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Journée Technique Journée Technique PlastroniquePlastronique –– 09/12/201009/12/2010
Maël MoguedetMaël Moguedet
L’activité L’activité PlastroniquePlastronique au PEPau PEPThe The PlastronicsPlastronics activityactivity atat PEPPEP
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OLS OUTLOOKOUTLOOK
I. PEP in figures
II. The Plastronics R&D axis� 3D interconnexions on injected plastic parts� Micro-nano structuration of plastic part for new surface functionnalities
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III. The Plastronics cell offer for MID developments
IV. Today demonstrations on PEP equipments� Injection moulding� Laser activation� Plating� Design and Control
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OLS I. PEP in figuresI. PEP in figures
PEP: in the heart of the largest polymer processingarea of France
The Plastics Valley: in the center of two regions, Rhone-Alpes and Franche-Comte
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� 500 companies�13 000 employees�1,9 billion euros in sales
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OLS I. PEP in figuresI. PEP in figures
Created in 1989, PEP is based on the willingness of industry to share resources and expertise.
� PEP is currently positioned as the technical center of
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� PEP is currently positioned as the technical center of the French plastics industry.
� 55 employees / turnover (2010): 5,5 M€
� Driving innovation in plastics, PEP offers professional services (50%) and R & D (50%)
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PEP activities
� Applied research : private or collaborative
� Maturation & technology transfer
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� Maturation & technology transfer
� Services to companies
One main skill and knowledge: injection-moulding of thermoplastics, from design to production
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OLS I. PEP in figuresI. PEP in figures
Organisation in 3 Business Units
� Design and simulation : plastic part design and expertise, technico-economical studies, rheology, mechanical and thermal simulations…
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� Plastics materials : from compounding to final characterizations : quality control, including failure analysis, materials selection and/or substitution, bio-materials, specifications validation, lab analysis…
� Processes and tools: from mould making to process transfer to customer plant, through mould trials, process failure analysis and optimization, thermal and cycle time optimization with conformal cooling…
Economical Intelligence: technological survey, professional training, industrial property, state of the art analysis…
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OLS I. PEP in figuresI. PEP in figures
4 Program Lines (R&D axis) run by programs and acting transversely
1. Eco²-materials :� Incorporation of natural fibers in thermoplastics� Substitution of usual oil-based polymers with bio-polymers
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� Substitution of usual oil-based polymers with bio-polymers� Recycling of polymers
2. Advanced tools:�Integration of new functions on pastic part : 3D IMD, surface treatments�Rapid heat & cool of moulds : Roctool induction technology�Conformal cooling : Selective Laser Melting process�Sensors implementation for advanced process control
3. Digital polymer processing:�Innovative parts and processes developments�Processes simulation�Advanced Process Control technologies
4. Plastronics
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OLS II. The II. The PlastronicsPlastronics R&D axisR&D axis
Aim
Bring intelligent added value to injected plastic p arts thanks to a strong link to electronics trades.
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StéphaneDESSORS
DavidBAUD
AmauryVEILLE
CatherineARTAUX
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R&D R&D ProjectsProjects
MICROSTRUCTURES
Generic project on technological developments to identify and bring solutions when
replicating micro-features on plastic parts in injection molding
Axe 1 : Combination of Plastics and Electronics technologies
Creating interconnexions and functions on injected plastic parts (3D MID)
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Molded Interconnected Devices
Applied to Smart Systems
Creating interconnexions and functions on injected plastic parts (3D MID)
2008-2010
Provide to industrial end-users complete solutions for
designing and producing MID systems :
� improvement and reliability of existing
interconnection technologies / SMT
� innovative interconnections technologies and
alternative SMT
� Expert system to help co-design of such systems
� Validation on industrial use-cases
14 partners
2011-2013
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NANOREPInnovative technologies for micro-nano structurations of mould cavities
Axe 2 : Combination of Plastics and Micro-Electronics technologies
Creating micro-nano functions on plastic surfaces for integration into microelectronic sytems
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Con-Pro-MIConvergence of micro-injection processes for production of hybrid multi-functions Micro Electro-Mechanical Systems (MEMS) in plastic
Create a pilot production platform for injection moulding of micro/nano structured plastic parts
Integration of injected thermoplastics in smart
textiles
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OLS Axe 2 : Combination of Plastics and Micro-Electronics technologies
Creating micro-nano functions on plastic surfaces for integration into microelectronic sytems
� Accurate and reliable micro- andnano-structured moulds
S&T goals of the project
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Advanced Advanced ProcessesProcesses and and Tools technologiesTools technologies
Cleaning modulesCleaning modulesMetrology toolsMetrology tools
Process controlProcess control
nano-structured moulds
� Optimization, better control andfull understanding of the futureinjection moulding processparameters (P, T, demoulding, …)
� « Intelligence » of the platform(self-learning, updated processcontrol)
���� IMPRESS CIM platform with high reliability micro-nanoreplication process and on-line control systems
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�A solution for sustainable innovation and manufacturing :
�Cost efficiency with extensive adoption of standards in production
�Low time to market
Axe 2 : Combination of Plastics and Micro-Electronics technologies
Creating micro-nano functions on plastic surfaces for integration into microelectronic sytems
Economical Impacts
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�Low time to market
�Quick and easy convertibility/re-configurability
�Higher, stable product quality / high performance manufacturing
�Better reusability of systems and applications
�Global knowledge merging
� Economic impact on strategic industry sectors
� Health : hollow micro needle arrays for drug delivery
� Biology : functionnal cell-culture slides
� Energy : anti-reflective solar cells housing
� Others : security/anti-counterfeiting, optics and CIT, medical, …
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OLS Axe 2 : Combination of Plastics and Micro-Electronics technologies
Creating micro-nano functions on plastic surfaces for integration into microelectronic sytems
� 5 labs or technical centers
� 5 SMEs
� 4 large companies
� 1 association
15 partners involved, 5 countries
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� 1 association
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OLS Axe 2 : Combination of Plastics and Micro-Electronics technologies
Creating micro-nano functions on plastic surfaces for integration into microelectronic sytems
� 3 plastic products with advanced micro-nano features for energy (photovolatic
Main outputs of the project
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� 3 plastic products with advanced micro-nano features for energy (photovolaticmodules), medical (drug delivery), and biology (cell analysis).
� New design and modular moulds fabrication processes for the high precision IM process
� Integrated and modular High Precision IM process with yield management
� Quality control based on adapted control solutions
� « Intelligence » of the platform : program expert, self-learning and Advanced Process Control
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PICTICPlateforme d’Impression de Composants pour les
Technologies de l’Information de la Communication et les Capteurs
Axe 2 : Combination of Plastics and Micro-Electronics technologies
Creating micro-nano functions on plastic surfaces for integration into microelectronic sytems
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Communication et les Capteurs
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OLS III. PEP III. PEP productproduct : :
PlastronicsPlastronics cellcell offeroffer
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OLS III. PEP III. PEP productproduct : :
PlastronicsPlastronics cellcell offeroffer1. Design
� Pastic part and tool design / CAD� Simulations : rheological, thermal, mechanical
2. Injection-moulding� Processes and peripherals
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� Processes and peripherals� 2-shot, overmoulding� Advanced Process Control
3. Laser Activation / Plating� LPKF-LDS� Prototype plating line for electroless copper, nickel and gold
4. Caracterisation / test� Metrology / � Properties : mechanical, thermal, …
5. Technology transfer
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OLS III. PEP III. PEP productproduct : :
PlastronicsPlastronics cellcell offeroffer
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IV IV -- Demonstrations on Demonstrations on PEP equipmentsPEP equipments
�
�
Meeting point
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���
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IV IV -- Demonstrations on Demonstrations on PEP equipmentsPEP equipments
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IV IV -- Demonstrations on Demonstrations on PEP equipmentsPEP equipments
Mikaël CHAILLY 12h40
Charlyse POUTEAU 12h50
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Charlyse POUTEAU 12h50
Sylvain FRASSON 13h00
Stéphane DESSORS 13h10
David BAUD 13h20
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Maël MOGUEDETMaël MOGUEDETPlastronicsPlastronics R&D managerR&D manager
Pôle Européen de PlasturgiePôle Européen de Plasturgie
ThankThank youyou !!
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2 rue Pierre et Marie Curie BP 1204 – Bellignat
01117 OYONNAX CEDEX • FRANCETel : +33 (0)4 74 81 81 10
Fax : +33 (0)4 74 81 92 61 Web: www.poleplasturgie.com
mail : [email protected]
Pôle Européen de PlasturgiePôle Européen de Plasturgie
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