Post on 10-Feb-2021
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Model NumbersAHE-100-04S - 12 VDCAHE-130-04X - 12 VDC(SN: 04534 to ...)
Parts Manual
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
TABLE of CONTENTS
AHE-100-04S and AHE-130-04X Models Page
Aqua-Hot Hydronic Heating System Diesel-Burner PartsDiesel-Burner and Fuel LinesHeating Zone PlumbingEngine Preheat PlumbingDomestic Water PlumbingMiscellaneous Parts
AHE-100-04S Model (Only)
Electrical Components, InternalElectronic Controller and Switch Panel
AHE-130-04X Model (Only)
Electrical Components, InternalElectronic Controller and Switch Panel
Appendix A
Alphabetical Parts List
1 2 5 6 7 8 9
1112
1314
A1
Aqua-Hot™ Hydronic Heating System Parts Manual 04/05
ELECTRONIC CONTROLLER
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Heating ZonesStatus
#5
#4
#3
#2
#1
Electric HeatingElement Status
Low Voltage
Reset
Low Tank-LevelCutoff
Heating Status
Engine PreheatPump
Low BatteryVoltage Fault
Low TempCutoff Status
Overload Fault
Pump #2
Pump #1
Pump #3
Diesel-BurnerStatus
Motor Coach Heating Specialists
Diesel Electric EnginePreheat
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Aqua-Hot Hydronic Heating System
Page 1
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
Key Part No. Description Serial No. 2 3 4 5 6 7 810111214222425262728
WPX-287-962WPX-362-107WPX-470-562WPX-101-838WPX-404-918WPX-178-624WPX-176-494WPX-350-427WPX-432-377WPX-152-269WPX-436-216WPX-147-834WPX-425-05AWPX-432-377WPX-152-269WPX-425-060WPX-350-516
Controller, Diesel-Burner, 12 VDCBracket, Controller, MountingScrew, Mounting, Ignition CoilCoil, Ignition, 12 VDCBoot, Ignition WireWire, IgnitionBoot, Ignition Wire, ElbowShutter, Combustion Air IntakeScrew, Protection HousingWasher, Star, Protection HousingHousing, ProtectionScrew, Flange, Blower HousingPlate, Motor, MountingScrew, Motor PlateWasher, Star, Motor PlateMotor, Combustion Air/Fuel Pump, 12 VDCClutch, Half, 6mm
5
10
3
2 4
6 7 8 14
27
22
26
25
28
28241211
Diesel-Burner Parts
Page 2
Aqua-Hot™ Hydronic Heating System Parts Manual 04/05
Key Part No. Description Serial No.35383940414243444546
WPX-434-795WPX-148-210WPX-152-552WPX-301-841WPX-373-001WPX-378-313WPX-412-244WPX-225-67AWPX-298-964WPX-299-995
Harness, C-PlugScrew, Blower CastingWasher, Lock, Blower CastingCasting, BlowerBlower, Wheel, w/ShaftBearing, Blower, KitO-Ring, Blower CastingCasting, BlowerGrommet, Blower Casting, LeftGrommet, Blower Casting, Right
38 39 40
35
41 42
46
45
4344
45
46
Diesel-Burner Parts, continued
Page 3
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
Key Part No. Description Serial No. 50 51 52 53 54 55 56 58 59 60 61 62 65 66 67 68 70 71 72 73 74 75 76 77162
WPX-322-083WPX-386-650WPX-260-487WPX-267-279WPX-152-560WPX-278-971WPX-274-313WPX-147-699WPX-638-78AWPX-453-048WPX-887-71AWPX-502-05AWPX-665-49AWPX-150-754WPX-151-157FLE-UPG-000WPX-277-282WPX-152-544WPX-886-41AWPX-412-198WPX-277-150WPX-102-861WPX-371-289WPX-152-390WPX-905-834
Valve, Fuel Solenoid, 12 VDCValve, Fuel Solenoid, KitO-Ring, Fuel Solenoid ValveBolt, ElectrodeWasher, Lock, ElectrodeClamp, ElectrodeElectrode, IgnitionScrew, Flame SensorSensor, FlameClip, Retaining, Photo DiscDisc, PhotoPump, Fuel, KitTube, Fuel, High PressureBolt, BanjoGasket, Ring, CopperPipe, Fuel, Banjo, KitScrew, Mounting, Fuel PumpWasher, Lock, Fuel PumpNozzle, Fuel, 0.35 GPHManifold, Fuel Nozzle, BrassScrew, Plate, Nozzle StandPlate, ManifoldGear, Fuel Pump, NylonSnap, Ring, GearBurner, Diesel, 12 VDC (not shown)
71
70
6766
62
596572
61
58
60
73
66
67
68
74757677
74 52
51
5053
54
55
56
Diesel-Burner Parts, continued
68
Page 4
Aqua-Hot™ Hydronic Heating System Parts Manual 04/05
Key Part No. Description Serial No.155156157158159160161162163164165166167168
WPX-310-646FLE-FUL-100FLE-FUL-200FLX-038-204FLX-FL1-022FLX-751-CVLPLX-105-800WPE-905-834FLX-131-280WPX-265-53AWPX-461-555WPX-420-565WPX-363-618PLE-688-001
Gauge, Adjustment, ElectrodeFitting, Fuel Line, Hose Barb x CompressionHose, Fuel, Supply/Return Kit w/ClampsFitting, #6 (M) JIC x 1/4 in (M) NPT, SteelFitting, Elbow, 1/4 in (F) NPT, BrassValve, Check, Fuel, 1/4 in (M) NPT, BrassFitting, Bulkhead, 3/4 (M) NPST x 1/4 in (F) NPT, BrassBurner, Diesel, 12 VDCFitting, Elbow, #6 (M) JIC x 1/4 in (M) NPT, SteelChamber, CombustionBolt, EyePin, Eye BoltNut, Eye BoltValve, Shut-Off, Assembly
157
156
158159
160
161
164
166
167
165
155
163
157
156
162
168
Diesel-Burner and Fuel Lines
Page 5
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
Key Part No. Description Serial No.111117120126127128
PLX-699-330PLE-100-811PLX-2A1-300PLE-100-500PLX-A65-800PLE-285-122-FRU
Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT, BrassPump, Circulation, KitValve, Check, 1/2 in (F) NPT, BrassManifold, Zone ReturnFitting, Elbow 45°, 3/4 in Hose Barb x 1/2 in (M) NPT, BrassHose, Heating, Zone, Kit, w/Clamps
126127
111
120
117
Heating Zone Plumbing
128128
128
128
128
128
128
Page 6
Aqua-Hot™ Hydronic Heating System Parts Manual 04/05
Key Part No. Description Serial No.111114117118
PLX-699-330PLX-105-810PLE-100-811PLE-285-125-FRU
Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT, BrassFitting, Bulkhead, 3/4 in (M) NPST x 1/2 in (F) NPT, BrassPump, Circulation, KitHose, Preheat, Engine, Kit, w/Clamps
Engine Preheat Plumbing
1171
114111 114
111
111
118
118
118
Page 7
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
Key Part No. Description Serial No.144145146
PLE-113-125-FRUPLE-113-126-FRUPLX-09P-100
Valve, Pressure Relief, AssemblyValve, Tempering Plumbing, Assembly, HotValve, Tempering
Domestic Water Plumbing
145
146
144
Page 8
Aqua-Hot™ Hydronic Heating System Parts Manual 04/05
Key Part No. Description Serial No.185186187188189190191192193194195196197
PLE-622-900PLX-UM5-007PLX-210-092PLE-102-228FLX-120-VS1FLX-R12-TRAPLE-GAS-FLLSME-TPP-000SME-LWR-CVRPLE-400-000PLE-RVS-860FLX-120-000FLE-120-100
Tank, Expansion, 5 qtClamp, HoseTube, Overflow 5/16 in x 6 ftCap, Radiator, 7 lb, Assembly, w/Warning LabelFilter, Fuel, Kit -05132Filter, Fuel -05132Gasket, Rubber, Filler NeckCover, Access, UpperCover, Access, LowerBoot, Rubber, w/FlangeSleeve, Combustion Air Intake, Kit, w/ClampFilter, Fuel, Kit 05133+Filter, Canister, Replacement 05133+
187
186
185
193
192
194
190189
Miscellaneous Parts
195
188
191
NOTICE: Use only a non-toxic Propylene Glycol bas
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196197
Page 9
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
Key Part No. Description Serial No.LDE-102-431LDE-102-CAULDE-150-000LDE-200-000LDE-200-500LDX-102-RARLDX-103-BARLTE-LMA-304
Label, Aqua-Hot (not shown)Label, Caution, Yellow (not shown)Label, Caution, Winterization (not shownLabel, Warning, Propylene Glycol (not shown)Label, Warning, Radiator Cap (not shown)Label, Arrow, Red (not shown)Label, Arrow, Blue (not shown)Manual, Owners, AHE-100-04S & AHE-130-04X (not shown)
Miscellaneous Parts, continued
Page 10
120 VAC Electrical Element
AHE-100-04S
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
Key Part No. Description Serial No. 96 97 98 99101102103104105106107108
ELE-800-001ELE-800-100ELE-HLT-222-FRUELE-ASY-300-FRUELX-630-001SME-100-201SME-200-301ELX-2E7-540SME-101-801HDX-010-381ELX-002-100SME-200-200
Switch, Float, AssemblyThermostat, Control, AssemblyThermostat, High-Limit, VDC, Kit, w/PlugThermostat, High-Limit, VAC, Kit, w/ConnectorRelay, ElectromechanicalCover, Access, ThermostatCover, Access, Heating ElementElement, Heating, 120 VAC, 1650 WattsBracket, MountingBolt, Hex Head, 1/4 - 20 x 1/2 inMeter, Hour, QuartzCover, Access, Junction Box
107
104
103
102
101
96
97
98
99
108
105106
Electrical Components, Internal (AHE-100-04S Only)
Page 11
Aqua-Hot™ Hydronic Heating System Parts Manual 04/05
Key Part No. Description Serial No.175176177179180181182183184
SME-200-500ELX-312-491ELX-312-499SME-EN4-008ELE-PC4-009ELE-100-453ELE-100-422ELE-ASM-506ELX-283-284
Faceplate, Electronic Controller, Assembly, EnclosurePlug, Electronic Controller, 20-PositionPlug, Electronic Controller, 8-PositionBack, Electronic Controller, EnclosureController, Electronic w/Time Delay, 12 VDCHarness, ControlHarness, B-PlugPanel, Switch, Assembly, 12 VDCSwitch, Rocker, w/LED
Diesel Electric EnginePreheat
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Electronic Controller and Switch Panel (AHE-100-04S Only)
Page 12
120 VAC DualElectric Elements
AHE-130-04X
Aqua-Hot™ Hydronic Heating System Parts Manual 04/05
Key Part No. Description Serial No.240241243244245 98 99248249250251
SME-100-201ELX-630-001ELX-002-100ELE-800-001ELE-800-100ELE-HLT-222-FRUELE-ASY-300-FRUELX-G12-07LSME-200-301SME-101-801SME-200-200
Cover, Access, ThermostatRelay, ElectromechanicalMeter, Hour, QuartzSwitch, Float, AssemblyThermostat, Control, AssemblyThermostat, High-Limit, VDC, Kit, w/PlugThermostat, High-Limit, VAC, Kit, w/ConnectorElement, Heating, 120 VAC, 2000 WattsCover, Access, Heating ElementBracket, MountingCover, Access, Junction Box
241241
243
244
245
98
99
248
249
249 248 250
240
251
Electrical Components, Internal (AHE-130-04X Only)
Page 13
Aqua-Hot™ Hydronic Heating System Parts Manual 4/05
Key Part No. Description Serial No.252253254256257258259260261
SME-200-500ELX-312-491ELX-312-499SME-EN4-008ELE-PC4-009ELE-100-463ELE-100-422ELE-ASM-906ELX-283-284
Faceplate, Electronic Controller, Assembly, EnclosurePlug, Electronic Controller, 20-PositionPlug, Electronic Controller, 8-PositionBack, Electronic Controller, EnclosureController, Electronic, w/Time Delay, 12 VDCHarness, ControlHarness, B-PlugPanel, Switch, Assembly, 12 VDCSwitch, Rocker, w/LED
259
252
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Electronic Controller and Switch Panel (AHE-130-04X Only)
Diesel ElectricEnginePreheat
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XE EXTRAELEMENT
Page 14
Alphabetical Parts List
Appendix A
Alphabetical Parts List
Description Part Number Page(s)
Back, Electronic Controller, Enclosure SME-EN4-008 Bearing, Blower, Kit WPX-378-313 Blower, Wheel, w/Shaft WPX-373-001 Bolt, Banjo WPX-150-754 Bolt, Electrode WPX-267-279 Bolt, Eye WPX-461-555 Bolt, Hex Head, 1/4 - 20 x 1/2 in HDX-010-381 Boot, Ignition Wire WPX-404-918Boot, Ignition Wire, Elbow WPX-176-494Boot, Rubber, w/Flange PLE-400-000Bracket, Controller, Mounting WPX-362-107Bracket, Mounting SME-101-801Burner, Diesel, 12 VDC WPX-905-834Cap, Radiator, 7 lb, Assembly, w/Warning Label PLE-102-228Casting, Blower WPX-301-841Casting, Blower WPX-225-67AChamber, Combustion WPX-265-53AClamp, Electrode WPX-278-971Clamp, Hose PLX-UM5-007Clip, Retaining, Photo Disc WPX-453-048Clutch, Half, 6mm WPX-350-516Coil, Ignition, 12 VDC WPX-101-838Controller, Diesel-Burner, 12-VDC WPX-287-962Controller, Electronic w/Time Delay, 12 VDC ELE-PC4-009Cover, Access, Heating Element SME-200-301Cover, Access, Junction Box SME-200-200Cover, Access, Lower SME-LWR-CVRCover, Access, Thermostat SME-100-201Cover, Access, Upper SME-TPP-000Disc, Photo WPX-887-71AElectrode, Ignition WPX-274-313Element, Heating, 120 VAC, 1650 Watts ELX-2E7-540Element, Heating, 120 VAC, 2000 Watts ELX-G12-07LFaceplate, Electronic Controller, Assembly, Enclosure SME-200-500Filter, Canister, Replacement FLE-120-100Filter, Fuel FLX-R12-TRAFilter, Fuel, Kit FLX-120-000Filter, Fuel, Kit FLX-120-VS1Fitting, #6 (M) JIC x 1/4 in (M) NPT, Steel FLX-038-204Fitting, 1/2 in Hose Barb x 1/2 in (M) NPT, Brass PLX-699-330Fitting, Bulkhead, 3/4 (M) NPST x 1/4 in (F) NPT, Brass PLX-105-800Fitting, Bulkhead, 3/4 in (M) NPST x 1/2 (M) NPT, Brass PLX-105-810Fitting, Elbow, 45°, 3/4 in Hose Barb x 1/2 in (M) NPT, Brass PLX-A65-800Fitting, Elbow, #6 (M) JIC x 1/4 in (M) NPT, Steel FLX-131-280Fitting, Elbow, 1/4 in (F) NPT, Brass FLX-FL1-022Fitting, Fuel Line, Hose Barb x Compression FLE-FUL-100Gasket, Ring, Copper WPX-151-157Gasket, Rubber, Filler Neck PLE-GAS-FLLGauge, Adjustment, Electrode WPX-310-646Gear, Fuel Pump, Nylon WPX-371-289Grommet, Blower Casting, Left WPX-298-964Grommet, Blower Casting, Right WPX-299-995Harness, B-Plug ELE-100-422Harness, Control (single element heater) ELE-100-453Harness, Control (dual element heater) ELE-100-463
12 & 1433445
112292
11 & 134 & 5
9335494222
12 & 1411 & 1311 & 13
911 & 13
944
1114
12 & 1499995
6 & 7576555495433
12 & 141214
A1
Alphabetical Parts List (continued)
Description Part Number Page(s)
Harness, C-Plug WPX-434-795Hose, Fuel, Supply/Return, Kit, w/Clamps FLE-FUL-200Hose, Heating, Zone, Kit, w/Clamps PLE-285-122-FRUHose, Preheat, Engine, Kit, w/Clamps PLE-285-125-FRUHousing, Protection WPX-436-216Label, Aqua-Hot (not shown) LDE-102-431Label, Arrow, Blue (not shown) LDX-103-BARLabel, Arrow, Red (not shown) LDX-102-RARLabel, Caution, Winterization (not shown) LDE-150-000Label, Caution, Yellow (not shown) LDE-102-CAULabel, Warning, Propylene Glycol (not shown) LDE-200-000Label, Warning, Radiator Cap (not shown) LDE-200-500Manifold, Fuel Nozzle, Brass WPX-412-198Manifold, Zone Return PLE-100-500Manual, Owners, AHE-100-04S & AHE-130-04X (not shown) LTE-LMA-304Manual, Owners, AHE-120-04X (not shown) LTE-LMA-305Meter, Hour, Quartz ELX-002-100Motor, Combustion, Air/Fuel Pump, 12 VDC WPX-425-060Nozzle, Fuel, 0.35 GPH WPX-886-41ANut, Eye Bolt WPX-363-618O-Ring, Blower Casting WPX-412-244O-Ring, Fuel Solenoid Valve WPX-260-487Panel, Switch, Assembly, 12 VDC (3-Position) ELE-ASM-506Panel, Switch, Assembly, 12 VDC (4-Position) ELE-ASM-906Pin, Eye Bolt WPX-420-565Pipe, Fuel, Banjo, Kit FLE-UPG-000Plate, Manifold WPX-102-861Plate, Motor, Mounting WPX-425-05APlug, Electronic Controller, 20-Position ELX-312-491Plug, Electronic Controller, 8-Position ELX-312-499Pump, Circulation, Kit PLE-100-811Pump, Fuel, Kit WPX-502-05ARelay, Electromechanical ELX-630-001Screw, Blower Casting WPX-148-210Screw, Flame Sensor WPX-147-699Screw, Flange, Blower Housing WPX-147-834Screw, Motor Plate WPX-432-377Screw, Mounting, Fuel Pump WPX-277-282Screw, Plate, Nozzle Stand WPX-277-150Screw, Mounting, Ignition Coil WPX-470-562Screw, Protection Housing WPX-432-377Sensor, Flame WPX-638-78AShutter, Combustion Air Intake WPX-350-427Sleeve, Combustion Air Intake, Kit, w/Clamp PLE-RVS-860Snap, Ring, Gear WPX-152-390Switch, Float, Assembly ELE-800-001Switch, Rocker, w/LED ELX-283-284Tank, Expansion, 5 qt PLE-622-900Thermostat, Control, Assembly ELE-800-100Thermostat, High-Limit, VAC, Kit, w/Connector ELE-ASY-300-FRUThermostat, High-Limit, VDC, Kit, w/Plug ELE-HLT-222-FRUTube, Fuel, High Pressure WPX-665-49ATube, Overflow, 5/16 in x 6 ft PLX-210-092
35672
10101010101010
46
1010
11 & 1324534
1214
5442
12 & 1412 & 14
6 & 74
11 & 13342244224294
11 & 1312 & 14
911 & 1311 & 1311 & 13
49
A2
Alphabetical Parts List (continued)
Description Part Number Page(s)
Valve, Check, 1/2 (F) NPT, Brass PLX-2A1-300Valve, Check, Fuel, 1/4 in (M) NPT, Brass FLX-751-CVLValve, Fuel Solenoid, 12 VDC WPX-322-083Valve, Fuel Solenoid, Kit WPX-386-650Valve, Pressure Relief, Assembly PLE-113-125-FRUValve, Shut-Off, Assembly PLE-688-001Valve, Tempering PLX-09P-100Valve, Tempering, Plumbing, Assembly, Hot PLE-113-126-FRUWasher, Lock, Blower Casing WPX-152-552Washer, Lock, Electrode WPX-152-560Washer, Lock, Fuel Pump WPX-152-544Washer, Star, Motor Plate WPX-152-269Washer, Star, Protection Housing WPX-152-269Wire, Ignition WPX-178-624
65448588344222
A3
AQUA-HOT PARTS MANUAL
15549 East Highway 52 · Fort Lupton, Colorado 80621 · 1-800-685-4298 · Fax: 303-857-9000� Copyright 2005 Vehicle Systems, Inc. All rights reserved
www.vehiclesys.comLTE-VHS-226
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