLaser 3030 5’x10’ cutting

table One cutting

head for all thicknesses ’, ~1” thick Highly precise beam guidance

Guarantees low scratches, thus minimal scrap

Conveyer for removal of swag and small parts safely

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Laser Cut Parts

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Plasma/OxyFuel Cutter

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Plasma/OxyFuel Cutter

Esab Sabre 3000

10’x20’ Plasma: up to

1-¼” Torch: up to 3”

steel plate Programmable

with shape library

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CNC Press Brake

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CNC Press Brake

TruBend 5230 14’ bending

length CNC-controlled

crowning system for precise bending results

ABC angle sensor allows the first part to be a perfect part

Accurate. Precise. Ideal for Series Production.

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Plate Rolling

½” thick and 8’ wide ¼” thick and

12’ wide

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Plate Rolling

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Rolling & Bending

¼” by 10’

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Machining

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Machining

Lathe (up to 30” Ø)

Horizontal Milling(5” spindle x 80”x 62” travel )

Drilling (Radial Arm, up to 4” Ø)

Surface Grinding

Broaching up to 1-½”

Vertical Turret Lathe(up to 48" of swing)

CNC Milling Centers

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CNC Milling Centers

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CNC Milling Centers

Fadal VMC 2016L

Vertical Machining Center

20” x 16” x 15” Envelope

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Boring and Milling

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Boring and Milling

Gidding & Lewis, Fraser

Horizontal Boring and Milling

48” x 48” x 48” cube envelope

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Boring and Milling

Bullard Dynatrol VTL

Vertical Milling Lathe

36” swing 36” Vertical

Height

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Welding

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Welding

12 weld stations

Processes MIG

(GMAW) TIG

(GTAW) Stick

(SMAW)Weld procedures and welders are qualified to AWS D1.1, D1.6.

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Welding

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Welding

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Assembly

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Shroud Assembly

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Equipment Assembly

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Equipment Assembly

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Equipment Assembly

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Equipment Assembly

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Blasting and Painting

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Blasting Booth

20’x50’ booth Fully enclosed

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Paint Booth

20’x50’ booth Up and down

draft 140o maximum

temperature

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Paint Booth

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Proudly Made in the USA

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The Material Handling Problem Solvers

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www.pebco.com