1787-5.5, DeviceNet Seminar, Installation Instructions · 6 DeviceNet Seminar Installation...

Installation Instructions

Publication 1787�5.5 - December 1995

DeviceNet Seminar

Installation Instructions

Use these installation instructions to set up the lab for theDeviceNet seminar.

For information on See page

Meeting the Computer Requirements 1

What You Should Receive with theDeviceNet Demo

2

Referring to Related Publications 2

What's in the Demo Boxes 3

Describing the Hardware 6

Installing the Software 7

Copying Files from the Seminar Disk 11

Connecting the Boxes 16

Checking the Diagnostics 17

Connecting the RS�232 Interface Module 18

Testing the Interface Module 20

Troubleshooting Your 1747�SDNScanner Module

22

The DeviceNet lab exercises require the following components.

• Advanced Programming Software (APS)

• DeviceNetManager Software, Version 1.0

• Two unoccupied comm serial ports

• Microsoft Windows 3.1 or later, Windows 95 ,or Windows NT

When to UseThese Instructions

Meeting theComputer Requirements

DeviceNet Seminar Installation Instructions 2


You should receive these items as part of the DeviceNet seminarlab exercises.

2 power cords

2 demo boxes

1 seminar binder

1770�KFD

1747�PICpersonal computerinterface converter

Refer to these publications for more information about theDeviceNet network.

Title Publication Number

Open DeviceNet Vendor Association Catalog CSV�6.5.4

DeviceNet FLEX I/O Adapter Product Profile DN�1.2

DeviceNet Scanner for the SLC ChassisCatalog No. 1747�SDN Product Profile

DN�1.3

DeviceNet Scanner for the PLC ChassisCatalog No. 1771�SDN Product Profile

DN�1.7

DeviceNet Sealed Physical Media Product Profile DN�1.8

Open Device Network Offers ImprovedCommunications and Flexibility Product Profile

DN�1.9

PHOTOSWITCH Series 9000 PhotoelectricSensors for the DeviceNet Network Product Profile

DN�1.11

SMP�3 Solid State Overload Relay forthe DeviceNet Network Product Profile

DN�1.14

Brochure/DeviceLink DN�1.15

DeviceNet Communication Link Overview Product Profile DN�1.18

DeviceNet Product Overview DN�2.5

Bulletin 1305 AC Drive 1305�1.0.1

DeviceNet Cable System Planningand Installation Manual

1485�6.7.1

1747�SDN Scanner Module Installation Instructions 1747�5.8

DeviceNet Scanner Configuration Manual 1747�6.5.2

DeviceNet Scanner Configuration Release Notes 1747�6.5.2�RN1

DeviceNet RS�232 Interface Module Installation Instructions 1770�5.6

1771�SDN Scanner Module Installation Instructions 1771�5.14

DeviceNet Scanner Configuration Manual 1771�6.5.118

DeviceNet Scanner Configuration Release Notes 1771�6.5.118�RN1

DeviceNetManager Software User Manual 1787�6.5.3

DeviceNetManager Software Release Notes 1787�6.5.3�RN1

FLEX I/O DeviceNet Adapter Installation Instructions 1794�5.14

DeviceNet Adapter Module User Manual 1794�6.5.5

RediSTATION User Manual 2705�804

What You Should Receivewith the DeviceNet Demo

Referring toRelated Publications

DeviceNet Sales Literature

DeviceNet Reference Publications



The following diagram illustrates what’s in the demo boxes for thelab exercises.

DH�485 link1

1770�KFD

RS�232 cable

to DH�485 porton processor1

1 If you use an SLC 5/04 processor, a Data Highway Plus link is required.Note: Demo is supplied with an SLC 5/04 processor.

personal computer(not included)

RS�232 cable

1747�PICpersonal computerinterface converter

drop line

demo box 2demo box 1

What's In the Demo Boxes



Demo Box 1 Description

T�Port tap

FLEX I/O adapter, terminalbases, and modules

voltmeter

photoeyeand reflector

4�positionselector switch

RediSTATION operator interface

trunk line

drop line

terminating resistor

power switch

terminating resistor

power cord (can beused with 110V or220V ac outlet)

Demo Box 1 includes the following components.

Component (clockwise on drawing) Catalog Number

Trunk linewith female field�installable connectorwith male field�installable connector

1485R�P1M5�C1485P�P1T5�N51485P�P1T5�M5

4�position selector switch 800T�N2KF4B

T�Port taps (right keyed) 1485P�P1N5�MN5R1

Terminating resistor (male) 1485A�T1M5

Power switch 800A�H2BW

RediSTATION operator interface 2705�T3DN1A42A

Series 9000 photoeye retroreflective 42GNP�9000�QD1

1" reflector 880�N1

Drop line 1485R�P1N5�M5

Terminating resistor (female) 1485�AT1N5

Power cord Not applicable

0�10V dc voltmeter (type 1212 1.5") Not applicable

FLEX I/O DeviceNet Adapter 1794�ADN

FLEX I/O Terminal Bases 1794�TB2

FLEX I/O Digital Input Module 1794�IB16

FLEX I/O Analog Output Module 1794�OE4



Demo Box 2 Description

power cord (can beused with 110V or220V ac outlet)

DL10 Datalinermessage display

SLC processorwith DeviceNet scanner

1203�GK5 communication module

SMP�3 solid�stateoverload relay

electric motor

DeviceLink discrete I/O

limit switch

1305 ac drive

Demo Box 2 includes the following components.

Component (clockwise on drawing) Catalog Number

DL10 Dataliner message display 2706�A11J

SLC processor with DeviceNet scanner 1747�SDN

Communication module for power products 1203�GK5

SMP�3 solid�state overload relay Bulletin 193

Communication module for power products 1203�GK5

Parvalux electric motor Not applicable

Power cord Not applicable

1305 ac drive 1305

DeviceLink cable 1485D�A3C3�C

Oiltight limit switch 902T�WSP



These are the descriptions and DeviceNet node numbers of thedevices contained in the demo boxes.

• An I/O chassis with a SLC 500 processor anda 1747-SDN scanner.

Scanner node number = 00

• A 1794-ADN Flex I/O adapter connected to an analog outputmodule and a discrete input module.

Adapter node number = 02

• An SMP-3 solid-state overload relay connected to the DeviceNetnetwork via a 1203-GK5 communication module.

SMP-3 solid-state overload relay node number = 03

• A 1305 ac drive connected to the DeviceNet network via a1203-GK5 communication module.

1305 ac drive node number = 04

• A Series 9000 PHOTOSWITCH photoeye.

Photoeye node number = 07

• A DeviceLink discrete I/O connected to a limit switch.

DeviceLink discrete I/O node number = 10

• A RediSTATION operator interface.

RediSTATION operator interface node number = 15

• DeviceNetManager software connected to the DeviceNet networkvia a 1770-KFD interface module.

Software node number = 62

Describing the Hardware

The scanner is the DeviceNetmaster coordinating allcommunications to all devices onthe DeviceNet network.

This DeviceNet data is transferred to and from theSLC 500 processor via block and discrete I/Otransfers. This data is then used in the SLC 500ladder program to do the actual control logic.

Analog output channel 0 isconnected to a volt meter to

easily display the voltage output. Also a 4�positionselector switch is connected to bits 0 � 3 of the1794�IB16 discrete input module.

The SMP�3 solid�state overload relayprovides solid�state motor overcurrentprotection in addition to ground faultprotection, jam/stall protection, andprotection against damage caused byphase loss conditions.

The 1305 ac drive provides drivestatus and diagnostic data at thelocal panel using the part of thedrive known as the HumanInterface Module or at a

supervisory control station using an optionalcommunication module.

The Series 9000 photoeye is designedto withstand harsh environments.The sensor for this lab is retroreflective.

The DeviceLink discrete I/Oconnects single non�DeviceNetdc source devices to theDeviceNet network.

The RediSTATION operator interfacehas a start button, stop button, and ared light.

DeviceNetManagersoftware configuressoftware parameters ofDeviceNet devicesfrom multiple vendorsand performs network

diagnostic and troubleshooting.



Follow these steps to install the software.

1. Start Windows.

2. Insert the software disk into the 3.5” disk drive.

3. From the File menu in the Program Manager, choose Run.

File

4. Type a:setup.exe at the Command Line.

If you inserted the softwaredisk into another disk drive,use the appropriate driveletter instead of a:

5. Choose

You see this installation screen.

6. Choose Continue to proceed with the installation process.

Installing the Software



7. Click on the respective fields and enter your name, yourcompany’s name, and the serial number noted on the disk label.

The software serial number islocated on the envelope thatcontained the software disk.

We recommend that you enter this informationso, in the event that you need to call Allen�Bradleyfor support, the software serial number will bereadily available to you.

8. Choose

You see the registration screen with the information you entered.

To Choose

Approve the information

Go back and make corrections

If you see this screen, you entered an invalid serial number.Check your License Agreement Envelope for the correctserial number.

9.



You see this installation screen.

The software creates a default directory on the host hard drivecalled DNETMGR and a subdirectory for all EDS filescalled DNETMGR/EDS.

If you want to Then

Use the default settings Choose

Change the default settings a. Make any changes

b. Choose

Exit the installation process Choose

Find out more about this installation Choose

When you choose Install, you see this installation screen.

10.



If you see this screen, another version of the software isalready installed on the host hard drive.

If you want to Choose

Place the current installation over the

existing installation

Change the target directories

and go to step 10

Cancel the installation

You see this screen.

Choose

to continue with the installation or

choose

to exit the installation.



11. Once the installation is complete, choose the appropriate buttonto either look at the README notes, run the software, or returnto Windows.

The README file containslast minute changes tothe software or theDeviceNetManager SoftwareUser Manual.

An icon now appears in your Program Manager.

You need to copy the files from the seminar disk you received withthe demo boxes onto the hard drive of your computer.

1. Start Windows .

2. Double-click on the File Manager icon in the Mainprogram group.

Copying Files fromthe Seminar Disk




3. Choose


4. Double-click on the dnetmgr directory.

5. Click once on the seminar directory so it is highlighted.

6. From the File menu, choose Copy.

File




7. In the To field, enter c:\dnetmgr .

8. Choose

9. Choose


Notice that the seminar directorynow appears in the dnetmgr directory.

10.Choose




11.Double-click on the ipds directory.

12.Double-click on the arch directory.

13.Click once on the SLC 500 directory so it is highlighted.

14.From the File menu, choose Copy.

File




15.In the To field, enter c:\dnetmgr .

16.Choose

17.Choose


Notice that the arch directorynow appears in the ipds directory.



Follow these steps to connect your DeviceNet demo boxes together.

1. Connect the drop line from the top of box 2 into the secondT-Port tap on the right of box 1.

drop line

Demo Box 1 Demo Box 2

2. Plug one end of the power cord into the left side of box 1.

Demo Box 1

3. Plug the other end of the power cord into a 110V or220V ac outlet.

4. Plug one end of the other power cord into the back of box 2.

Demo Box 2

5. Plug the other end of the power cord into a 110V or220V ac outlet.

Connecting the Boxes



To verify that you have properly installed your DeviceNet demo,perform the following checks. If any of the following items are nottrue, refer to the DL10 Dataliner for diagnostics and check theassociated connections.

Important: Make sure the SLC 5/03 processor is in Run mode.

Box 1

1794-ADN Flex I/O Rack

✓ Adapter – both Mod/Net and I/O Status indicators areilluminated green

✓ 1794-OE4 Module – power indicator is illuminated green

✓ 1794-IB16 Module – one of the indicators (number 0thru 3) is illuminated amber

RediSTATION Operator Interface

Adjust the demo selector switch so the number 1 indicator on theIB16 module illuminates amber.

✓ The light on the RediSTATION flashes red each time themeter indicates 0 or 10 volts

Photoeye

✓ All three indicators are illuminated (two green andone amber)

If all three are not illuminated, adjust the position of thereflector until all three illuminate.

Box 2

DeviceLink Discrete I/O

✓ Indicator is illuminated green

DL10 Dataliner

✓ Indicates SYSTEM NORMAL or‘‘THANK YOU” message

1747-SDN Scanner Module

✓ Module Status and Network Status indicators areilluminated green

✓ Node Address and Status display indicates 00 (the SDNnode address)

Checking the Diagnostics



1203-GK5 Communication Adapter

✓ Both indicators on the 1203-GK5 Communication Adapterare illuminated green

If not, check the connections to the communication adapterand the ac drive or SMP-3 overload relay.

SMP-3 Overload Relay

✓ Power Status indicator is illuminated green

1305 AC Drive

✓ Display reads Stopped +0.00Hz

You must have an RS-232 interface module connected and suppliedwith power to run the software. Follow the appropriate directions topower your RS-232 interface module from the network or a 9V dcpower-supply adapter.

Power From Network

1. Set the power switch to 1.

9�pin D�shellRS�232 connector

powerswitch

retentive locking screws

5�pin unsealed connector

2. Insert the 9-pin D-shell RS-232 connector into the bottom of theRS-232 interface module.

3. Insert the other 9-pin D-shell RS-232 connector into a serial portof your computer.

4. Insert the network’s 5-pin unsealed connector into the top of theRS-232 interface module. This connects the RS-232 interfacemodule onto the trunk line enabling communication betweendevices on the network.

Connecting theRS�232 Interface Module



The three status indicators on the RS-232 module give youinformation about your network and its connections. Conditions forthis lab should be as indicated in the shaded areas of thefollowing tables.

Module Status Indicator

If the indicator is Then Which indicates Take this action

Off There is no power being supplied tothe module.

There is no power. Apply power to the module.

Solid green The module is operating normally. The module is on�line and a commu�nication rateis detected.

Do nothing.

Blinking green The module is operating normallyawaiting for initialization fromthe host.

The module is inautobaud mode.

Initialize the module.

Solid red There is an unrecoverable fault inthe module.

The module has acritical fault.

Replace the module.

Blinking red There is a recoverable fault inthe module.

The module has arecoverable fault.

Reconfigure, reset, and per�form the error recovery stepsto the module.

Network Status Indicator


Off The module is offline. The DeviceNetnetwork is offline.

Go online.

Solid green The module is online and communi�cating over the DeviceNet network.

The DeviceNetnetwork is online.

Do nothing.

Blinking green The module is online. The DeviceNetnetwork is onlinebut not communi�cating.

Do nothing.

Solid red The link between the module andthe DeviceNet network has failed.

There is a criticalerror in theDeviceNet link.

Check your node addressesand network configurations foran error.

RS�232 Status Indicator


Off There is no activity and theDeviceNet link is OK.

There is no com�munication over theDeviceNet network.

Do nothing.

Blinking green There is activity and the DeviceNetlink is OK.

Data is being trans�mitted or receivedby the module.

Do nothing.

Solid red There is a critical fault inthe module.

The device isincapable of com�municating on theDeviceNet network.

Attempt to go online again.

Blinking red There is a recoverable fault inthe module.

The module hasdetected anon�critical fault.

Check your communicationrate and parity.

Checking the RS�232Module Diagnostics



Follow these steps to test your online connection.

1. From the Who menu, choose Network Who.

Who


2. Once nodes 00, 02, 03, 04, 07, 10, 15, and 62 are listed,

choose

Important: You must complete steps 3 through 8 for eachlab station.

3. Double-click on node 04.


Testing theRS�232 Module



4. To create an EDS file, choose


5. Choose


6. Choose

Once the EDS files are uploaded, the Create EDS File screen isupdated with the selected device’s information.

We recommend you enter the catalog number.



7. To save the EDS file you’ve just created,choose

You see this warning message.

8. To save the EDS file, choose

You return to this screen.

9. Complete steps 1 through 8 for node 03, (SMP-3 overload relay).

The bicolor (green/red) module status indicator (MODULE)displays module status. It indicates whether the module has powerand is functioning properly.

If the indicator is Then Take this action

Off There is no power applied tothe module.

Apply power.

Green The module is operating innormal condition.

Do nothing.

Flashing Green The module is notconfigured.

Configure the module.

Flashing Red There is an invalidconfiguration.

Check configuration setup.

Red The module has anunrecoverable fault.

Replace the module.

top part of module

DeviceNet

STATUS

MODULE NET

ADDRESS/ERROR

modulestatus indicator

networkstatusindicator

Troubleshooting Your1747�SDN Scanner Module



The DeviceNet channel has a bicolor (green/red) network statusindicator (NET). The following table provides troubleshootinginformation about the DeviceNet channel communication link.

If the NET indicator is Then Which indicates Take this action

Off The device has no power or the channelis disabled for communication due to busoff condition, loss of network power, orhas been intentionally disabled.

The channel is disabled for Device�Net communication.

Power�up the module, provide net�work power to channel, and be surechannel is enabled in both the mod�ule configuration table and modulecommand word.

Flashing Green The two�digit numeric display for thechannel indicates an error code that pro�vides more information about the condi�tion of the channel.

The channel is enabled but no com�munication is occurring.

Configure scan list table for channelto add devices.

Solid Green There's normal operation. All slave devices in the scan listtable are communicating normallywith the module.

Do nothing.

Solid Red The communications channel has failed. The two digit numeric display for thechannel displays an error code that pro�vides more information about the condi�tion of the channel.

The module may be defective. Reset module. If failures continue,replace module.

Flashing Red The two�digit numeric display for thechannel displays an error code that pro�vides more information about the condi�tion of the channel.

At least one of the slave devices inthe module's scan list table hasfailed to communicate with the mod�ule.

Examine the failed device and thescan list table for accuracy.

Your 1747-SDN Scanner Module uses numeric displays to indicatediagnostic information about the status of your module. The displayflashes at 1 second intervals. The following table summarizes themeanings of the numeric codes.

If the numeric code is Which indicates Take this action

0 � 63 Normal operation. The numeric displaymatches the scanner's node address onthe DeviceNet network.

Do nothing.

70 Module failed the Duplicate NodeAddress check

Change the module channel address toanother available one. The node addressyou selected is already in use onthat channel.

71 Illegal data in scan list table (node num�ber alternately flashes).

Reconfigure the scan list table andremove any illegal data.

72 Slave device stopped communicating(node number alternately flashes).

Inspect the field devices and verifythe connections.

73 Device ID does not match scan list tableentry (node number alternately flashes).

Enter a matching scan list device ID.

74 Data overrun on port detected. Modify your configuration and check forinvalid data.

75 No network traffic has been detected. Verify your connections.

76 No direct network traffic for themodule detected.

None. The module hears other networkcommunication.

77 Data size returned does not match scanlists entry (node number alternatelyflashes).

Reconfigure your module and changethe addressing.

78 Slave device in scan list table does notexist (node number alternately flashes).

Add the device to the network or deletethe scan list entry for that device.

top part of module

DeviceNet

STATUS

MODULE NET

ADDRESS/ERROR

node addressand statusdisplay



If the numeric code is Which indicates Take this action

79 Module has failed to transmit a message. Make sure that your module is connectedto a valid network.

Check for disconnected cables.

80 Module is in IDLE mode. Do nothing.

81 Module is in FAULT mode. Do nothing.

82 Error detected in sequence of fragmentedI/O messages from device (node numberalternately flashes).

Check scan list table entry for slavedevice to make sure that input and outputdata lengths are correct. Check slavedevice configuration.

83 Slave device is returning error responseswhen module attempts to communicatewith it (node number alternately flashes).

Check accuracy of scan list table entry.Check slave device configuration.

84 Module is initializing theDeviceNet channel.

None. This code clears itself once themodule attempts to initialize all slavedevices on the channel.

85 Data size returned is biggerthan expected.

Check accuracy of scan list table entry.Check slave device configuration.

88 This is not an error. At power�up andreset, the module displays all 14segments of the node address andstatus display indicators.

Do nothing.

90 You have disabled thecommunication port.

Reconfigure your module.

91 Bus�off condition detected oncomm port. Module is detectingcommunication errors.

Check DeviceNet connections andphysical media integrity. Check system forfailed slave devices or other possiblesources of network interference.

92 No network power detectedon the comm port.

Provide network power. Make sure thatthe module's drop line is providingnetwork power to the module comm port.

95 Application FLASH update in progress. None. Do not disconnect the modulewhile application FLASH is in progress.You will lose any existing data in themodule's memory.

97 Module halted by user command. Do nothing.

98 Unrecoverable firmware failure. Service or replace your module.

99 Unrecoverable hardware failure. Service or replace your module.



DeviceNet is a trademark of the Open DeviceNet Vendor Association.PHOTOSWITCH and PLC are registered trademarks of Allen-Bradley Company, Inc.The following are trademarks of Allen-Bradley Company, Inc.: DeviceNetManager, FLEX I/O, SLC, Data Highway Plus, RediSTATION,Dataliner, and DeviceLink.Windows, Windows 95, and Windows NT are trademarks of Microsoft Corporation.Microsoft is a registered trademark of Microsoft Corporation.

Allen�Bradley, a Rockwell Automation Business, has been helping its customers improveproductivity and quality for more than 90 years. We design, manufacture and support a broadrange of automation products worldwide. They include logic processors, power and motioncontrol devices, operator interfaces, sensors and a variety of software. Rockwell is one of theworld's leading technology companies.

Worldwide representation.

Argentina • Australia • Austria • Bahrain • Belgium • Brazil • Bulgaria • Canada • Chile • China, PRC • Colombia • Costa Rica • Croatia • Cyprus • Czech Republic •Denmark • Ecuador • Egypt • El Salvador • Finland • France • Germany • Greece • Guatemala • Honduras • Hong Kong • Hungary • Iceland • India • Indonesia •

Ireland • Israel • Italy • Jamaica • Japan • Jordan • Korea • Kuwait • Lebanon • Malaysia • Mexico • Netherlands • New Zealand • Norway • Pakistan • Peru •Philippines • Poland • Portugal • Puerto Rico • Qatar • Romania • Russia-CIS • Saudi Arabia • Singapore • Slovakia • Slovenia • South Africa, Republic • Spain •Sweden • Switzerland • Taiwan • Thailand • Turkey • United Arab Emirates • United Kingdom • United States • Uruguay • Venezuela • Yugoslavia

Allen�Bradley Headquarters, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414 382�2000 Fax: (1) 414 382�4444

Publication 1787�5.5 - December 1995 PN 955124�66Copyright 1995 Allen�Bradley Company, Inc. Printed in USA

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