World Petrochemical 16 Nov 2016

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WORLDPETROCHEMICAL

May 2016 MAGAZINE170989

Final Wrap-upThe economic Supercycle is over. One reason for the end of the Supercycle is the retirement of the Babyboomers. Another reason is China’s economic reforms. These reforms have major implications for the country’s petrochemicals supply and demand patterns. The petrochemicals industry thus needs a new global business approach, aligned with the real needs of changing social, political and economic drivers. These challenges are opportunities for the petrochemicals industry, given its ability to efficiently deliver the products neededto improve our lives in the future

Non-traditional routes to olefins production have gained importance, and shale developments have provided surplus ethane. This has an impact on polymer trade and on relative economics, but naphtha cracking will still be needed. A lower crude oil scenario has moved naphtha cracking economics into more positive territory

The aromatics industry is confronted with uncertain supply trends, recent gasoline strength and a high dependency on China. The need for heavy naphtha feedstock for incremental PX demand has promoted numerous dedicated condensate splitter projects. Integration with fuels refineries and steam crackers will enhance viability

Behrooz MirzaeiCEO Royal Global Energy

WORLDPETROCHEMICAL

May 2016MAGAZINE 1709 88

The new demand scenario will require a shift in the energy mix towards a lower carbon intensity, and growing efficiencies. Gas will be a key enabler, whilst oil use as a raw material for petrochemicals will steadily increase. Low oil prices are further promoting refining and petrochemical integration. Peak Oil Demand will take some time to reach.Incremental volumes of oil and gas will be produced, and more NGLs will be available .

A prolonged scenario of low oil prices may affect shale developments. This could gradually reduce the current surplus of US ethane. Relative competitiveness for domestic ethylene may be reduced, but remains in place. The LPG surplus will remain for a prolonged period of time, enabling its role as an alternative feedstock for ethylene production. Delayed expansions in refining capacity and low oil prices have resulted in a temporary gasoline tightness. This will change in the near future. New refining capacity and growing fuel efficiencies will ensure comfortable naphtha supply in the future.

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May 2016MAGAZINE 1709 90

Summary Conclusions:

Petrochemical Feedstocks will be

well supplied in the next few years

Efficiencies needs are accelerated in the “New Demand Scenario”. Demand for oil willincreasingly be for petrochemicals, the material of choice for improving quality of life

As more oil and gas will be required, more NGLs will be available. A lower oil scenariomay will still leave US with wide light NGLs availability and LPG exports, whilst ethanebalances could get tighter

Despite some recent tightness in gasoline, fuel efficiencies and rapidly growing refiningcapacity will ensure comfortable naphtha supply in international markets.

May 2016 MAGAZINE170991

WORLDPETROCHEMICAL

www.icis.com 60

Condensate splitter/aromatics sits near middle of cost curve

Cru - Nap – Crude Oil based Naphtha Reformer Aromatics Complex ; Cond - Nap – Condensate based Naphtha Reformer Aromatics ComplexSTDP - STDP Complex with toluene feed ; MX - PX Standalone Complex with feed MX

ME – Middle East , NA – North America, EU – Europe, NEA – North East Asia, SEA – South East Asia

Crude-Naphtha Reformate, 60%

Condensate-Naphtha Reformer, 15%

TDP, 11%

Pygas, 4%

TA, 9%

Global PX Capacity by Source

Lower crude oil price presents a lower feedstock cost to integrated aromatics production both from crude and condensatePX units fed by condensate splitter sits somewhere in the middle of the cost curve

400

800

1200

1600

0 5 10 15 20 25 30 35 40 45 50

Cash

cost

s, C

onst

ant 2

015

$/to

nne

Cumulative Capacity, million tonnes/year (overall account for 90% global share)

Estimated Cash Costs of Regional PX production(Constant 2015 $)

EU-MX

NEASTDP

2016SEA-Cond-Nap

NEA-Cond-Nap

ME-cru-NapSEA-Cru-Nap EU-cru-Nap NEA-Cru-Nap

NEA-Cond-NapNA-Cru-Nap

EU-MX

SEA-Cond-Nap

2015

2014

ME-cru-Nap

NA-Cru-NapSEA-Cru-Nap

EU-cru-NapNEA-Cru-Nap

NEA-MXNA-MX

SEASTDP

NA-MXNA-STDP

NEA-MX NEA-STDPSEA-STDPME-cru-Nap

SEA-Cru-NapEU-cru-Nap NEA-Cru-Nap

ME- STDP

SEA-Cond-NapNEA-Cond-Nap

NA-Cru-Nap

SEA-STDP-NapNEA-STDP-Nap

NA-MXNEA-MX

Condensate splitter/aromaticssits near middle of cost curve

Cru - Nap – Crude Oil based Naphtha Reformer Aromatics Complex ; Cond - Nap – Condensate based Naphtha Reformer Aromatics ComplexSTDP - STDP Complex with toluene feed ; MX - PX Standalone Complex with feed MX

Lower crude oil price presents a lower feedstock cost to integrated aromatics production both from crude and condensatea

PX units fed by condensate splitter sits somewhere in the middle of the cost curve

ME – Middle East , NA – North America, EU – Europe,NEA – North East Asia, SEA – South East Asia

www.icis.com 60

Condensate splitter/aromatics sits near middle of cost curve

Cru - Nap – Crude Oil based Naphtha Reformer Aromatics Complex ; Cond - Nap – Condensate based Naphtha Reformer Aromatics ComplexSTDP - STDP Complex with toluene feed ; MX - PX Standalone Complex with feed MX

ME – Middle East , NA – North America, EU – Europe, NEA – North East Asia, SEA – South East Asia

Crude-Naphtha Reformate, 60%

Condensate-Naphtha Reformer, 15%

TDP, 11%

Pygas, 4%

TA, 9%

Global PX Capacity by Source

Lower crude oil price presents a lower feedstock cost to integrated aromatics production both from crude and condensatePX units fed by condensate splitter sits somewhere in the middle of the cost curve

400

800

1200

1600

0 5 10 15 20 25 30 35 40 45 50

Cash

cost

s, C

onst

ant 2

015

$/to

nne

Cumulative Capacity, million tonnes/year (overall account for 90% global share)

Estimated Cash Costs of Regional PX production(Constant 2015 $)

EU-MX

NEASTDP

2016SEA-Cond-Nap

NEA-Cond-Nap

ME-cru-NapSEA-Cru-Nap EU-cru-Nap NEA-Cru-Nap

NEA-Cond-NapNA-Cru-Nap

EU-MX

SEA-Cond-Nap

2015

2014

ME-cru-Nap

NA-Cru-NapSEA-Cru-Nap

EU-cru-NapNEA-Cru-Nap

NEA-MXNA-MX

SEASTDP

NA-MXNA-STDP

NEA-MX NEA-STDPSEA-STDPME-cru-Nap

SEA-Cru-NapEU-cru-Nap NEA-Cru-Nap

ME- STDP

SEA-Cond-NapNEA-Cond-Nap

NA-Cru-Nap

SEA-STDP-NapNEA-STDP-Nap

NA-MXNEA-MX

Cumulative Capacity, million tonnes/year (overall account for 90% global share)

Global PX Capacity by Source