Wall Catalogue JULY 2016 -...

transcript

WallPricingCatalogueJULY2016Validfor90days*

ThisdocumentandallitscontentiscopyrightprotectedundertheBerneConvenEon.IntermsoftheCopyrightAct,No98of1978,nopartofthisdocumentmaybereproducedortransmiNedinanyformorbyanymeans,electronicormechanical,includingphotocopying,recordingorbyanyinformaEonstorageorretrievalsystem,withoutpermissionfromImison(Pty)LtdCompanyReg.No2001/010305/07

NotesandAssumpEons

www.imison.com

CoreInsulaEonOpEons

Expandedpolystyrene (EPS)andNeopor®are themostcost-effec:vestructuralcore insula:onmaterialsavailable.Comparedtoother foamproducts,bothEPSandBASFNeopor®havethehighestEco-EfficiencywhengivenequalweighttobothcostperinchofRvalue,environmentalimpact as well as poten:al energy savings. R-values per inch for both core materials is substan:ally higher than fiberglass or celluloseinsula:onsandarenotpronetotheseLlingandvoidsthatcanfurtherreducetheeffec:venessofthesealterna:ves.Unlikemostinsula:onproducts theR-valueofEPSproducts (includingNeopor®) increasesas the temperaturedrops.EPSproductsprovidenonutri:onalvalue toplants,animals(includingrodents)ormicroorganisms,soitwillnotrotandishighlyresistanttomildew.

From an environmental standpoint EPS andNeopor® are the clear choice aswell. They require far less energy tomanufacture than otherop:ons,andaremorerecyclablethanextrudedpolystyrene,polyurethaneorpolyisocyanurate.Bothfoamcoresareexpandedwithpentane,whichdoesnotcontributetoozonedeple:onorglobalwarming.UrethaneandotherfoamsrequireanHCFC-basedexpandingagent.

Neopor® is a graphite impregnatedEPS ... these:nygraphitepar:cles act as infraredabsorbers andheat reflectors lowering thematerialsthermalconduc:vity. TheendresultisafoamcorewiththesamegreatadvantagesofstandardEPS,however,withathermalresistance(R-value)nearly20%greaterthanstandardwhiteEPS.

BothEPSandNeopor®canbeusedtomanufactureImisonPanels.AlthoughNeopor®providesgreaterinsula:on,bothproductsperformthesameineveryotherway.

www.imison.com

Galvanize

EPSor20mm

Wire:esGalvanize

DPC(Groundflooronly)

Galvanizedsteeltrack

Galvanizedlightgaugesteelstud

EPSorNeoporcorecontainingnorecycledmaterials

25mmFibrecote

Wire:es

Galvanizedsteelmesh

EWXEWS

RecycledContent

Trussesorjoistsbyother

Galvanizedsteelring-beam

EPSorNeoporcorecontainingrecycledmaterials20mmFibrecote

Galvanizedsteelbracket

Wire:es

Galvanizedsteelmesh

RecycledContent

Galvanizedsteelringbeam

EPSorNeoporcorecontainingrecycledmaterials25mmFibrecote

Wire:es

Galvanizedsteelmesh

20mmFibrecote

Wire:es

Galvanizedsteelmesh

*Galvanizedsteelbracket

EPSorNeoporcorecontainingrecycledmaterials

20mmFibrecote

Wire:es

Galvanizedsteelmesh

25mmFibrecote

Wire:es

Galvanizedsteelmesh

WeatherResistant

EPS-R3.1Neopor-R3.7

WeatherResistant

EPS-R3.1Neopor-R3.7

WeatherResistant

EPS-R3.1Neopor-R3.7

WeatherResistant

EPS-R3.1Neopor-R3.7

RecycledContent

EPSorNeoporcorecontainingnorecycledmaterials20mmFibrecote

Wire:es

Galvanizedsteelmesh

www.imison.com

EPSorNeoporcorecontainingnorecycledmaterials25mmFibrecote

Wire:es

Galvanizedsteelmesh

Use Code

Imison3wallscontainingonlyvirgingradeEPSorNeopor.Suitablefor

externaluse.

EWS 30min 92kg Rw 40dBNeopor-R3.7EPS-R3.1

(100mmCore)WeatherResistant

EWX 1hr 105kg Rw 43dBNeopor-R3.7EPS-R3.1

Imison3wallscontainingupto30%recycledEPSor

Neopor.Suitableforinternaluse.

IWS 30min 92kg Rw 40dB N/A ContainsRecycledContent

IWX 1hr 105kg Rw 43dB N/A ContainsRecycledContent

Non-structuralparEEoningwalls,

containingupto30%recycledEPSorNeopor.

Suitableforuseinconcrete,masonryblock,

orsteelframeconstrucEon.

IPS 30min 92kg Rw 40dB N/A ContainsRecycledContent

IPX 1hr 105kg Rw 43dB N/A ContainsRecycledContent

Non-structuralexternalfacadewalls,containingonlyvirgingradeEPSorNeopor.Suitableforuseinconcrete,masonryblock,orsteelframe

construcEon.

EFS 30min 92kg Rw 40dBNeopor-R3.7EPS-R3.1

EFX 1hr 105kg Rw 43dBNeopor-R3.7EPS-R3.1

www.imison.com

PanelAssemblyOverview

www.imison.com

Imisonconsistsofarangeofinterlockingwallpanels,madefromeitherEPSorBASFNeopor,Panelsarepre-cut,inaccordancewithapanelplanthat isbasedonthearchitecturaldesignofthestructure.Steelstuds/columnsareinsertedintogroovesthathavebeencutintothewallpanelsbyaCNCmachine;Thepanelsarethenstoodandsecuredtotheslabusingbracketsorapre-posi:onedtrack.Dependingonapplica:on,thetopofthepanelissecuredbyfixingthestudtoatrackorbracketontheroofslab,orbyinser:ngaringbeamintothetopofthepanel. Panels may also include pre-manufactured sub-frames for doors and windows, and in some cases,completewindowanddoorframeassemblies.

Once the panels have been erected, grooves are cut into the panels for the installa:on of the plumbing andelectrical conduit. Once pinned into posi:onwithwire :es, a steelmesh is installed over the panels for theapplica:onofFibrecote.Thiscanalsobesubs:tutedwithanalkaliresistantfiberglassmesh,bothtobespacedawayfromthepanelinordertoberoughlyinthemiddleofthefibrecoteplaster.

The panel kit is manufactured according to a Technical Pack, for a specific project. The Panel Kit will alwaysincludetheImisonPanels,joinersandfillerPanels,butmayalsoincludeotheritemsspecifiedfortheassemblyofthestructure.Theseitemsmayinclude:Studs,tracks,ringbeams,wallanchors,brackets,windowsframes,mesh,ImisonGM401Polymer,ImisonPE06-08Fibersetc.

EWSRangeExternalImison3Wall-Standard

20mmFibrecote

Wire:es

Galvanizedsteelmesh

NeoporR3.7EPSR3.1

WeatherResistant

Neopor

www.imison.com

EWSRangeBOQDetails

www.imison.com

EPSorNeoporcorecontainingnorecycledmaterials includedinImisonpanelkit

20mmFibrecotecontainingImison GM401 and PE-06includedinImisonpanelkit

4X1.6mmGalvanizedsteelwire:esperm2

1.8mm 17Ga welded galvanized steelmesh with 100mm X 50mm openings,furred8mmawayfromsubstrate.AsperHarop-Allinorsimilar.

Galvanized light gaugesteel stud included inImisonpanelkit

L-shaped galvanizedsteeltrackincludedinImisonpanelkit.

EWSRangeExternalImison3wall-Standard

DPC(SABS952-1985)Groundflooronly

Concreteslab

4.2mmx19mmHexheadself-tapping screw as perJKM Industrial Supplies(code1050976042019)

FischerNail(DNX32)

Neopor-R3.7EPSR3.1

WeatherResistant

L-shaped galvanizedsteelring-beamincludedinImisonpanelkit.

www.imison.com

Fixing bracket asperroofdesign

EWXRangeExternalImison3Wall

NeoporR3.7EPSR3.1

25mmFibrecote

Wire:es

Galvanizedsteelmesh

WeatherResistant

NeoporR3.7EPSR3.1

Neopor

www.imison.com

EWXRangeBOQDetails

www.imison.com

L-shaped galvanizedsteelring-beamincludedinImisonpanelkit.

EWXRangeExternalImison3Wall

Concreteslab

4X1.6mmGalvanizedsteelwire:esperm2.Fixed to structuralelements.

NeoporR3.7EPSR3.1

WeatherResistant

EPSorNeoporcorecontainingnorecycledmaterialsincludedinImisonpanelkit

www.imison.com

FischerNail(DNX32)

IWSRangeInternalImison3Wall-Standard

RecycledContent

20mmFibrecote

Wire:es

Galvanizedsteelmesh

Neopor

www.imison.com

IWSRangeBOQDetails

www.imison.com

EPSorNeoporcorecontainingrecycledmaterials included inImisonpanelkit

L-shaped galvanizedsteelbracket includedinImisonpanelkit.

IWSRangeInternalImison3wall-Standard

Concreteslab

RecycledContent

www.imison.com

FischerNail(DNX32)

IWXRangeInternalImison3Wall

RecycledContent

Galvanizedsteelringbeam

25mmFibrecote

Wire:es

Galvanizedsteelmesh

Neopor

www.imison.com

IWXRangeBOQDetails

www.imison.com

IWXRangeInternalImison3Wall

Concreteslab

RecycledContent

Roofbracketasperroofdesign

www.imison.com

FischerNail(DNX32)

IPSRangeInternalParEEoningWall-Standard

RecycledContent

20mmFibrecote

Wire:es

Galvanizedsteelmesh

Neopor

www.imison.com

IPSRangeBOQDetails

www.imison.com

Concreteslab

*L-shapedgalvanizedsteelbracket included in Imisonpanelkit

IPSRangeInternalParEEoningWall-Standard

Concreteslab

RecycledContent

www.imison.com

FischerNail(DNX32)

IPXRangeInternalParEEoningWall

RecycledContent

25mmFibrecote

Wire:es

Galvanizedsteelmesh

Neopor

www.imison.com

IPXRangeBOQDetails

www.imison.com

Concreteslab

* L-shaped galvanizedsteel bracket includedinImisonpanelkit.

IPXRangeInternalParEEoningWall

Concreteslab

RecycledContent

www.imison.com

FischerNail(DNX32)

IPS&IPXFORCOFFEREDSLABS&LONGINTERNALWALLS

www.imison.com

CofferedSlaborbeam

*GalvanizedsteelL/UTrack

20mmor25mmFibrecote

GalvanizedsteelbracketorL-Track

Wire:es

Galvanizedsteelmesh

For projects where IPS or IPX internal par::on wallsarerequiredtomergewithcofferedslabsorbeams,aswellasforprojectsrequiringverylonginternalpassagewalls.Thecontractorhastheop:ontorequestIPSandIPXwallswiththeinclusionofagalvanisedsteelTopL-Tracktoaddstabilitypriortomeshingandplastering.

In this instance, the contractor should allow R19.73(ex VAT) per running meter of track which wouldtranslate into approximatelyR7.89per squaremeterofwallingfora2.5mhighwall

This allowance is in addi:on to the Imison Panel Kitprice for the respec:vewall typeand thickness.RefertothepanelkitpricesforIPSandIPXwalltypes.

EFSRangeExternalFacadeWall-Standard

20mmFibrecote

Wire:es

Galvanizedsteelmesh

WeatherResistant

NeoporR3.7EPSR3.1

Neopor

www.imison.com

EFSRangeBOQDetails

www.imison.com

Concreteslab

L-shaped galvanized steeltrack included in Imisonpanelkit

EFSRangeExternalFacadeWall-Standard

Concreteslab

WeatherResistant

NeoporR3.7EPSR3.1

www.imison.com

FischerNail(DNX32)

EFXRangeExternalFacadeWall

WeatherResistant

25mmFibrecote

Wire:es

Galvanizedsteelmesh

NeoporR3.7EPSR3.1

Neopor

www.imison.com

EFXRangeBOQDetails

www.imison.com

Concreteslab

EFXRangeExternalFacadeWall

Concreteslab

NeoporR3.7EPSR3.1

WeatherResistant

L-shaped galvanized steeltrack included in Imisonpanelkit

www.imison.com

FischerNail(DNX32)

XXRange2HourFireWall

25mmFibrecote(Total75mm)

Wire:es

Galvanizedsteelmesh

Neopor

RecycledContent

120min

Rw 55+

www.imison.com

XXRangeBOQDetails

www.imison.com

Concreteslab

25mm Fibrecote containingImison GM401 and PE-06includedinImisonpanelkit

XXRange120minFireWall

Concreteslab

L-shaped galvanized steelbracket included in Imisonpanelkit

120min

Rw 55+

RecycledContent

www.imison.com

FischerNail(DNX32)

PanelAssemblyGeneralSafetyEquipment

EyeProtecEon

HeadProtecEon

ProtecEveClothing

HandProtecEon

ConstrucEonBoots

ThisisagenerallistofrecommendedprotecEve

equipment.ThecontractorshouldtakethenecessaryprecauEonstoensuresafetyonthejobsite.

www.imison.com

PanelAssemblyTools&Equipmnet

HandSaw

ElectricDrill&DriverLaser(OpEonal)

SpiritLevel

ShovelChalkLine

Ladder

SideCuNer

Mallet

Pliers

TinSnipMagneEcDrivers

Square

MarkerPen

StanleyKnifeGrinder

FisherF35PowerDriver

www.imison.com

Fibrecote is a cement-based plaster, containing Imison GM401 Polymers and Imison PEfibers. It is further reinforced by the galvanized steel, or alkali resistant fiberglassmesh.Fibrecote is spray applied to both sides of the Imison panels, using an Imison FibrecoteApplicator.Fibrecoteisappliedintwocoats,toatotalsurfacethicknessof20mmfor30minfireratedwalls,or25mmfor1hourfireratedwalls.Thesecondcoatisfloatedsmoothasperconven:onalplastermethodsreadyforpain:ng.Wherenecessary,askimmingmaterialcanbeappliedsuchasRhinoLite.

Fibrecoteiseither:1.Deliveredtositeindryforminbagsorintosilos.2.Batchmixedonsite,or:3.Delivered to site in a ready-mix truck. If ready-mix is used, a retardant is added toensurethatthemixturestaysworkableforaperiodof:me.

FibrecotePlasterOverview

www.imison.com

FibrecoteGeneralSafetyEquipment

EyeProtecEon HeadProtecEon

MaskProtecEveClothing

HandProtecEon

ConstrucEonBoots

ThisisagenerallistofrecommendedprotecEve

equipment.ThecontractorshouldtakethenecessaryprecauEonstoensuresafetyonthejobsite.

www.imison.com

Shovel

FibrecoteTools&Equipment

Compressor

CompressorHoseFloat SteelTrowel

20LBucket

StraightEdge

ConcreteMixer

Note: Only Imison Fibrecote Applicators may be used toapply plaster. Units are available under license fromImisonatR4,800perunit.

FibrecoteApplicator

www.imison.com

ProvisionsforDeflecEon

RefurbishingofexisEngbuildingsWheretheImisonpar::oning/infill/facade wallsareusedinrefurbishingprojects,thepanelsareinstalledintoexis:ng rigid frames of exis:ng buildings in which most of the post-construc:on and service deflec:onshaveoccurred.TheImisonpanelsareflexibleand“soo”,comparedtotheframedbuildingandwouldthusmoveand deflect (within the elas:c ranges) with the framed building. The Fibrecote plaster contains polymersandpolyethylenefibers, increasingelas:cityandflexibility.Crackingduetodifferentmaterialproper:esoftheslab(concrete)andFibrecoteismostlyeliminatedandthereisnosignificantserviceabilityproblems.

UseinnewbuildingsWhere Imisonpanels areusedaspar::oning/infill/facadewalls, and if requiredby the structural engineerofrecord, certain adjustments can be made to the installa:on method to accommodate post construc:ondeflec:onand“creeping”.

ThecolumnscanbescrewfixedtoasloLedbracket/trackorringbeam,asillustratedbelow,soastoensurethatthecolumnscanaccommodateseLlementoftheslab.Asoojointcanbecreatedatthetopofthewall,bycuqngajointwherethepanelmeetstheslababove.Thejointisfilledwithafireretardantfoam.

www.imison.com

ImisonCatalogue-Disclaimer • Thiscatalogue,initsen:retyiscreatedtoassistprospec:vereaders,architects,engineers,quan:tysurveyors,specifiersandthegeneralpublicwithinforma:onrela:vetheImisonbuildingsystem.Whileeveryeffortis

takentomanageandupdatetheinforma:oncontainedherein,thiscatalogueandit’scontentsaresubjecttochangeatthediscre:onofImisonandatany:me.

• ImisonisthecreatorandowneroftheImisonwallingsystemandallassociatedIP,cer:fica:on,accredita:onandsystemmethodology.

• ImisonlicencesthemanufactureoftheImisonSystemtoaccreditedmanufacturingfacili:esinSouthernAfricaandabroad.Themanufacturingfacili:esareaccreditedtomanufacturethesysteminaccordancewithImisonmanufacturingstandardsandqualitymanagementstandardsandprotocols.InthecaseofSouthAfrica,IsowallPTYLtdisthelicensedmanufacturerforImison.

• Installa:onofandconstruc:onwiththeImisonsystemistobeundertakenbyindependentcontractorsorconstruc:ongroupsthathavereceivedandpassedImisontrainingandcer:fica:on.

• Thesecontractorsaresubjecttothestringents:pula:onsandspecifica:onsassociatedwithusingtheImisonsystemasmandatedbyImisonandasdictatedbytheu:lisa:onof,andcontainedwithintheImisonConstruc:onandQualitymanual.

• Customersareencouragedtoengagewithallcer:fiedcontractorspriortoappointmentinordertoselectandfinalise,atthecustomersdiscre:on,whichcontractor/sarebestalignedandexperiencedtodeliverthefinalcompletedlevelofworkintermsof,:me,qualityandfinishmostalignedwiththecustomerspre-requisiterequirementsandexpecta:ons.

• Pleasenotethat,whileeveryeffortistakentoassistcustomersandcontractorswithqualityoversightoftheinstalla:onoftheImisonsystem,duetothescaleofopera:onsacrossSouthernAfricaandelsewherethisisnotalwaysprac:callypossible.HencetheImisonConstruc:onandQualitymanualcontainsthespecifica:onsagainstwhichcontractorsaretoabideatall:mes,referredtoas“manufacturersspecifica:ons”.

• ImisonholdsvariousAgrèmentCer:ficates.Thesecer:ficatesrelatetotheImison3systemusedinitsen:retyandinacompleteformathencecomprising“thesystem”.InthisinstancetheAgrèmentcer:fica:onservesasthemandatedguideagainstwhichtheImison3systemmustbeinstalledandcompleted.Whenelementsof,orvaria:onsoftheImisonbuildingmethodologyisu:lised,suchcanbeacceptedoutsideoftheAgrèmentcer:fica:onframework,providedthatapprovalofra:onaldesignbytheengineerofrecordisreceivedandadheredtoaswellascompleteandcomprehensiveadherencewiththeImisoninstalla:onguidelines,construc:onmanualsandcer:fiedqualitychecklists.

Forspecifica:onpurposes,QS’sandtenderersarerecommendtos:pulatethefollowingintheirBOQortendersubmissions:

A) Imisonwallsystemincludingallfixingandcoverdetails,cornerdetails,wallto-floordetails,walljoints,allnecessaryinternalcolumn/studsystem,bracing,T’s,etc,completeaspermanufacturer'sspecifica:ons,foralldifferentheightsofwallpanels.

B) Tenderersshouldnotethatitemsfixedtowalls(bathroomaccessories,sanitaryfiqngs,skir:ng,cupboards,shelving.etc.)mustbefixedwithaspecifiedFischerfixing.Noaddi:onalclaimsinthisregardwillbeentertained.

C) Pleasenotethatnetwallareas(i.e.totalwallareaminuswindowanddoorareas)shouldbeusedforpurposesofcalcula:ngtheImisonwallingcost.

D) Finalaccuratewallvolumescanonlybedetermineduponthecomple:onoftechnicalpackspriortomanufacture.

E) ThearchitecturaldrawingsfortheprojectwillbeneedtobeconvertedintoanImisontechnicalpackbyanaccreditedImisonArchitect(wetypicallyrecommendLiezelFookesArchitects).Thecostwillvaryfromprojecttoprojectandwillbefortheaccountofthecontractor.Thetechnicalpackisrequiredpriortomanufactureinordertoconfirmthepanelcombina:onthatneedstobeorderedfromIsowall(ImisonaccreditedmanufacturerforSouthAfrica).

F) SuccessfulsupplytoacontractorissubjecttotheapprovalofCGICcoverwhenon-boardingwithIsowall(Pty)Ltd.ShouldCGICcovernotbeforthcoming,thecustomerwillberequiredtopurchasestrictlyonapaymentbeforemanufacturebasisinorderforIsowallandImisontocommencesupply.

www.imison.com

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