Post on 03-Jan-2016
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3.
3.01
Roof System KS1000 RW – Range
Product Data
ApplicationThe KS1000 RW is a trapezoidal form roof system with
a standard fastening method (a through fix), which issuitable for all building applications, where the roof slope is:
Higher than 4° (7%) for roofs with one panel in the slope direction;
Higher than 6° (10%) for roofs with two or more panels in the slope direction.
The KS1000 RW panel is universal and can be also used for wall cladding.
Product TolerancesPanel lengthFor panel length under 6 m ±4 mmPanel length is equal or over 6 m and under 12 m ±6 mmPanel length is equal or over 12 m ±8 mm
Panel width ±3 mm
ThicknessPanel thickness d ≤ 50 mm ±2 mmPanel thickness 50 mm < d < 100 mm +3 mm −2 mmPanel thickness d ≥ 100 mm +3 mm −3 mmSquarness of the cut end ≤ 0.5% of the panel width.Panel bow (∆1 + ∆2) / 2 ≤ 10 mm
Available LengthsThe standard panel length is between 2 and 14.5
meters. It is possible to deliver panels shorter than 2 m and longer than 14.5 m, but this should be discussed with Kingspan first.
Certification ReferencePlease contact local Kingspan Technical department.
Panel End Lap Cut BackIf the project requires panels to be connected in the
direction of the roof slope, the panels must have an overlap. Depending on the overlap length, the insulating core at the panel end under the overlap must be removed during mounting. For these situations, we can deliver panels with cut backs already made. These panels are normally delivered with a cut back up to 250 mm, but other cutback lengths are possible (see below). Cut backs for all types of panels (roof, wall, PUR, mineral wool) can be ordered.
The minimum length of a panel on which a cut back can normally be made is 2,700 mm. Cut backs on shorter length panels are possible by special arrangement.
Panel cut-backs for roofing and wall panels can be divided into three types:
CUT BACK 1 unseparated cut backs 50–250 mm
CUT BACK 2 separated cut back with insulation not removed 50, 80, 150, 200 and 250 mm
CUT BACK 3 separated cut back with insulation removed 50, 80, 150, 200 and 250 mm
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d – core thickness (mm) 25 40 50 60 70 80 100 120
D – overall dimension (mm) 60 75 85 95 105 115 135 155
Weight (kg/m2) sheet 0.5/0.4 mm 9.34 9.94 10.34 10.74 11.14 11.54 12.34 13.14
Dimensions & Weight
Internal Facing Profile
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3.
3.02
Roof System KS1000 RW
Product Data
SteelGalvanic protection options
1. Hot-dip zinc coated steel with a total of 275 g/m2 of zinc, according to EN 10147:2000. This can be finished with a number of coatings – polyester, PVDF, Plastisol and Foodsafe finishes.
2. Galvatite coated steel in accordance with EN 10147 for Celestia finishes.
3. Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, 5% Al and other elements) in accordance with EN 10214 for coated steel HPS200.
Substrate thicknesses
Standard external sheet thickness 0.50 mm.
Standard internal sheet thickness 0.40 mm.
Other thicknesses are available by arrangement with Kingspan.
External Coating Options1. Standard Polyester – PES
Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25 µm.
2. PVDF
PVDF offers unequalled colour and gloss retention andgood corrosion resistance. The nominal coating thickness is 25 µm. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver.
3. HPS200 (by Corus)
HPS200 is a premium architectural coating system, tested in the laboratory and on site in severe climates, for use worldwide. Its tough, 200 µm (nominal thickness) coating has the unique Scintilla finish and is availablein bright or subtle hues, providing architects with an extensive palette of colours.
4. Plastisol 200 µm
Plastisol is a high performance coating system with a grain finish and a nominal thickness of 200 µm. Typicalproperties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and thereforevery good scratch resistance.
5. Celestia (by Corus)
Celestia is a metallic-finish cladding steel with a120 µm (nominal thickness) high performance Plastisol coating. The standard product has a high performance polyester coating on the reverse side. The metallic finishcaptures light and movement, giving depth and life to the cladding surfaces.
Internal Coating Options1. Polyester
Polyester coating with a nominal thickness of 15 µm. The standard colour is grey white, (similar RAL 9002).
2. Lining enamel
Lining enamel with a nominal thickness of 22 µm with a white finish.
3. Foodsafe
The surface of this 150 µm thick polymer coating is non-toxic and resistant to mould, durable and easy to clean. It is chemically inert and safe for continuous contact with unpacked food. The standard colour is white. Consult Kingspan about the availability of other colours.
Other coating systems are available by discussion with Kingspan.
Plain and coloured aluminium is available on a project specific basis. Contact Kingspan Technical Services.
Insulation CoreRigid polyurethane closed-cell foam is the standard
insulating core used.
It is made to a non-deleterious specification and isCFC/HCFC free.
SealsFactory Applied Side Joint Tape
All side joints have factory applied anti-condensation tape.
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3.
3.03
Roof System KS1000 RW
Product Data
PerformanceThermal Insulation
Panel Thickness (mm)
U value (W/m2K)
HCFC Freeλ = 0.022
25 0.7740 0.5050 0.4160 0.3570 0.3080 0.26
100 0.21120 0.18
U – Thermal transmittance W/m2Kλ – Long-term Thermal conductivity W/mK
Biological
Kingspan insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are non-deleterious.
Fire
KS1000 RW insulated sandwich panels have been tested and approved and comply with National Building Regulations and Norms. The panels do not propagate firespread.
Panel Thickness (mm)
Fire rating
25/60
For detailed information please contact local Kingspan Technical department.
40/7550/8560/95
70/10580/115
100/135120/155
Acoustics
All KS1000 RW panels have a single figure weightedsound reduction R
w = 25 dB.
Building RegulationsKingspan KS1000 RW insulated sandwich panels
conform to the National Building Regulations and standards.
QualityKingspan insulated sandwich panels are manufactured
from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO9001:2000 standards, ensuring long term reliability and service life.
Guarantees & WarrantiesKingspan will provide external coating and product
guarantees on a project by project basis.
PackingStandard packing – road transportation
KS1000 RW panels are stacked weather side to weather side (to minimise palette height). The top, bottom, sides and ends are protected with foam and timber packing and the entire palette is wraped in plastic.
The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Quantities are reduced for exceptionally long panels. Typical palette height is 1,100 mm.
Maximum palette weight is 3,500 kg.
Panel core thickness
(mm)25 40 50 60 70 80 100 120
Number of panels in package
23 17 15 13 11 9 7 6
DeliveryAll deliveries (unless indicated otherwise) are by road
transport to project site. Off loading is the responsibilityof the client.
Site InstallationSite assembly instructions are available from Kingspan.
Kingspan will arrange training of the site fitters andsupervisors if requested.
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3.
3.04
Roof System KS1000 RW
Outer sheet type RW Inner sheet type MBt
n(mm) 0.5 t
n(mm) 0.4
colour 1
Panel thickness(mm)
Span (m)1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
SINGLE SPAN
25Pressure (kN/m2)Suction (kN/m2)
40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.28 – – –Suction (kN/m2) 3.64 2.50 1.84 1.41 1.11 0.90 0.71 – – –
50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.25 – –Suction (kN/m2) 4.27 3.03 2.27 1.76 1.35 1.04 0.83 0.68 – –
60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.59 0.48 0.36 0.23 0.13Suction (kN/m2) 4.92 3.57 2.72 2.11 1.54 1.18 0.94 0.77 0.65 0.55
70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.87 0.71 0.58 0.47 0.32 0.21Suction (kN/m2) 5.58 4.13 3.18 2.36 1.73 1.33 1.06 0.87 0.73 0.62
80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.42 0.29Suction (kN/m2) 6.25 4.69 3.65 2.63 1.92 1.48 1.18 0.96 0.81 0.69
100Pressure (kN/m2) 3.10 2.36 1.89 1.55 1.29 1.08 0.90 0.77 0.64 0.47Suction (kN/m2) 7.59 5.84 4.59 3.15 2.31 1.78 1.41 1.16 0.97 0.83
120Pressure (kN/m2)Suction (kN/m2)a
min (mm) 40
DOUBLE SPAN
25Pressure (kN/m2)Suction (kN/m2)
40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.29 0.23 0.18 0.14Suction (kN/m2) 2.19 1.38 0.98 0.76 0.63 0.51 0.44 0.40 0.37 0.33
50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.31 0.25 0.20Suction (kN/m2) 2.29 1.50 1.10 0.84 0.69 0.61 0.52 0.46 0.41 0.38
60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.57 0.45 0.36 0.29 0.23Suction (kN/m2) 2.47 1.63 1.18 0.91 0.75 0.63 0.56 0.50 0.46 0.42
70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.83 0.65 0.51 0.42 0.34 0.26Suction (kN/m2) 2.65 1.70 1.27 1.07 0.84 0.69 0.61 0.55 0.50 0.46
80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.47 0.36Suction (kN/m2) 2.87 1.96 1.52 1.31 1.03 0.92 0.75 0.67 0.59 0.51
100Pressure (kN/m2) 3.10 2.36 1.70 1.34 1.11 0.93 0.79 0.71 0.63 0.51Suction (kN/m2) 2.98 2.35 1.80 1.46 1.21 1.06 0.90 0.81 0.73 0.67
120Pressure (kN/m2)Suction (kN/m2)a; b
min (mm) 40
TRIPLE SPAN
25Pressure (kN/m2)Suction (kN/m2)
40Pressure (kN/m2) 1.74 1.15 0.83 0.62 0.47 0.37 0.29 0.23 0.18 0.14Suction (kN/m2) 2.67 1.67 1.26 0.97 0.78 0.66 0.58 0.50 0.46 0.41
50Pressure (kN/m2) 1.96 1.35 1.00 0.76 0.60 0.48 0.38 0.31 0.25 0.20Suction (kN/m2) 2.72 1.84 1.36 1.05 0.88 0.74 0.65 0.57 0.51 0.49
60Pressure (kN/m2) 2.19 1.55 1.17 0.92 0.73 0.59 0.48 0.39 0.32 0.27Suction (kN/m2) 2.88 1.95 1.46 1.17 0.98 0.81 0.70 0.66 0.61 0.54
70Pressure (kN/m2) 2.41 1.75 1.35 1.07 0.87 0.71 0.58 0.48 0.40 0.34Suction (kN/m2) 3.02 2.01 1.50 1.32 1.05 0.88 0.77 0.72 0.65 0.59
80Pressure (kN/m2) 2.64 1.95 1.53 1.23 1.00 0.83 0.69 0.57 0.48 0.41Suction (kN/m2) 3.34 2.30 1.78 1.52 1.21 1.05 0.90 0.82 0.72 0.64
100Pressure (kN/m2) 3.10 2.36 1.89 1.55 1.29 1.08 0.90 0.77 0.65 0.56Suction (kN/m2) 3.65 2.40 2.07 1.65 1.39 1.18 1.01 0.93 0.85 0.80
120Pressure (kN/m2)Suction (kN/m2)a; b
min (mm) 40
Notes: The calculations have been made in accordance with the European standards and recommendations contained in ECCS 66 1991. The table contains allowed standard values for the variable loading of the given span. Consult with Kingspan for the table values of other profiles, as well as dark colors. Allowed deflection considered in the table values is L/100. If required otherwise, special calculations must be made. The table is to be applied for common, short, variable loads (for instance wind) and considers the influence of common winter and summer
temperatures. If other ways of loading (long-term loads, special thermal load in for instance cold stores) are applicable, special calculations must be made.
The minimum intermediate support width bmin
has been determined assuming one screw of 6.3 mm diameter is used for the support width. If arranged otherwise, this width is to be adjusted accordingly.
The above-mentioned calculations apply to panels with standard steel skin strength specification of the fv = 220 MPa.
The minimum end support with amin
is 40 mm.
Load Span Table – (kN/m2) max. sag L/100
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3.
3.05
Roof System KS1000 RW
Product: STEEL – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
Support Steel
Thickness (mm)
Insulation Core
Thickness(mm)
Building Classification
Carbon SteelCase Hardened
Austenitic StainlessSteel, Grade 304
Carbon SteelCase Hardened
Austenitic StainlessSteel, Grade 304
Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure
SFS intec Code Number
Cold Rolled min. 1.5max. 5.0
25 SDT5-A19-5.5 × 97 SXC5-S19-5.5 × 107 TDA-T-T19-6.5 × 90* TDA-S-S19-6.5 × 90*
40 SDT5-A19-5.5 × 112 SXC5-S19-5.5 × 107 TDA-T-T19-6.5 × 100* TDA-S-S19-6.5 × 100*
50 SDT5-A19-5.5 × 112 SXC5-S19-5.5 × 130 TDA-T-T19-6.5 × 115* TDA-S-S19-6.5 × 100*
60 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 130 TDA-T-T19-6.5 × 115* TDA-S-S19-6.5 × 115*
70 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 154 TDA-T-T19-6.5 × 127* TDA-S-S19-6.5 × 115*
80 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 154 TDA-T-T19-6.5 × 152* TDA-S-S19-6.5 × 152*
100 SDT5-A19-5.5 × 182 SX5-S19-5.5 × 207* TDA-T-T19-6.5 × 178* TDA-S-S19-6.5 × 178*
120 SDT5-A19-5.5 × 226 SX5-S19-5.5 × 207* TDA-T-T19-6.5 × 200* TDA-S-S19-6.5 × 200*
Hot Rolledmin. 3.0
max. 14.0
25 SDT14-A19-5.5 × 93 SXC14-S19-5.5 × 114 TDB-T-T19-6.3 × 90* TDB-S-S19-6.3 × 90*
40 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 114 TDB-T-T19-6.3 × 100* TDB-S-S19-6.3 × 100*
50 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 134 TDB-T-T19-6.3 × 115* TDB-S-S19-6.3 × 115*
60 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 134 TDB-T-T19-6.3 × 115* TDB-S-S19-6.3 × 115*
70 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 134 TDB-T-T19-6.3 × 127* TDB-S-S19-6.3 × 127*
80 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 165 TDB-T-T19-6.3 × 152* TDB-S-S19-6.3 × 152*
100 SDT14-A19-5.5 × 160 SX12-S19-5.5 × 191* TDB-T-T19-6.3 × 178* TDB-S-S19-6.3 × 178*
120 SDT14-A19-5.5 × 186 SX12-S19-5.5 × 191* TDB-T-T19-6.3 × 200* TDB-S-S19-6.3 × 200*
* Fasteners without “dual” thread + saddle washers
Product: STEEL – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support Steel
Thickness (mm)
Insulation Core
Thickness(mm)
Building Classification
Carbon SteelCase Hardened
Austenitic StainlessSteel, Grade 304
Carbon SteelCase Hardened
Austenitic StainlessSteel, Grade 304
Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure
SFS intec Code Number
Cold Rolled min. 1.5max. 5.0
25 SDT5-A19-5.5 × 55 SXC5-S19-5.5 × 62
– –
40 SDT5-A19-5.5 × 67 SXC5-S19-5.5 × 77
50 SDT5-A19-5.5 × 77 SXC5-S19-5.5 × 87
60 SDT5-A19-5.5 × 97 SXC5-S19-5.5 × 107
70 SDT5-A19-5.5 × 97 SXC5-S19-5.5 × 107
80 SDT5-A19-5.5 × 112 SXC5-S19-5.5 × 107
100 SDT5-A19-5.5 × 137 SXC5-S19-5.5 × 130
120 SDT5-A19-5.5 × 162 SXC5-S19-5.5 × 154
Hot Rolledmin. 3.0
max. 14.0
25 SDT14-A19-5.5 × 64 –
40 SDT14-A19-5.5 × 76 SXC14-S19-5.5 × 76
50 SDT14-A19-5.5 × 93 SXC14-S19-5.5 × 95
60 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 95
70 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 114
80 SDT14-A19-5.5 × 113 SXC14-S19-5.5 × 134
100 SDT14-A19-5.5 × 132 SXC14-S19-5.5 × 130
120 SDT14-A19-5.5 × 160 SXC14-S19-5.5 × 165
Fastener Selection – SFS intec
03_uk.indd 5 30.5.2005 10:48:28
3.
3.06
Roof System KS1000 RW
Fastener Selection – SFS intecProduct: CONCRETE – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
Support Concrete
Insulation Core Thickness
(mm)
Building Classification
Carbon Steel Case Hardened
Self-Tapping Fasteners to Concrete Purlins
SFS intec Code Number
25 TBT-T-A19-6.3 × 110 TI-A19-6.3 × 115*
40 TBT-T-A19-6.3 × 110 TI-A19-6.3 × 115*
50 TBT-T-A19-6.3 × 120 TI-A19-6.3 × 125*
60 TBT-T-A19-6.3 × 130 TI-A19-6.3 × 135*
70
–
TI-A19-6.3 × 155*
80 TI-A19-6.3 × 155*
100 TI-A19-6.3 × 175*
120 TI-A19-6.3 × 195*
* Fasteners without “dual” thread + saddle washers
Product: CONCRETE – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support Concrete
Insulation Core Thickness (mm)
Building Classification
Carbon Steel Case Hardened
Self-Tapping Fasteners to Concrete Purlins
SFS intec Code Number
25 – –
40 TBT-T-A19-6.3 × 110 TI-A19-6.3 × 115*
50 TBT-T-A19-6.3 × 120 TI-A19-6.3 × 125*
60 TBT-T-A19-6.3 × 130 TI-A19-6.3 × 135*
70
–
TI-A19-6.3 × 155*
80 TI-A19-6.3 × 155*
100 TI-A19-6.3 × 175*
120 –
* Fasteners without “dual” thread + saddle washers
03_uk.indd 6 30.5.2005 10:48:30
3.
3.07
Roof System KS1000 RW
Fastener Selection – SFS intecProduct: TIMBER – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
Support Timber
Insulation Core
Thickness(mm)
Building Classification
Carbon SteelCase Hardened
Austenitic StainlessSteel, Grade 304
Carbon SteelCase Hardened
Austenitic StainlessSteel, Grade 304
Self-Drilling Fasteners to Timber Structure Self-Tapping Fasteners to Timber Structure
SFS intec Code Number
25 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 115 TDA-T-T19-6.5 × 100* TDA-S-S19-6.5 × 100*
40 SDTW-A19-6,5 × 125 SXCW-S19-6,5 × 135 TDA-T-T19-6.5 × 115* TDA-S-S19-6.5 × 115*
50 SDTW-A19-6,5 × 125 SXCW-S19-6,5 × 155 TDA-T-T19-6.5 × 127* TDA-S-S19-6.5 × 127*
60 SDTW-A19-6,5 × 135 SXCW-S19-6,5 × 155 TDA-T-T19-6.5 × 152* TDA-S-S19-6.5 × 152*
70
–
SXCW-S19-6,5 × 185 TDA-T-T19-6.5 × 152* TDA-S-S19-6.5 × 152*
80 SXCW-S19-6,5 × 185 TDA-T-T19-6.5 × 178* TDA-S-S19-6.5 × 178*
100 SXCW-S19-6,5 × 185 TDA-T-T19-6.5 × 178* TDA-S-S19-6.5 × 178*
120 – TDA-T-T19-6.5 × 200* TDA-S-S19-6.5 × 200*
* Fasteners without “dual” thread + saddle washers
Product: TIMBER – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support Timber
Insulation Core
Thickness(mm)
Building Classification
Carbon Steel Case Hardened Austenitic Stainless Steel, Grade 304
Self-Drilling Fasteners to Timber Structure
SFS intec Code Number
25 – –
40 SDTW-A19-6,5 × 75 SXCW-S19-6,5 × 105
50 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 105
60 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 115
70 SDTW-A19-6,5 × 115 SXCW-S19-6,5 × 135
80 SDTW-A19-6,5 × 125 SXCW-S19-6,5 × 135
100 SDTW-A19-6,5 × 135 SXCW-S19-6,5 × 155
120 – SXCW-S19-6,5 × 185
03_uk.indd 7 30.5.2005 10:48:31
3.
3.08
Roof System KS1000 RW
Fastener Selection – EJOTProduct: STEEL – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer and storm washer 32/25)
Support Steel
Thickness (mm)
Insulation Core
Thickness(mm)
EJOT Code Numbers
Carbon SteelCase Hardened
Austenitic Stainless Steel, Grade 304
Carbon SteelCase Hardened
Austenitic Stainless Steel, Grade 304
Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure
Cold Rolled min. 1.5max. 5.0
25 JT2-D-6H-5.5 × 82 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*
40 JT2-D-6H-5.5 × 102 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*
50 JT2-D-6H-5.5 × 122 V19 JT3-D-6H-5.5 × 127 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 115 E19*
60 JT2-D-6H-5.5 × 122 V19 JT3-D-6H-5.5 × 127 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*
70 JT2-D-6H-5.5 × 152 V19 JT3-D-6H-5.5 × 147 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 135 E19*
80 JT2-D-6H-5.5 × 152 V19 JT3-D-6H-5.5 × 147 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*
100 JT2-D-6H-5.5 × 172 V19 JT3-D-6H-5.5 × 167 E19 JZ2-6.3 × 175 V19* JZ3-6.3 × 175 E19*
120 JT2-D-6H-5.5 × 192 V19 JT3-D-6H-5.5 × 197 E19 JZ2-6.3 × 175 V19* JZ3-6.3 × 175 E19*
Hot Rolledmin. 3.0
max. 12.0
25 JT2-D-12H-5.5 × 95 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*
40 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*
50 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 135 E19 JZ2-6.3 × 115 V19* JZ3-6.3 × 115 E19*
60 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 135 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*
70 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 155 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 135 E19*
80 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 155 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*
100 JT2-D-12H-5.5 × 195 V19 JT3-D-12H-5.5 × 175 E19 JZ2-6.3 × 175 V19* JZ3-6.3 × 175 E19*
120 JT2-D-12H-5.5 × 195 V19 JT3-D-12H-5.5 × 195 E19 JZ2-6.3 × 200 V19* JZ3-6.3 × 200 E19*
For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).* Fasteners without “dual” thread
Product: STEEL – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support Steel
Thickness (mm)
Insulation Core
Thickness(mm)
EJOT Code Numbers
Carbon SteelCase Hardened
Austenitic Stainless Steel, Grade 304
Carbon SteelCase Hardened
Austenitic Stainless Steel, Grade 304
Self-Drilling Fasteners to Steel Structure Self-Tapping Fasteners to Steel Structure
Cold Rolled min. 1.5max. 5.0
25 – – JZ2-6.3 × 50 V19* JZ3-6.3 × 50 E19*
40 JT2-D-6H-5.5 × 62 V19 JT3-D-6H-5.5 × 67 E19 JZ2-6.3 × 64 V19* JZ3-6.3 × 64 E19*
50 JT2-D-6H-5.5 × 82 V19 JT3-D-6H-5.5 × 87 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*
60 JT2-D-6H-5.5 × 82 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*
70 JT2-D-6H-5.5 × 102 V19 JT3-D-6H-5.5 × 107 E19 JZ2-6.3 × 90 V19* JZ3-6.3 × 90 E19*
80 JT2-D-6H-5.5 × 102 V19 JT3-D-6H-5.5 × 127 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*
100 JT2-D-6H-5.5 × 122 V19 JT3-D-6H-5.5 × 147 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*
120 JT2-D-6H-5.5 × 152 V19 JT3-D-6H-5.5 × 167 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*
Hot Rolledmin. 3.0
max. 12.0
25 – – JZ2-6.3 × 50 V19* JZ3-6.3 × 50 E19*
40 JT2-D-12H-5.5 × 80 V19 JT3-D-12H-5.5 × 75 E19 JZ2-6.3 × 64 V19* JZ3-6.3 × 64 E19*
50 JT2-D-12H-5.5 × 95 V19 JT3-D-12H-5.5 × 95 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*
60 JT2-D-12H-5.5 × 95 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 80 V19* JZ3-6.3 × 80 E19*
70 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 115 E19 JZ2-6.3 × 90 V19* JZ3-6.3 × 90 E19*
80 JT2-D-12H-5.5 × 125 V19 JT3-D-12H-5.5 × 135 E19 JZ2-6.3 × 100 V19* JZ3-6.3 × 100 E19*
100 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 155 E19 JZ2-6.3 × 125 V19* JZ3-6.3 × 125 E19*
120 JT2-D-12H-5.5 × 155 V19 JT3-D-12H-5.5 × 175 E19 JZ2-6.3 × 150 V19* JZ3-6.3 × 150 E19*
03_uk.indd 8 30.5.2005 10:48:33
3.
3.09
Roof System KS1000 RW
Fastener Selection – EJOTProduct: CONCRETE – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
Insulation Core Thickness
(mm)
EJOT Code Numbers
Type of Masonry Material
Concrete, Full Brick Masonry Hollow Brick Masonry Gas Concrete
25 SDF-KB-8 × 120V (E)
−
SDP-KB-8 × 180V (E)
40 SDF-KB-8 × 140V (E) SDP-KB-8 × 200V (E)
50 SDF-KB-8 × 140V (E) SDP-KB-8 × 220V (E)
60 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)
70 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)
80 SDF-KB-8 × 180V (E) −
100 SDF-KB-8 × 200V (E) −
120 SDF-KB-8 × 200V (E) −
25 SDF-KB-10 × 120V (E) SDF-KB-10L × 160V (E) SDP-KB-10S × 140V (E)
40 SDF-KB-10 × 140V (E) SDF-KB-10L × 180V (E) SDP-KB-10S × 160V (E)
50 SDF-KB-10 × 140V (E) SDF-KB-10L × 180V (E) SDP-KB-10S × 160V (E)
60 SDF-KB-10 × 160V (E) SDF-KB-10L × 200V (E) SDP-KB-10S × 180V (E)
70 SDF-KB-10 × 180V (E) SDF-KB-10L × 220V (E) SDP-KB-10S × 180V (E)
80 SDF-KB-10 × 180V (E) SDF-KB-10L × 220V (E) SDP-KB-10S × 200V (E)
100 SDF-KB-10 × 200V (E) − SDP-KB-10S × 220V (E)
120 SDF-KB-10 × 220V (E) − −
All fasteners must be used with the correct sealing washer.Storm washers and 16 mm dia sealing washers are recommended with these fasteners for fixing through crown.
Product: CONCRETE – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Insulation Core Thickness
(mm)
EJOT Code Numbers
Type of Masonry Material
Concrete, Full Brick Masonry Hollow Brick Masonry Gas Concrete
25 SDF-KB-8 × 80V (E)
−
SDP-KB-8 × 160V (E)
40 SDF-KB-8 × 100V (E) SDP-KB-8 × 160V (E)
50 SDF-KB-8 × 100V (E) SDP-KB-8 × 180V (E)
60 SDF-KB-8 × 120V (E) SDP-KB-8 × 180V (E)
70 SDF-KB-8 × 120V (E) SDP-KB-8 × 200V (E)
80 SDF-KB-8 × 140V (E) SDP-KB-8 × 200V (E)
100 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)
120 SDF-KB-8 × 160V (E) SDP-KB-8 × 220V (E)
25 SDF-KB-10 × 80V (E) SDF-KB-10L × 120V (E) SDP-KB-10S × 100V (E)
40 SDF-KB-10 × 100V (E) SDF-KB-10L × 140V (E) SDP-KB-10S × 120V (E)
50 SDF-KB-10 × 100V (E) SDF-KB-10L × 140V (E) SDP-KB-10S × 120V (E)
60 SDF-KB-10 × 120V (E) SDF-KB-10L × 160V (E) SDP-KB-10S × 140V (E)
70 SDF-KB-10 × 120V (E) SDF-KB-10L × 160V (E) SDP-KB-10S × 140V (E)
80 SDF-KB-10 × 140V (E) SDF-KB-10L × 180V (E) SDP-KB-10S × 160V (E)
100 SDF-KB-10 × 160V (E) SDF-KB-10L × 200V (E) SDP-KB-10S × 180V (E)
120 SDF-KB-10 × 180V (E) SDF-KB-10L × 220V (E) SDP-KB-10S × 200V (E)
All fasteners must be used with the correct sealing washer.
03_uk.indd 9 30.5.2005 10:48:35
3.
3.10
Roof System KS1000 RW
Fastener Selection – EJOTProduct: TIMBER – KS1000 RW Roof System, Fixing position: CROWN (16 mm diameter sealing washer and storm
washer 32/25)
Support Timber
Insulation Core
Thickness(mm)
EJOT Code Numbers
Carbon SteelCase Hardened
Austenitic Stainless Steel, Grade 304
Self-Tapping Fasteners to Timber Structure
25 JA2-6.3 × 100 V19* JA3-6.3 × 100 E19*
40 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*
50 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*
60 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*
70 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*
80 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*
100 JA2-6.3 × 175 V19* JA3-6.3 × 175 E19*
120 JA2-6.3 × 200 V19* JA3-6.3 × 200 E19*
For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).* Fasteners without “dual” thread
Product: TIMBER – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support Timber
Insulation Core
Thickness(mm)
EJOT Code Numbers
Carbon SteelCase Hardened
Austenitic Stainless Steel, Grade 304
Self-Tapping Fasteners to Timber Structure
25 JA2-6.3 × 75 V19* JA3-6.3 × 75 E19*
40 JA2-6.3 × 90 V19* JA3-6.3 × 90 E19*
50 JA2-6.3 × 90 V19* JA3-6.3 × 90 E19*
60 JA2-6.3 × 100 V19* JA3-6.3 × 100 E19*
70 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*
80 JA2-6.3 × 125 V19* JA3-6.3 × 125 E19*
100 JA2-6.3 × 150 V19* JA3-6.3 × 150 E19*
120 JA2-6.3 × 175 V19* JA3-6.3 × 175 E19*
For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).* Fasteners without “dual” thread
03_uk.indd 10 30.5.2005 10:48:36
3.
3.11
Roof System KS1000 RW
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03_uk.indd 11 30.5.2005 10:48:37
3.
3.12
Roof System KS1000 RW
Recommended Fastener Locations
Standard*
Ridge / Eaves*
* Number of fasteners to be specified by structural / static engineer
Crown Positions
High Wind Load* (depending on wind loading / building location & size)
Standard*
Ridge / Eaves*
Valley Positions
03_uk.indd 12 30.5.2005 10:48:39
3.
3.13
Roof System KS1000 RW
Recommended Fastener Locations
Roof Purlin System Options
Hot Rolled Zed – Cold FormedMultibeam – Cold Formed
Concrete structure Wooden structureConcrete structure
Steel – concrete structure + Halfen HTU
Purlin Design Service
Kingspan Technical Services Department can provide a roof purlin design service on a project basis.
03_uk.indd 13 30.5.2005 10:48:41
3.
3.14
Roof System KS1000 RW
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D10.1. Panel Side Lap
D11.1. Panel End Lap
Note:P Cut back dimensions: – for roof slope > 10% – 200 mm (supplied / delivered to site with cut
backs) – for roof slope ≤ 10% – 250 mm (supplied / delivered to site with cut
backs)Maximum cut backs available on panels from Kingspan is 250 mm.
a according to structural / static requirements
03_uk.indd 14 30.5.2005 10:48:43
3.
3.15
Roof System KS1000 RW
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Ridge & Gable Detail
D1.1. Ridge
D2.1. Gable
Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m
> 10% – 2 pcs/m
03_uk.indd 15 30.5.2005 10:48:44
3.
3.16
Roof System KS1000 RW
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Mono Ridge & Parapet Detail
D3.1. Mono Ridge
D4.1. Side Wall ParapetNote:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m
> 10% – 2 pcs/m
03_uk.indd 16 30.5.2005 10:48:46
3.
3.17
Roof System KS1000 RW
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Gable Wall Parapet
D5.1. Parapet in Slope – Single
D5.16. Parapet in Slope – Double
Note:L/X specify dimension to define
flashing K130 and K105
03_uk.indd 17 30.5.2005 10:48:48
3.
3.18
Roof System KS1000 RW
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Eaves Detail
D6.1. Eaves Parapet Gutter – Prefabricated
D6.2. Eaves Parapet Gutter – Membrane Lined
Note:a according to structural / static requirementsL specify dimension to define flashing K135P33, Z07, K123 when required
Note:The prefabricated gutter is recommend to support by 2,000 mm.
03_uk.indd 18 30.5.2005 10:48:50
3.
3.19
Roof System KS1000 RW
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D6.20. Eaves Gutter Parapet – Prefabricated
Note:a according to structural / static requirementsX specify dimension to define flashing K130
The prefabricated gutter is recommend to support by 2,000 mm.
03_uk.indd 19 30.5.2005 10:48:51
3.
3.20
Roof System KS1000 RW
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Eaves Detail
D7.1. External Gutter
D7.2. External Gutter
Note:a according to structural / static requirements
To order eaves gutters systems and accessory components please contact Kingspan technical Services Department.
03_uk.indd 20 30.5.2005 10:48:53
3.
3.21
Roof System KS1000 RW
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Eaves Detail
D8.1. Valley Gutter
Note:a, b according to structural / static requirements
The prefabricated gutter is recommend to support by 2,000 mm.To order eaves gutters systems and accessory components please contact Kingspan technical Services Department.
D7.3. External Gutter
03_uk.indd 21 30.5.2005 10:48:56
3.
3.22
Roof System KS1000 RW
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D9.1. Curved Eaves with Gutter – Roof to Vertical Wall
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03_uk.indd 22 30.5.2005 10:48:57
3.
3.23
Roof System KS1000 RW
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Eaves Detail
D9.2. Curved Eaves with Gutter – Roof to Horizontal Wall
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03_uk.indd 23 30.5.2005 10:49:00
3.
3.24
Roof System KS1000 RW
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Roof to Wall Junction
D14.1. Roof to Wall Junction
D15.1. Roof to Wall Junction in Slope
Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m
> 10% – 2 pcs/m
03_uk.indd 24 30.5.2005 10:49:02
3.
3.25
Roof System KS1000 RW
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D16.1. Roof to Brickwork
D17.1. Roof to Brickwork Junction in Slope
Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m
> 10% – 2 pcs/m
03_uk.indd 25 30.5.2005 10:49:04
3.
3.26
Roof System KS1000 RW
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Expansion Joint
D20.1.
Note:This joint allows for up to 30 mm expansion.
Roof Penetration Extractor Flue
D21.1.
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3.
3.27
Roof System KS1000 RW
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Roof Pipe Extractor Flue
D22.1.
Note:Complete installation contents:– passage piping packing– sealing material– necessary quantity of fastenersPiping sleeves for better additional sealing of passages can be ordered according to diameter of piping.See to the section of the Accessories or contact Kingspan Technical Service Department for range of piping sleeves.
03_uk.indd 27 30.5.2005 10:49:08
3.
3.28
Roof System KS1000 RW
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Roof / Skylights
D23.1. Ridge – Roof / Skylight
Note:a according to structural / static requirementsP12 for roof slope ≤ 10% – 4 pcs / m
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D24.1. Ridge Roof / Skylight Downslope
03_uk.indd 28 30.5.2005 10:49:09
3.
3.29
Roof System KS1000 RW
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Roof / Skylights
Note:a according to structural / static requirements
D25.1. Dome Type Roof / Skylight
D47.1. Snow-fence
Note:Fasteners included.For technical informations see brochure “Kingspan Accessories”.
03_uk.indd 29 30.5.2005 10:49:12