PT. PINDO DELI ‘s Environment Performance Rating)PT. PINDO DELI ‘s Environment Performance Rating)

PT. PINDO DELI PULP AND PAPER MILLSPT. PINDO DELI PULP AND PAPER MILLS

IS ONE OF PAPER INDUSTRY APP-SINAR MAS GROUPIS ONE OF PAPER INDUSTRY APP-SINAR MAS GROUPLOCATED LOCATED ++ 60 km. EASTEN JAKARTA WEST JAVA 60 km. EASTEN JAKARTA WEST JAVA

Karawang

FACILITY TO PRODUCT :4 Paper Machines1 Tissue Machine1 Corrugated Plant1 Chemical Plant1 Carbonless Paper Plant7 Coating Plant2 Converting Plant

SUPPORTING FACILITY :• Power Plant 105 MVA• PLN 45 MVA• FWT Plant 27.000 M3/D• WWT Plant 35.000 M3/D• Land Fill 24.000 M3

• Pallet Work Shop 6.000 M3/M

Pulper

Water

Pulper Tower

CleanerCleaner Chest

Refiner

Refiner ChestMixing ChestStuff Box

Head BoxFormer Section

Press Section

Dryer Calender Pope Reel

PAPER (FC/ BOARD PAPER)TISSUE (PASEO)CORRUGATED BOARDCHEMICALNaOHCaCO3

865.000 TON/ ANNUM58.000 TON/ ANNUM38.000 TON/ ANNUM

110.000 TON/ ANNUM240.000 TON/ ANNUM

TorontoToronto

Sao Paulo Paulo

New New Jersey

Memphis

San Francisco Francisco

Los Los Angeles

Chicago

Buenos Aires Aires

Milan

Madrid

Alexandria

Johannesburg

Paris

Brussels

London

Istanbul

Dusseldolf

Warsaw

Copenhagen

Amsterdam

Riyadh

Tehran

Bahrain

AmmanNew Delhi

Karachi

ColomboColombo

Chennai

Mumbai

Dubai

Penang

Kuala Lumpur Lumpur

Singapore

Dhaka

BangkokBangkok

Manila

Ho Chi MinhHo Chi Minh

Melbourne

Brunei

Sydney

Auckland

TaipeiHong Kong Kong

Beijing

HokkaidoSeoul

Nagayo

KyushuKyushu

Shanghai

Tokyo

Mexico CityMexico City

SALES :LOCAL + 20%EXPORT + 80%

• SAVE RESOURCES & POLLUTION CONTROL• NOT DEGRADE THE ENVIRONMENT• IMPROVE COMPANY IMAGE & EFFICIENCY

RELIGIOUS APPROACH : Don’t destroy what God/Allah has excellently created

LEGAL APPROACH : Obey all State Acts and government regulations

BUSINESS APPROACH : Improve efficiency Lower cost Increase profit

EMS (Evaluation and Reporting)

CLEANER PRODUCTION/CPEE SINCE 1996 - Good house keeping (Reuse, Recycle, Recovery) - Change of process - Change of technology final aim is to save resources & control pollution

CSR : - Charity Giving fish - Community Development Giving rod to fish

EKOLABEL : (Proper Mutual

Requested)

- Indonesia Ramah

Lingkungan

- Japan Ecolabel-Ecomark

- Uero Ecolabe-Flower

EcolabelEcolabelIssue since 7 July 2006Issue since 7 July 2006

DEVELOPING PROPER : 2003 – 2004 BLUE2004 – 2005 BLUE2006 – 2008 GREEN*

ProperProperGrade “ Green”Grade “ Green”

CLEANER PRODUCTIONCLEANER PRODUCTION10 March 199610 March 1996

ISO 9001 : 2000ISO 9001 : 2000Issue since 2 Jul.1996Issue since 2 Jul.1996

Appreciation by UNEPAppreciation by UNEPfor the Implementationfor the Implementation

Greenhouse Gas ReductionGreenhouse Gas Reduction ISO 14001 : 2004ISO 14001 : 2004Issue since 14 Oct. 2004Issue since 14 Oct. 2004

IMPACT of PROPER ON THE COMPANY

• smooth relationship & better communication with surrounding community

• enhanced good image for all customers all over the world which promotes export

• more intent to obey all the environmental laws, acts and regulations

• Investment/ system change 2 PM 1 TM

USD 200,000

• Annual cost saving 2% X 1,118.000 X USD 10/ ton steam = USD 237,000/Year

• Annual steam saving : 23.760 ton steam/yr Mean 23,760 X 77,3 = 1,836.648 NM3

EQ as 78975.864 tones gas

EQ 229,030 tones CO2(Ref. Simplified GHG calculator sheet)

REFINER DIAGNOSTIC( PLANNING ON END 2006 )

WHY ?

OVER 1 (ONE) GRADE OF CSR FREENES MEAN ENERGY LOSS IS 72000 KWh FOR LINE PAPER CAPACITY PRODUCT OF 100 TON/D .(Ref. DR. GATOT IBNU SANTOSO PAPER ON 2004 DEPERINDAG)ENERGY LOSS IS FOR PT. PINDO DELI PM 8/9’S REFINER - AVERAGE PRODUCT AS 2 X 850 MT/D

DIAGNOSTIC WAS DONE

POWER:REDUCED FROM 200 KWh/TP to 140 KWh/TP represented as CO2 = 39,8 CO2 / TP

Utilize paper process sludge as coal substitute (5% total caloric) for the CFB boiler

• Coal consumption (100%) as 650 ton/day caloric value 5500 KCal/Kg Substitution : at 5% X 650.000 X 5500 = 178.750.000 Kcal.• By sludge caloric value as 2000 Kcal.

* UNEP simplified calculator , www.uneptie.org/energy/tools/ghgin

As substitute - 178.750.000 / 2000 = 89.375 Ton Coal/day Mean CO2 reduce as 27,108 Ton/annum* Also solved sludge landfill problem (ongoing installation)