Valbiom : 10ème rencontres de la Biomasse

│Comment l’Industrie Agroalimentaire applique déjà les 4F

│Sylvie Decaigny, 27/11/2013

2

Commence là où l’agriculture se termine

Se termine là où l’Horeca

et le retail commencent

Agro-industrie

transformation

2

Industrie alimentaire

3Un secteur important en Wallonie

• 3ème en chiffre d’affaires : 7,2 MIA €• 3ème en valeur ajoutée : 1,4 MIA €• 2ème employeur industriel : 21.000 emplois

���� Près d’1 travailleur industriel sur 5 travaille dans l’industrie alimentaire

• About Raffinerie Tirlemontoise• About BENEO-Orafti & BENEO-Remy• About BioWanze• Perspectives

│Table of contents

│Raffinerie Tirlemontoise, part of Südzucker

29/11/2013 5

*Süddeutsche Zuckerrübenverwertungs -Genossenschaft

55% German farmers (SZVG*)

11% Zucker Invest GmbH (A)

34% Stock market Frankfurt

0,6%Belgian planters

│Südzucker activies

│Südzucker in Belgium

│Facts & Figures RaffinerieTirlemontoise

• Market leader in Belgium• 700 employees• € 887 million turn-over (2012-2013)• Quota: 486,235 tons• 3.5 million tons beets• 5,000 planters• Shareholders: SZ & Sopabe-T• Campaign length: 120 days

29/11/2013

Slide 8

│Sugar factories

WANZE TIENEN TIENEN

LONGCHAMPS

Limed raw juice

WANZE TIENEN TIENEN

OREYELONGCHAMPS

GENAPPE

Storage:Sugar

Thick Juice

B-Syrup

Nib Sugar

│Belgian sugar beets

Each campaign:• 5,000 beet farmers• Over 3.5 millions beets transformed• 270 trucks• 140,000 rides

│How do we produce sugar?

│Co-products

75% water

17-21% sugar

4-9% co-products

│Products & Co

Sugar

5-600.000T

• Food

• Pharma

Sugar

5-600.000T

• Food

• Pharma

Thick juice

• Food

• Fuel

Thick juice

• Food

• Fuel

Molasses

• 85.000T

• Citric acid

• Yeast

• Feed

Molasses

• 85.000T

• Citric acid

• Yeast

• Feed

Pulp

• 700.000T

• Feed

• Energy

Pulp

• 700.000T

• Feed

• Energy

Beet tails

• 100.000

• Feed

• Energy

Beet tails

• 100.000

• Feed

• Energy

Carbolime

• 150.000T

• Fertilizer

Carbolime

• 150.000T

• Fertilizer

│About BENEO-Orafti & -Remy

│Unites expertise

│Naturally derived functional ingredients for food, feed, pharma & chemicals

│Orafti® Ingredients

� Natural fibres from chicory− Sugar reduction and fat replacement− Improvement of texture− Fibre enrichment− Better digestive health

� Applications: spreads, dairy products, cereals, bakery and desserts

│About BioWanze

Wanze – BelgiumBioWanze SA

Zeitz – GermanyCropEnergies Bioethanol GmbH

Loon-Plage – FranceRyssen Alcools SAS

CropEnergies AGMannheim - Germany

�Good practice:Energy efficiency

�Good practice: Sustainability and innovation

�Good practice: flexibility

│Who is BioWanze?

�Good practice: Capacity, Energy

Wilton – UKEnsus Ltd

20

Wheat

Milling

Animal & Human Nutrition

Biomassa Boiler

GlutenSteam & Electricity

Bran

Gaz Boiler

GlutenSection

Fermentation

Fermentation

DistillationDehydratation

Alcohol 99,8%

ProtiWanze®Animal Food

Beet Syrup

Starch Milk

Beer

Flour

│Production process

│Products & Co

Ethanol

300.000 m³

• Fuel

• (beverage, cosmetics, pharma, Chemical industry)

Bran

150.000T

• Energy

• Feed

Gluten

40.000T

• Food

• Feed

ProtiWanze®

400.000T

• Feed

• Energy

Ashes

20.000T

• Fertilizer

Food

Feed

Functional materials

Fuel

│Conclusion

Sugar, BENEO, Gluten,

ETOH

Sugar co-products, BENEO Co-

products, Gluten, Bran, ProtiWanze®

Molasses, Bran, Carbolime, Aches,

Vinasses (chico), ETOH

ETOH

│Future?

• Les possibilités en IAA sont énormes

• Les co-produits sont sur site, pas ou peu de

transport (70% des coûts)

• La structure industrielle existe

• Mieux cibler les besoins du client

• Stimuler la R&D

│Perspectives