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Page 1: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 2: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 3: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 4: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 5: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 6: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 7: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 8: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 9: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 10: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 11: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 12: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 13: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 14: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 15: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 16: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 17: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 18: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 19: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 20: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 21: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP

www.ultrafil.net

CLEAN AIR EQUIPMENTS /INSTRUMENTS

HORIZONTAL LAF BENCH

VERTICAL LAF BENCH

FAN FILTER UNIT

AIR SHOWER

GARMENT CUBICLE

DISPENSING BOOTH/SAMPLING BOOTH

STATIC PASS BOX

DYNAMIC PASS BOX

BIOSAFETY HOODS/CABINETS.

AIR HANDLING UNITS.

HVAC HEATING/COOLING/SPECIAL COILS

ROLL-O-MATIC FILTER

AUTO VISCOUS AIR FILTER

HOT AIR OVEN/FURNACE

BOD INCUBATORS.

DEEPREEZERS BLOOD BANK/ PHARMA.

APPLICATIONS : Clean rooms, HVAC plants, Pharmaceutical plants, Hospitals, Hotels, Healthcare facilities, Semi- conductor, electronics, etc.

# 4-7-12/17, Plot No: 17, Ravindra Nagar, Nacharam, Hyderabad – 500 076. A. P., India.Phone No: +91-40-27154354, 27173724. Fax No: +91-40-27173714.

Mobile No: +91-9866551965 / 966 / 967 / 968 / 969 / 9866151972.Email : [email protected] / [email protected]

ULTRAFIL AIR SYSTEMS

First.... In Clean Air

Page 22: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP

www.ultrafil.net

PRODUCT LINE

LAMINAR AIR FLOW WORK STATION: (Vertical and Horizontal)

Construction made of laminated ply board / Epoxy powder coated Steel / stainless steel.

Standardized air Handling components and filters

UV light, low noise fan Filter unit.

Class 100 working condition.

Available in size of 2 x 2, 4 x 2, 6 x 2 and as per clients requirement

PASS BOX (Static / Dynamic type)

Excellent to avoid cross Contamination

Construction in stainless steel and powder coated Material.

Inter locking Electro-magnetic type

UV light. Available in class 100 with HEPA FITLER.

Door view panel double glass flush on both side

Magnahelic gauge in lieu of inclined tube manometer

Velocity at discharge of HEPA FILTER 0. 45 + 0.05 m/s

(90 + 10FPM)

Filter Hepa U13

DISPENSING / SAMPLING BOOTH (Exhaust / Recirculatory type)

These units maintain surrounding environment free from powder

particles, provide clean environment for their Dispensing and

also protect the operator.

Available in Steel powder coated and St.Steel material with

Front PVC strip/ vinyle curtain, UV light, low noise level

Class 100 Working condition

Working space : 4'x3'x6.5' WDH

4'X4'X6.5' WDH

6'X4'X6.5' WDH

And Custom designed as per required

CLEAN AIR PRODUCTS

ULTRAFIL AIR SYSTEMS

First.... In Clean Air

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www.ultrafil.net

PRODUCT LINE

AIR SHOWER (TOP/SIDE MOUNTED):

BIO SAFETY CABINET:

Construction Laminated Ply board. Steel Powder coated &

St. Steel material.

Designed for use with bio-safety levels 1, 2 & 3,

Hepa filters for supply and exhaust.

Class 100 sterile atmosphere over work area.

Alarm for excessive shutter opening

External exhaust for the laboratory (Optional)

Low noise level between 60 – 70 db

U. V. Lights

Standard size 6x2,4x2 and other size on request.

GARMENT CABINET:

Storage cabinet are designed for storage of clean room

Garments and material.

Construction Laminated Ply board, Steel Powder coated,

Stainless Steel Class 100 cleanliness.

Low noise level, UV lights

Doors Glass sliding type / Hinged type double skin

Pre Filter washable HDPE

Post Filter HEPA EU -13

Standard and custom made sizes

Air shower is an enclosed chamber where clean air Jets Shower

at the person/material at velocity between 6000 to 8000FPM and

remove contaminants entry and exit. Doors are locked

condition during shower cycle and are Interlocked at other times.

Construction:

CRCA powder coated / St steel and laminated Board,

Standard and custom made sizes available.

CLEAN AIR PRODUCTS

ULTRAFIL AIR SYSTEMS

First.... In Clean Air

Page 24: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP

www.ultrafil.net

PRODUCT LINE

CLEAN AIR PRODUCTS

FAN FILTER UNITS (FFU):

Self powered FFU with minipleat HEPA FILTERS.

Lowest noise level.

Meets class 100 specs as per international standards.

Available in anodized aluminium and st.steel

construction of various sizes.

TERMINAL HOOD FILTER AND DISPOSABLE CEILING MODULE FILTER:

AIR HANDLING UNITS (AHU)

Construction Stainless Steel / Powder coated, Aluminium

anodised housing

Minipleat Hepa filter grade H14 eff: 99.995% down to 0.3

Micron standard size 2x2, 2x3 & 2x4 other sizes on request.

AHU are designed for clean room / HVAC applications. Single

skin, Double skin PUF insulated Modular construction

provided with 3 stage filtrations St.Steel drain tray and

gauges to monitor the pressure drop across the filters, variable

frequency drive microprocessor based control system provided

to control the speed of blower with respect to room temperature

and differential pressure.

HVAC COILS (COOLING /HEATING/SPECIAL)

Chilled water coils, Hot water coils, Dx Refrigerant coils,

Booster coils,

glycol coils and low pressure steam coils.

Fin-material Coated Aluminium, copper tube material seam less

imported copper

Casing, Galvanized steel

Sizes standard and custom design.

Above products are fully tested prior to shipment and certified in compliance with US federal standard 209E/ISO 14644-1 & 2, IES Std.

Ultrafil has a policy of continuous product research and development improvement specification

product are subject to change without prior notice.

ULTRAFIL AIR SYSTEMS

First.... In Clean Air

Page 25: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 26: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 27: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 28: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP
Page 29: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP

www.ultrafil.net

# 4-7-12/17, Plot No: 17, Ravindra Nagar, Nacharam, Hyderabad – 500 076. A. P., India.

Phone : +91-40-27154354, 27173724. Fax No: +91-40-27173714.

Mobile: +91-9866551965 / 966 / 967 / 968 / 969 / 9866151972.

Email : [email protected] / [email protected]

2). The validation report describes in detail the test programme and quantifies all results and

measurements. Test Reports include all the test sheets for laminar flow cabinets, safety cabinets,

isolators clean room, fume cupboards etc. Each sheet has been devised to cover all the

requirements of the relevant standard. Airborne particle count sheets include printouts of all the

airborne particle counts taken on site.

3). Test certificates certify that the room or device which was tested meets the relevant standard. The

plans section will include drawings of all the areas surveyed. Showing airborne particle count

positions. Differential pressures and other information appropriate to the validation. Calibration

certificates are included for instruments used in the test programme.

Each page in the report is numbered consecutively and is embossed to prevent duplication.

Reports are produced as soon as possible after the work is done and we are always looking for ways

in which technology can speed up this process.

4). We can validate to all international standards including ISO 14644: 1999EEC GMP: 2002, Fed Std

209 EEC GMP:2002,Fed Std 209E:1992,BS 5295:1989 and IES-RP-cc006.2 etc.

SRIVIN ENGINEERING COMPANYSRIVIN ENGINEERING COMPANY

ULTRAFIL AIR SYSTEMSULTRAFIL AIR SYSTEMS

About us:

Ultrafil air systems is professional managed company who

are in to manufacturing of Air filter for clean room, HVAC

and clean room equipments, we have separate team

for validation and calibration of various clean room,

equipment, instruments etc.

1). Ultrafil can provide a comprehensive test and

maintenance solution for virtually any clean air

device or clean room facility.

We are committed to our clients needs and aim to

be the preferred choice for clean room validation.

We can submit protocol as per client requirement

DQ, IQ, OQ, & PQ.

WE QUALIFY THE DESIGN PARAMETERS

VALIDATION AND CALIBRATION SERVICES

ULTRAFIL AIR SYSTEMS

First.... In Clean Air

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www.ultrafil.net

WE PROVIDE FOLLOWING SERVICES BY USING LATEST CALIBRATED INSTRUMENTS.

AIR BORNE PARTICULATE TEST

To Check class of cleanliness .This test provide the classification of

the area has been achieved with regard to the concentration of

air borne particulate

RECOVERY TEST

Demonstrates the ability of the room To remove the particulate by

purging the area with Filtered air and than the room can change

from a dirty to clean state with in specified time

Instrument used:

Make : METONE USA AIRBORNE PARTICLE COUNTER.

MODEL : 1) 3413 – I CFM (28.3 LPM) flow

2) 3423 – 1.77 CFM (50LPM) flow

No. of channels – 6, TFT display screen with inbuilt Thermal printer,

battery operated micron display 0.3, 0.5, 1.0, 3.0, 5.0, 10.0.

HEPA FILTER INTEGRITY (LEAK) TEST

This test is carried out to check the Hepa filter media Integrity leak

test by using aerosol generator (Aerosol Media DOP or PAO)

Die octa Pethalate or puly Alfa Olefine and photometer,

Compressed air or Nitrogen gas at 20 to 30 PSI Pressure having

10-15 CFM airflow capacity require to generate. The aerosol at

upstream port of Hepa filter. We check Upstream concentration

before scanning the filter.

Instrument used:

1). Photometer model 2H of Air Technic International USA, Power

operated with hand held scan probe having separate display

at probe and instrument. Capacity 1 CFM air Suction by

vaccum pump.

2). Generator DOP / PAO which generate aerosol Particle by

using aerosol liquid having capacity 5000 to 10,000 CFM.

WE QUALIFY THE DESIGN PARAMETERS

ULTRAFIL AIR SYSTEMS

First.... In Clean Air

Page 31: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP

www.ultrafil.net

AIR VELOCITY AND VOLUMETRIC FLOW RATE MEASUREMENT

To measure the airflow velocity across the filter, room Air volume, number of air changes ,check the differential pressure inside the clean room as well equipment used.

Instrument Used :1). Fan type handheld battery operated Anemometer

model No.: AM-4201, Range 0.4 – 30.0 M/sec2). Hot wire type Hand held battery operated Anemometer

MODEL No: AM-4204, CAPACITY 0.2-20.0 M/sec 3). ACH1:- Air capture Hood automatically display the wind

direction, inlet flow or outlet flow conversion of displayed units between CFM.CMH, range 150 to 4000 CMH.

AIR FLOW PATTERN TEST.

filter inside the clean rooms well clean room equipment to determine the air flow direction is positive laminar as per design.INSTRUMENT USED :i). Titanium Techtra chloride for Generating the smoke ii). ALTERNATIVELY :- Smoke generator (fogger) imported which

works on single phase power supply having food grade aerosol used to generate the adequate smoke.

iii).Digital Video recorder Handicomm sony/equivalent make.

CALIBRATION OF MEGNAHAULIC GAUGES / PRESSURE GAUGES

LIGHT INTENSITY MEASUREMENT

We calibrate the megnahaulic gauges for differential pressure measurement.

Instrument used.

1). Digital handheld differential pressure manometer calibrator

having range 10 to 500 MMWC Battery operated.

2). Calibration test pressure pump to generate the differential pressure.

3). Comparison Test Pump

by using digital handheld battery operated lux meter.

Range 0 to 50,000 Lux,

Model No. - LX101A

WE QUALIFY THE DESIGN PARAMETERS

ULTRAFIL AIR SYSTEMS

First.... In Clean Air

Page 32: ultrafil.netultrafil.net/catalogue.pdf · 2016-06-07 · This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP

www.ultrafil.net

Sound level measurement

by using digital handheld battery operated sound level meter range 40 ~ 130 dbModel 6181 make indi

Temperature and humidity measurement (Mapping)

By using temperature sensors, humidity transmitter, Data Logger, software to down load the data in PC graphically Tabular form,Small compact battery operated data loggers are available .

INSTRUMENT USED.1). Nippon make 16 channel temperature Data logger micro

controlled based Universal input with RTD Temperature sensors and with 5 mtrs. compensating cable instrument has got inbuilt data storage memory which can be down loaded directly on 80 column dot matrix printer or through PC data can be viewed graphically as well table form.

2). Microcub make universal input TFT screen 16 channel temperature cum humidity data logger. Having large display of each channel, it has inbuilt data storage facility of temperature and humidity. Which can down load either in PC for tables and graphically display or direct 80column dot matrix printer. Temperature cum humidity transmitters sensors are used (imported) along with 20 mtr compensating cable length.

3). Imported handheld small compact battery operated data loggers are available and these are wireless design can be kept anyplace for sensing of temperature and humidity it has data storage facility and data can be down loaded in PC through software these are 21 CFR complaint. All above instruments are latest standard and duly calibrated by national / international standard instruments having calibration traceability of different organization.

Calibration of Temperature/humidity instrument

/ Data logger and sensor by using following master instruments:

a. Universal Calibrator source and sink facility, Power as well

battery operated range -100ºC to +400ºC.

b. Master temperature controller with sensor having range

of -100ºC to +400ºC with sensor.

c. Multimeter to measure the analogue signal output from sensor.

d. Enviroment chamber, temperature bath.

WE QUALIFY THE DESIGN PARAMETERS

ULTRAFIL AIR SYSTEMS

First.... In Clean Air


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